Abstract: A scanner device for performing nondestructive testing of a tube includes an ultrasonic probe, a waveguide (wedge) secured relative to the probe, and an encoder secured relative to the probe. The waveguide has a surface contoured in relation to a radius of a tube to be inspected, and the encoder provides a signal indicative of a location of the probe relative to the tube as the probe, waveguide, and encoder are moved in a direction of a longitudinal axis of the tube. In one example, the tube is part of a waterwall, and the surface of the waveguide extends substantially from a web on one side of the tube to a web on the opposite side of the tube. The waveguide may be removably secured relative to the probe such that the waveguide can be replaced with a waveguide having a different surface contour in relation to a different radius of a different tube to be inspected.

Abstract: A method of detecting a deviation angle in a single-crystal metal structure is disclosed. The single-crystal metal structure has a crystallographic orientation, a length, a first side, a second side, and a first axis extending through the structure. The method comprises determining the length of the single-crystal metal structure along the first axis, transmitting a signal through the single-crystal metal structure from the first side, the signal oriented to propagate along the first axis, receiving the signal, determining a time-of-flight for the signal to traverse the length from the first side to the second side, determining a speed of the signal based on the time-of-flight and the length, and comparing the speed of the signal to a reference speed to detect the deviation angle.

Abstract: An ultrasonic scanner includes an assembly mounted within a housing and pivoting between two positions. The assembly includes an ultrasonic module that generates an ultrasonic beam directed at a target, such a tissue and detecting the corresponding return beam. A worm screw with a block contacting the assembly is used to selectively pivot the assembly to a desired position. The worm screw is driven by a DC motor and the position of the assembly is monitored using a proximity sensor, such as a Hall Effect Device. A hybrid controller in one mode receives analog signals from the Hall Effect Device and uses them as a feedback signal to an analog OP AMP driving the DC motor to move said assembly to a predetermined position. In another embodiment, the motor is activated for a predetermined time to move the assembly by a predetermined amount.

Abstract: A method is provided for assembling a measurement device for use in measuring a machine component. The method includes providing a coordinate measuring machine (CMM). The method also includes combining ultrasonic inspection (UT) capabilities and CMM capabilities to form an inspection probe. The inspection probe is installed on the CMM so that the inspection probe measures external boundaries of the machine component with the CMM capabilities and substantially simultaneously measures internal boundaries of the machine component with the UT capabilities.

Abstract: A transducer for generating acoustic waves more particularly for generating compression waves, comprising an array of transmitter elements and an array of receiver elements, at least one wedge for the array of transmitter elements and the array of receiver elements and preferably an acoustical barrier separating the array of transmitter elements and the array of receiver elements. The pitch of the transmitter array varies along the length of the transmitter array.

Abstract: An ultrasonic scanner includes an assembly mounted within a housing and pivoting between two positions. The assembly includes an ultrasonic module that generates an ultrasonic beam directed at a target, such a tissue and detecting the corresponding return beam. A worm screw with a block contacting the assembly is used to selectively pivot the assembly to a desired position. The worm screw is driven by a DC motor and the position of the assembly is monitored using a proximity sensor, such as a Hall Effect Device. A hybrid controller receives analog signals from the Hall Effect Device converts them into corresponding sensor digital signals, and uses them as a feedback signal to an analog OP AMP driving the DC motor.

Abstract: A method and an apparatus for the non-destructive detection of defects in the interior of semiconductor material (2) are disclosed. The semiconductor material (2) has a length (L), a cross-sectional area (Q), and a side surface (5) aligned with the length (L). An ultrasonic apparatus (10) is assigned to the semiconductor material (2). Furthermore a set-up (9) for generating a relative motion between the ultrasonic apparatus (10) and along the length (L) of the side surface (5) of the semiconductor material (2) is provided.

Abstract: A method for detecting an anomaly and measuring its size may include generating a wave signal into a structure being evaluated and collecting at least one of any front and back scattered wave data and any side scattered wave data caused by the wave signal impacting an anomaly. The method may also include processing the at least one front and back scattered wave data and side scattered wave data to measure a size, location, and shape of the anomaly.

Abstract: An ultrasonic test apparatus includes a container containing de-ionized water, a pressing member, a supporting member, and a fixing member. The limiting member, the loading member, and the cover member are disposed in the de-ionized water. The fixing member tightly fixes the pressing member and the supporting member together for mounting at least part of integrated circuits to be detected between the pressing member and the supporting member.

Abstract: Ultrasonic detection of flaws in ceramic monoliths such as are commonly used in diesel particulate filters is made possible by beaming ultrasound into the monolith from an inlet or outlet face thereof and analyzing the reflected ultrasound from the same face. The monolith is preferably rotated during the scan, or the scan may be repeated from several rotational positions relative to the face of the monolith. Even small flaws which are hard to detect may be identified.

Abstract: An ultrasonic testing apparatus for a turbine fork of a turbine blade joined to a turbine disc, comprising: an ultrasonic testing sensor; a sensor mounting apparatus for mounting the ultrasonic testing sensor on a flat portion on a side surface of the turbine fork with the turbine blade joined to the turbine disc; and an ultrasonic testing apparatus for inspecting internal and external surfaces of the turbine fork by using reflected waves, which is received by the ultrasonic testing sensor, from the internal surface of the turbine fork.

Abstract: An ultrasonic probe performs non-destructive inspection of a corner radius of a part. According to one embodiment, an ultrasonic probe includes an ultrasonic sensor array, and a shoe for holding the sensor array and moving the sensor array along the radius of the part. The shoe includes means for adjusting the sensor array so all ultrasonic beams from the sensor array have the same water path distance to a center of the radius, and for adjusting the sensor array so that all beams pass through the center of the radius.

Abstract: The invention may be embodied as a fingerprint scanner having an ultrasonic wave detector, a platen, an ultrasonic wave generator located between the detector and the platen. The invention may be embodied as a method of scanning a finger. One such method includes providing a platen, a detector and a generator, the generator being placed between the platen and the detector. A finger may be provided on the platen, and an ultrasound wave pulse may be sent from the generator toward the finger. The wave pulse may be reflected from the finger, and received at the detector. The received wave pulse may be used to produce an image of the finger.

Abstract: An on-machine inspection method for detecting whether a shaft of a transmission system has failed uses a test probe from flaw detection apparatus to discover echo signals with known peaks corresponding to defined weakened portions in the shaft. The test probe is then moved to prescribed angular distances about an end face of the shaft to obtain the echo signals.

Abstract: An automatic ultrasonic examination device includes an ultrasonic test instrument, a robot arm, and a control device. The ultrasonic test instrument includes an ultrasonic probe to send ultrasonic and detecting reflected waves while being in contact with the spot-welded portion, and an ultrasonic test instrument main device connected to the ultrasonic probe to convert the reflected wave detection signals received from the ultrasonic probe into test information. The control device includes a real center location computing unit to identify a real center location of the spot-welded portion with reference to pieces of test information obtained around a preset tentative center location of the spot-welded portion, and a determination unit to check quality of the spot-welded portion with reference to test information obtained at the real center location.

Abstract: An ultrasonic non-destructive evaluation (NDE) system operable to inspect target materials is provided. This ultrasonic NDE system includes an articulated robot, an ultrasound inspection head, a processing module, and a control module. The ultrasound inspection head couples to or mounts on the articulated robot. The ultrasound inspection head is operable to deliver a generation laser beam, a detection laser beam, and collect phase modulated light scattered by the target materials. The processing module processes the phase modulated light and produces information about the internal structure of the target materials. The control module directs the articulated robot to position the ultrasound inspection head according to a pre-determined scan plan.

Abstract: Equipment of the invention uses a volume focusing flaw detection method. In a sectional view of a material m being tested, a plurality of transducers 1 . . . 1 of one of array probes 10 are arranged along one side of a rectangular shape of the material being tested, and a plurality of transducers 1 . . . 1 of the other of the array probes 10 are arranged along one of sides adjacent to the one side.

Abstract: Ultrasonic testing apparatus comprising a base member having an aperture formed therein and a search member arranged to be rotatably received in the aperture of the base member and having at least one array aperture arranged to receive an ultrasonic array holder.

Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate, such as a metallic interleaved composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness, at least one metallic shim, and at least one mesh. A plurality of metallic shims and meshes may be disposed in alternating layers within the member. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. Use of the mesh may produce a standard which transmits ultrasonic energy, with the mesh scattering and attenuating the energy. Use of the metallic shim may aide in modeling a metallic laminate.

Abstract: A method for checking a weld (1) between a first metal pipeline (2) and a second metal pipeline (4), in particular an austenitic weld, the method comprising at least the following method steps: (a) a first ultrasonic beam (30) is transmitted to an interface (26) between the weld and the first pipeline situated on a first side (28) of the weld; (b) a reflection of the first ultrasonic beam (30) on the interface (26) situated on the first side (28) of the weld is received and a first received signal corresponding thereto is generated; (c) a second ultrasonic beam (40) different from the first ultrasonic beam (30) is transmitted to the interface (26) situated on the first side (28) of the weld; (d) a reflection of the second ultrasonic beam (40) on the interface (26) situated on the first side (28) of the weld is received and a second received signal corresponding thereto is generated; (e) the first received signal and the second received signal are processed in combination for checking the weld (1).

Abstract: The invention is directed toward a new method for estimating and imaging the spatial and temporal mechanical behavior of materials in responses to a mechanical stimulus. This method is designed to work in inherently noisy applications, such as the imaging of the time-dependent mechanical behavior of biological tissues in vivo and using a preferred hand-held configuration of scanning.

Abstract: Document inspection system comprising a transport system for transporting documents along a transport path (12) through an inspection station. At least one ultrasonic inspection apparatus at the inspection station, the apparatus including ultrasonic transmitting and receiving transducers (42,44) arranged on opposite sides of the transport path, and a processing system for monitoring ultrasonic signals received by the receiving transducer. An ultrasonic absorbing material (300) is provided around the transducers and facing the transport path for absorbing ultrasound reflected by a document. Document guide apparatus (312,314), having a lower coefficient of friction than the absorbing material, extends partially over the absorbing material (300) so as to prevent documents contacting the absorbing material in use while leaving the absorbing material exposed to the transport path at least adjacent the transducers.

Abstract: The invention may be embodied as a fingerprint scanner having an ultrasonic wave detector, a platen, an ultrasonic wave generator located between the detector and the platen. The invention may be embodied as a method of scanning a finger. One such method includes providing a platen, a detector and a generator, the generator being placed between the platen and the detector. A finger may be provided on the platen, and an ultrasound wave pulse may be sent from the generator toward the finger. The wave pulse may be reflected from the finger, and received at the detector. The received wave pulse may be used to produce an image of the finger.

Abstract: A laser transmission system is used for inspecting workpieces. The system has a source of laser beams that is coupled to a first lens assembly. A first hollow core waveguide is operably coupled to the first lens assembly. An end of an optical fiber coupled to the first hollow core waveguide. A second hollow core waveguide is coupled to the other end of the optical fiber. A second lens assembly operably coupled to the second hollow core waveguide. The length of the hollow core waveguides range from about 5 to 100 times the focal lengths of the lens assemblies. A motion control system is operably coupled to the second hollow core waveguide and the second lens assembly for controllably displacing the second hollow core waveguide and the second lens assembly with respect to a workpiece.

Abstract: This present specification provides, amongst other things, an electro-optical monitoring system for obtaining a once-per revolution signal based on the surface reflection of a rotating device that mandates non-contacting sensor input in potentially hostile environments. The system can use optical and electronic sections to illuminate and detect surface reflections from the rotating surface using existing mounting locations on the periphery of the machine to be measured. The electronic portion is configured to determine a unique mark as the once-per-revolution marker or allow an attending operator to assign a specific marker based on the observed reflected pattern. The optical portion consists of a light source, receiver, and optics that allow for focused and directed light paths.

Abstract: The electromagnetic acoustic transducer (EMAT) transducer disclosed herein is useful for the non-destructive analysis of objects. The transducer comprises a core having a winding and a coil disposed between the core and the object to be analyzed. One transducer can be used as a transmitter and another transducer as a receiver. Then selectively switching static magnetic field in either transmitter or receiver and processing data with and without static magnetic field allows for eliminating artifacts due to parasitic coupling between the transmitter/receiver pair. The switching of the static magnetic field can be implemented either by using electromagnet or a pair of permanent magnets where magnetization of one permanent magnet is reversed to provide cancellation of the static magnetic field.

Abstract: A method and an array-based system for inspecting a structure are provided that can identify unacceptable levels of porosity, microcracking or defects attributable to thermal damage. The inspection system includes a two-dimensional array of ultrasonic transducers, and an array controller configured to trigger at least one ultrasonic transducer to emit an ultrasonic signal into the structure. The array controller is also configured to receive data representative of backscattered signals preferentially received by at least one ultrasonic transducer from a portion of the structure offset from the at least one ultrasonic transducer that was triggered to emit the ultrasonic signal.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.

Abstract: A Tuned Resonant Insert TRI (1), is disclosed for Non Destructive Testing (NDT) which eliminates the need for a couplant, either solid or liquids including demineralized water and oils. The TRI (1) applies a tip force on a uni-morph or bi-morph ceramic with a range of 0.03 lbf to 4.0 lbf. The frequency range is 1 kHz to 6 MHZ. The preferred material type for the tip is Ultem. The length and diameter of the tip is sized to achieve optimal tip acoustical resonance for use with specific material and can range from 0.620 to 1.200 inches for the length and 0.100 to 0.400 inches for the diameter. A probe housing will house at least one TRI (1) and, in different embodiments “n” TRI (1) units. Constant force tip contact minimizes acoustical impedance at the tip to material interface, allowing for increased sensitivity without the use of a couplant.

Abstract: An ultrasonic testing method to identify a stuck joint between two workpieces utilizing an ultrasonic probe to transmit ultrasonic (US) beams into the joint area and capture the associated US reflections. The method transmits two separate US beams fired in very close proximity to one another. The probe then captures a plurality of US reflections. The method looks for subtle variations in a high gain A-scan presentation of a high gain reflected beam, while using a low gain US beam to identify the particular region on the high gain A-scan presentation in which to look for signs of a stuck joint. Subtle variations within a particular region of the high gain A-scan presentation identify stuck joints. The method is applicable to metals and nonmetals and is not limited to fusion welding, but may also be used with solid state welds, brazed and soldered joints, and adhesively joined workpieces.

Abstract: An ultrasonic diagnostic system includes electroacoustic conversion means in which a plurality of sub-arrays, each composed of a plurality of electroacoustic transducers, are arranged at least two-dimensionally, sub-beam formers that are provided on the sub-array basis, and a main beam former for subjecting signals output from the sub-beam formers to delay addition.

Abstract: A method and apparatus for the inspection of rotary machine components is provided. A positioning fixture is clamped to the component to be inspected, and supports a transceiver that is used during the inspection. The positioning fixture can be navigated through and between rotary machine components to the desired location to be inspected. In one example, an ultrasonic transceiver can be used to perform the inspection. The apparatus can be used to perform in-situ inspections.

Abstract: A self propelled scanning device is disclosed. The device includes a self propelled chassis that is locomotive across a surface to be scanned, a translator attached to the chassis, and a carriage attached to the translator and adapted to receive a scanner. The translator selectively moves the carriage in at least one dimension across the surface to be scanned.

Abstract: A method of examining a steam generator heat exchange tube from the outside surface employing ultrasonic nondestructive inspection techniques. An ultrasonic transducer contacts the outside surface of the tube and transmits a pseudo helical Lamb wave into the wall of the tube chosen to have a mode that does not significantly interact with water in the tube. The reflected waves are then analyzed for changes in modes to identify defects in the wall of the tube.

Abstract: A system and method for range dependent weighting in ultrasound imaging. The system includes a transducer array, a data acquisition system, and an imaging processor. The transducer array receives a first ultrasound beam having a first focal depth. The data acquisition system receives a first ultrasound imaging signal from the array. The first signal includes first image data based on at least the first ultrasound beam. The imaging processor combines a first data contribution from the first image data with at least second image data from a second ultrasound imaging signal to create a spatially compounded image. The first data contribution is based on at least the focal depth of the first beam.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which use a sensor holder, which is configured to support one or more curved linear inspection sensors and may be constructed from rapid prototyping, such as stereolithography. Integrated curved linear ultrasonic transducer inspection apparatus, systems, and methods provide fast and efficient methods of constructing custom inspection devices and inspecting otherwise difficult-to-inspect curved radius features of structures, such as a corner of a hat stringer.

Abstract: Ultrasonic testing on a part includes scanning the part while performing pulse echo and through transmission ultrasonic testing on the part; converting pulse echo data into time of flight (TOF) and amplitude channels, and converting through transmission data into a data representation that identifies porosity. The testing further includes analyzing the pulse echo TOF to identify locations of any anomalies in the part, and using loss of back (LOB) at each of the identified locations to discriminate low porosity from other anomalies.

Abstract: An on-machine inspection method for detecting whether a shaft of a transmission system has failed uses a test probe from flaw detection apparatus to discover echo signals with known peaks corresponding to defined weakened portions in the shaft. The test probe is then moved to prescribed angular distances about an end face of the shaft to obtain the echo signals.

Abstract: Ultrasonic detection of flaws in ceramic monoliths such as are commonly used in diesel particulate filters is made possible by beaming ultrasound into the monolith from an inlet or outlet face thereof and analyzing the reflected ultrasound from the same face. The monolith is preferably rotated during the scan, or the scan may be repeated from several rotational positions relative to the face of the monolith. Even small flaws which are hard to detect may be identified.

Abstract: A scanning acoustic microscope including an ultrasonic transducer and a balanced linear motor assembly is disclosed. The balanced linear motor assembly includes a counterweight that is mounted for movement along a linear path that is parallel to the first linear path on which the transducer travels. The counterweight has a mass that is generally equal to the mass of the rotor and the transducer. The counterweight is being adapted to be moved, when the scanning acoustic microscope is used to interrogate a sample, along the second linear path at the same time that the rotor and transducer are being moved along the first linear path to allow the transducer to accelerate and decelerate without creating vibration.

Abstract: An ultrasonic probe performs non-destructive inspection of a corner radius of a part. According to one embodiment, an ultrasonic probe includes an ultrasonic sensor array, and a shoe for holding the sensor array and moving the sensor array along the radius of the part. The shoe includes means for adjusting the sensor array so all ultrasonic beams from the sensor array have the same water path distance to a center of the radius, and for adjusting the sensor array so that all beams pass through the center of the radius.

Abstract: The invention includes a system and a method of scanning fingerprints. A system may include an imaging surface, an ultrasound transducer, a probe arm joined to the transducer, a driver capable of moving the pivot location linearly and the transducer arcuately, a measurer capable of measuring a linear position of the pivot-location and an arcuate position of the transducer, and a coupler capable of coupling information corresponding to the linear position and the arcuate position with information from the transducer.

Abstract: An ultrasonic real-time inspection method which is user-friendly in an interactive environment to provide ease of operation, as well as a combination of consistency, thoroughness, and speed of operation in flaw detection not achievable by other methods. The system and method are useable on a traveling wheel so as not to unduly interfere with normal train operation. The system and method includes a test device that moves along train wheels injecting pulses into the wheel to detect acoustic responses caused at a discontinuity in the wheel. A processor can also be included to determine a pattern of a feature of the wheel associated with the discontinuity.

Abstract: A method for inspection of tubular goods includes using ultrasonic detection means to obtain wall thickness measurement of discrete sections of a tubular good and recording each measurement in association with both the longitudinal and circumferential position at which each measurement was obtained. Accordingly each measurement of wall thickness represents a small portion of the wall thickness of said tubular in three dimensional space. A plurality of said measurements may thereby be displayed by computer means in virtual three dimensional format. Differing wall thickness readings made be represented by different shading or color display, so that anomalies of interest may be readily detected. Alternatively the recorded information may be readily processed by computer means to calculate the effect of stressors on the wall of said tubular good.

Abstract: Single-crystal components of gas turbine engines, like turbine blades, are inspected in the installed state within the engine for cracking in certain critical areas using longitudinal ultrasonic waves. A first, rough orientation of the ultrasonic waves onto the critical area is accomplished under camera-visual control using an ultrasonic probe whose shape conforms to the respective component area and which, therefore, can be form-fitted to the component. For fine-positioning of the ultrasonic waves in the critical area, a reference signal is generated at a component-specific geometrical contour adjacent to the critical area by second ultrasonic waves emitted at a local distance to the first ultrasonic waves. The presence of this signal ensures the safe, disturbance-free detection of cracks in the critical blade area by means of longitudinal sonic waves. The invention includes an apparatus for the performance of the method.

Abstract: An ultrasonic inspection apparatus includes an ultrasonic probe including an ultrasonic transducer, a position detection device, a drive element selector which is connected to the plurality of piezoelectric elements of the ultrasonic transducer provided so as to select a required piezoelectric element, a signal detection circuit which allows the piezoelectric element selected by the drive element selector to transmit ultrasonic wave to an inspection object through an acoustic transmission medium, which receives reflection echo thereof, and which detects an electric signal of the reflection echo through, a signal processor which generates three-dimensional imaging data inside of the inspection object by processing the electric signal of the detected reflection echo, a position converting circuit which outputs an imaging-start trigger signal to a signal generator in response to a position detection signal, and a display device which displays an imaging result.

Abstract: An ultrasonic test apparatus includes a container containing de-ionized water, a pressing member, a supporting member, and a fixing member. The limiting member, the loading member, and the cover member are disposed in the de-ionized water. The fixing member tightly fixes the pressing member and the supporting member together for mounting at least part of integrated circuits to be detected between the pressing member and the supporting member.

Abstract: A preventive defect detection and control process for a mass produced composite material parts automatically obtains representative parameters of backwall and intermediate echo signal results in each cell of a mesh predefined on the parts, stores the parameters in a database and statistically analyzes the stored parameters for detecting isolated and significant alterations in the parts manufacturing process generating porosity defects, detecting slow and permanent alterations in the parts manufacturing process generating porosity defects or detecting areas with a negligible defect generation probability in order to identify areas susceptible of inspection by sampling.

Abstract: The invention relates to a fingerprint scanning system and a method of scanning a fingerprint. A system according to the invention may have (a) an imaging surface capable of receiving a finger, (b) a rotatable disk, the disk having a pivot-location about which the disk rotates, (c) an ultrasound transducer joined to the disk and capable of providing information corresponding to a fingerprint of the finger, (d) a disk driver capable of rotating the disk in order to cause the transducer to move along a substantially circular path, (e) a linear driver capable of moving the pivot-location linearly, (f) a measurer capable of measuring linear positions of the pivot-location and arcuate positions of the transducer; and (g) a coupler capable of producing sets of coupled information, each set comprising one linear position of the pivot-location, one arcuate position of the transducer and information produced from the transducer at the pivot-location and arcuate position.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.