Abstract: A particulate phyllosilicate mixture comprising a mixture containing a phyllosilicte belonging to the smectite group and a phyllosilicate belogning to the mica group, the phyllosilicate particle having a content of the phyllosilicate belonging to the smectite group of 0.1 to 50% by weight and optionally satisfying the following requirements (a) to (c):(a): the average particle diameter is 20 to 1000 .mu.m with not more than 20% of the total number of particles being accounted for by particles having a particle diameter of not more than 10 .mu.m;(b): the crushing strength of the particle is not less than 0.5 MPa as measured with a microcompression tester and(c): the bulk density of the particle of not less than 0.6 g/cm.sup.3.Polymerization of olefins with catalyst comprising the particulate phyllosilicate mixture as a carrier or support for the catalysts is also disclosed.

Abstract: A catalyst composition, a process for producing the composition, and a hydrocarbon conversion process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as benzene, toluene and xylenes are disclosed. The catalyst composition comprises a zeolite and phosphorus. The process for producing the composition comprises the steps of: (1) combining a zeolite with a phosphorus compound under a condition sufficient to produce a phosphorus-promoted zeolite; and (2) heating the phosphorus-promoted zeolite. The hydrocarbon conversion process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a saturated hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.

Abstract: A novel catalyst for polymerization of olefin is provided which comprises a modified clay compound (a) having an average particle diameter of less than 10 .mu.m, a transition metal compound (b), and an organoaluminum compound (c). This catalyst exhibits improved initial polymerization behavior, and produces an olefin polymer of less ash content at a high productivity.

Abstract: Anionic clay compounds such as hydrotalcite-like compounds can be made by a process wherein a non-hydrotalcite-like compound (or a hydrotalcite-like compound) are heat treated and then hydrated to form hydrotalcite-like compounds having properties (e.g., increased hardness and/or density) that differ from those of hydrotalcite-like compounds made by prior art methods wherein non-hydrotalcite-like compounds (or hydrotalcite-like compounds) are not similarly heat treated and hydrated to form such hydrotalcite-like compounds.

Abstract: A catalyst composition, a process for producing the composition and a hydrocarbon conversion process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an acid-treated zeolite having impregnated thereon a metal or metal oxide. The composition can be produced by incorporating the metal or metal oxide into the zeolite. The hydrocarbon conversion process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.

Abstract: A process for the preparation of a modified kaolin from a kaolin group mineral which includes expansion and contraction of layers of the kaolin group mineral. The layers comprising one Si-tetrahedral sheet and one Al-octahedral sheet. The expansion and contraction may be initiated by initial intercalation of a reagent which can penetrate kaolin layers to reach an interlayer region therebetween to form an intercalate. Subsequently, the intercalation nay be followed by de-intercalation which involves the removal of the reagent. By the above process, there is provided crystalline modified kaolins having the following properties: (i) an increased interlayer space compared to corresponding kaolin group minerals; (ii) an increased susceptibility to intercalation by cations, anions or salts compared to corresponding kaolin group minerals; and (iii) an increased exfoliated morphology compared to corresponding kaolin group minerals.

Abstract: A substantially dust-free, inert absorbent derived from clay is described. Raw clay having strong surface acidity sites is combined with a metal salt, then heat treated to produce vitrified clay granules suitable as a carrier for labile chemical or biological materials.

Abstract: The invention concerns a catalyst comprising at least one catalytic element, and a support comprising 20-99% by weight of at least one matrix, 1-80% by weight of at least one 2:1 dioctahedral phyllosilicate containing fluorine and 0-30% by weight of at least one Y zeolite. The catalytic element is from groups VI and/or VIII. Phosphorous can be present. The invention also concerns a process for the hydroconversion of said catalyst.

Abstract: A catalyst comprising at least one catalytic element, and a support comprising 20-99% by weight of at least one matrix, 1-80% by weight of at least one 2:1 trioctahedral phyllosilicate containing fluorine and 0-30% by weight of at least one Y zeolite, in which the catalytic element is from groups VI and/or VIII, and phosphorous can be present, as well as a process for the hydroconversion of petroleum with said catalyst.

Abstract: Stable, zirconia-pillared clays of reduced gallery height, useful as supports for hydroconversion catalysts, are prepared by treating clays with a zirconium compound, a surfactant and water, and compositing the reduced gallery height clay with suitable metal or metals.

Abstract: Zeolite/clay/phosphate catalysts can be prepared by a process wherein a composition of zeolite-clay-phosphate is brought to a pH level of about 7.0 to about 14.0. The resulting slurry is then age reacted for about 0.5 to about 24 hours. Thereafter the slurry is dried to produce a zeolite/clay/phosphate catalyst particles that are particularly characterized by their high levels of zeolite stability.

Abstract: A silicon dioxide tetrahedron sheet having a specific morphology with the pseudomorphs of the starting raw material of clay minerals for the sheet is prepared, and this is reacted with an alkylonium salt whereby a desired number of the silicon dioxide tetrahedrons are removed from the sheet by the action of the micelles of the alkylonium salt formed on the surface of the sheet to thereby form mesopores in the sheet. The mesopore material of the sheet has phyllo-structured 6-membered skeletons as connected to each other, in which each one phyllo-structured 6-membered skeleton is formed by connecting 6 silicon dioxide tetrahedrons together, and its mesopores are formed by removing a desired number of the silicon dioxide tetrahedrons from the sheet.

Abstract: Zeolites exchanged with lithium ions and, optionally, with polyvalent cations are prepared by ion-exchanging a sodium-containing zeolite, a potassium-containing zeolite or a sodium- and potassium-containing zeolite with ammonium ions, thereby replacing the sodium and/or potassium ions with ammonium ions, and then reacting the ammonium ion-exchanged zeolite with a water-soluble lithium compound under conditions which result in the removal of ammonia from the reaction zone. Polyvalent ions, which may be present in the zeolite undergoing ion-exchange, will not be substantially replaced by the ammonium or lithium ions.

Abstract: A catalyst system and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 +aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst system comprises a first catalyst composition and a second catalyst composition wherein said catalyst system is not a physical mixture of said first catalyst composition and said second catalyst composition, said first catalyst is a metal-promoted, alumina- or silica-bound beta zeolite, and said second catalyst composition is a ZSM-5 zeolite having incorporated therein an activity promoter selected from the group consisting of silicon, phosphorus, sulfur, and combinations of two or more thereof. The process comprises contacting a hydrocarbon stream with the catalyst system under a condition sufficient to effect the conversion of a the hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.

Abstract: Stable, zirconia-pillared clays of reduced gallery height, useful as supports for hydroconversion catalysts, are prepared by treating clays with a zirconium compound, a surfactant and water, and compositing the reduced gallery height clay with suitable metal or metals.

Abstract: A process is described for activation of layered silicates having an ion exchange capacity (IEC) of at least 25 meq/g by treating them with an acid, characterized in that the layered silicate is activated with about 1 to 10% by weight (based on the dry layered silicate) of an acid at a temperature of not more than 80.degree. C. and the activated layered silicate is calcined at temperatures of about 200.degree. to 400.degree. C. and comminuted desired.

Abstract: The present invention relates to the use of a non-aqueous liquid such as phenols, glycols, aromatic hydrocarbons, diesel fuel, kerosene, and mixtures thereof as a moistening agent in a packed bed process, wherein the packed bed contains a composition for removing sulfur compounds from fluid streams, the composition containing a carrier composition, an iron oxide composition, and a non-aqueous liquid moistening agent. The non-aqueous liquid moistening agent is used in place of water and thus avoids the problems associated with using water as a moistening agent.

Abstract: A porous clay heterostructure of a 2:1 layered silicate prepared by a gallery templated synthesis method is described. The method uses an inorganic oxide, a neutral amine surf surfactant and a quaternary onium ion surfactant in the galleries of the 2:1 layered silicate. The structure is then calcined to remove the surfactants which act as a template to produce the porous clay heterostructure. The structure is useful for cracking catalysts, molecular sieves and adsorbents.

Abstract: A method of preparing an enzyme immobilizing carrier includes the steps of providing a material consisting of kaolin mineral. The material is subject to acid treatment with a strong acid having a pH of 4 or less, and hydrothermal treatment at a temperature of from about 100.degree. C. to about 250.degree. C. The material is dried, thereby producing a porous powder. The porous powder is baked at a temperature of from about 350.degree. C. to about 1000.degree. C., for thereby producing the carrier.

Abstract: High performance activated clays suitable for bleaching oil are produced by mixing a clay mineral with a metal salt that is a Lewis acid. Mixtures of such metal salts can be used as well.

Abstract: A process for manufacturing a silica porous material with high solid acidity, catalytic activity and adsorption ability as well as excellent crystallinity and heat resistance has the steps of adding a compound of metallic element such as Al to a waterglass, aging the resultant mixture, calcining the aged mixture to form a layered crystal, incorporating an organic substance between layers of the layered crystal, calcining the resultant layered crystal for crosslinking the layered crystal. By this process, a plurality of layers formed of SiO.sub.4 tetrahedral and metallic oxide constitute a silica porous material, and the gap between adjacent layers of the layered crystal is reduced at a crosslinking site, while the gap of the other portion is expanded to form a micro pore.

Abstract: An quaternary phosphonium ion-exchanged clay and method of removing organic contaminants from air and/or water, by contacting the contaminants in the air or water with a quaternary phosphonium organo-clay. The clay is prepared by ion-exchange of an ion-exchangeable clay with (a) tetra-short chain alkyl (C.sub.1 -C.sub.4) quaternary phosphonium ion or (b) a di- or tri-short chain alkyl (C.sub.1 -C.sub.4) quaternary phosphonium ion having 1 or 2 mono-substituted or unsubstituted cycloakyl moieties, or one or two alkaryl moieties for removing air-laden and water-laden organic contaminants. The new organo-clays and methods are particularly adapted for removal of aromatic petroleum-based contaminants from water, such as benzene; alkyl-benzenes, such as toluene; xylenes (o-, m- and p-isomers); and chlorinated 1 and 2 carbon compounds, such as CCl.sub.4.

Abstract: A process for significantly improving the physical and catalytic properties of fluid cracking catalysts (FCC) is disclosed. The invention is a process for manufacturing a fluid cracking catalyst. The process includes adding an effective amount of an acid stable surfactant or an alkaline stable surfactant to a slurry of clay particles and sodium silicate particles. The process then includes forming a sol binder and spray drying the particles. Forming of the dried particles into a catalyst product then occurs.

Abstract: A porous clay heterostructure of a 2:1 layered silicate prepared by a gallery templated synthesis method is described. The method uses an inorganic oxide, a neutral amine surfactant and a quaternary onium ion surfactant in the galleries of the 2:1 layered silicate. The structure is then calcined to remove the surfactants which act as a template to produce the porous clay heterostructure. The structure is useful for cracking catalysts, molecular sieves and adsorbents.

Abstract: A porous material composed of many SiO.sub.4 tetrahedra sheets having interlayer bridges of SiO.sub.2. It has pores having a diameter of 10 .ANG. or above, and possesses the properties of a solid acid formed by the isomorphous substitution of metal atoms for Si of SiO.sub.4 frameworks. It is made by a process including introducing an organic substance into interlayer space of crystals of layered silicates to expand the spacing between crystal layers, as well as forming bridges of SiO.sub.2 therebetween, bringing the intercalated compounds into contact with a metal salt to link metal atoms to the SiO.sub.4 frameworks, and firing the products. The material can withstand a temperature of 800.degree. C., has a pore diameter larger than that of zeolites, etc., and is useful in making an adsorbent or catalyst for molecules having a high molecular weight, such as a catalyst for the catalytic cracking of petroleum.

Abstract: According to the present invention, ceramics which are prepared by calcining a composition comprising raw ceramic materials and a microorganism and/or culture fluid thereof, wherein the microorganisms is capable of producing an antioxidation material. The ceramic of the present invention possesses a variety of activities of, for instance, improving the soil, decomposing sewage or sludge, and deodorizing an unpleasant odor.

Abstract: Extruded pellets comprising a majority of activated carbon particles and a minority of a binder material are disclosed to provide improved performance when processed through tumbling equipment while the pellets are in their "green" state (i.e., pellets which are fresh off the extruder and contain activated carbon), binder material, and water and have not been subjected to any thermal processing (drying or calcining). The tumbling action both smooths and densifies (i.e., reduces void volume within) the pellet, thereby closing any cracks and greatly improving appearance. Improved performance results from an ability to increase the weight of carbon pellets which can be packed into a fixed volume and thereby increase the volumetric working capacity of the bed for adsorbing/desorbing vapors. Another benefit is to greatly reduce the levels of dust associated with the carbon, both the initial dust and the dust attrition.

Abstract: According to the present invention, ceramics which are prepared by calcining a composition comprising raw ceramic materials and a microorganism and/or culture fluid thereof, wherein the microorganisms is capable of producing an antioxidation material. The ceramic of the present invention possesses a variety of activities of, for instance, improving the soil, decomposing sewage or sludge, and deodorizing an unpleasant odor.

Abstract: A process for intercalating potassium acetate molecules in kaolin clay particles to achieve delamination has been developed by mixing kaolin clay particles, potassium acetate and water. A maximum intercalation, and hence a maximum degree of delamination, can be achieved with potassium acetate levels between 10% and 75% by weight, based on the weight of kaolin clay particles, and 5% and 50% water by weight, based on the weight of potassium acetate.

Abstract: A chemical composition and method for treating oil-contaminated waste waters, and, more particularly, waste waters in the form of oily emulsions that may also contain dissolved metal ions, and/or metal solids, to sorb (adsorb and/or absorb) the contaminants between and within platelets of sodium bentonite clay particles, and calcium bentonite clay particles, and the contaminants are encapsulated or trapped in a matrix of calcium bentonite platelets and sodium bentonite platelets that are flocculated by a flocculant, such as a cationic polymer, so that leaching of contaminants into the waste water, or subsequently into a liquid portion of a landfill, is unexpectedly reduced.

Abstract: This invention relates to a catalytic fuel composition capable of reducing pollutants in the combustion gasses generated upon combustion of the same. A catalytic material is combined with a liquid, petroleum-based fuel, mixed and solid particles are separated out to give the catalytic fuel product. The catalytic material predominantly comprises a plagioclase feldspar belonging mainly to the albite-anorthite series, and contains small amount of mica, kaolinite and serpentine, and optionally contains magnetite. An alloy material is also disclosed, comprising a mixture of the above-described catalytic material and a metal. The alloy material exhibits unique properties relative to the metal component alone, such as increased tensile strength, improved heat resistance, improved acid resistance, improved corrosion resistance, as well as exhibiting unusual conductive properties.

Abstract: A method and nickel-containing catalyst are disclosed for preparing synthesis gas by the reforming of a hydrocarbyl compound using an oxygen-containing compound.

Abstract: A process for producing sorbents based on smectites for absorbing liquids is described. This process is characterized in thata) a smectite with a water content of less than 6% by weight;b) a wet mass of fibrous cellulose and inorganic pigments which forms in the treatment of waste water from paper manufacture; andc) anhydrous calcium sulfate (anhydrite) or calcium sulfate hemihydrateare mixed with one another, compressed and crushed. The quantitative ratio between the smectite (a), the wet mass (b) and calcium sulfate (c) are selected such that the water content (free water) of the granular material is less than 20% by weight.

Abstract: Bloated minerals previously used as aggregates for light-weight concrete are here fragmented, wetted, and intermixed with particulate chemical reactants or catalysts, to serve as inert carriers therefor in industrial processes. One use is in the deep-bed flow-through process of reacting and removing hydrogen sulfide as contained in natural gas.

Abstract: A hardened asbestos-free, porous, calcium silicate filler material for an acetylene storage vessel is made by mixing quicklime with water to form a first mixture and at the same time mixing water, synthetic silica, cellulose fibers and ground quartz silica to form a second mixture. The first mixture is then added to the second mixture to form a third mixture. The third mixture is homogenized. Then a suspending agent is dispersed in the third mixture to form a fourth mixture. The fourth mixture is transferred into a cylinder to be filled and is cured under saturation steam pressure. Thereafter, the cylinder is dried. A gas storage cylinder so formed has a monolithic dry mass filling a metal shell. The mass has a porosity of about 88 to 91% and a density in the range of 250 g/l to 270 g/l.

Abstract: An interlayer cross-linked clay used in a hydrothermal reaction is enabled to remain stable in the hydrothermal treatment by forming a suspension of the interlayer cross-linked clay in combination with an organic compound. The interlayer cross-linked clay used in the hydrothermal reaction under these conditions has carbon deposited on the pillars of the clay and remains stable when it is used in other hydrothermal reactions.

Abstract: Process for producing an active composite consisting of a support and an active agent is disclosed. The process comprises mixing expanded graphite and an exfoliated lamellar compound, compressing the mixture to form a support which has a graphite density between 0.02 and 0.5 kg/dm.sup.3, and impregnating the support with the active agent. Such active composites are employed as reactants in thermochemical systems.

Abstract: A process for producing a heat-resistant and high-purity porous silicon oxide material having excellent crystallinity and uniformity in pore size. The process includes: a first step of dispersing a substance containing silicon in an aqueous solution of a surfactant and adjusting the pH of the dispersion to a value of 10 or higher; a second step of adjusting the pH thereof to a value lower than 10 and forming a composite of a silicon oxide and a surfactant; and a third step of removing the surfactant from the composite. A water-soluble component is preferably removed from the dispersion between the first and second steps.

Abstract: A process for recovering edible oil and bleaching clay from an edible oil-bleaching clay waste stream and for recovering edible oil and nickel catalyst from a hydrogenated edible oil-nickel catalyst-filter aid waste stream; the recovered bleaching clay may be reused directly and the recovered nickel catalyst and filter aid mixture is pelletized for metallurgical nickel recovery.

Abstract: A method and nickel-containing catalyst are disclosed for preparing synthesis gas by the reforming of a hydrocarbyl compound using an oxygen-containing compound.

Abstract: A class of highly stable supergallery pillared clay compositions that have a basal spacing up to 55 .ANG. corresponding a gallery height of 35 .ANG. for samples dried at room temperature and a basal spacing up to 45 .ANG. corresponding a gallery height of 255 .ANG. for samples steamed at 800.degree. C. for 17 hours. Said compositions are prepared by special procedures including pillaring reaction in presence of poly (vinyl alcohol) as a pillaring precursor, an aging process at pH of around 4 to 9, and a calcinating or steaming treatment at high temperature. The new compositions exhibit catalytic properties and adsorption properties superior to prior art pillared clays. Said compositions are useful as catalysts for carbonium-ion reaction, and as adsorbents and catalyst carriers. They are especially suitable for preparing microspheric cracking catalysts for heavy oil or residual feedstock.

Abstract: An organically modified clay comprises a smectite clay of the type having exchangeable, inorganic, cationic species therein, in which at least a portion of the inorganic cationic species have been substituted by a mixture of organic cations comprising X.sub.2 R.sub.2 N.sup.+ and XYR.sub.2 N.sup.+, wherein X is methyl, Y is benzyl and R is saturated alkyl. Also disclosed is a method for the fabrication of the modified clay.

Abstract: This invention relates to microspheres produced by spray drying clay slurries and calcining the product to form attrition resistant microspheres. Phosphoric acid is injected in a neutral to mildly alkaline dispersed high solids kaolin slurry immediately before spray drying to improve properties of the microspheres.

Abstract: According to the present invention, ceramics which are prepared by calcining a composition comprising raw ceramic materials and a microorganism and/or culture fluid thereof, wherein the microorganisms is capable of producing an antioxidation material. The ceramic of the present invention possesses a variety of activities of, for instance, improving the soil, decomposing sewage or sludge, and deodorizing an unpleasant odor.

Abstract: Metal ions can be removed from aqueous by being brought into contact with a heavy metal removal system which comprises an expanded organophilic clay (such as montmorillonite), a fatty alkyl-containing quaternary ammonium compound (such as a chloride comprising a fatty alkyl group containing from about twelve to about twenty-two carbon atoms), and a fatty alkyl-containing mercaptan (comprising a fatty alkyl group containing from about twelve to about twenty-two carbon atoms).

Abstract: A porous material composed of many SiO.sub.4 tetrahedra sheets having interlayer bridges of SiO.sub.2. It has pores having a diameter of 10 .ANG. or above, and possesses the properties of a solid acid formed by the isomorphous substitution of metal atoms for Si of SiO.sub.4 frameworks. It is made by a process including introducing an organic substance into interlayer space of crystals of layered silicates to expand the spacing between crystal layers, as well as forming bridges of SiO.sub.2 therebetween, bringing the intercalated compounds into contact with a metal salt to link metal atoms to the SiO.sub.4 frameworks, and firing the products. The material can withstand a temperature of 800.degree. C., has a pore diameter larger than that of zeolites, etc., and is useful in making an adsorbent or catalyst for molecules having a high molecular weight, such as a catalyst for the catalytic cracking of petroleum.

Abstract: The invention relates to a process for the synthesis of a layered, clay-like material starting from a silicon oxide containing material in a finely divided state by reacting a glass phase containing material at a pH from 5 to 8, in the presence of water, with a source of layer-forming metal ions and an activator for the formation of clay under atmospheric conditions to obtain a material with a stable structure. Preferably aluminium and/or magnesium ions are employed as layer-forming metal ions. Furthermore, according to a suitable embodiment, boron glass or cullet is employed as a material containing silicon oxide. The conversion of the mixture of materials into a substance having an ordered structure takes place preferably at a pH of approximately 7 and a temperature of 30.degree.-45.degree. C., in which the starting materials appropriately have a particle size of approximately 100 microns. An activator for the formation of clay is added to accelerate the process of conversion.

Abstract: A body made of activated carbon particles bonded together with a clay binder which can be attapulgite and/or sepiolite, and a plasticizing organic binder. The organic binder is more typically cellulose ether and/or cellulose ether derivative at a level of about 2 to 12 wt. % and the clay about 2% to about 30 wt % based on the carbon and clay. A method for making the body involves forming an aqueous mixture composed of the clay, organic binder and carbon, forming the mixture into a body, and drying the formed body.

Abstract: The invention describes a highly efficient catalytic pollution control process for removing N.sub.2 O from gaseous mixtures. The process utilizes catalysts derived from anionic clay minerals, which after appropriate heat activation, provide superior N.sub.2 O decomposition activity. The catalytic process comprises contacting an N.sub.2 O-containing gaseous mixture with the decomposition catalyst under conditions sufficient to convert the N.sub.2 O into gaseous nitrogen and gaseous oxygen. The process catalysts are derived from anionic clay materials such as the hydrotalcites, sjogrenites and pyroaurites. A small but critical amount of an activator metal is provided to promote the decomposition of N.sub.2 O, particularly in wet gas steams. The activator metal may be an alkali metal such as sodium, potassium or lithium, or an alkaline-earth metal such as magnesium, with sodium giving particularly good results.

Abstract: A three step process for regenerating spent bleaching clays and acid-activated smectite catalyst granules includes: (1) an extraction step to remove a majority of entrained oil, preferably about 75% to about 95% by weight of the entrained oil, when regenerating bleaching clays; (2) an oxidation step to remove the majority of remaining carbonaceous adsorbates which are not removed by the preceding extraction step, and (3) an acid wash step to restore the acidity normally associated with fresh acid-activated bleaching clays. The features of steps 2 and 3 may be combined into a single step by using an appropriate oxidant, for example, a source of acidic protons, such as peracetic acid.