By Dehydrogenation Patents (Class 585/654)
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Publication number: 20070299278Abstract: A process for continuous heterogeneously catalyzed partial dehydrogenation of at least one hydrocarbon to be dehydrogenated in a reactor which is manufactured from a composite material which consists, on its side in contact with the reaction chamber, of a steel B with specific elemental composition which, on its side facing away from the reaction chamber, either directly or via an intermediate layer of copper, or of nickel, or of copper and nickel, is plated onto a steel A with specific elemental composition, and also partial oxidations of the dehydrogenated hydrocarbon and the reactor itself.Type: ApplicationFiled: June 25, 2007Publication date: December 27, 2007Applicant: BASF AktiengesellschaftInventors: Claus HECHLER, Wilhelm Ruppel, Gotz-Peter Schindler, Catharina Klanner, Hans-Jurgen Bassler, Martin Dieterle, Karl-Heinrich Klappert, Klaus Joachim Muller-Engel
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Patent number: 7271307Abstract: The present development relates to a modification of the Houdry process for the dehydrogenation of aliphatic hydrocarbons, whereby the dehydrogenation cycle is extended, or lengthened, and hydrogen gas is added into the reaction. The combination of the extended cycle with the hydrogen introduction results in a surprising stabilization of the production rate in the dehydrogenation process. The hydrogen gas may be introduced through a recycle step. The process of the present development is demonstrated for the dehydrogenation of propane to propylene.Type: GrantFiled: October 28, 2003Date of Patent: September 18, 2007Assignee: Sud-Chemie Inc.Inventors: Michael A. Urbancic, Michael W. Balakos, Robert J. Gartside, Robert J. Brummer
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Patent number: 7241376Abstract: A process for contacting a bed of particulate material, usually catalyst, with a transverse flow of fluid is disclosed. The particulate material moves or is prevented from not moving, while the fluid passes through the bed at a rate greater than the stagnant bed pinning flow rate. This invention is applicable to hydrocarbon conversion processes and allows for higher fluid throughput rates compared to prior art processes.Type: GrantFiled: November 8, 2004Date of Patent: July 10, 2007Assignee: UOP LLCInventors: Weikai Gu, Paul A. Sechrist
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Patent number: 7235706Abstract: A process for preparing light olefins from corresponding paraffins consists of reacting said paraffins in a reactor, operating at a temperature of between 450 and 800° C., a pressure of between 0.1 and 3 atm absolute and a GHSV of between 100 and 10000 h?1, with a catalytic system containing gallium, platinum, possibly one or more alkaline or alkaline-earth metals, and a support consisting of alumina in delta or theta phase or in delta+theta or theta+alpha or delta+theta+alpha mixed phase, modified with silica, the gallium, expressed as Ga2O3, being in a quantity of between 0.1 and 33.6 wt %, the platinum being in a quantity of between 1 and 99 ppm, the alkaline or alkaline-earth metals, expressed as oxide, being in a quantity of between 0 and 5 wt %, and the silica being in a quantity of between 0.08 and 3 wt %, the rest to 100% being alumina, and regenerating said catalytic system in a regenerator by burning off the coke which has deposited on its surface, without subsequently reducing it.Type: GrantFiled: July 1, 2002Date of Patent: June 26, 2007Assignees: Snamprogetti S.p.A., Enitecnologie S.p.A.Inventors: Rodolfo Iezzi, Andrea Bartolini, Franco Buonomo
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Patent number: 7227049Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafnium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250° C. to about 350° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.Type: GrantFiled: November 20, 2003Date of Patent: June 5, 2007Assignee: Celanese International CorporationInventor: Yumin Liu
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Patent number: 7223897Abstract: A process for the production of an olefin from a hydrocarbon by autothermal cracking, which process comprises: partially combusting the hydrocarbon and an oxygen-containing gas in the presence of a catalyst, wherein the stoichiometric ratio of hydrocarbon to oxygen is 5 to 16 times the stoichiometric ratio of hydrocarbon to oxygen required for complete combustion of the hydrocarbon to carbon dioxide and water, characterised in that the catalyst comprises palladium and at least one further metal being a Group IIIA, Group IVA, VA, a transition metal or a lanthanide.Type: GrantFiled: October 24, 2005Date of Patent: May 29, 2007Assignee: Ineos Europe LimitedInventors: John William Couves, David Charles Griffiths, Brian Edward Messenger, Ian Allan Beattie Reid
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Patent number: 7151199Abstract: Hydrocarbon or oxygenate conversion process in which a feedstock is contacted with a non zeolitic molecular sieve which has been treated to remove most, if not all, of the halogen contained in the catalyst. The halogen may be removed by one of several methods. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The hydrocarbon or oxygenate conversion processes include the conversion of oxygenates to olefins, the conversion of oxygenates and ammonia to alkylamines, the conversion of oxygenates and aromatic compounds to alkylated aromatic compounds, cracking and dewaxing.Type: GrantFiled: June 10, 2002Date of Patent: December 19, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Luc Roger Marc Martens, Stephen N. Vaughn, Albert Edward Schweizer, John K. Pierce, Shun Chong Fung
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Patent number: 7145051Abstract: A catalyst is provided comprising (1) at least one solid acid component, and (2) at least one metal-based component comprised of one or more element from Groups 1–3, one or more element from Groups 4–15 and one or more element from Groups 16 and 17 of the Periodic Table of the Elements. The catalyst is particularly useful in producing light olefins, preferably from paraffins. When used to convert paraffins to light olefins, the catalyst is capable of high paraffin conversion, high olefin yield, and low aromatic yield. Optionally, the catalyst can further comprise at least one of a support and a binder.Type: GrantFiled: March 22, 2002Date of Patent: December 5, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John Di-Yi Ou, Michael A. Risch, Blake J. Aronson
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Patent number: 7087802Abstract: In a process for the heterogeneously catalyzed dehydrogenation in one or more reaction zones of one or more dehydrogenatable C2-C30-hydrocarbons in a reaction gas mixture comprising them, with at least part of the heat of dehydrogenation required being generated directly in the reaction gas mixture in at least one reaction zone by combustion of hydrogen, the hydrocarbon or hydrocarbons and/or carbon in the presence of an oxygen-containing gas, the reaction gas mixture comprising the dehydrogenatable hydrocarbon or hydrocarbons is brought into contact with a Lewis-acid dehydrogenation catalyst which has essentially no Brönsted acidity.Type: GrantFiled: September 14, 2001Date of Patent: August 8, 2006Assignee: BASF AktiengesellschaftInventors: Goetz-Peter Schindler, Otto Machhammer, Klaus Harth, Klaus Joachim Müller-Engel, Peter Zehner
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Patent number: 7045671Abstract: A process for catalytic dehydrogenation of a dehydrogenatable hydrocarbon process stream to the corresponding olefin or olefins, the process comprising contacting the dehydrogenatable hydrocarbon process stream under dehydrogenation conditions with a mesoporous zeotype catalyst having an intra-crystalline, non-crystallographic mesopore system and a mesopore volume of the zeotype crystals above 0.25 ml/g and comprising at least one element belonging to Groups 5–14 in the Periodic Table of the Elements (new notation). The invention also comprises a catalyst for use in the above process.Type: GrantFiled: November 21, 2003Date of Patent: May 16, 2006Assignee: Haldor Topsoe A/SInventors: Iver Schmidt, Anne Krogh, Claus Hviid Christensen
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Patent number: 7041271Abstract: A method is disclosed a method for recovering olefins and for producing hydrogen from a refinery off-gas stream in which such stream is conventionally pretreated and separated to obtain a light ends stream that contains nitrogen, hydrogen and carbon monoxide and a heavy ends stream that contains the olefins. The light ends stream is subjected to reforming and a water gas shift reactions after addition of a natural gas stream. The addition of the natural gas increases the hydrogen recovery from the light ends and also stabilizes the hydrocarbon content in the stream to be subjected to the reforming and water gas shift reactions. The heavy ends can be further treated to recover olefins such as ethylene and propylene. The rate of natural gas addition is controlled so that the concentration of the nitrogen in a stream exiting the water gas shift reactor is less than about 5 percent by volume so that hydrogen separation from such stream becomes practical.Type: GrantFiled: October 10, 2002Date of Patent: May 9, 2006Assignee: Praxair Technology, Inc.Inventors: Raymond Francis Drnevich, Jeffrey O. Herzog
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Patent number: 7038098Abstract: C2–C30-alkanes are dehydrogenated in a process in which (i) ethylbenzene is dehydrogenated to styrene in a first part process to give a hydrogen-containing offgas stream, and (ii) one or more C2–C30-alkanes are dehydrogenated in the presence of a heterogeneous catalyst in one or more reaction zones in a second part process to give the corresponding olefins, with a hydrogen-containing gas stream being mixed into the reaction gas mixture of the dehydrogenation in at least one reaction zone, wherein at least part of the hydrogen-containing offgas stream obtained in the dehydrogenation of ethylbenzene is mixed into the reaction gas mixture of the alkane dehydrogenation.Type: GrantFiled: October 14, 2002Date of Patent: May 2, 2006Assignee: BASF AktiengesellschaftInventors: Christian Walsdorff, Götz-Peter Schindler, Otto Machhammer, Klaus Harth
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Patent number: 6963018Abstract: Novel processes for the production of polyolefins, other polymers, and oxygenated compounds, such as polypropylene, polyethylene, polybutene-1, poly(isobutylene), polystyrene, poly(1,3-butadiene), ethylene oxide, propylene oxide, acrylonitrile, acrolein and others, within gas phase and slurry phase type reactors, from olefins produced via the catalytic dehydrogenation of corresponding paraffins and other monomers inside permeable catalytic membrane reactors or non-permeable conventional reactors. The developed processes can produce both homopolymers and copolymers depending on the operating conditions of the preceding dehydrogenation permreactor. The invented processes utilize integrated separation, recycling and re-reaction operations of the unconverted olefins, paraffins and other utilized monomers and hydrocarbon molecules.Type: GrantFiled: October 10, 2001Date of Patent: November 8, 2005Inventors: Savvas Vasileiadis, Zoe Ziaka-Vasileiadou
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Patent number: 6891075Abstract: Processes for oxidative dehydrogenation of alkane to one or more olefins, exemplified by ethane to ethylene, are disclosed using novel catalysts. The catalysts comprise a mixture of metal oxides having as an important component nickel oxide (NiO), which give high conversion and selectivity in the process. For example, the catalyst can be used to make ethylene by contacting it with a gas mixture containing ethane and oxygen. The gas mixture may optionally contain ethylene, an inert diluent such as nitrogen, or both ethylene and an inert diluent.Type: GrantFiled: March 22, 2001Date of Patent: May 10, 2005Assignee: Symyx Technologies, Inc.Inventor: Yumin Liu
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Patent number: 6858769Abstract: A catalyst for the selective oxidation of hydrogen has been developed. It comprises an inert core such as cordierite and an outer layer comprising a lithium aluminate support. The support has dispersed thereon a platinum group metal and a promoter metal, e.g. platinum and tin respectively. This catalyst is particularly effective in the selective oxidation of hydrogen in a dehydrogenation process.Type: GrantFiled: October 18, 2002Date of Patent: February 22, 2005Assignee: UOP LLCInventors: Guy B. Woodle, Andrew S. Zarchy, Jeffery C. Bricker, Andrzej Z. Ringwelski
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Patent number: 6849664Abstract: The present invention relates to the use of deactivatable biocides in cooling water systems of industrial processes that require dissipation of heat. The present invention relates to methods of inhibiting growth and reproduction of microorganisms in the cooling water comprising adding the deactivatable biocides to the cooling water and irreversibly deactivating the deactivatable biocides before or upon disposal of the cooling water.Type: GrantFiled: October 18, 2001Date of Patent: February 1, 2005Assignee: Chevron U.S.A. Inc.Inventors: Kirk T. O'Reilly, Michael E. Moir, Dennis J. O'Rear, Richard O. Moore, Jr.
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Patent number: 6824672Abstract: An austenitic stainless steel with a composition comprising: at most 0.15% of C; 2% to 10% of Mn; at most 2% of Ni; at most 4% of Cu; 0.1% to 0.4% of N; 10% to 20% of Cr; at most 1% of Si; at most 3% of Mo; and at most 0.7% of Ti; is used to manufacture equipment, for example furnaces, reactors or ducts, or elements of this equipment, or to coat the internal walls of this equipment, said equipment being used to implement petrochemical processes conducted at temperatures of 350° C. to 1100° C. and in which coke can be formed.Type: GrantFiled: January 15, 2002Date of Patent: November 30, 2004Assignees: Institute Francais du Petrole, USINORInventors: Philippe Lecour, Xavier Longaygue, François Ropital, Laurent Antoni
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Patent number: 6814857Abstract: A process for contacting a bed of particulate material, usually catalyst, with a transverse flow of fluid is disclosed. The particulate material moves or is prevented from not moving, while the fluid passes through the bed at a rate greater than the stagnant bed pinning flow rate. This invention is applicable to hydrocarbon conversion processes and allows for higher fluid throughput rates compared to prior art processes.Type: GrantFiled: January 31, 2002Date of Patent: November 9, 2004Assignee: UOP LLCInventors: Weikai Gu, Paul A. Sechrist
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Publication number: 20040182744Abstract: A family of crystalline aluminosilicate zeolites designated UZM-8HS and derived from UZM-8 have been synthesized. The aluminum content of the UZM-8HS is lower than that of the starting UZM-8 thus changing its ion exchange capacity and acidity.Type: ApplicationFiled: March 21, 2003Publication date: September 23, 2004Inventors: Deng Yang Jan, Jaime G. Moscoso, Susan G. Koster, Lisa M. Rohde, Gregory J. Lewis, Mark A. Miller, R. Lyle Patton, Stephen T. Wilson
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Publication number: 20040140245Abstract: A process and catalyst are disclosed for reducing coking in hydrocarbon processing reactions. The preferred embodiments employ a sulfur-containing material such as hydrogen sulfide to reduce catalyst susceptibility to deactivation from carbon deposits formed during processing.Type: ApplicationFiled: January 17, 2003Publication date: July 22, 2004Applicant: ConocoPhillips CompanyInventors: Sriram Ramani, Alfred E. Keller, Joe D. Allison, Zhen Chen
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Patent number: 6703149Abstract: A reformed hydrocarbon and hydrogen are produced by: subjecting a raw hydrocarbon material to thermal catalytic cracking under hydrogen for dehydrogenation to produce a reformed hydrocarbon having a degree of unsaturation higher than that of the raw hydrocarbon material and hydrogen; introducing the reformed hydrocarbon, hydrogen and an unreacted hydrocarbon into a pressure-reducing-rising device; and reducing and then raising a pressure to facilitate further cracking of the unreacted hydrocarbon and promote liquid-gas separation in a post-step. Hydrogen can be efficiently produced, and a reformed hydrocarbon of good quality (e.g., high octane number) can be produced with suppressing generation of carbon.Type: GrantFiled: December 20, 2001Date of Patent: March 9, 2004Assignees: Ohkawara Kakohki Co., Ltd.Inventor: Masaya Kuno
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Patent number: 6700030Abstract: A process for converting hydrocarbons in the presence of a catalyst is described that is carried out in a three-phase reactor in which the liquid Peclet number is in the range 0 (excluded) to about 10, with a superficial gas velocity Ug that is preferably less than 35 cm.s−1, to encourage gas transfer into the liquid phase and avoid too much attrition of the catalyst grains.Type: GrantFiled: September 26, 2002Date of Patent: March 2, 2004Assignee: Institut Francais du PetroleInventors: Jean-Marc Schweitzer, Pierre Galtier, Francois Hugues, Cristina Maretto
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Publication number: 20040034266Abstract: The invention provides methods of oxidative dehydrogenation (ODH). Conducting ODH in microchannels has unexpectedly been found to yield superior performance when compared to the same reactions at the same conditions in larger reactors. ODH methods employing a Mo—V—Mg—O catalyst is also described. Microchannel apparatus for conducting ODH is also disclosed.Type: ApplicationFiled: May 19, 2003Publication date: February 19, 2004Inventors: John H. Brophy, Kai Jarosch, Terry J. Mazanec, Matthew B. Schmidt, Laura J. Silva, Anna Lee Tonkovich, Fred Pesa, David J. Hesse
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Publication number: 20040014826Abstract: Embodiments include methods and apparatus for arranging multiple reaction zones such that at least one hot spot in one of the reaction zones is moderated by a cooler spot in an adjacent reaction zone.Type: ApplicationFiled: July 16, 2002Publication date: January 22, 2004Applicant: Conoco Inc.Inventors: Daxiang Wang, Bang Cheng Xu, Yi Jiang
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Patent number: 6677497Abstract: Processes for oxidative dehydrogenation of alkane to one or more olefins, exemplified by ethane to ethylene, are disclosed using novel catalysts. The catalysts comprise a mixture of metal oxides having as an important component nickel oxide (NiO), which give high conversion and selectivity in the process. For example, the catalyst can be used to make ethylene by contacting it with a gas mixture containing ethane and oxygen. The gas mixture may optionally contain ethylene, an inert diluent such as nitrogen, or both ethylene and an inert diluent.Type: GrantFiled: October 25, 2001Date of Patent: January 13, 2004Assignee: Symyx Technologies, Inc.Inventor: Yumin Liu
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Patent number: 6646159Abstract: Long chain alcohols and acids or other similar oxygenates such as esters are produced from paraffins of similar carbon number by a process comprising paraffin dehydrogenation, carbonylation, and separation. Preferably a mixture of paraffins extending over several carbon numbers and recovered from a kerosene fraction is processed, and unconverted paraffins are recycled to a dehydrogenation zone. Alternative reaction zone configurations, catalyst systems and product recovery methods are disclosed.Type: GrantFiled: December 21, 2000Date of Patent: November 11, 2003Assignee: UOP LLCInventors: Lance A. Baird, Leonid B. Galperin, R. Joe Lawson, Robert H. Jensen, Oleg L. Eliseev, Albert L. Lapidus, Aduard G. Ostapenco
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Patent number: 6635793Abstract: A process is provided for use in the conversion of alkanes into alkylene oxides, having particular utility in the conversion of propane to form propylene oxide, using a lanthanide-promoted, supported, silver catalyst prepared via precipitation. A preferred embodiment uses silver nitrate and lanthanum nitrate to form the catalyst on a BaCO3 support.Type: GrantFiled: January 15, 2003Date of Patent: October 21, 2003Assignee: SRI InternationalInventors: Guido Mul, Marianna F. Asaro, Albert S. Hirschon, Robert B. Wilson, Jr.
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Publication number: 20030188991Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of silica containing at least 97% by volume of pores having a pore size ranging from about 15 Å to about 30 Å and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2&thgr;.Type: ApplicationFiled: December 6, 2002Publication date: October 9, 2003Inventors: Zhiping Shan, Jacobus Cornelius Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer
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Publication number: 20030153800Abstract: Materials that consist at least in part of aluminum quasi-crystals whose composition is represented by the general formula:Type: ApplicationFiled: December 2, 2002Publication date: August 14, 2003Applicant: Institut Francais du PetroleInventors: Philippe Lecour, Xavier Longaygue, Francois Ropital
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Publication number: 20030139637Abstract: A method for autothermal or substantially autothermal catalytic dehydrogenation of hydrocarbons is described. A hydrocarbon containing feed gas is optionally mixed with steam and/or hydrogen, is pre-heated and is introduced into a catalytic bed of a reactor, where an oxygen containing gas is fed directly into the catalytic bed from one or more oxygen supply tube(s) (3) each tube (3) having one or more opening(s) distributed in the catalytic bed.Type: ApplicationFiled: October 8, 2002Publication date: July 24, 2003Inventors: Erling Rytter, Unni Olsbye, Pal Soraker, Rolf Torvik
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Patent number: 6582589Abstract: The present invention relates to a new catalyst support material comprising a mixed oxide consisting essentially of a divalent metal and a trivalent metal in a substantially homogeneous phase, the mixed oxide being a calcination product of a hydrotalcite-like phase calcinated at a temperature of about 700-1200° C., wherein the divalent metal/trivalent metal molar ratio is greater than or equal to 2. The invention also relates to a process of preparing the support. The invention further provides a catalyst for dehydrogenation which includes a transition metal selected from the first row of transition metals of the periodic table and/or a Group VIII metal impregnated on the new catalyst support material. The invention also provides a process for dehydrogenation of light alkanes using the catalyst.Type: GrantFiled: November 6, 2001Date of Patent: June 24, 2003Assignee: Oen Norske Stats Oljeselskap A.S.Inventors: Erling Rytter, Duncan Akporiaye, Unni Olsbye
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Publication number: 20030109749Abstract: Improved processes for the preparation of olefins, unsaturated carboxylic acids and unsaturated nitrites involve the use of dehydrogenation catalysts suitable for the conversion of alkanes to alkenes and catalysts suitable for the conversion of alkanes and/or alkenes to unsaturated carboxylic acids or unsaturated nitrites.Type: ApplicationFiled: December 2, 2002Publication date: June 12, 2003Inventors: Leonard Edward Bogan, Anne Mae Gaffney, Scott Han, Michele Doreen Heffner, Ruozhi Song, Donald Lee Zolotorofe
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Patent number: 6576803Abstract: The present invention provides a catalyst for the oxidative dehydrogenation of a lower hydrocarbon to form at least one higher hydrocarbon and/or lower olefin. In one embodiment, the catalyst includes a nonstoichiometric rare earth oxycarbonate of the formula MXCYOZ having a disordered and/or defect structure, wherein M is at least one rare earth element selected from the group consisting of La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm; X=2; Z=3+AY; A is less than about 1.8, and Y is the number of carbon atoms in the oxycarbonate. When used for the oxidative dehydrogenation of a lower hydrocarbon at a pressure above about 100 psig, the catalyst has a selectivity of at least about 40% to at least one higher hydrocarbon and/or lower olefin. Methods for preparing catalysts taught by the invention and processes for using the catalysts for the oxidative dehydrogenation of lower hydrocarbons are also provided.Type: GrantFiled: April 16, 2002Date of Patent: June 10, 2003Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Rick David Cantrell, Anca Ghenciu, Kenneth Dwight Campbell, David Michael Anthony Minahan, Madan Mohan Bhasin, Alistair Duncan Westwood, Kenneth Andrew Nielsen
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Patent number: 6576804Abstract: Olefinically unsaturated hydrocarbons are prepared from corresponding paraffinic hydrocarbons, in particular propylene is prepared from propane, by dehydrogenation over a catalyst comprising an oxide of a transition metal of group IV B of the Periodic Table, eg. TiO2 or ZrO2, and possibly at least one element selected from among elements of transition group VIII, eg. palladium, platinum or rhodium, and/or an element of transition group VI, eg. chromium, molybdenum or tungsten, and/or rhenium and/or tin and possibly a compound of an alkali metal or alkaline earth metal, a compound of main group III or transition group III or zinc.Type: GrantFiled: June 16, 1999Date of Patent: June 10, 2003Assignee: BASF AktiengesellshaftInventors: Daniel Heineke, Michael Baier, Dirk Demuth, Klaus Harth
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Publication number: 20030097034Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafiium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250 ° C. to about 350 ° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.Type: ApplicationFiled: October 25, 2001Publication date: May 22, 2003Applicant: Symyx Technologies, Inc.Inventor: Yumin Liu
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Patent number: 6541676Abstract: The present invention relates to gas separation membranes including a metal-based layer having sub-micron scale thicknesses. The metal-based layer can be a palladium alloy supported by ceramic layers such as a silicon oxide layer and a silicon nitride layer. By using MEMS, a series of perforations (holes) can be patterned to allow chemical components to access both sides of the metal-based layer. Heaters and temperature sensing devices can also be patterned on the membrane. The present invention also relates to a portable power generation system at a chemical microreactor comprising the gas separation membrane. The invention is also directed to a method for fabricating a gas separation membrane. Due to the ability to make chemical microreactors of very small sizes, a series of reactors can be used in combination on a silicon surface to produce an integrated gas membrane device.Type: GrantFiled: December 2, 1999Date of Patent: April 1, 2003Assignee: Massachusetts Institute of TechnologyInventors: Aleksander J. Franz, Klavs F. Jensen, Martin A. Schmidt, Samara Firebaugh
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Publication number: 20030055306Abstract: A process for the production of an olefin from a hydrocarbon, which process comprises: partially combusting the hydrocarbon and an oxygen-containing gas in the presence of a catalyst, characterised in that the catalyst comprises platinum and at least one further metal, said further metal being a Group IIIA, Group IVA, VA or a transition metal; wherein said catalyst is: a) not a platinum catalyst consisting essentially of platinum modified with Sn, Cu or mixtures thereof, and b) not a platinum catalyst consisting essentially of platinum modified with Sb or a mixture of Sb and Sn.Type: ApplicationFiled: September 4, 2002Publication date: March 20, 2003Inventors: John Wiliiam Couves, David Charles Griffiths, Brian Edward Messenger
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Patent number: 6525232Abstract: The invention provides process and apparatus for conducting an endothermic reaction of an organic compound in the presence of molecular hydrogen and of multicomponent solids. The process comprises contacting the compound with a solid catalyst for the endothermic reaction and a hydrogen oxidizing solid reagent intermixed with the solid catalyst. Organic products of the endothermic reaction are produced, with evolution of molecular hydrogen. The solid catalyst becomes gradually deactivated by formation of carbonaceous deposits thereon. The evolved hydrogen undergoes an exothermic reaction with the hydrogen oxidizing solid reagent to form a reduction product which comprises deactivated hydrogen oxidizing solid reagent.Type: GrantFiled: July 22, 1994Date of Patent: February 25, 2003Assignee: Sunoco, Inc. (R&M)Inventors: Thomas W. Bierl, Vincent A. Durante, Lawrence H. Finkel, Daniel E. Resasco
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Publication number: 20030032849Abstract: A chromium catalyst is disclosed for use in dehydrogenation and dehydrocyclization processes.Type: ApplicationFiled: August 23, 2002Publication date: February 13, 2003Inventors: Kostantinos Kourtakis, Leo E. Manzer
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Publication number: 20030023126Abstract: A gel composition substantially contained within the pores of a solid material is disclosed for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: ApplicationFiled: January 10, 2001Publication date: January 30, 2003Inventors: Kostantinos Kourtakis, Leo E. Manzer
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Publication number: 20020198428Abstract: A process for preparing light olefins from corresponding paraffins consists of reacting said paraffins in a reactor, operating at a temperature of between 450 and 800° C., a pressure of between 0.1 and 3 atm absolute and a GHSV of between 100 and 10000 h−1, with a catalytic system containing gallium, platinum, possibly one or more alkaline or alkaline-earth metals, and a support consisting of alumina in delta or theta phase or in delta+theta or theta+alpha or delta+theta+alpha mixed phase, modified with silica, the gallium, expressed as Ga2O3, being in a quantity of between 0.1 and 33.6 wt %, the platinum being in a quantity of between 1 and 99 ppm, the alkaline or alkaline-earth metals, expressed as oxide, being in a quantity of between 0 and 5 wt %, and the silica being in a quantity of between 0.Type: ApplicationFiled: July 1, 2002Publication date: December 26, 2002Applicant: SNAMPROGETTI S.p.A.Inventors: Rodolfo Iezzi, Andrea Bartolini, Franco Buonomo
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Patent number: 6498280Abstract: A catalyst comprising at least one support, at least one element from groups 8, 9 or 10 of the periodic table, at least one element from group 14 of the periodic table, at least one element from group 13 of the periodic table, at least one alkali or alkaline-earth metal, and, optionally, at least one halogen in an amount in the range from 0 to 0.2% by weight with respect to the total catalyst weight, the catalyst being characterized in that the accessibility of the element from groups 8, 9 or 10 is more than 50%. The invention also concerns a process for preparing a catalyst and the use of the catalyst in a process for dehydrogenating paraffins containing 3 to 22 carbon atoms per molecule.Type: GrantFiled: April 25, 2000Date of Patent: December 24, 2002Assignee: Institut Francais du PetroleInventors: Denis Uzio, Blaise Didillon, Emmanuel Pellier
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Publication number: 20020183571Abstract: A radial reactor for utilization for catalytic reactions of gaseous or liquid feed streams including an annular catalyst bed, wherein the material contained within the catalyst bed includes an active catalyst material, contained within an outer ring-shaped layer of the catalyst bed, and a generally inert material, contained within an inner ring-shaped layer of the catalyst bed, wherein the generally inert material includes a potassium-containing compound, such as potassium oxide, hydroxide, carbonate or bicarbonate.Type: ApplicationFiled: January 8, 2002Publication date: December 5, 2002Applicant: Sud-Chemie Inc.Inventors: David L. Williams, Andrzej Rokicki, Dennis J. Smith, Kyle Mankin
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Publication number: 20020183580Abstract: Provided herein are processes for the dehydrogenation of hydrocarbons using new supported catalysts. A process according to the invention employs new catalysts that possess a unique pore size distribution which provides a favorable balance of selectivity, activity, and thermal stability. A process according to the invention includes regeneration of the new catalysts. Detergent range paraffins may be converted to monoolefins using the new catalysts with fewer unwanted by-products being formed during the dehydrogenation.Type: ApplicationFiled: May 7, 2002Publication date: December 5, 2002Applicant: Huntsman Petrochemical CorporationInventor: David R. Dyroff
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Patent number: 6488838Abstract: The present invention is a chemical reactor and method for catalytic chemical reactions having gas phase reactants. The chemical reactor has reactor microchannels for flow of at least one reactant and at least one product, and a catalyst material wherein the at least one reactant contacts the catalyst material and reacts to form the at least one product. The improvement, according to the present invention is: the catalyst material is on a porous material having a porosity that resists bulk flow therethrough and permits molecular diffusion therein. The porous material further has a length, a width and a thickness, the porous material defining at least a portion of one wall of a bulk flow path through which the at least one reactant passes.Type: GrantFiled: August 17, 1999Date of Patent: December 3, 2002Assignee: Battelle Memorial InstituteInventors: Anna Lee Y. Tonkovich, Yong Wang, Sean P. Fitzgerald, Jennifer L. Marco, Gary L. Roberts, David P. Vanderwiel, Robert S. Wegeng
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Patent number: 6489515Abstract: Here is provided a process capable of efficiently carrying out a gas-phase dehydration reaction comprising contacting a raw material gas with a solid oxide catalyst containing an alkali metal element to allow reaction to progress by inhibiting decomposition of the raw material and the objective product. This process comprises using a sintered oxide comprising an alkali metal element and silica and/or alumina as a loading material for preheating of the raw material gas and/or as a supporting material for fixation of the position of the catalyst.Type: GrantFiled: January 26, 2001Date of Patent: December 3, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Hideyuki Kambe, Shukichi Ugamura, Yuuji Shimasaki, Shinji Takasaki
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Patent number: 6489530Abstract: A process for producing polymers from olefins selectively produced from a catalytically cracked or thermally cracked naphtha stream is disclosed herein. The naphtha feedstream is contacted in the reaction zone with a catalyst under catalytic conversion concditions. Vapor products are collected overhead and the catalyst particles are passed through the stripping zone on the way to the catalyst regeneration zone. Volatiles are stripped with steam in the stripping zone and the catalyst particles are sent to the catalyst regeneration zone where coke is burned from the catalyst, which is then recycled to the reaction zone. A stream rich in C4 and/or C5 olefins is recycled to the stripping zone.Type: GrantFiled: May 19, 2000Date of Patent: December 3, 2002Assignee: Exxon Mobile Chemical Patents Inc.Inventor: Gordon F. Stuntz
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Patent number: 6476261Abstract: A process for the oxidation of a C2 to C4 alkane to produce the corresponding alkene and carboxylic acid which process comprises contacting in an oxidation reaction zone, said alkane, molecular oxygen-containing gas, and optionally, at least one of the corresponding alkene and water, in the presence of at least two catalysts each active, with different selectivities, for the oxidation of the alkane to the corresponding alkene and carboxylic acid, to produce a product stream comprising said alkene, carboxylic acid and water, and in which process the molar ratio of alkene to carboxylic acid produced in said oxidation reaction zone is adjusted or maintained at a pre-determined value by controlling the relative proportions of the at least two catalysts in said oxidation reaction zone. Such an oxidation process may be used in an integrated process, such as for the manufacture of ethyl acetate or vinyl acetate.Type: GrantFiled: September 28, 2001Date of Patent: November 5, 2002Assignee: BP Chemicals LimitedInventors: Brian Ellis, Mark Stephen Roberts
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Patent number: 6475464Abstract: The present invention concerns a process for preparing a zeolite with structure type MTT comprising at least one element X selected from silicon and germanium and at least one element T selected from iron, aluminium, gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese, characterized in that seeds of at least one zeolitic material are used comprising at least one element X′ selected from silicon and germanium and at least one element T′ selected from iron, aluminium, gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese, said seeds being different from the zeolite with structure type MTT being synthesised. The present invention also concerns the use of the zeolite obtained as a catalyst in a process for converting hydrocarbon-containing feeds, as an adsorbent to control pollution and as a molecular sieve for separation.Type: GrantFiled: September 29, 2000Date of Patent: November 5, 2002Assignee: Institut Francais du PetroleInventors: Loïc Rouleau, Frédéric Kolenda, Eric Benazzi
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Patent number: 6472577Abstract: A method increases the feed throughput for a process of dehydrogenating light hydrocarbons without loss of conversion or selectivity by increasing the catalyst volume in only the final reactor of at least three reaction zones. The catalyst volume of the final reactor may be increased relative to the other reactors by extending the inner and outer screens that define a radial flow bed therein. Maintaining a low LHSV by increasing the catalyst volume in only the final reactor greatly reduces the expense of improving the capacity and yield of such a process. This method provides the most benefit to moving bed reactor systems since modifications are limited to the last reactor. A further benefit is derived from the simplified method of raising only a section of the last reactor to increase the catalyst volume.Type: GrantFiled: December 10, 1999Date of Patent: October 29, 2002Assignee: UOP LLCInventors: Joseph E. Zimmermann, Paul R. Cottrell, Michael J. Vetter