Contains At Least One Additional Specified Material Patents (Class 526/124.3)
  • Patent number: 6657020
    Abstract: A process for preparing polypropylene-b-poly(ethylene-co-propylene) by the use of a tubular continuous polymerizer in the presence of an olefin-polymerizing catalyst comprising a solid catalyst component (1) composed of titanium and halogen; an organosilicon compound (2); and, if necessary, at least one electron-donating compound (3) selected from the group consisting of organosilicon compounds represented by the general formula: RnSi(OR′)4−n (wherein R and R′ are each independently a C1-C10 hydrocarbon group; and n is an integer of 1 to 3) and nitrogenous heterocyclic compounds, wherein the solid catalyst component (1) is preliminarily brought into contact with the organosilicon compound (2) in the presence of the electron-donating compound (3), and then a polypropylene segment is formed through polymerization, followed by formation of a poly(ethylene-co-propylene) segment at the end of the polypropylene segment through polymerization.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: December 2, 2003
    Assignees: Chisso Petrochemical Corporation, Japan Science and Technology Corporation
    Inventors: Minoru Terano, Tetsuya Matsukawa, Hideshi Satake, Masato Takahashi
  • Patent number: 6645901
    Abstract: A prepolymerization catalyst for use in a gas phase polymerization of an olefin or combinations of olefins which comprises (A) a solid catalyst component comprising magnesium, halogen, titanium and an electron donor and having a weight-average particle diameter of 15 to 45 &mgr;m, (B) at least one organoaluminum compound and (C) a prepolymer of an ethylene and/or at least one &agr;-olefin, wherein the molar ratio of aluminum to titanium in the prepolymerization catalyst (Al/Ti ratio) is 3 to 11 (mol/mol), the weight ratio of the prepolymerization catalyst to the solid catalyst component (prepolymerization catalyst/solid catalyst component) is 2 to 35 (g/g), the content of volatile materials (VM) in the prepolymerization catalyst is 2.0% by weight or less, and the intrinsic viscosity [&eegr;] measured in tetralin at 135° C. is 2.0 dl/g or less, and a process for a production thereof.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: November 11, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Tomoaki Goto, Kazuki Wakamatsu, Shinichi Kumamoto
  • Patent number: 6646073
    Abstract: A novel continuous gas phase polymerization process for producing polyethylene and interpolymers of ethylene and at least one other olefin is provided wherein a saturated halogenated hydrocarbon is used in a specified amount such that the activity of the titanium containing Ziegler-Natta catalyst is increased.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: November 11, 2003
    Assignee: Eastman Chemical Company
    Inventors: Don Kent Farrer, Kenneth Alan Dooley, Glenn Edward Moore, Larry Allen Noble
  • Publication number: 20030208010
    Abstract: A catalyst having high activity independent of the hydrogen concentration and low gel productivity in the polymerization of ethylene has been prepared.
    Type: Application
    Filed: April 24, 2003
    Publication date: November 6, 2003
    Applicant: Borealis Polymers Oy
    Inventors: Jarmo Lindroos, Solveig Johansson, Paivi Waldvogel
  • Publication number: 20030208011
    Abstract: The invention relates to an improved olefin catalyst, a method of in situ-activated catalyst preparation and a process for the polymerization of olefinic monomers via, for example, a titanium trichloride/magnesium dichloride/tetrahydrofuran reaction product catalyst precursor. The activated catalyst is prepared in situ in a polymerization reactor using an alumoxane based co-catalyst wherein the cumbersome traditional steps of catalyst activation and isolation, prior to polymerization are eliminated. An unexpected advantage of this invention is a significant increase in catalyst productivity while maintaining a relatively constant value of the bulk density of polymeric materials produced while concomitantly producing a polymeric product having a broad molecular weight distribution compared with typical alumoxane-activated metallocene catalysts.
    Type: Application
    Filed: April 17, 2003
    Publication date: November 6, 2003
    Applicant: Saudi Basic Industries Corporation
    Inventors: Atieh Abu-Raqabah, Abdul Wahab Al-Sadoun, Navin Nallaveerapan
  • Patent number: 6639038
    Abstract: A first crystalline polypropylene of the present invention satisfies the relationships of the following formulae (1) and (2): &agr;≦−0.42×ln(Mp)+7.3  (1),and Tm>1.85×ln(Mp)+144.5  (2), wherein &agr; is a 0° C. soluble content (% by weight) as measured through programmed-temperature fractionation, Mp is a peak molecular weight in a molecular weight distribution curve as measured through gel permeation chromatography, and Tm is a melting point (° C.) as measured through differential scanning calorimetry. A second crystalline polypropylene of the present invention satisfies the relationship given in the following formula (3): &agr;≦1.11[&eegr;]−0.42+1.40  (3) wherein &agr; is the same as above and [&eegr;] an intrinsic viscosity (dl/g) as measured in a tetralin solvent at 135° C.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: October 28, 2003
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Itaru Kuramoto, Yutaka Obata, Tsuyoshi Ota, Toshio Isozaki, Junichi Amano, Takashi Sumitomo
  • Publication number: 20030199388
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (hereroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: October 23, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Patent number: 6635726
    Abstract: A novel continuous gas phase polymerization process for producing polyethylene and interpolymers of ethylene and at least one other olefin is provided wherein chloroform is used in a specified amount such that the activity of the titanium containing Ziegler-Natta catalyst is increased.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: October 21, 2003
    Assignee: Eastman Chemical Company
    Inventors: Don Kent Farrer, Kenneth Alan Dooley, Glenn Edward Moore, Larry Allen Noble
  • Patent number: 6627710
    Abstract: The invention relates to catalyst components, suitable for the preparation of homopolymers and copolymers of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total porosity, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: September 30, 2003
    Assignee: Basell Polyolefine GmbH
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 6620758
    Abstract: A catalyst having high activity independent of the hydrogen concentration and low gel productivity in the polymerization of ethylene has been prepared.
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: September 16, 2003
    Assignee: Borealis Technology Oy
    Inventors: Jarmo Lindroos, Solveig Johansson, Päivi Waldvogel
  • Publication number: 20030171208
    Abstract: The present invention relates to a catalytic component for the polymerization of olefins combining a number of catalytic components for the polymerization of olefins and to a process for preparing it. The catalytic component according to the invention is obtained by impregnation of a prepolymer with a solution of a catalytic component for the polymerization of olefins. The invention brings about control of the combination of different catalytic components and provides for improvement in the control of the quality of the polymers manufactured by virtue of the catalytic action of the combined catalytic components. Another advantage of the invention is to be able to control the morphology and the particle size distribution of the polymers by choosing the morphology of a single catalytic component. The prepolymer and the polymer obtained from the catalytic component according to the invention are also subjects of the present invention.
    Type: Application
    Filed: March 6, 2003
    Publication date: September 11, 2003
    Inventor: Jean Malinge
  • Patent number: 6617277
    Abstract: A catalyst composition has a catalyst component which includes a metallocene transition metal compound, a magnesium compound, a hydroxyl containing compound, and a polymeric material. The catalyst component may also include asilicon compound and an aluminum compound. The catalyst component is combined with a cocatalyst and used in olefin polymerization.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: September 9, 2003
    Assignee: Saudi Basic Industries Corporation
    Inventors: Orass Hamed, Akhlaq Moman, Atieh Abu-Raqabah
  • Publication number: 20030162916
    Abstract: Crystalline polymers and copolymers of propylene having total MIL values>2 g/10 minutes, total [&eegr;] values in tetrahydronaphthalene at 135° C.≦2.8 dl/g, Mw/Mn values>20, a fraction insoluble in xylene at 25° C.≧94, and comprising from 10 to 60% by weight of a fraction (A) having [&eegr;]≧2.6, are prepared by way of sequential polymerization in at least two stages, in the presence of particular Ziegler-Natta catalysts supported on magnesium halides.
    Type: Application
    Filed: February 11, 2003
    Publication date: August 28, 2003
    Inventors: Giuliano Cecchin, Anteo Pelliconi, Antonio Ciarrocchi, Paolo Ferrari
  • Publication number: 20030134992
    Abstract: There are provided a process for producing a catalyst for &agr;-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an &agr;-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst for &agr;-olefin polymerization produced by the above process.
    Type: Application
    Filed: December 17, 2002
    Publication date: July 17, 2003
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventor: Shin-ichi Kumamoto
  • Publication number: 20030130110
    Abstract: There are provided:
    Type: Application
    Filed: January 21, 2003
    Publication date: July 10, 2003
    Inventors: Tatsuya Miyatake, Masaaki Nabika, Seiki Kiuchi
  • Patent number: 6586543
    Abstract: The present invention provides a process for preparing a substantially amorphous poly-&agr;-olefin, which includes: a) preforming a solid catalyst and, optionally, a first amount of a trialkylaluminum cocatalyst, by contacting the catalyst and optionally the cocatalyst with at least one selected from the group including oxygen and a compound which includes active oxygen, to form a preformed catalyst, wherein the solid catalyst includes magnesium, aluminum and titanium, and wherein said trialkylaluminum cocatalyst includes 1 to 9 carbon atoms in each alkyl group; b) contacting the preformed catalyst with a second amount of the cocatalyst, wherein a molar ratio of trialkylaluminum to the titanium ranges from 40:1 to 700:1, to form a catalyst mixture; c) polymerizing, in the liquid phase, with the catalyst mixture, an olefin or an olefin mixture at a temperature between 30 and 160° C., to produce the poly-&agr;-olefin.
    Type: Grant
    Filed: September 1, 2000
    Date of Patent: July 1, 2003
    Assignee: Degussa AG
    Inventors: Hans Guenther Wey, Norbert Schlueter
  • Patent number: 6569964
    Abstract: The invention relates to an improved olefin catalyst, a method of in situ-activated catalyst preparation and a process for the polymerization of olefinic monomers via, for example, a titanium trichloride/magnesium dichloride/tetrahydrofuran reaction product catalyst precursor. The activated catalyst is prepared in situ in a polymerization reactor using an alumoxane based co-catalyst wherein the cumbersome traditional steps of catalyst activation and isolation, prior to polymerization are eliminated. An unexpected advantage of this invention is a significant increase in catalyst productivity while maintaining a relatively constant value of the bulk density of polymeric materials produced while concomitantly producing a polymeric product having a broad molecular weight distribution compared with typical alumoxane-activated metallocene catalysts.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: May 27, 2003
    Assignee: Saudi Basic Industries Corporation
    Inventors: Atieh Abu-Raqabah, Abdul Wahab Al-Sádoun, Navin Nallaveerapan
  • Patent number: 6566464
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for &agr;-olefin polymerization, and a process for producing an &agr;-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with at least one member selected from the group consisting of an electron donor compound (E1) and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: May 20, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Patent number: 6559249
    Abstract: The present invention provides a catalyst for producing an ultra high molecular weight polyethylene and also a method for preparation of an ultra high molecular weight polyethylene with the use of said catalyst. The catalyst of the present invention is prepared by a process comprising: (i) producing a magnesium compound solution by contact-reacting a magnesium compound and an aluminum or boron compound with alcohol; (ii) contact-reacting the said solution with an ester compound containing at least one hydroxy group and a silicon compound containing an alkoxy group; and (iii) producing of a solid titanium catalyst by adding a mixture of a titanium compound and a silicon compound thereto. The catalyst prepared by the present invention has excellent catalytic activity, and it helps to produce an ultra-high molecular weight polyethylene with large bulk density and narrow particle distribution without too large and minute particles.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co. Ltd.
    Inventors: Chun-Byoung Yang, Ho-Sik Chang, Weon Lee
  • Patent number: 6559250
    Abstract: The present invention relates to a method of homo- or co-polymerization of &agr;-olefin by means of using a catalyst system which comprises the following components: (1) a solid complex titanium catalyst produced by means of a production method comprising the following steps: (a) preparing a magnesium compound solution by dissolving a magnesium halide compound and a compound of Group IIIA of the Periodical Table in a solvent of mixture of cyclic ester, one or more types of alcohol, a phosphorus compound, and an organic silane; (b) precipitating the solid particles by reacting said magnesium compound solution with a transitional metal compound, a silicon compound, a tin compound, or the mixture thereof; and (c) reacting said precipitated solid particles with a titanium compound and electron donors; (2) an organometallic compound of metal of Group IIIA of the Periodical Table; and (3) external electron donors comprising three or more types of organo-silicon compounds, wherein the melt flow rates of the homopoly
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Moon-Young Shin
  • Patent number: 6551956
    Abstract: The present invention relates to a catalytic composition for the polymerization of olefins combining a number of catalytic components for the polymerization of olefins and to a process for preparing it. The catalytic component according to the invention is obtained by impregnation of a prepolymer with a solution of a catalytic component for the polymerization of olefins. The invention brings about control of the combination of different catalytic components and provides for improvement in the control of the quality of the polymers manufactured by virtue of the catalytic action of the combined catalytic components.
    Type: Grant
    Filed: October 17, 1997
    Date of Patent: April 22, 2003
    Assignee: Elf Atochem
    Inventor: Jean Malinge
  • Patent number: 6552136
    Abstract: Provided are a catalyst for olefin polymer production, which contains an organosilicon compound having a specific structure and with which olefin polymers produced have increased stereospecificity and increased melt fluidity; and a method for producing such olefin polymers.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: April 22, 2003
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Tsuyoshi Ota, Takanori Sadashima, Yasunori Kadoi, Toshio Isozaki, Kiyokazu Katayama
  • Publication number: 20030073569
    Abstract: The present invention relates to a catalyst composition for homopolymerization or copolymerization of olefins comprising: (a) a solid catalyst precursor comprising a transition metal compound of group IVB, VB, or VIB of the periodic table, a magnesium compound and aliphatic polyketone particles; and (b) a cocatalyst comprising an aluminum alkyl, an aluminoxane or mixtures thereof; and a process for homopolymerisation or copolymerisation of olefins.
    Type: Application
    Filed: August 30, 2002
    Publication date: April 17, 2003
    Inventors: John Ledford, Mansour I. Taftaf, Syriac Palackal, Atieh Abu Raqabah, Akhlaq A. Moman, Orass M. Hamed, Navin Nallaveerapan
  • Publication number: 20030069372
    Abstract: An olefin polymerization catalyst is described which includes: (A) a solid catalyst component being prepared by copulverizing a magnesium compound, an aluminum compound, an electron donor and a titanium compound, and (B) an organoaluminum compound. The present invention is also directed to a process for preparing polyolefins using the aforesaid catalyst system to polymerize olefins.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Bing Lu, Honglan Lu, Chih-Jian Chen
  • Patent number: 6545106
    Abstract: Process for the polymerization of olefins, according to which at least one olefin is placed in contact with a catalytic system comprising: a) a solid catalytic complex based on magnesium, transition metal and halogen, the said catalytic complex being prepared by reacting, in a first step, at least one magnesium compound with at least one compound of a transition metal from group IVB or VB of the Periodic Table, until a liquid complex is obtained, and, in a subsequent step, by precipitating the said liquid complex using a halogen-containing organoaluminium compound of general formula AlRnX3-n in which R is a hydrocarbon radical, X is a halogen and n is less than 3, in order to collect a solid catalytic complex, and b) an organometallic compound of a metal from groups IA, IIA, IIB, IIIA and IVA of the Periodic Table, c) at least one electron donor used after the first step in the preparation of the solid catalytic complex leading to the production of a liquid complex.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: April 8, 2003
    Assignee: Solvay (Societe Anonyme)
    Inventor: Jiang Bian
  • Patent number: 6544921
    Abstract: There are provided: (I) a solid catalyst component (A-1) for olefin polymerization, which is obtained by a process comprising the step of contacting: (a-1) a carrier of carboxyl group-carrying polymer particles having an average particle diameter of from 1 to 300 &mgr;m, and (b) a transition metal compound of the number 4 group of metals in the periodic table of elements; (II) a catalyst for olefin polymerization, which is obtained by a process comprising the step of contacting: (A-1) the above solid catalyst component, and (B) at least one compound selected from the group consisting of an organoaluminum compound and an organoaluminumoxy compound; (III) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the above catalyst; and (IV) a process for producing the above solid catalyst component (A-1), which comprises the step of contacting: (a-1) the above carrier, and (b) the above transition metal compound.
    Type: Grant
    Filed: September 13, 2000
    Date of Patent: April 8, 2003
    Assignee: Sumitomo Chemical Comapny, Limited
    Inventors: Tatsuya Miyatake, Masaaki Nabika, Seiki Kiuchi
  • Publication number: 20030065111
    Abstract: There is provided a process for producing a catalyst for olefin polymerization, which comprises the step of contacting (1) an organoaluminum compound, (2) an external electron donor compound and (3) a solid catalyst component obtained by a process comprising the steps of;
    Type: Application
    Filed: July 31, 2002
    Publication date: April 3, 2003
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Ken Yoshimura, Shin-Ichi Kumamoto, Makoto Satoh
  • Patent number: 6541582
    Abstract: A solid catalyst component for the polymerization of olefins CH2═CHR, in which R is hydrogen or a hydrocarbon radical having 1-12 carbon atoms, the solid catalyst component including Mg, Ti, halogen and an electron donor selected from &bgr;-substituted glutarates other than diisopropyl &bgr;-methyl glutarate and which are not alpha-substituted. The catalyst component, when used in the polymerization of olefins, and in particular polypropylene, is capable of providing polymers in high yield and with a high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: November 14, 2000
    Date of Patent: April 1, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin
  • Patent number: 6538079
    Abstract: There are disclosed: (1) a process for producing a catalyst for ethylene polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms; (ii) an organoaluminum compound; and (iii) a heterocyclic compound; and (2) a process for producing an ethylene polymer, which comprises the step of polymerizing ethylene, or ethylene and at least one kind of an addition polymerizable comonomer other than ethylene, in the presence of the above-mentioned catalyst.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: March 25, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh
  • Patent number: 6538078
    Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: March 25, 2003
    Assignees: China Petro-Chemical Corporation, Beijing Research Institute of Chemical Industry Sinopec
    Inventors: Hekuan Luo, Ruiguo Tang, Hua Yang, Qinfang Zhao
  • Patent number: 6534433
    Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.
    Type: Grant
    Filed: July 28, 2000
    Date of Patent: March 18, 2003
    Assignee: Atofina
    Inventors: Thierry Saudemont, Jean Malinge, Jean-Loup LaCombe, Daniel Cochard, Henri Violle
  • Patent number: 6534606
    Abstract: Described are catalyst systems having aluminium alkyl complexes of the formula (I) described herein applied to magnesium chloride, SiO2 or SiO2 in combination with MgCl2 as support in the presence of titanium halides or vanadium halides and internal and, if desired, external donors act both as cocatalysts and as stereoselectivity promoters in heterogeneous polymerizations of &agr;-olefins. Also described are polymerization methods using these catalyst systems.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: March 18, 2003
    Assignee: Merck Patent Gesellschaft Mit Beschränkter Haftung
    Inventors: Katrin Köhler, Eike Poetsch, Herbert Schumann, Sebastian Dechert, Walter Kaminsky, Andre Laban, Manfred Arnold, Jana Knorr, Birgit Corinna Wassermann
  • Patent number: 6534613
    Abstract: A novel process for producing homopolymers and copolymers of ethylene which involves contacting ethylene and/or ethylene and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta type catalyst, at least one halogenated hydrocarbon, at least one compound of the formula XnER3-n as a co-catalyst and at least one compound containing at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)n—R3 as an external electron donor. Also provided are films and articles produced therefrom.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: March 18, 2003
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, William Albert Ames, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Alan George Wonders
  • Publication number: 20030050412
    Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.
    Type: Application
    Filed: October 24, 2002
    Publication date: March 13, 2003
    Inventors: Thierry Saudemont, Jean Malinge, Jean-Loup Lacombe, Daniel Cochard, Henri Violle
  • Publication number: 20030050185
    Abstract: Components of catalysts for the polymerization of olefins are obtained by contacting a Ti compound of formula Ti(OR)n−yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr of Hf compound supported on an Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Application
    Filed: July 24, 2002
    Publication date: March 13, 2003
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Patent number: 6531551
    Abstract: A polypropylene composition comprising 0.001 to 10 parts by weight of a polyethylene having an intrinsic viscosity [&eegr;E] of 0.01 to less than 15 dl/g s measured in tetralin at 135° C. and 100 parts by weight of a polyolefin comprising at least polypropylene, wherein the polyethylene is finely dispersed as particles with a number average particle diameter of, e.g., 1 to 5000 nm in the polyolefin comprising at least polypropylene. By virtue of the above constitution, the polypropylene composition has excellent transparency and rigidity, is free from the creation of a sweeper roll flow mark in the preparation of a film and substantially free from a neck-in phenomenon of a film, and has high productivity.
    Type: Grant
    Filed: January 11, 1999
    Date of Patent: March 11, 2003
    Assignee: Chisso Corporation
    Inventors: Katsuhiko Ohno, Masami Kimura, Taketo Hirose, Yoshitaka Morimoto, Jun Saito
  • Publication number: 20030040427
    Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2═CHR1 wherein R is a C1-C8 alkyl group, to such an extent that the amount of the &agr;-olefin pre-polymer is up to 100 g per g of said solid catalyst component.
    Type: Application
    Filed: January 8, 2002
    Publication date: February 27, 2003
    Inventors: Mario Sacchetti, Diego Brita, Gianni Collina
  • Patent number: 6524986
    Abstract: Catalyst support containing an &agr;-olefin polymer which is in the form of particles of mean size from 5 to 350 &mgr;m in which the pore volume generated by the pores of radius from 1,000 to 75,000 Å is at least 0.2 cm3/g. Catalyst usable for the polymerization of &agr;-olefins, including a compound containing at least one transition metal belonging to groups IIIb, IVb, IVb and VIb of the Periodic Table, bound in or on this support.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: February 25, 2003
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Vincent Laurent, Philippe Francois, Dirk Vercammen
  • Publication number: 20030036611
    Abstract: A process is provided for the preparation of a solid catalyst component for the polymerization of olefins, comprising continuously feeding a liquid containing a titanium compound having at least one titanium-halogen bond into a vessel containing a solid comprising a magnesium halide and continuously discharging liquid from the vessel, whereby the concentration of the solid is maintained within the range of between 80 and 300 g/l, and the product between the average residence time of the liquid in the vessel and the concentration of the solid is maintained below 10,000 min*g/l. An advantage of the process is the reduced time and reactor volume necessary to prepare the catalysts, which show good activity and stereospecificity.
    Type: Application
    Filed: July 17, 2002
    Publication date: February 20, 2003
    Inventors: Massimo Covezzi, Anna Fait, Almerinda Di Benedetto
  • Patent number: 6521725
    Abstract: There are disclosed: (1) a process for producing a catalyst for olefin polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms, (ii) an organoaluminum compound, and (iii) a compound selected from the group consisting of (a) an oxygen-containing compound having a structure wherein at least two hydrocarbyloxy groups are bound to the same carbon atom, and (b) a cyclic ketone compound, and (2) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the above-mentioned catalyst.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: February 18, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh
  • Publication number: 20030027715
    Abstract: The present invention relates to catalyst components for the polymerization of olefins comprising a titanium compound, having at least a Ti-halogen bond, and at least two electron donor compounds supported on a Mg dihalide, said catalyst component being characterized by the fact that at least one of the electron donor compounds is selected from ethers containing two or more ether groups which are further characterized by the formation of complexes with anhydrous magnesium dichloride in an amount less than 60 mmoles per 100 g of MgCl2 and by the failure of entering into substitution reactions with TiCl4 or by reacting in that way for less than 50% by moles, and at least another electron donor compound is selected from esters of mono or polycarboxylic acids. Said catalyst components are able to produce propylene polymers which, for high values of xylene insolubility, show a broad range of isotacticity.
    Type: Application
    Filed: April 15, 2002
    Publication date: February 6, 2003
    Inventors: Masaki Fushimi, Hirotoshi Takahashi
  • Patent number: 6511935
    Abstract: A method of halogenating a precursor to form a polymerization procatalyst is disclosed whereby a magnesium/transition metal-containing alkoxide complex precursor is contacted with a halogenating agent selected from alkylaluminum halide, TiX4, SiX4, BX3, and Br2, where halide and X are reach respectively a halogen, and when an alkylaluminum halide, TiX4, SiX4, BX3, and Br2 are used as the halogenating agent, they are used together or in combination in a multi-step halogenation. The procatalyst then can be converted to an olefin polymerization catalyst by contacting it with a cocatalyst and optionally a selectivity control agent, and used to polymerize olefins in high yield with desired properties.
    Type: Grant
    Filed: June 8, 2001
    Date of Patent: January 28, 2003
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Robert Charles Job
  • Publication number: 20030018143
    Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR′)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R′ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst sytems, polyolefin polymers, and methods of forming each are disclosed.
    Type: Application
    Filed: August 1, 2002
    Publication date: January 23, 2003
    Inventors: Steven D. Gray, Tim J. Coffy
  • Publication number: 20030008769
    Abstract: Especially homogeneous supported Ziegler-Natta catalysts may be prepared in a simple one reaction vessel process from a magnesium hydrocarbyloxy starting material which is soluble in a hydrocarbon solvent. The process comprises: (I) reacting a magnesium hydrocarbyloxy compound with a chlorine-containing compound in a non-polar hydrocarbon solvent in which said magnesium hydrocarbyloxy compound is soluble whereby to produce a solution (A); and then either: (II) contacting the solution (A) with a chlorine containing tetravalent titanium compound to produce a solution (B); (III) impregnating solution (B) into a porous particulate support; or (II) impregnating solution (A) into a porous particulate support; and (III) contacting the solid support with a chlorine containing tetravalent titanium compound; or (II) impregnating solution (A) into a porous particulate support pretreated with a chlorine containing tetravalent titanium compound.
    Type: Application
    Filed: July 29, 2002
    Publication date: January 9, 2003
    Inventors: Thomas Garoff, Solveig Johansson, Paivi Waldvogel
  • Patent number: 6495639
    Abstract: Provided are a solid catalyst component for olefin polymerization and a catalyst comprising the component for olefin polymerization, in which the electron donor is free from the problem of lacking in safety and sanitation, and is inexpensive and easy to produce, and which exhibit high activity in producing olefin polymers with high stereospecificity, and also a method for producing olefin polymers in the presence of the catalyst. The solid catalyst component comprises titanium, magnesium and an electron donor compound of formula (I): wherein R1 and R2 each represent a linear or branched hydrocarbon residue having from 1 to 20 carbon atoms; R3 represents an alicyclic hydrocarbon residue having from 3 to 20 carbon atoms; and n represents an integer of from 1 to 10. The solid catalyst component is combined with an organic aluminium compound to prepare a catalyst, which is used in producing olefin polymers.
    Type: Grant
    Filed: September 19, 2000
    Date of Patent: December 17, 2002
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Yasunori Kadoi, Tsuyoshi Ota, Toshio Isozaki, Kiyokazu Katayama, Takanori Sadashima
  • Patent number: 6489427
    Abstract: Polyethylenes are prepared having a density in the range 900-980 kg/m3 and a weight average molecular weight ≧375,000 characterized by a fracture toughness at −40° C. >20 kJ/m2 and a dynamic viscosity of <3000 Pa.s at 100 rad/sec. The polymers also having a die swell of 10-80% and show a desirable combination of physical and processing properties. The polymers are prepared by the use of catalysts comprising a metallocene component and a Ziegler component.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: December 3, 2002
    Assignee: BP Chemicals Limited
    Inventors: Edward Quentin Clutton, Philip Stephen Hope
  • Patent number: 6486274
    Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR″)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R″ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst systems, polyolefin polymers, and methods of forming each are disclosed.
    Type: Grant
    Filed: October 13, 2000
    Date of Patent: November 26, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Steven D. Gray, Tim J. Coffy
  • Publication number: 20020173602
    Abstract: Random copolymers of propylene with other 1-alkenes having up to 10 carbon atoms,
    Type: Application
    Filed: January 14, 2002
    Publication date: November 21, 2002
    Inventors: David Appleyard, Franz Langhauser, Murray Horton, Roland Hingmann, Gunther Schweier, Volker Rauschenberger, Ingolf Hennig, Dieter Lilge, Werner Schone, Meinolf Kersting
  • Patent number: 6469112
    Abstract: One aspect of the present invention relates to a catalyst system for use in olefinic polymerization, containing a solid titanium catalyst component; an organoaluminum compound having at least one aluminum-carbon bond; and an organosilicon compound comprising a (cycloalkyl)methyl group. Another aspect of the present invention relates to a method of making a catalyst for use in olefinic polymerization, involving the steps of reacting a Grignard reagent having a (cycloalkyl)methyl group with an orthosilicate to provide an organosilicon compound having a (cycloalkyl)methyl moiety; and combining the organosilicon compound with an organoaluminum compound having at least one aluminum-carbon bond and a solid titanium catalyst component to form the catalyst.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: October 22, 2002
    Assignee: Engelhard Corporation
    Inventors: Chung-Ping Cheng, Michael D. Spencer
  • Patent number: 6465584
    Abstract: The invention relates to an elastomeric copolymer derived from components comprising a) ethylene, b) an &agr;-olefin, c) a non-conjugated polyene (C) having one C═C bond that is copolymerizable using a Ziegler-Natta catalyst, and d) optionally a non-conjugated polyene (D) which in the molecule contains two or more C═C bonds that are copolymerizable using a Ziegler-Natta catalyst. The copolymer is characterized by, inter alia, a specific branching coefficient BC. The invention also relates to a process for the preparation of such copolymers.
    Type: Grant
    Filed: December 27, 1999
    Date of Patent: October 15, 2002
    Assignee: DSM N.V.
    Inventors: Georges G. Evens, Emanuel M. J. Pijpers, Andreas A. Oosterlaken, Jacob Renkema, Henri J. H. Beelen