Abstract: A process for the production of hydrocarbons having 2 or more carbon atoms by oxidative coupling of methane includes a step of contacting a feed gas containing methane with an oxide of metals having the following composition:MCo.sub.1-x Fe.sub.x O.sub.ywherein M stands for at least one alkaline earth metal x is a number greater than 0 but not greater than 1 and y is a number in the range of 2.5-3.5, at a temperature of 500.degree.-1000.degree. C.

Abstract: Compositions of matter particularly useful for the oxidative conversion of feed organic compounds to produce organic compounds include combination of Group IIA, zinc, titanium and Lanthanum Series base materials and, optionally, Group IA and/or halogen promoters. A method for the oxidative conversion of feed organic compounds to produce organic compounds, particularly methane, to higher hydrocarbons and saturated C.sub.2 to C.sub.7 hydrocarbons to less saturated hydrocarbons in the presence of an oxygen-containing gas is disclosed utilizing base compositions of matter.

Abstract: Process for producing olefins from natural gas, the natural gas (2) is mainly fractionated (1) into methane (3) and higher hydrocarbons (4), the latter being then mainly fractionated (17, 20) into propane (9) and ethane (7). The methane (3), admixed with oxygen (6), passes through an oxidation reactor (5), receives the ethane (7) and the obtained mixture passes through a pyrolysis reactor (8). The effluent coming out of reactor (8) receives the propane (9) and the obtained mixture passes through a pyrolysis reactor (10). A hydrocarbon flow comprising olefins (12), more particularly ethylene and propene, is recovered.

Abstract: There is provided a catalyst and a process for the direct partial oxidation of methane with oxygen, whereby hydrocarbons having at least two carbon atoms are produced. The catalyst used in this reaction is a spinel oxide, such as MgMn.sub.2 O.sub.4 or CaMn.sub.2 O.sub.4, modified with an alkali metal, such as Li or Na.

Abstract: A method for the oxidative conversion of feed organic compounds, such as methane and ethane, to product organic compounds, such as ethylene, in the presence of a free oxygen containing gas and a contact material comprising: (1) Group IA and/or Group IIA metals/O.sub.2 /halogen; (2) Group IA metals/La Series metals/O.sub.2 /halogen and, optionally, Group IIA metals; (3) Group IA metals/Zn/O.sub.2 /halogen and, optionally, Group IIA metals; (4) Group IA metals/Ti or Zr/O.sub.2 /halogen and, optionally, Group IIA metals; (5) Group IA and/or IIA metals/phosphate/halogen or (6) Co/Zr, Zn, Nb, In, Pb and/or Bi/P/O.sub.2 halogen, and, optionally, Group IA metals and/or S, in which a contact material containing no halogen or an ineffective amount are activated and/or regenerated by contacting them with a halogen and, when the contact material is contact material (6), with a reducing agent or both a reducing agent and a halogen.

Abstract: Processes for the conversion of hydrocarbons, and most preferably methane, to higher hydrocarbons and olefins are disclosed, including contacting the hydrocarbons with a mixed metal oxide catalyst having the pyrochlore structure. Preferably, these catalysts have the general formula A.sub.n B.sub.2 O.sub.7-x, where A can be various mono-, di-, and trivalent metal cations, B can be various tri-, tetra-, penta-, and hexavalent metal cations, 0.ltoreq.n.ltoreq.2.0, and 0.ltoreq.x.ltoreq.1.0. Novel, high surface area, mixed metal oxide catalysts having the pyrochlore structure are also disclosed, including those having the formula A.sub.2 B.sub.2 O.sub.7, where A is divalent and B is niobium and/or tantalum, and those having the formula A.sub.2 (Sn.sub.2-y A.sub.y)O.sub.7-z, where A is bismuth and/or lead, 0.0.ltoreq.y.ltoreq.1.0, and 0.0.ltoreq.z.ltoreq.1.0.

Abstract: Toothed-wheel shaped particles are used as catalysts in the dehydrogenation of hydrocarbons, particularly ethylbenzene to styrene.

Abstract: Methane is upgraded to higher molecular weight hydrocarbons in a process using a novel catalyst comprising oxides of boron, tin and zinc. The feed admixture also comprises oxygen. The novel catalyst may comprise one or more Group I-A or II-A elements, preferably potassium and is characterized by its method of manufacture.

Abstract: A method for converting methane to higher hydrocarbon products and coproduct water wherein a gas comprising methane and a gaseous oxidant are contacted with a nonacidic catalyst at temperatures within the range of about 700.degree. to 1200.degree. C. in the presence of a halogen promoter, the contacting being conducted in the substantial absence of alkali metals or compounds thereof.

Abstract: A method for the oxidative conversion of feed organic compounds to product organic compounds, particularly, the conversion of methane to higher hydrocarbons and the conversion of saturated C.sub.2 to C.sub.7 hydrocarbons to less saturated hydrocarbons, in which the feed compounds are contacted with a free oxygen-containing gas, water and a contact material, comprising at least one Group IIA metal or lanthanum and oxygen; at least two Group IIA metals, Lanthanum Series metals, zinc, or titanium and oxygen; at least one Group IA metal, at least one Group IIA metal, Lanthanum Series metals, zinc or titanium and oxygen; at least one Group IA metal or Group IIA metal, phosphorous and oxygen; cobalt, at least one of zirconium, zinc, nickel, indium, lead or bismuth, phosphorous, at least one Group IA metal and oxygen; or cobalt, at least one Group IA metal, silicon and oxygen.

Abstract: A method of forming 6-substituted-2-vinyl naphthalene from a 2-substituted naphthalene compound wherein the substituent in the 2-position is an ortho-para directing electron-donating group not reactive with hydrogen fluoride, comprises contacting the naphthalene compound and an acylating agent with substantially anhydrous hydrogen fluoride to acylate the naphthalene compound to a 6-substituted-2-acylnaphthalene compound, hydrogenating the 6-substituted-2-acylnaphthalene compound to convert the 2-acyl substituent to an alcohol substituent, dehydrating the product of hydrogenation in the presence of a free radical inhibitor to convert the alcohol substituent to an olefinic substituent, and isolating the formed 6-substituted-2-vinylnaphthalene subsequent to the dehydration.

Abstract: The catalytic activity of a crystalline aluminosilicate zeolite having a Constraint Index of from about 1 to about 12 for a variety of hydrocarbon conversions including the oligomerization of olefins to provide high viscosity index lubes is significantly enhanced by modifying the catalyst to reduce surface acid sites. This is accomplished by contacting the zeolite with a fluorosilicate salt to extract surface zeolite aluminum which is replaced by silicon.

Abstract: A method for the oxidative conversion of methane, at a high conversion and high selectivity to ethylene and ethane, in which a methane-containing gas, such as a natural gas, and an oxygen-containing gas are contacted with a contact material comprising lithium, in an effective amount, preferably 0.1 to 50 wt. % (expressed as the metal), and magnesium oxide, as by passing a mixture of the methane-containing gas and the oxygen-containing gas through a body of the contact material.

Abstract: A method for improving the activity of a dehydrogenation and dehydrocyclization catalyst composition and a process for improving the conversion and selectivity of paraffin hydrocarbons to olefin and aromatic compounds. The novel processes comprise adding calcium aluminate to a catalyst composition comprising a zinc aluminate support and a catalyst metal, and optionally a promoter metal.

Abstract: Propane is dimerized to 2,3-dimethylbutane with barium peroxide oxidizer.

Abstract: A tin-containing composition is provided, the composition having a tin Auger line transition wherein the ratio of the area of the M.sub.5 N.sub.4,5 N.sub.4,5 transition peak at 424.5 eV.+-.1 eV, having a 6 eV FWHM, to the area of M.sub.4 N.sub.4,5 N.sub.4,5 transition peak at 430.5 eV.+-.1 eV is at least 10 to 1. Additional such tin-containing compositions, including catalyst compositions are also provided as are methods for converting feedstock alkanes containing from 1 to 4 carbon atoms to higher molecular weight hydrocarbons using such catalyst compositions.

Abstract: A catalytic process for gas phase oxidative coupling of aliphatic and alicyclic hydrocarbon compounds to produce higher molecular weight hydrocarbon compounds, the catalyst being a mixed basic metal oxide or sulfide catalyst. One preferred mixed basic metal oxide catalyst is boron/alkali metal promoted metal oxide.

Abstract: Perovskites of the structure A.sub.2 B.sub.2 C.sub.3 O.sub.10 are useful as catalysts for the oxidative coupling of lower alkane to heavier hydrocarbons. A is alkali metal; B is lanthanide or lanthanum, cerium, neodymium, samarium, praseodymium, gadolinium or dysprosium; and C is titanium.

Abstract: There is provided a process for the direct partial oxidation of methane with oxygen, whereby hydrocarbons having at least two carbon atoms are produced. The catalyst used in this reaction is a spinel oxide such as ZnMn.sub.2 O.sub.4.

Abstract: Process for producing olefins from natural gas. The natural gas is fractionated (1). The methane (3) mixed with oxygen (6) crosses the oxidizing reactor (5), receives the C.sub.2 + hydrocarbons (7) and the mixture crosses the pyrolysis reactor (8). A hydrocarbons flow containing olefins (10) is collected.

Abstract: A method for converting methane to higher molecular weight hydrocarbons wherein hot oxidative coupling reactor effluent is briefly contacted with a C.sub.2 to C.sub.20 alkane quench material to remove part of the heat contained in the raw reactor effluent, and is then further quenched by thermal quenching means to achieve a temperature which discourages retrograde reactions.

Abstract: An improved process is provided for the production of oxides from alkanes by reaction with oxygen, air or a gas enriched in oxygen relative to an air in the presence of an oxidation catalyst. An alkane, e.g. propane, is converted to an alkene in a multistage dehydrogenator. The product stream is withdrawn from an intermediate reactor in the dehydrogenator, other than the first and the last reactor, and introduced into an oxidation reactor. The product formed in the oxidation reactor is recovered in a conventional quench tower. The gaseous effluent from the quench tower is treated in a pressure swing adsorption (PSA) unit to form a gaseous stream containing the unreacted alkane and alkene as well as a minor amount, i.e. less than about 2 percent by volume, of oxygen and nitrogen, if present in the feed to the oxidation reactor.

Abstract: There is provided a process for the direct partial oxidation of methane with oxygen, whereby hydrocarbons having at least two carbon atoms are produced. The catalyst used in this reaction is a cadmium-manganese oxide catalyst.

Abstract: A process for producing a dehydrogenated hydrocarbon product stream by catalytically dehydrogenating a feed stream is disclosed. The process utilizes a plurality of dehydrogenation catalyst-filled tubes in a furnace with all of the tubes connected in parallel to a common product outlet conduit, so that the effluent of all of the tubes is contained in a common product stream. Essentially continuous regeneration of the dehydrogenation catalyst, is achieved by cyclically contacting a portion of the catalyst with an admixture of oxygen-containing regeneration gas and diluent while contacting the remaining portion of the catalyst with an admixture of hydrocarbon feed material and diluent, and wherein free hydrogen is added to react with the oxygen-containing regeneration effluent gas before the oxygen-containing effluent gas enters the product stream.

Abstract: An improved process is provided for the production of oxides from hydrocarbons by reaction with oxygen, air or a gas enriched in oxygen relative to air, preferably the latter, in the presence of an oxidation catalyst. An alkane, e.g. propane, is converted to an alkene in a dehydrogenator. The product stream is introduced into an oxidation reactor. The product formed therein is recovered in a quench tower. The gas phase from the quench tower is treated in a PSA unit to form a gaseous stream containing the unreacted alkane, alkene, a minor amount of oxygen, i.e. less than about 2 percent by volume, and nitrogen if present in the feed to the oxidation reactor. The gaseous stream, which may or may not contain hydrogen depending on the adsorbent on the PSA unit, is introduced into a selective oxidation unit to remove the remaining oxygen and then recycled to the dehydrogenator.

Abstract: This invention relates to a method for the oxidative conversion of methane to ethylene and/or ethane and to a catalyst system for use in the method.In more detail a method for the oxidative conversion of methane to ethylene and/or ethane in which a mixture comprising methane and oxygen is heated to a temperature of from 500.degree. to 1000.degree. C. and the heated mixture is contacted with a catalyst system which comprises a first component which is a non-reducible metal compound and which first component is sufficiently refractory to withstand the operative temperature and a second component which is one or more oxycompounds of boron or phosphorus provided on the surface of the first component.

Abstract: A process is disclosed for catalytically converting methane to synthesis gas and one or more saturated or unsaturated higher molecular weight hydrocarbons, such as ethane, ethylene, and acetylene. The process employs a homogeneous gas phase hydrogen halide catalyst other than hydrogen fluoride to faciltiate the pyrolytic oxidation of methane. Alternatively the homogeneous gas phase catalyst may consist of a mixture of gaseous hydrogen halide and gaseous halogen, or a halogen gas.

Abstract: A catalyst and a process for oxidative coupling of aliphatic and alicyclic hydrocarbon compounds with aliphatic and alicyclic substituted aromatic hydrocarbon compounds to form a longer substituent hydrocarbon on the aromatic ring. The catalyst is mixed basic metal oxide catalyst, one preferred catalyst is boron/alkali metal promoted metal oxide. Reaction of methane with toluene and oxygen according to this invention results in conversion to styrene.

Abstract: A process for preparing mono-olefins by catalytic oxidative dehydrogenation of e.g. ethane, propane or butanes is provided. The process employs a catalyst which is capable of supporting combustion beyond the normal fuel rich limit of flammability. Preferred catalysts are platinum group metals supported on a monolith e.g. platinum.

Abstract: An oxidative coupling catalyst composition for converting methane to a higher hydrocarbon comprising a mixed oxide of: (a) a Group IIIB metal selected from the grouup consisting of yttrium, scandium and lanthanum; (b) a Group IIA metal selected from the group consisting of barium, calcium and strontium; and (c) a Group IVA metal selected from the group consisting of tin, lead and germanium and approximate ratio of 1:0.5-3:2-4, and an improved process employing same.

Abstract: Methane is converted into higher hydrocarbons by contact at a temperature in the range from 500.degree. to 1000.degree. C. with a contact solid comprising a manganese oxide incorporating at least one of the elements tin, titanium, tungsten, tautalum, silicon, germanium, lead, phosphorus, arsenic, antimony, boron, gallium, indium, a lanthanide or an actinide. The contact solid is preferably promoted by either an alkali or alkaline earth metal, for example sodium.

Abstract: A catalyst and process for oxidative coupling of methane, the catalyst being a mixed basic metal oxide catalyst. One preferred catalyst is boron/alkali metal promoted metal oxide.

Abstract: The invention relates to a process for the purification of alkenyl aromatic compounds which contain benzaldehyde as an impurity. This process comprises steps for contacting a benaldehyde-containing alkenyl aromatic compound with a bisulphite treating agent, and separating the resulting benzaldehyde-bisulphite addition product from the alkenyl aromatic compound. In certain preferred embodiments, the treating agent is a modified anion-exchange resin containing bound bisulphite ions. Optionally, the process then further comprises a step for recovering the benzaldehyde from the resin addition product by contact with an aqueous sodium carbonate solution or by steam distillation.

Abstract: The invention concerns a process for the oxidative conversion of methane or natural gas to higher hydrocarbons, particularly ethylene and ethane, characterized in that a methane-oxygen mixture is passed over a contact mass consisting of at least one compound pertaining to the family of rare-earth metal carbonates. It concerns particularly the use of rare-earth oxycarbonates, more particularly lanthanum oxycarbonate La.sub.2 O.sub.2 (CO.sub.3), as contact mass.

Abstract: An improved fluid-bed reaction process and apparatus are disclosed in which feedstock is preheated and may be at least partially converted by contacting the feedstock with spent catalyst in a preheat zone. Additional benefits include a reduction in catalyst poisons and coke production in the reaction zone. By contacting the fresh feed with hot spent catalyst, at least a portion of the coke which would otherwise form in the reactor is deposited on the spent catalyst. Temporary catalyst poisons are also sorbed onto the spent catalyst. The spent catalyst is then withdrawn from the preheat zone, stripped of entrained hydrocarbon and regenerated.

Abstract: In a process for dehydrogenating alkanes having 2-5 carbon atoms per molecule in the presence of steam and a catalyst composition comprising Group IIA and/or IIB metal aluminate, Group VIII metal(s) and Group IVA metal compound(s), the improvement comprises the step of pretreating the alkane containing feed with a material comprising a Group IIA and/or Group IIB metal aluminate under non-dehydrogenating conditions.

Abstract: A process is disclosed for the conversion of C.sub.2 -C.sub.12 paraffinic hydrocarbons to more valuable petrochemical feedstocks including C.sub.2 -C.sub.4 olefins and C.sub.6 -C.sub.8 aromatics in the presence of a composite catalyst comprising a binder and at least one zeolite having a Constraint Index of between about 1 and 12, said composite catalyst having an alpha value of of greater than 5 and less than 33. It has been found that yields of valuable C.sub.2 -C.sub.4 olefins and C.sub.6 -C.sub.8 aromatics are increased by maintaining the composite catalyst alpha value within the claimed range.

Abstract: A process for making ethylene, ethane and other higher hydrocarbons from methane is disclosed. In this process methane is contacted with oxygen in the presence of at least one metal of Group IB of the Periodic Table of the Elements, with the proviso that if the metal is copper an additional Group IB must be present, a metal-containing chloride or a metal-containing compound capable of being formed into a metal-containing chloride in situ, where the metal is manganese, an alkali metal, an alkaline earth metal or a rare earth metal of the lanthanide series, and a volatile halide.

Abstract: A method is provided for converting feedstock comprising paraffins by selective oxidative coupling to product comprising higher hydrocarbons including dimers of said feedstock paraffins which comprises contacting said feedstock with a catalyst composition comprising a thermally stable layered metal chalcogenide having adjacent layers separated by chalcogenide pillars, and an alkali metal.

Abstract: The rate at which an oxygen-containing gas stream is admixed with hydrocarbons and hydrogen upstream of a catalytic hydrogen oxidation zone is controlled on the basis of temperature differentials across the oxidation zone and an upstream catalytic dehydrogenation zone. This control overrides the normal control mode based upon the outlet temperature of the oxidation zone effluent stream, which is the inlet temperature to a subsequent bed of hydrocarbon conversion catalyst. The control method can be used to apply oxidative reheat technology to a variety of processes.

Abstract: The invention relates to the conversion of methane to higher hydrocarbons by reaction of methane and gaseous oxidant under adiabatic conditions in a thin bed reactor, wherein the hydrocarbon feed contains 1 to 10 wt % C.sub.2.sup.+ alkanes based on methane plus C.sub.2.sup.+ alkanes.

Abstract: A multi-component oxide catalyst comprising zinc and an alkali metal is described which is useful particularly for converting methane and/or natural gas to higher molecular weight hydrocarbon products such as ethane and ethylene. The catalyst is characterized by the formulaZn.sub.a A.sub.b M.sub.c M'.sub.d O.sub.xwhereinA is Li, Na, K, or mixtures thereof;M is Al, Ga, Cr, La, Y, Sc, V, Nb, Ta, Cu or mixtures thereof;M' is Cs, Rb, Mg, Ca, Sr, Ba, Sm, Pb, Mn, Sb, P, Sn, Bi, Ti, Zr, Hf, or mixtures thereof;a is from about 1 to about 20;b is from about 0.1 to about 20;c is from about 0 to about 5;d is from about 0 to about 20; andx is a number needed to fulfill the valence requirements of the other elements; provided that(i) at least one of c and d is at least 0.1; and(ii) when M' is Sn, c must be at least 0.1.

Abstract: A process is provided for the oxidative conversion of methane to higher hydrocarbons wherein a mixture of methane and gaseous oxidant is contacted at reaction conditions with a solid oxidative contact agent which is essentially free of reducible metal oxide, the oxidative conversion taking place in the presence of a chalcogen promoter.

Abstract: The invention relates to the conversion of methane to higher hydrocarbons by reaction of methane and gaseous oxidant under adiabatic conditions in a thin bed reactor, and to reactors for carrying out this reaction.

Abstract: This invention relates to a method for the oxidative conversion of methane to ethylene and/or ethane and to a catalyst system for use in the method.In more detail a method for the oxidative conversion of methane to ethylene and/or ethane in which a mixture comprising methane and oxygen is heated to a temperature of from 500.degree. to 1000.degree. C. and the heated mixture is contacted with a catalyst system which comprises a first component which is a non-reducible metal compound and which first component is sufficiently refractory to withstand the operative temperature and a second component which is one or more oxycompounds of boron or phosphorus provided on the surface of the first component.

Abstract: There is provided a process for converting methane to higher molecular weight hydrocarbons. In a first step, methane is contacted with carbonyl sulfide in the presence of UV light under conditions sufficient to produce CH.sub.3 SH. This CH.sub.3 SH then contacted with a sufficient catalyst, such as a zeolite, especially ZSM-5, under conditions sufficient to produce hydrocarbons having two or more carbon atoms.

Abstract: Compositions comprising boron-promoted reducible metal oxides (expecially reducible oxides of Mn) and optionally containing alkali and alkaline earth metal components are disclosed, as well as use thereof for hydrocarbon conversions characterized by formation of by-product water. Particular processes comprise the conversion of methane to higher hydrocarbons and the dehydrogenation of dehydrogenatable hydrocarbons, e.g., dehydrogenation of C.sub.2 -C.sub.5 alkanes to form the corresponding olefins.

Abstract: Lower alkanes are converted to olefins in a `third bed` external catalyst cooler (ECC) in which hot catalyst, from a first regenerator (`second bed`) operating in conjunction with a fluid catalytic cracker (`first bed`), thermally cracks and dehydrogenates the alkanes. Because this is an endothermic reaction, the catalyst is autogeneously cooled before it is recirculated to the FCC regenerator. The cracking catalyst is the catalyst of choice in the FCC reactor. Maximum conversion of alkanes to olefins is sought, and can be maintained because the FCC regenerator burns the coke made during alkane dehydrogenation. The olefins produced are then oligomerized in an oligomerization reactor ("fourth" bed) operating in conjunction with a second regenerator ("fifth" bed) to produce a gasoline range stream.

Abstract: In a continuous catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons in which a lower molecular weight hydrocarbon containing gas is contacted in a reaction zone with a higher molecular weight hydrocarbon synthesis catalyst under C.sub.2 + hydrocarbon synthesis conditions, the improvement comprising adding hydrogen to said gas thereby forming a reaction gas wherein said hydrogen comprises 1 to 25 volume percent of the reaction gas, said synthesis conditions including a temperature greater than 1000.degree. C. and a gas hourly space velocity of greater than 3200 hr.sup.-1.

Abstract: In a continuous catalytic process for the production of higher molecular weight hydrocarbons from methane in which a reaction gas containing methane is contacted in a reaction zone with a higher molecular weight hydrocarbon synthesis catalyst under C.sub.2 + hydrocarbon synthesis conditions, the improvement comprising adding a C.sub.2 to C.sub.4 hydrocarbon to the reaction gas such that said C.sub.2 to C.sub.4 hydrocarbon comprises 0.1 to 10 volume percent of the reaction gas, said reaction conditions including a temperature greater than 1000.degree. C. and a gas hourly space velocity of greater than 3200 hr.sup.-1.