By Reflected Wave Patents (Class 73/620)
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Patent number: 7458268Abstract: The invention includes a system and a method of scanning fingerprints. A system may include an imaging surface, an ultrasound transducer, a probe arm joined to the transducer, a driver capable of moving the pivot location linearly and the transducer arcuately, a measurer capable of measuring linear and arcuate positions of the transducer, and a coupler capable of coupling information corresponding to linear and arcuate positions of the transducer with information from the transducer.Type: GrantFiled: January 14, 2005Date of Patent: December 2, 2008Assignee: Ultra-Scan CorporationInventors: John K. Schneider, Jack C. Kitchens, Stephen M. Gojevic
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Patent number: 7444876Abstract: Apparatus, systems, and methods for inspecting a structure are provided which use a sensor holder constructed from rapid prototyping, such as stereolithography, and which is configured to support one or more linear inspection sensors. Rapid prototype integrated linear ultrasonic transducer inspection apparatus, systems, and methods provide fast and efficient methods of constructing custom inspection devices.Type: GrantFiled: August 26, 2005Date of Patent: November 4, 2008Assignee: The Boeing CompanyInventors: Dennis P. Sarr, Hien T. Bui
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Publication number: 20080229832Abstract: Ultrasound sound-speed tomography requires accurate picks of time-of-flights (TOFs) of transmitted ultrasound signals, however, manual picking on large datasets is time-consuming. An improved automatic TOF picker is taught based on the Akaike Information Criterion (AIC) and multi-model inference (model averaging), based on the calculated AIC values, to improve the accuracy of TOF picks. The automatic TOF picker of the present invention can accurately pick TOFs in the presence of random noise with average absolute amplitude of up to 80% of the maximum absolute synthetic signal amplitude. The inventive method is applied to clinical ultrasound breast data, and compared with manual picks and amplitude threshold picking. Test results indicate that the inventive TOF picker is much less sensitive to data signal-to-noise ratios (SNRs), and performs more consistently for different datasets in relation to manual picking. The technique provides noticeably improved image reconstruction accuracy.Type: ApplicationFiled: February 19, 2008Publication date: September 25, 2008Applicant: LOS ALAMOS NATIONAL SECURITYInventors: Lianjie Huang, Cuiping Li
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Patent number: 7415865Abstract: A method of determining the extent of a lateral shadow zone corresponding to an edge of a part in a method of inspecting the part in immersion by means of an ultrasound beam, the method consisting in determining the extent of the shadow zone from the edge of the part by measuring the effective section of the ultrasound beam at the surface of the part, and in determining said effective section from variations in the amplitude of an echo of the beam as a function of the distance between the axis of the beam and the edge of the part.Type: GrantFiled: December 23, 2005Date of Patent: August 26, 2008Assignee: SnecmaInventors: Jean-Yves Chatellier, Richard Coulette
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Patent number: 7404326Abstract: With a view to provide a probe able to suppress bending of a cable with a mechanical scan, the probe comprises a transducer for interconversion between an ultrasonic wave and an electrical signal, a shell for holding the transducer, a case for accommodating the shell, a motor for moving the shell pivotally about a pivot shaft with respect to the case, a guide bar provided in the shell so as to extend in parallel with the pivot shaft, and coaxial cables extending from the transducer to the guide bar, wound round the guide bar and then extending out form the shell.Type: GrantFiled: April 12, 2006Date of Patent: July 29, 2008Assignee: GE Medical Systems Global Technology Company, LLCInventor: Eitaro Okuyama
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Patent number: 7401518Abstract: A method for inspection of tubular goods includes using ultrasonic detection means to obtain wall thickness measurement of discrete sections of a tubular good and recording each measurement in association with both the longitudinal and circumferential position at which each measurement was obtained. Accordingly each measurement of wall thickness represents a small portion of the wall thickness of said tubular in three dimensional space. A plurality of said measurements may thereby be displayed by computer means in virtual three dimensional format. Differing wall thickness readings made be represented by different shading or color display, so that anomalies of interest may be readily detected. Alternatively the recorded information may be readily processed by computer means to calculate the effect of stressors on the wall of said tubular good.Type: GrantFiled: September 1, 2007Date of Patent: July 22, 2008Assignee: Technical Industries, Inc.Inventors: George M. Sfeir, Jeffrey S. Banks, Dennis L. Rogers
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Patent number: 7400750Abstract: Provided are a fingerprint sensor and a fabrication method thereof. The fingerprint sensor includes: a complementary metal-oxide semiconductor structure which is formed on a substrate that is doped with a first type dopant; an insulating layer which is formed on the complementary metal-oxide semiconductor structure; a lower electrode which is formed in a central portion of the insulating layer; a piezoelectric region which is formed on the lower electrode; an upper electrode which is formed on the piezoelectric layer; and a fingerprint contact layer which is formed to cover a portion of an upper surface of the insulating layer on which the lower electrode has not been formed, the lower electrode, the piezoelectric region, and the upper electrode.Type: GrantFiled: August 30, 2004Date of Patent: July 15, 2008Assignee: Samsung Electronics Co., Ltd.Inventor: Yun-woo Nam
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Patent number: 7395713Abstract: An improved scanning station and method for a tray-fed scanning acoustic microscope has a vacuum system which at least assists in immobilizing loosely held parts in the trays during insonification by an ultrasonic beam generator.Type: GrantFiled: March 25, 2005Date of Patent: July 8, 2008Assignee: Sonoscan, Inc.Inventors: Lawrence Kessler, John Billone
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Publication number: 20080148855Abstract: To inspect a part (1) by a non-destructive ultrasound inspection, the part is immersed in an acoustic wave conducting medium and an incident ultrasound wave (3) having a wide beam of section ? is emitted into the ultrasound-conducting medium towards the part. The characteristics of the waves (4, 5) reflected by faces (11, 12) of the part to be inspected are measured on at least a small section ?, the characteristic dimensions of which are substantially less than those of the section ?. The location of the section or sections ? is determined such that, despite the possible variations of the position of the part (1) and the relative slopes of its faces (11, 12), the section ? is always located in the volumes passed through by the reflected waves (4, 5), for example substantially in an area close to the axis 31 of the incident beam (3) when the incident beam is controlled to be oriented substantially in a direction perpendicular to a face (11) of the part.Type: ApplicationFiled: October 31, 2007Publication date: June 26, 2008Applicant: AIRBUS FRANCEInventors: Pierre Barbeau, Guillaume Ithurralde
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Publication number: 20080127730Abstract: The invention relates to a sensor (4) comprising a surface wave component (2) containing information relating to the sensitivity of the sensor. Said information can be consulted by means of a conventional measuring line (6) between an evaluation appliance (7) and the sensor (4). As said component (2) only comprises a small amount of information, for example three figures, it (2) can be very small, such that it can be integrated into a small sensor (4). The read sensor sensitivity can be automatically adjusted in the evaluation appliance (7). The information can be encoded on the surface wave component (2) by means of various reflectors (11) that can be frequency-selective.Type: ApplicationFiled: March 31, 2005Publication date: June 5, 2008Inventor: Reto Peter
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Patent number: 7373823Abstract: The method serves to determine the vibrational state of turbine blades, arranged on a rotor shaft, mounted such as to rotate in a housing and/or of guide vanes. At least one electromagnetic wave is transmitted into a flow channel in the vicinity of the blades, using means for the generation of at least one electromagnetic wave. The electromagnetic waves are at least partly reflected from at least one blade. The reflected part of the at least one electromagnetic wave is received by means for receiving and the vibrational state of the corresponding blade is determined from a signal corresponding to the at least one received electromagnetic wave.Type: GrantFiled: January 16, 2004Date of Patent: May 20, 2008Assignee: Siemens AktiengesellschaftInventors: Thomas Bosselmann, Franz Eiermann, Klaus Huber, Michael Willsch
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Patent number: 7370534Abstract: Systems and methods to obtain an ultrasonic image of a large detection area are disclosed. A system includes a source of ultrasound generating ultrasonic energy and projecting the ultrasonic energy from a projecting end and an adapter interfaced to the projecting end and ultrasonically coupling the source of ultrasound to a first surface of the structure to be imaged at an adjustable angle of incidence. A method includes ultrasonically coupling a source of ultrasonic energy to a first surface of a structure to be imaged with an adapter, the adapter adjustable to a select a first angle of incidence and a second angle of incidence, projecting ultrasonic energy into the structure, and detecting a reflected acoustic energy from the structure with an ultrasound camera. A first angle of incidence is selected to introduce a longitudinal wave into the structure, and a second angle of incidence is selected to introduce a shear wave into the structure.Type: GrantFiled: March 24, 2005Date of Patent: May 13, 2008Assignee: Imperium, Inc.Inventors: Robert S. Lasser, Marvin E. Lasser, John W. Gurney
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Publication number: 20080087093Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate, such as a metallic interleaved composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness, at least one metallic shim, and at least one mesh. A plurality of metallic shims and meshes may be disposed in alternating layers within the member. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. Use of the mesh may produce a standard which transmits ultrasonic energy, with the mesh scattering and attenuating the energy. Use of the metallic shim may aide in modeling a metallic laminate.Type: ApplicationFiled: October 13, 2006Publication date: April 17, 2008Inventors: Roger W. Engelbart, Christopher M. Vaccaro, April L. Beisiegel
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Patent number: 7334479Abstract: A method and apparatus for ultrasonically measuring the thickness of sputter targets of varying shapes. An immersion bubble (32) and transducer (36) provide pulses to a front surface (24) and a front surface/bonded surface (26) interface of a target. The pulses generate reflected echoes that are converted to electric signals. By measuring the difference in time that the electric signals occur the thickness of the target may be approximated to identify whether the thickness of the target is appropriate for use. The system includes a sputter track (15), specimen (20), chuck (28), nozzle (34), columns (60), opening (62), inlet (70), cable (58), gauge (59), turret (90), position (92), remote PC controller (110), electrical line (112), and rear part (84).Type: GrantFiled: April 21, 2004Date of Patent: February 26, 2008Assignee: Tosoh SMD, Inc.Inventor: Alexander Leybovich
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Patent number: 7328619Abstract: An ultrasonic probe suited for testing the integrity of sheet metal surfaces around fastener openings is provided with means to center the probe over such openings. Both a mechanical centering rod and an electronic display assist the user in centering such probe. Once positioned within tolerance limits, phased array ultrasonic beams search for defects within the metal surfaces, allowing for residual offsets in the centering of the probe. Also described are test fixtures for calibrating the probe.Type: GrantFiled: July 30, 2002Date of Patent: February 12, 2008Assignee: R/D Tech Inc.Inventors: Michael Moles, Olivier Dupuis, Fabrice Cancre, Pamela Herzog, James Ted Miller, Jamie Hatmaker
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Patent number: 7319639Abstract: The present invention is directed towards an acoustic concealed item detector and related methods for detection using acoustics. In an illustrative embodiment, a multi-frequency ultrasonic wave generator generates in a gaseous medium at least first and second ultrasonic waves. The multi-frequency ultrasonic wave generator is arranged such that in operation, the first ultrasonic wave and the second ultrasonic wave mix in a prescribed mixing zone to produce a difference-frequency acoustic wave. A receiver sensor detects the difference-frequency acoustic wave and produces corresponding electromagnetic signals. The electromagnetic signals are processed by a system processor and signals indicative of concealed items are identified. Preferably the ultrasonic waves are focused to a small prescribed mixing zone. Parametric and multi-transducer embodiments are disclosed.Type: GrantFiled: February 28, 2005Date of Patent: January 15, 2008Assignee: Luna Innovations IncorporatedInventor: Joseph S. Heyman
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Patent number: 7313959Abstract: Apparatus, systems, and methods for inspecting a structure are provided which use magnetically coupled probes disposed proximate opposite surfaces of a structure to locate, move, position, and hold a pulse echo ultrasonic transducer of one of the probes for non-destructive inspection, such as measuring a remote bondline thickness of a joint of a composite sandwich structure. The pulse echo ultrasonic sensor is included in a tracking probe, and the position of the tracking probe and pulse echo ultrasonic sensor are controlled by movement and positioning of a magnetically coupled driven probe in a leader-follower configuration. The tracking probe may be initially placed in a remote location using a detachable, and possibly deformable, placement rod.Type: GrantFiled: May 25, 2005Date of Patent: January 1, 2008Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Michael Fogarty
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Patent number: 7302851Abstract: A method of non-destructive evaluation (NDE) testing a component of an assembly is provided. The method includes positioning a transducer on a face of the component, transmitting ultrasonic waves into the component at a plurality of steering angles, receiving ultrasonic echoes, wherein each received echo is indicative of an acoustic impedance interface within the component, and analyzing the ultrasonic echoes.Type: GrantFiled: December 28, 2006Date of Patent: December 4, 2007Assignee: General Electric CompanyInventors: Gerald John Czerw, Laurie Diane Donovan
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Publication number: 20070261494Abstract: Detection apparatus can include a positioning device with a wall including a substantially conical inner surface and a detection device configured to send and receive signals and move along the conical inner surface. Detection apparatus are also provided that comprise a positioning device and an end portion with an image port, a light device, and a detection device configured to send and receive signals. Ultrasonic transducer devices are also provided with a transducer material layer, a contact plating layer including a convex portion with an array of transducer elements, an acoustic matching layer, and a top plating layer.Type: ApplicationFiled: April 3, 2007Publication date: November 15, 2007Applicant: BIOMEC, INC.Inventors: William R. Fuller, Daniel N. Kelsch, Jan J. Lewandowski, Grazyna Palczewska, Alexander K. Smith
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Patent number: 7287430Abstract: A method of connecting hollow conductors with a brazing alloy employs a measuring mechanism 10 for measuring a connecting state of a connecting portion after brazing hollow conductors. The measuring mechanism comprises a scanner 101 and a holder 19, which are separated in advance, so that the mechanism can be installed in a narrow space. A display mechanism 20 displays measuring results as tow-dimensional patterns, and the evaluation mechanism 30 evaluate the connecting portions by an area of the defects and an integral length of sound portions. A judgment mechanism 40 evaluates relative relation of the measuring results with causes-and-defects, which are previously stored, and shows the cause of the defect.Type: GrantFiled: May 11, 2005Date of Patent: October 30, 2007Assignees: Hitachi, Ltd., Hitachi Engineering Co., Ltd.Inventors: Masami Sukeda, Yasuaki Kageyama, Norihiro Watanabe, Shinya Odajima, Hideo Tanahashi, Masahiro Koike, Yoshinori Musha, Kazutoshi Ikeda
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Patent number: 7272529Abstract: A method and apparatus is provided to analyze a dual wall structure having at least one hollow core therein and having the same unknown material sound velocities in walls and in post as well. A transducer is located in at least two different positions with respect to the structure, whereby the transducer propagates an ultrasonic wave toward the dual wall structure. A portion of the ultrasonic wave is reflected back to the transducer. One wave traverses a portion of the dual wall structure that has a core filled with a medium having a known material acoustic property. A second wave traverses a portion of the post that has an unknown material sound velocity. From time of flight measurements of the above mentioned waves, the wall thickness and core shift, if any, can be determined.Type: GrantFiled: July 8, 2005Date of Patent: September 18, 2007Assignee: Honeywell International, Inc.Inventors: Robert J. Hogan, James A. Hall, Surendra Singh
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Patent number: 7263887Abstract: A method for inspection of tubular goods includes using ultrasonic detection means to obtain wall thickness measurement of discrete sections of a tubular good and recording each measurement in association with both the longitudinal and circumferential position at which each measurement was obtained. Accordingly each measurement of wall thickness represents a small portion of the wall thickness of said tubular in three dimensional space. A plurality of said measurements may thereby be displayed by computer means in virtual three dimensional formal. Differing wall thickness readings made he represented by different shading or color display, so that anomalies of interest may be readily detected. Alternatively the recorded information may be readily processed by computer means to calculate the effect of stressors on the wall of said tubular good.Type: GrantFiled: March 8, 2004Date of Patent: September 4, 2007Inventors: George M. Sfeir, Jeffrey S. Banks, Dennis L. Rogers
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Patent number: 7263889Abstract: A hat stringer inspection device permits continuous inspection of hat stringers as one or more probes are moved along the length of the hat stringer. Probes may be magnetically coupled to opposing surfaces of the structure, including, for example, where one of the probes is positioned inside the hat stringer and the probes are magnetically coupled across the surface of the hat stringer. The device may be autonomous with a feedback-controlled motor to drive the inspection device along the hat stringer. Magnetic coupling is also used to re-orient the position and/or alignment of the probes with respect to changes in the hat stringer or shapes, sizes, and configurations of hat stingers.Type: GrantFiled: March 21, 2007Date of Patent: September 4, 2007Assignee: The Boeing CompanyInventors: James C. Kennedy, Dennis P. Sarr, Michael R. Chapman, Michael D. Fogarty, Martin L. Freet, Gary E. Georgeson, Ronald E. VonWahlde
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Patent number: 7249512Abstract: A hat stringer inspection device permits continuous inspection of hat stringers as one or more probes are moved along the length of the hat stringer. Probes may be magnetically coupled to opposing surfaces of the structure, including, for example, where one of the probes is positioned inside the hat stringer and the probes are magnetically coupled across the surface of the hat stringer. The device may be autonomous with a feedback-controlled motor to drive the inspection device along the hat stringer. Magnetic coupling is also used to re-orient the position and/or alignment of the probes with respect to changes in the hat stringer or shapes, sizes, and configurations of hat stingers.Type: GrantFiled: January 24, 2005Date of Patent: July 31, 2007Assignee: The Boeing CompanyInventors: James C. Kennedy, Dennis P. Sarr, Michael R. Chapman, Michael D. Fogarty, Martin L. Freet, Gary E. Georgeson, Ronald E. VonWahlde
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Publication number: 20070169555Abstract: An audio-visual reproduction apparatus is provided. The audio-visual reproduction apparatus includes a visual display screen and an ultrasonic transducer array having two or more transducer elements arranged around the periphery of the screen for generating an ultrasonic beam modulated with an audio-frequency signal. Non-linear effects in the air demodulate the audio-signal to generate an audio beam propagating perpendicular to the screen. Such an integration of audio and vision may make the user feel as if the sound is being generated from the display screen when he or she is watching it, and also may project the sound towards a target user and seldom, or never, disturb unrelated persons. The ultrasonic transducer array may be made up of independent transducer elements, or may comprise two or more sub-arrays of transducer elements.Type: ApplicationFiled: November 16, 2006Publication date: July 26, 2007Applicant: Sony CorporationInventors: Peng Gao, Xiaobing Sun, Kanzo Okada
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Patent number: 7240556Abstract: Improved methods, systems, and apparatus for inspecting a structure using angle beam shear wave through-transmission ultrasonic signals involves positioning transducers at offset positions on opposing sides of the structure and permits inspection of the inside of the structure beneath surface defects and features. Magnetic coupling can be used for supporting a pair of leader-follower probes and defining offset positions between angle beam shear wave transducers carried by the probes. Inspection data can be collected for supporting real-time generation of three-dimensional image representations of the structure and of internal defects and features of the structure. Image generation and resolution using inspection data from angle beam shear wave ultrasonic signals can be supplemented using pulse-echo ultrasonic inspection data.Type: GrantFiled: March 14, 2005Date of Patent: July 10, 2007Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Michael D. Fogarty
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Patent number: 7231826Abstract: There is provided a non-destructive inspection device having an actuating portion and at least one inspecting portion. The inspecting portion(s) are magnetically coupled to the actuating portion so that the inspecting portion(s) may be moved into limited-access areas to inspect features of a structure. The inspecting portion(s) each include at least one inspection sensor that transmits and/or receives signals that, when processed, indicate defects in the features of the structure. The actuating portion may include a handle for manual movement of the inspection device, or alternatively may include a motorized drive wheel for motorized positioning of the inspection device. A positional encoder device, such as an encoder wheel or optical encoder, may also be included in the actuating portion or inspecting portion(s) to monitor the location of the inspection device for more accurate or informative inspection results.Type: GrantFiled: January 7, 2004Date of Patent: June 19, 2007Assignee: The Boeing CompanyInventors: Richard H. Bossi, Gary E. Georgeson, James C. Kennedy
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Patent number: 7216544Abstract: An ultrasonic inspection reference standard for composite materials includes a prism that is manufactured from a polymer resin. The ultrasonic inspection reference standard may be a rectangular prism and may be a polymer resin step-wedge reference standard that has similar acoustic properties as prior art fiber-reinforced composite step-wedge reference standards at significantly lower manufacturing cost. A photo-polymer resin reference standard may be created using a stereo lithography process. The polymer resin reference standard may replace a currently used expensive fiber-reinforced composite reference standard. The ultrasonic inspection reference standard manufactured from a polymer resin may be used, for example, for ultrasonic inspection of fiber-reinforced composite parts. The polymer resin reference standard may be used, for example, in the aircraft airframe industry, both commercial and defense.Type: GrantFiled: March 25, 2005Date of Patent: May 15, 2007Assignee: The Boeing CompanyInventors: Christopher M. Vaccaro, David A. Lilienthal
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Patent number: 7201055Abstract: A miniature air gap inspection crawler. The miniature air gap inspection crawler may include a base, a linear drive mechanism and a circumferential drive mechanism such that either the linear drive mechanism or the circumferential drive mechanism may be employed, and an inspection module connected to the base.Type: GrantFiled: October 10, 2005Date of Patent: April 10, 2007Assignee: General Electric CompanyInventors: Paul C. Bagley, Richard Hatley, Robert M. Roney, Kenneth Hatley
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Patent number: 7174788Abstract: A method of non-destructive evaluation (NDE) testing a component of an assembly is provided. The method includes positioning a transducer on a face of the component, transmitting ultrasonic waves into the component at a plurality of steering angles, receiving ultrasonic echoes, wherein each received echo is indicative of an acoustic impedance interface within the component, and analyzing the ultrasonic echoes.Type: GrantFiled: December 15, 2003Date of Patent: February 13, 2007Assignee: General Electric CompanyInventors: Gerald John Czerw, Laurie Diane Donovan
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Patent number: 7140253Abstract: A device is provided for the ultrasonic measuring of cylindrical test specimen, in particular tubes and hoses, wherein said device can be filled with water or submerged in a water bath and is provided with at least one ultrasonic measuring head secured on the device. The device is characterized by a cylindrical reference mandrel, the longitudinal axis of which at least essentially coincides with the measuring axis of the device, and at least one cylindrical auxiliary mandrel that extends parallel to the reference mandrel, can be moved to a position between the ultrasonic measuring head and the reference mandrel, and can also be removed from this position.Type: GrantFiled: June 21, 2004Date of Patent: November 28, 2006Assignee: Zumbach Electronic AGInventors: Hubert A. Merki, Sven Naegeli, James Daleo
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Patent number: 7134352Abstract: A method and apparatus is provided for inspecting material arranged within an annular recess such as weld beads, particularly weld beads between the shroud, core plate and support structures within a boiling water nuclear reactor (BWR). The apparatus comprises a track support, a generally arcuate track, a carriage, a sensor support and a sensor. The track is configured to correspond and align generally with an inner surface of a shroud or other encompassing structure with the sensor support and sensor configured to be extended into and then moved horizontally along the annular recess. The sensor may be configured with a plurality of sensor elements, such as ultrasonic transducers or eddy current sensors that may be configured to analyze different properties or different regions relative to the sensor location.Type: GrantFiled: May 13, 2004Date of Patent: November 14, 2006Assignee: General Electric CompanyInventors: Trevor Davis, Jack Matsumoto
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Patent number: 7131333Abstract: A method and apparatus for retaining a part in a carrier during an ultrasonic scan. The part is positioned above a first opening in a lower chamber while air is drawn out of a second opening in the lower chamber to apply suction to the lower surface of the part. An ultrasonic transducer is housed in an upper chamber that dispenses coupling fluid to the top surface of the object.Type: GrantFiled: May 10, 2004Date of Patent: November 7, 2006Assignee: Sonix, Inc.Inventor: Ralph E. Busch
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Patent number: 7104132Abstract: An apparatus examines the internal structure of an object disposed substantially in a medium such as air. The apparatus has an acoustic transducer assembly that emits and receives acoustic signals and an acoustic coupler that acoustically couples the acoustic transducer assembly to the object. The acoustic coupler is adapted to essentially retain a body of fluid such as water between a section of the surface of the object and the acoustic transducer assembly for carrying acoustic signals between the acoustic transducer assembly and the object.Type: GrantFiled: December 6, 2004Date of Patent: September 12, 2006Assignee: MetScan Technologies, LLCInventor: Dennis William Mueller
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Patent number: 7104131Abstract: Ultrasonic pulser-receiver circuitry, for use with an ultrasonic transducer, the circuitry comprising a circuit board; ultrasonic pulser circuitry supported by the circuit board and configured to be coupled to an ultrasonic transducer and to cause the ultrasonic transducer to emit an ultrasonic output pulse; receiver circuitry supported by the circuit board, coupled to the pulser circuitry, including protection circuitry configured to protect against the ultrasonic pulse and including amplifier circuitry configured to amplify an echo, received back by the transducer, of the output pulse; and a connector configured to couple the ultrasonic transducer directly to the circuit board, to the pulser circuitry and receiver circuitry, wherein impedance mismatches that would result if the transducer was coupled to the circuit board via a cable can be avoided.Type: GrantFiled: March 17, 2004Date of Patent: September 12, 2006Assignee: Battelle Energy Alliance, LLCInventor: Steven C. Taylor
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Patent number: 7093491Abstract: An inspection system, in an exemplary embodiment, includes at least two base members spaced apart from each other, a support arm mounted to each base member, a linear track extending between and supported by the support arms, and a transport member coupled to the linear track. The transport member is movable along the linear track. The system further includes a transducer support arm pivotably coupled to the transport member, and a transducer assembly coupled to the transducer support arm.Type: GrantFiled: April 9, 2004Date of Patent: August 22, 2006Assignee: General Electric CompanyInventors: Thomas Francis Murphy, Robert M. Roney, Jr.
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Patent number: 7055389Abstract: An apparatus examines the internal structure of an object disposed substantially in a medium such as air, which essentially totally reflects acoustic signals in the 1-200 MHz frequency range. The apparatus has an acoustic transducer that emits and receives acoustic signals in the 1-200 MHz frequency range and an acoustic coupler that acoustically couples the acoustic transducer to the object. The acoustic coupler is adapted to essentially retain a body of fluid such as water between a section of the surface of the object and the acoustic transducer. The fluid carries acoustic signals in the 1-200 MHz frequency range between the acoustic transducer and the object.Type: GrantFiled: May 31, 2002Date of Patent: June 6, 2006Assignee: MetScan Technologies, LLCInventor: Dennis William Mueller
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Patent number: 7040170Abstract: A method for measuring a film strength of a film on an object. An incident angle of pressure waves with respect to an object to be measured, the object including a base coated with a film, is set for applying the pressure waves to the object. The incident angle is varied over a range including a critical angle ?cr. The object generates surface waves, in response to the pressure waves, at and near the critical angle. In response to the surface waves, the object generates leaky waves, which are pressure waves caused by the surface waves. The intensity of pressure waves including reflected waves and leaky waves from the object are measured. A received intensity V0 at an incident angle where no leaky wave is generated, and the intensity difference VC between V0 and the received intensity at the critical angle ?cr when the film strength is high are measured.Type: GrantFiled: July 13, 2004Date of Patent: May 9, 2006Assignee: Murata Manufacturing Co., Ltd.Inventors: Yuichiro Tokunaga, Takeshi Inao
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Patent number: 7021143Abstract: The present invention provides an ultrasonic inspection assembly having an ultrasonic transducer mounted on a stage, with a support structure below. The support structure is coupled to the stage, and the support structure has an interior space filled with a couplant media. The transducer is oriented such that it transmits ultrasonic waves through the media. A drive mechanism rotates one of the stage and the support structure relative to the other one of the stage and the support structure.Type: GrantFiled: December 11, 2003Date of Patent: April 4, 2006Assignee: General Motors CorporationInventor: Cameron J. Dasch
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Patent number: 6993971Abstract: There is provided an ultrasonic inspection device that provides a locking mechanism for inspecting components at preset angles. The inspection device can inspect a component along an arc by inspecting the component at each preset angle, which provides complete and repeatable inspection results. The inspection device comprises a housing with a channel for the passage of an ultrasonic signal and an ultrasonic transducer to transmit and receive the ultrasonic signals. The housing also includes a rotating reflector to reflect the ultrasonic signal. Using a handle on the housing rotatably attached to the rotating reflector, a technician can rotatably position and lock the rotating reflector at a preset angle. The rotating reflector can be rotatably locked by a spring-loaded ball that is selectively received in detents defined by the rotating reflector or handle.Type: GrantFiled: December 12, 2003Date of Patent: February 7, 2006Assignee: The Boeing CompanyInventors: Richard H. Bossi, Martin Freet, Gary E. Georgeson, Stanley W. Richardson
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Patent number: 6973831Abstract: An ultrasonic imaging apparatus capable of scanning an object at a high speed while obtaining necessary information. The apparatus includes an ultrasonic probe for transmitting and receiving ultrasonic waves, an excitation timing controller for providing delays to a plurality of drive signals so as to scan the object by using the ultrasonic beam with a scanning line density, a phase matching calculating unit for processing electric signals obtained by receiving the ultrasonic echoes to obtain detection signals representing ultrasonic information along scanning lines respectively, a discontinuous region determining unit for determining continuity of a boundary of medium residing within the object on the basis of the plurality of detection signals, and a scan control unit for setting up a lower scanning line density and then a higher scanning line density for the excitation timing controller based on a determination result of the discontinuous region determining unit.Type: GrantFiled: March 22, 2004Date of Patent: December 13, 2005Assignee: Fuji Photo Film Co., Ltd.Inventor: Tomoo Satoh
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Patent number: 6973832Abstract: An apparatus examines the internal structure of an object disposed substantially in a medium such as air, which essentially totally reflects acoustic signals in the 1-200 MHz frequency range. The apparatus has an acoustic transducer that emits and receives acoustic signals in the 1-200 MHz frequency range and an acoustic coupler that acoustically couples the acoustic transducer to the object. The acoustic coupler is adapted to essentially retain a body of fluid such as water between a section of the surface of the object and the acoustic transducer for carrying acoustic signals in the 1-200 MHz frequency range between the acoustic transducer and the object.Type: GrantFiled: May 31, 2002Date of Patent: December 13, 2005Assignee: MetScan Technologies, LLCInventor: Dennis William Mueller
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Patent number: 6948369Abstract: An external focused ultrasonic beam, non-destructive, open-air, inspection method of sheet metal spot and seam weldments using a probe in combination with motion measurement of the probe over the weldments during inspection without immersion of the material. Reflected ultrasonic waves are received and signals produced and processed or displayed as A-scan, B-scan and C-scan images that are easily recognized. An A-Scan is based on the time-of-flight difference between the outer surface, the weldment and inner and opposite surfaces of the component. B-scan and C-scan indicate the degree of weld fusion and provide data relative to fused thickness and defects sheet metal or welds. A special purpose scanner that enables ultrasonic examination welds. Scanner is pencil like ultrasonic probe with bearing face and position sensing device disposed adjacent a weld position. Scanner collects data for method to determine various characteristics of welded items.Type: GrantFiled: January 12, 2005Date of Patent: September 27, 2005Assignee: Applied Metrics, Inc.Inventors: Marvin F. Fleming, Jack P. Clark
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Patent number: 6925856Abstract: A non-contact method for measuring viscosity and surface tension information of a liquid in a first liquid containment structure. The steps of the method include oscillating a free surface of the liquid in the liquid containment structure; detecting wave characteristics of the oscillating free surface; and analyzing the wave characteristics. The oscillating step may be performed by propagating an acoustic wave from an acoustic wave emitter, through said liquid containment structure, towards the free surface. The detecting step may be performed by delivering a series of acoustic pulses at the free surface and detecting acoustic reflections from the free surface as the oscillating free surface relaxes. The analyzing step can be performed by comparing the wave characteristics with a candidate liquid wave characteristics. Prior knowledge and behavior of the selected candidate liquid can thus be imputed to the source or sample liquid. The sample liquid can be one of photoresist, solder or a biological compound.Type: GrantFiled: November 7, 2002Date of Patent: August 9, 2005Assignee: EDC Biosystems, Inc.Inventor: Roger O. Williams
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Patent number: 6920791Abstract: In a method and a device for the ultrasonic monitoring of overlapping welded joints between a first sheet and a second sheet pulses are irradiated at an angle of between 15 and 80° into the first sheet by a first rotating probe head. The rotating probe head is arranged on a mount and has a tire rotating about the axle, coupled to the ultrasound transmitter and rolling along the first sheet, parallel to the overlapping welded joint. On ultrasound investigation of the overlapping welded joint the impulses transmitted to the second sheet are received by a second receiving rotating probe head, of similar construction to the first rotating probe head.Type: GrantFiled: May 12, 2001Date of Patent: July 26, 2005Assignee: GE Inspection Technologies SystemsInventors: Joachim Wagner, Peter Wollny
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Patent number: 6912908Abstract: An improved scanning station and method for a tray-fed scanning acoustic microscope has a vacuum system which at least assists in immobilizing loosely held parts in the trays during insonification by an ultrasonic beam generator.Type: GrantFiled: April 9, 2004Date of Patent: July 5, 2005Assignee: Sonosean, Inc.Inventors: Lawrence Kessler, John Billone
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Patent number: 6912905Abstract: An ultrasonic inspection tool (100) for inspecting the brazed joint (76) between two generator stator coils (18A and 18B) and an interconnecting copper bar (74). The inspection tool (100) is automatically serially positioned at a plurality of inspection sites on the surface of the copper bar (74). At each site an ultrasonic signal is emitted from the tool (100) and the return echo is sensed. Analysis of the return echo at each of the plurality of sites determines the characteristics of the brazed joint (76) at the site, from which a determination can be made as to the quality of the joint between coils (18A and 18B) and the copper bar (74).Type: GrantFiled: July 11, 2003Date of Patent: July 5, 2005Assignee: Siemens Westinghouse Power CorporationInventors: Waheed A. Abbasi, Scott A. Karstetter
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Patent number: 6890302Abstract: Method and apparatus useful in the inspection of a target comprises scanning the target with a pulsed acoustic beam, sensing the pulsed beam after it has been modified by interaction with the target, producing a time-domain signal indicative of the modifications, processing the time-domain signal to produce a frequency domain representation of the modifications, and producing an image-wise display of the frequency domain representation of the modifications. In one execution disclosed, the frequency domain representation is altered and then reconverted to a time domain signal before display.Type: GrantFiled: November 13, 2001Date of Patent: May 10, 2005Assignee: Sonoscan, Inc.Inventors: Michael G. Oravecz, Lei Pen, Lawrence W. Kessler, Zhiqi Guo
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Patent number: 6877376Abstract: One form of the present invention is a technique for interrogating a sample with ultrasound which includes: generating ultrasonic energy data corresponding to a volume of a sample and performing a synthetic aperture focusing technique on the ultrasonic energy data. The synthetic aperture focusing technique includes: defining a number of hyperbolic surfaces which extend through the volume at different depths and a corresponding number of multiple element accumulation vectors, performing a focused element calculation procedure for a group of vectors which are representative of the interior of a designated aperture, performing another focused element calculation procedure for vectors corresponding to the boundary of the aperture, and providing an image corresponding to features of the sample in accordance with the synthetic aperture focusing technique.Type: GrantFiled: January 8, 2003Date of Patent: April 12, 2005Assignee: Battelle Memorial InstituteInventors: George J. Schuster, Susan L. Crawford, Steven R. Doctor, Robert V. Harris
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Patent number: 6848312Abstract: A system for inspecting the joint of a composite structure includes a transmitting transceiver and a receiving transceiver, as well as a processing element. Typically, the composite structure includes first and second panels that are connected to define the joint, with the second panel extending outwardly from the first panel of the joint. Moreover, the composite structure includes a filler disposed at the joint. The transmitting transducer is disposed proximate an input side of the second panel and can transmit an ultrasonic signal into the second panel such that at least a portion of the signal reflects off of the first panel at the joint and exits an output side of the second panel. A receiving transducer disposed proximate the output side of the second panel can receive a reflected portion of the ultrasonic signal. And a processing element is capable of identifying a defect in the composite structure.Type: GrantFiled: February 18, 2002Date of Patent: February 1, 2005Assignee: The Boeing CompanyInventor: Gary E. Georgeson