Magnetically Enhanced Patents (Class 204/298.16)
  • Patent number: 7628899
    Abstract: The present invention generally provides an apparatus and method for processing a surface of a substrate in a PVD chamber that has a magnetron assembly whose shape can be distorted to adjust the magnetic field strength in the processing region of the deposition chamber to improve the deposition uniformity. In general, aspects of the present invention can be used for flat panel display processing, semiconductor processing, solar cell processing, or any other substrate processing. In one aspect, the processing chamber contains one or more magnetron regions and magnetron actuators that are used to increase and more evenly distribute the magnetic field strength throughout the processing region of the processing chamber during processing.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: December 8, 2009
    Assignee: Applied Materials, Inc.
    Inventors: John M. White, Hien-Minh H. Le, Akihiro Hosokawa
  • Patent number: 7618521
    Abstract: A split magnet ring, particularly useful in a magnetron plasma reactor sputter depositing tantalum or tungsten or other barrier metal into a via and also resputter etching the deposited material from the bottom of the via onto the via sidewalls. The magnet ring includes two annular magnet rings composed of the same axial polarity separated by a non-magnetic spacing of at least the axial length of one magnet and associated poles. A small unbalanced magnetrons rotates about the back of the target having an outer pole of the same polarity as the ring magnets surrounding a weaker inner pole of the opposite pole.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: November 17, 2009
    Assignee: Applied Materials, Inc.
    Inventor: Xinyu Fu
  • Publication number: 20090277779
    Abstract: A magnetic field generating apparatus includes a magnet assembly group including at least three magnet assemblies arranged along a straight line, each of the magnet assemblies including a permanent magnet, spilt yokes which are formed by magnetic members and are placed to surround the outer surface of the permanent magnet, and nonmagnetic members located between the yokes.
    Type: Application
    Filed: May 8, 2009
    Publication date: November 12, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventor: Masao Sasaki
  • Publication number: 20090263966
    Abstract: A method of depositing a metallization structure (1) comprises depositing a TaN layer (4) by applying a power supply between an anode and a target in a plurality of pulses to reactively sputter Ta from the target onto the substrate (2) to form a TaN seed layer (4). A Ta layer (5) is deposited onto the TaN seed layer (4) by applying the power supply in a plurality of pulses and applying a high-frequency signal to a pedestal supporting the substrate (2) to generate a self-bias field adjacent to the substrate (2).
    Type: Application
    Filed: April 3, 2009
    Publication date: October 22, 2009
    Applicant: OC OERLIKON BALZERS AG
    Inventors: Juergen Weichart, Mohamed Elghazzali, Stefan Bammesberger, Dennis Minkoley
  • Patent number: 7604717
    Abstract: The invention relates to an essentially metallic target of a cathodic sputtering device, in particular a magnetic-field-assisted device, the said target mainly comprising nickel alloyed with at least one other minor element in order to reduce or eliminate its ferromagnetism. The invention also relates to the use of the target to manufacture an electrochromic material with anodic colourization as a thin layer based on alloyed nickel oxide.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: October 20, 2009
    Assignee: Saint-Gobain Glass France
    Inventors: Fabien Beteille, Jean-Christophe Giron, Marc Vermeersch
  • Publication number: 20090255803
    Abstract: A plasma generating apparatus emits a plasma beam from a plasma gun and thereafter deforms the emitted plasma beam by a pair of opposing first magnets arranged to sandwich the plasma beam. The plasma generating apparatus includes at least one second magnet which is arranged between the plasma gun and the first magnets, includes a hole through which the plasma beam passes and a magnet portion of it extending outside from the hole in a direction perpendicular to the plasma beam, and forms a magnetic field having magnetic lines reaching outside from the hole or reaching the hole from outside. At least one second magnet concentrates the emitted plasma beam.
    Type: Application
    Filed: April 14, 2009
    Publication date: October 15, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Hitoshi NAKAGAWARA, Masao SASAKI, Takayuki MORIWAKI, Tomoyasu SAITO
  • Publication number: 20090242396
    Abstract: A magnetron system is provided for a PVD system in which a magnet pack is formed in two subassemblies, one relatively moveable with respect to the other and one or both moveable relative to a sputtering target. The magnet pack may include a plurality of magnet rings that are interconnected by an annular yoke behind the magnets to provide a magnetic circuit with a magnetic field over the surface of the target. The yoke may be split into plural annular parts. By moving one or more parts of the yoke, such as by changing alignment of the yoke parts, the magnetic circuit can be changed during operation of process or at least without breaking the chamber vacuum. This allows the field strength on the surface of the target to be changed to control the utilization of the target over the life of the target, or to switch between strong and weak fields to perform a sequential deposition-etch process on a substrate in the chamber.
    Type: Application
    Filed: March 31, 2008
    Publication date: October 1, 2009
    Applicant: Tokyo Electron Limited
    Inventors: Jozef Brcka, Ron Nasman
  • Publication number: 20090236219
    Abstract: A magnetron unit includes a plurality of first magnet elements each including first magnets which have the same polarity and are provided on two end portions of a yoke plate made of a magnetic material and a second magnet which has a polarity different from that of the first magnets and is provided on a middle portion of the yoke plate, a base plate on which a moving unit is placed to make each of the plurality of first magnet elements move in one direction, and a second magnet element which includes yoke plates made of a magnetic material and fixed to two end portions respectively, of the base plate, a magnet which has the same polarity as that of the second magnet and is placed on the yoke plate and a magnet which has the same polarity as that of the first magnet and is placed on the magnet.
    Type: Application
    Filed: June 3, 2009
    Publication date: September 24, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Tetsuya Endo, Noel Einstein Abarra
  • Publication number: 20090229970
    Abstract: The present invention provides a sputtering cathode whereby it is possible to increase the degree of freedom to adjust a distance between a target and a magnet unit. A sputtering cathode in accordance with one embodiment of the present invention includes a plurality of magnet units arranged at positions opposite to the rear surface of the target and a distance adjusting mechanism for separately adjusting a distance between the target and a magnet unit for each magnet unit. In addition, the sputtering cathode includes a reciprocating movement mechanism for reciprocating a plurality of magnet units in parallel to the rear surface of the target. The plurality of magnet units, the distance adjusting mechanism and the reciprocating movement mechanism may be housed in a magnet chamber that can be evacuated.
    Type: Application
    Filed: March 4, 2009
    Publication date: September 17, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Katsunori Itagaki, Tomoo Uchiyama, Yasuko Hari, Hiroaki Saito, Toshinobu Chiba
  • Publication number: 20090229977
    Abstract: Provided are a magnet structure and the like capable of changing a magnetic force line distribution on a surface of a target to thereby achieve wide erosion of a target, using a simple drive mechanism. A magnet structure (110) comprises a main magnet (10, 13) disposed at a reverse surface (20B) side of a target (20) to produce a main magnetic force line reaching an obverse surface (20A) of the target, an adjustment magnet (11) disposed at the reverse surface (20B) side of the target (20) to produce an adjustment magnetic force line for changing a magnetic flux density distribution produced by the main magnetic force line, a magnetic path (21A, 21B, 24) of the adjustment magnetic force line which is disposed at the reverse surface (20B) side of the target 20, and a magnetic field adjustment means (12, 14) configured to be able to change strength of the adjustment magnetic force line passing through inside of the magnetic path (21A, 21B, 24).
    Type: Application
    Filed: November 2, 2006
    Publication date: September 17, 2009
    Applicant: SHINMAYWA INDUSTRIES, LTD.
    Inventors: Takahiko Kondo, Takanobu Hori, Yasukuni Iwasaki, Nobuo Yoneyama
  • Patent number: 7585399
    Abstract: In one embodiment, a magnetron sputtering apparatus includes one or more magnet arrays for moving ions or charged particles on at least two plasma discharge paths on a target. Charged particles on one of the plasma discharge paths are moved in one direction, while charged particles on the other plasma discharge path are moved in the opposite direction to reduce rotational shifting of deposition flux on the patterned substrates. The plasma discharge paths may be formed by two symmetric magnet arrays or a single asymmetric magnet array rotated from behind the target.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: September 8, 2009
    Assignee: Novellus Systems, Inc.
    Inventors: Kwok F. Lai, Houchin Tang, legal representative, Kang Song, Douglas B. Hayden
  • Publication number: 20090218218
    Abstract: A magnet unit for a magnetron sputtering system includes a base plate and a plurality of magnet parts each including a first magnet and a first supporting member. The first supporting member supports the first magnet and fixes the first magnet to the base plate. The magnet parts confine a plasma.
    Type: Application
    Filed: February 25, 2009
    Publication date: September 3, 2009
    Applicant: FUJITSU LIMITED
    Inventors: Tomoko Kutsuzawa, Akihiko Fujisaki, Tetsuyuki Kubota, Atsushi Furuya, Nobuyoshi Yamaoka
  • Patent number: 7578908
    Abstract: A sputter coating system comprises a vacuum chamber, means for generating a vacuum in the vacuum chamber, a gas feed system attached to the vacuum chamber, a gas plasma forming system attached to the vacuum chamber, a system for confining and guiding a gas plasma within the vacuum chamber, and a prism-shaped sputter target assembly, with the material to be sputtered forming at least the outer surface of the target assembly and positioned such that the outer surface is surrounded by the plasma within the vacuum chamber. A negative polarity voltage is applied to the surface of the material such that sputtering occurs.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: August 25, 2009
    Assignee: Plasma Quest Limited
    Inventors: Peter J. Hockley, Michael Thwaites
  • Publication number: 20090205949
    Abstract: The magnetron sputtering source comprises a target mount for mounting a target arrangement comprising a sputtering target having a sputtering surface; a primary magnet arrangement for generating close to said sputtering surface a magnetron magnetic field describing one tunnel-like closed loop having an arc-shaped cross-section; a secondary magnet arrangement for generating close to said sputtering surface an auxiliary magnetic field having a substantially arc-shaped cross-section, said auxiliary magnetic field superposing with said magnetron magnetic field and being substantially inversely polarized with respect to said magnetron magnetic field; and an adjustment unit for adjusting said auxiliary magnetic field. The vacuum treatment apparatus comprises such a magnetron sputtering source.
    Type: Application
    Filed: January 30, 2009
    Publication date: August 20, 2009
    Applicant: OERLIKON TRADING AG, TRUEBBACH
    Inventor: Othmar Zueger
  • Publication number: 20090205950
    Abstract: A film deposition apparatus includes: a direct current power source; a metal target coupled to the direct current power source; a dielectric frame arranged to surround a periphery of the metal target; an electrode arranged at a back side of the metal target; and a magnetic field generator arranged at a back side of the metal target as well as of the dielectric frame. In the apparatus, at least part of the magnetic field generator is arranged to follow the dielectric frame, and the film deposition apparatus employs reactive direct current sputtering.
    Type: Application
    Filed: February 3, 2009
    Publication date: August 20, 2009
    Applicant: Seiko Epson Corporation
    Inventor: Takeshi Miyashita
  • Publication number: 20090200158
    Abstract: Method and apparatus for physical vapour deposition (PVD) and in particular high power impulse magnetron sputtering (HIPIMS) deposition is described. The present apparatus and process provide for the creation of a weaker magnetic field in the region of the cathode which reduces the confinement of a significant part of the plasma near the target surface. By weakening the magnetic field in the region of the target, the deposition rate of materials at a substrate has been found to increase by a factor of 9 relative to that of conventional HIPIMS processes employing typical magnetic field strengths.
    Type: Application
    Filed: April 24, 2007
    Publication date: August 13, 2009
    Applicant: SHEFFIELD HALLAM UNIVERSITY
    Inventor: Arutiun P. Ehiasarian
  • Publication number: 20090202790
    Abstract: The invention relates to an object comprising a relatively soft carrier material, optionally, an adhesive layer and/or an adhesive layer system, which are applied to the carrier material, and a relatively hard decorative layer. The object is characterised in that an intermediate layer is provided between the carrier material and the decorative layer and/or between the adhesive layer and the adhesive layer system and the decorative layer and comprises at least DLC (diamond like carbon) as the main component. The invention also relates to a method for producing said type of object.
    Type: Application
    Filed: January 5, 2007
    Publication date: August 13, 2009
    Applicant: Hauzer Techno Coating BV
    Inventors: Michiel Eerden, Jeroen Landsbergen, Paul Peeters, Christian Strondl, Roel Tietema
  • Publication number: 20090194409
    Abstract: A magnetron sputtering magnet assembly of the invention is a magnetron sputtering magnet assembly movable in a direction generally parallel to a sputtered surface of a target while facing the target, the magnetron sputtering magnet assembly comprises an inner magnet extending in a direction generally perpendicular to the direction of the movement, the N pole or S pole of the inner magnet being opposed to the target; an outer magnet surrounding the inner magnet with a spacing from the inner magnet, the magnetic pole of the outer magnet opposed to the target being opposite to that of the inner magnet; and a nonmagnetic member provided between the inner magnet and the outer magnet and holding the inner magnet and the outer magnet. The magnetic pole opposed to the target in each of the inner magnet and the outer magnet is invertible. The nonuniformity of electron density at the end of the target can be reduced, and the plasma density therein can be made uniform.
    Type: Application
    Filed: June 6, 2007
    Publication date: August 6, 2009
    Applicant: SHIBAURA MECHATRONICS CORPORATION
    Inventors: Nobuaki Utsunomiya, Akihiko Ito
  • Publication number: 20090188790
    Abstract: A new sputter source is disclosed that allows for high rates of deposition at pressures one or two orders of magnitude lower than has previously been obtained. This results in denser films with reduced ion and electron damage to the substrate.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 30, 2009
    Applicant: 4D-S Pty. Ltd.
    Inventors: DANIEL BRORS, Dominik Schmidt, Michael Hawran, Dave Correia, Art Shulenberger
  • Publication number: 20090183983
    Abstract: An insert piece (340) is described for introducing between the mounting base (314) and the end-block (310) of a magnetron sputtering installation. Such an insert piece replicates (320?, 322?) on one end the end-block interface (322) and at the other end the mounting base interface (320). Inside the insert, transfer rods (342) and tubing (444,444?) are provided for the transfer of coolant, electrical current and motive force between the mounting base (314) and the end-block (310). The insert piece (340) is useful to adjust the distance between the target and the substrate. An advantageous embodiment of the insert piece incorporates resilient means into it for accommodating small movements of the end-block caused by thermal expansion or sagging of the target tube. In another advantageous embodiment, the inserts are so long that they cross the plane of the substrate.
    Type: Application
    Filed: June 13, 2007
    Publication date: July 23, 2009
    Inventors: Ivan Van De Putte, Wilmert De Bosscher
  • Patent number: 7556718
    Abstract: This invention relates to ionized PVD processing of semiconductor wafers and provides conditions for highly uniform deposition-etch process sequence and coverage capabilities of high aspect ratio (HAR) features within a single processing chamber. A plasma is generated and maintained by an inductively coupled plasma (ICP) source. A deposition process step is performed in which metal vapor is produced from a target of a PVD source. Location and sputter efficiency at the target surface is enhanced by moving a magnet pack to create a traveling or sweeping magnetic field envelope. The target is energized from a DC power supply and pressures effective for an efficient thermalization of the sputtered atoms (30<p<100 mTorr) are maintained in the chamber during deposition. A uniform thickness of the metal on the wafer is produced within each magnet sweeping cycle.
    Type: Grant
    Filed: June 22, 2004
    Date of Patent: July 7, 2009
    Assignee: Tokyo Electron Limited
    Inventor: Jozef Brcka
  • Publication number: 20090159429
    Abstract: Disclosed is a A reactive sputtering apparatus for a bias sputtering method of applying a bias voltage to a supporting substrate in formation of a film of a metal compound on the supporting substrate according to a reactive sputtering method; which comprises a supporting substrate conveyor unit and a cathode that includes a target provided to face the supporting substrate conveyor unit, and wherein a supporting substrate is conveyed between the supporting substrate conveyor unit and the target for formation of a metal compound on the supporting substrate, magnets are provided adjacent to the supporting substrate conveyor unit on the side thereof opposite to the supporting substrate in such that the magnetic field is closed and the continuing tunnel part of parallel or nearly parallel arched magnetic force lines forms an oval or a polygon, on the supporting substrate, the magnets each having a first magnetic pole of an S pole or an N pole and a second magnetic pole opposite to the first magnetic pole, the s
    Type: Application
    Filed: December 11, 2008
    Publication date: June 25, 2009
    Inventor: Naoki TSUKAMOTO
  • Publication number: 20090159428
    Abstract: When a magnetron is scanned about the back of a target in a selected complex path having radial components, the erosion profile has a form depending upon the selection of paths. A radial erosion rate profile for a given magnetron is measured. Periodically during scanning, an erosion profile is calculated from the measured erosion rate profile, the time the magnetron spends at different radii, and the target power. The calculated erosion profile may be used to indicate when erosion has become excessive at any location prompting target replacement or to adjust the height of the magnetron above the target for repeated scans. In another aspect of the invention, the magnetron height is dynamically adjusted during a scan to compensate for erosion. The compensation may be based on the calculated erosion profile or on feedback control of the present value of the target voltage for a constant-power target supply.
    Type: Application
    Filed: December 20, 2007
    Publication date: June 25, 2009
    Applicant: Applied Materials, Inc.
    Inventors: KEITH A. MILLER, Daniel C. Lubben
  • Publication number: 20090159441
    Abstract: A plasma film deposition system increases plasma density and improves sputtering efficiency by not generating a corner of a sheet plasma and can be operated safely by preventing occurrence of the corner in sheet plasma. The system comprises: a plasma gun capable of discharging source plasma toward a transport direction; a sheet plasma deformation chamber; a pair of magnetic field generating means provided such that same polarities thereof face each other; a film deposition chamber; and a forming magnet coil provided upstream of the pair of magnetic field generating means in the transport direction. The magnetic field generating means and the forming magnet coil generate a magnetic field whose magnetic flux densities in the transport direction are substantially constant at portions of a transport center and their vicinity portions, the portions corresponding to the forming magnet coil and the magnetic field generating means.
    Type: Application
    Filed: December 4, 2006
    Publication date: June 25, 2009
    Applicant: Shinmaywa Industries, Ltd.
    Inventors: Masao Marunaka, Takayuki Tsuchiya, Atsuhiro Terakura, Kiyoshi Takeuchi
  • Publication number: 20090139861
    Abstract: A sputter target has a carrier body and a target material arranged on the carrier body, wherein the carrier body has a rear surface facing away from the target material and the target material has a front surface facing away from the carrier body. A ferromagnetic material is arranged between the front surface and the rear surface.
    Type: Application
    Filed: November 25, 2008
    Publication date: June 4, 2009
    Applicant: W.C. HERAEUS GMBH
    Inventors: Hans-Joachim PAVEL, Josef HEINDEL
  • Publication number: 20090139853
    Abstract: The present invention is to provide a sputtering apparatus and a sputtering method, specifically, a magnetron sputtering apparatus having a magnetron electrode capable of generating plasma in a wide region near the surface of a target, and a sputtering method using the apparatus. Thereby, a magnetic field shape enabling to generate plasma in a wide region near the surface of a target is realized, the use efficiency of the target material is increased, and dusts and abnormal electric discharges may be prevented. Magnetic circuit 10 of a magnetron electrode is set as “magnetic circuit 10 in which center perpendicular magnet 101, inside parallel magnet 103, outside parallel magnet 104, and perimeter perpendicular magnet 102 are arranged” from the central part of target 2 toward the perimeter part, and inside parallel magnet 103 is brought close to target 2.
    Type: Application
    Filed: November 18, 2008
    Publication date: June 4, 2009
    Applicant: PANASONIC CORPORATION
    Inventors: Masahiro YAMAMOTO, Takeshi KOIWASAKI, Isao MURAGISHI, Hitoshi YAMANISHI
  • Publication number: 20090127098
    Abstract: A sputtering deposit apparatus capable of depositing a thin film having uniform sheet resistance value is provided. The sputtering deposit apparatus is arranged with at least two magnetron sputtering units within a film deposit chamber. On the upstream side in the substrate transfer direction 43 of the target shield 55 provided on the magnetron sputtering unit disposed on the most upstream side in the substrate transfer direction, of at least the two magnetron sputtering units, there is disposed the first cathode shield 62 which is electrically insulated.
    Type: Application
    Filed: December 17, 2008
    Publication date: May 21, 2009
    Applicant: Canon Anelva Corporation
    Inventor: Masao Sasaki
  • Publication number: 20090114528
    Abstract: A magnet/target assembly 1 comprises a target 2 consisting of a plurality of (virtual) segments 2.1, 2.2, 2.3, 2.4, 2.5, 2.6 arranged side by side, each of them extending along the longitudinal axis x of the target 2. Each of the plurality of target segments 2.1, 2.2, 2.3, 2.4, 2.5, 2.6 has a magnet system 3.1, 3.2, 3.3, 3.4, 3.5, 3.6 attributed to the respective target segment. In an embodiment of the target/magnet assembly 1 according to the present invention the magnet systems 3.1, 3.2, 3.3, 3.4, 3.5, 3.6 are arranged mutually offset relative to their respective adjacent magnet systems 3.1, 3.2, 3.3, 3.4, 3.5 and 3.6, respectively, while scanning the target segments 2.1, 2.2, 2.3, 2.4, 2.5 and 2.6, respectively. Particularly, the first magnet system 3.1, the third magnet system 3.3 and the fifth magnet system 3.5 are a first group of magnet systems moving parallel and synchronously with each other, and the second magnet system 3.2, the forth magnet systems 3.4 and the sixth magnet system 3.
    Type: Application
    Filed: November 7, 2007
    Publication date: May 7, 2009
    Applicant: Applied Materials, Inc.
    Inventors: Ralph Lindenberg, Marcus Bender, Tobias Stolley, Andreas Kloeppel, Andreas Lopp, Christoph Moelle
  • Publication number: 20090114534
    Abstract: Methods and devices are provided for improved sputtering systems. In one embodiment of the present invention, a sputtering system for use with a substrate is provided. The system comprises of a sputtering chamber; at least one magnetron disposed in the chamber; and at least one, non-convection based cooling system in the sputtering chamber. This system may optionally use at least one chilled roller positioned along the path of the substrate. This chilled roller may be in the sputtering chamber or optionally, outside the sputtering chamber. This system may optionally include at least one emissivity based cooling apparatus located within the chamber for drawing heat away from the substrate. In another embodiment the present invention, the sputtering system may use a non-convection, non-conduction system for cooling the substrate. The system may use a non-contact cooling system that is spaced apart from the substrate.
    Type: Application
    Filed: September 2, 2008
    Publication date: May 7, 2009
    Inventor: Geoffrey Green
  • Publication number: 20090111216
    Abstract: A method of magnetically enhanced sputtering an electrically-conductive material onto interior surfaces of a trench described herein includes providing a magnetic field adjacent to a target formed at least in part from the electrically-conductive material, and applying a DC voltage between an anode and the target as a plurality of pulses. A high-frequency signal is applied to the pedestal supporting the semiconductor substrate to generate a self-bias field adjacent to the semiconductor substrate. The high-frequency signal is applied to the pedestal in pulses, during periods of time that overlap with the periods during which the DC voltage pulses are applied. The periods of time that the high-frequency signals are applied include a duration that extends beyond termination of the DC voltage pulse applied between the anode and the target. During each DC voltage pulse the electrically-conductive material is sputter deposited onto the side walls of the trench formed in the semiconductor substrate.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 30, 2009
    Applicant: OC OERLIKON BALZERS AG
    Inventors: Jurgen Weichart, Stanislav Kadlec
  • Patent number: 7513982
    Abstract: A generally rectangular magnetron placed at the back of a rectangular target to intensify the plasma in a sputter reactor configured for sputtering target material onto a rectangular panel. The magnetron has a size only somewhat less than that of the target and is scanned in the two perpendicular directions of the target with a scan length of, for example, about 100 mm for a 2 m target. The scan may follow a double-Z pattern along two links parallel to a target side and the two connecting diagonals. The magnetron includes a closed plasma loop formed in a convolute shape, for example, serpentine or rectangularized helix with an inner pole of nearly constant width extending along a single path and having one magnetic polarity completely surrounded by an outer pole having the opposed polarity.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: April 7, 2009
    Assignee: Applied Materials, Inc.
    Inventor: Avi Tepman
  • Patent number: 7510634
    Abstract: Disclosed are apparatus and method embodiments for achieving etch and/or deposition selectivity in vias and trenches of a semiconductor wafer. That is, deposition coverage in the bottom of each via of a semiconductor wafer differs from the coverage in the bottom of each trench of such wafer. The selectivity may be configured so as to result in punch through in each via without damaging the dielectric material at the bottom of each trench or the like. In this configuration, the coverage amount deposited in each trench is greater than the coverage amount deposited in each via.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: March 31, 2009
    Assignee: Novellus Systems, Inc.
    Inventors: Erich R. Klawuhn, Robert Rozbicki, Girish A. Dixit
  • Publication number: 20090078571
    Abstract: The magnet assembly includes one rotatable dipole magnet subassembly, which is formed from a permanent magnet and a magnetically permeable convex end portion coupled to each of both ends of the permanent magnet, and at least two magnetically permeable flux guide subassemblies, which are configured so as to be magnetically coupled to the dipole magnet subassembly. The flux guide subassembly has a concave end portion that fits into the convex end portion. The flux guide assemblies guide a flux from the dipole magnet subassembly and generate a flux outside. The condition of fitting into the flux guide subassemblies is reversed by rotating the dipole magnet subassembly, whereby it is possible to easily reverse the direction of a magnetic field generated outside.
    Type: Application
    Filed: June 24, 2008
    Publication date: March 26, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Einstein Noel Abarra, Tetsuya Endo
  • Patent number: 7504006
    Abstract: A DC magnetron sputter reactor for sputtering deposition materials such as tantalum and tantalum nitride, for example, and its method of use, in which self-ionized plasma (SIP) sputtering and capacitively coupled plasma (CCP) sputtering are promoted, either together or alternately, in the same chamber. Also, bottom coverage may be thinned or eliminated by inductively-coupled plasma (ICP) resputtering. SIP is promoted by a small magnetron having poles of unequal magnetic strength and a high power applied to the target during sputtering. CCP is provided by a pedestal electrode which capacitively couples RF energy into a plasma. The CCP plasma is preferably enhanced by a magnetic field generated by electromagnetic coils surrounding the pedestal which act to confine the CCP plasma and increase its density.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: March 17, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Praburam Gopalraja, Jianming Fu, Xianmin Tang, John C. Forster, Umesh Kelkar
  • Publication number: 20090065741
    Abstract: The invention relates to a method and apparatus for the application of material to form a layer of an organic electroluminescent device. The material is sputter deposited typically from at least one target of material held in respect to a magnetron in a coating chamber. The magnetrons used can be unbalanced magnetrons and/or are provided with other magnetrons and/or magnet arrays in a closed field configuration. The material is found to be deposited in a manner which prevents or minimises damage to the device and hence reduces or removes the need for a barrier layer to be applied.
    Type: Application
    Filed: February 16, 2006
    Publication date: March 12, 2009
    Applicants: APPLIED MULTILAYERS LIMITED, CAMBRIDGE DISPLAY TECHNOLOGY LIMITED
    Inventors: John Michael Walls, Desmond Gibson, William Young, Nalinkumar Patel, Nicoletta Anathassopoulou
  • Patent number: 7498587
    Abstract: An apparatus for generating plasma includes a cathode having an evaporable surface configured to emit a material comprising plasma and macroparticles; oppositely directed output apertures configured to direct the plasma; a filter configured to transmit at least some of the plasma to the output apertures while preventing transmission of at least some of the macroparticles, the filter comprising at least one deflection electrode disposed generally parallel to and facing at least a portion of the evaporable surface; a first element for generating a first magnetic field component having a first polarity between the cathode and the at least one deflection electrode; and a second element for generating a second magnetic field component having a second polarity at the evaporable surface of the cathode that is opposite that of the first polarity such that a low-field region is created between the evaporable surface and the at least one deflection electrode.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: March 3, 2009
    Assignee: Vapor Technologies, Inc.
    Inventor: Richard P. Welty
  • Publication number: 20090045047
    Abstract: An apparatus and method for magnetron sputter coating of an interior surface of a hollow substrate defining at least one irregular contour. The apparatus may contain a vacuum chamber and a target containing one or more metals having an exterior surface defining at least one irregular contour. The exterior surface of the target may be configured to conform to at least a portion of an irregular contour of the interior surface of the hollow substrate to be coated. A magnet assembly may be supplied which may include a plurality of magnets where the magnets are positioned substantially within a metallic target alloy.
    Type: Application
    Filed: August 14, 2007
    Publication date: February 19, 2009
    Applicant: Southwest Research Institute
    Inventors: Kuang-Tsan Kenneth CHIANG, Ronghua WEI
  • Publication number: 20090026073
    Abstract: A plurality of magnets are rotatably supported and when a ratio between revolution angle and rotation angle per unit time is set to 1:R, R is set to a value which is not less than 1 and not more than 5, and is not a common divisor of 360, so that the time variation of regions where a magnetic field (line of magnetic force) generated by the each magnet is orthogonal to an electric field is prevented from becoming monotonous. Further, the respective magnets are arranged to make the distances between the center of rotation and the center of revolution of the respective magnets different from each other, so that the regions where the magnetic field (line of magnetic force) generated by the each magnet is orthogonal to the electric field are dispersed in the radial direction of a target.
    Type: Application
    Filed: February 8, 2005
    Publication date: January 29, 2009
    Inventors: Keitaro Harada, Masayoshi Yokoo, Norikazu Kainuma, Yoshinobu Takano, Isao Tanikawa
  • Publication number: 20090000943
    Abstract: According to an aspect of an embodiment, a magnetron sputtering apparatus sputtering a target by a plasma includes a plurality of magnets that are arranged in the vicinity of a position where the target is disposed. The plurality of magnets form a magnetic field for confining the plasma; and a rotating mechanism rotates the plurality of magnets around a rotation center.
    Type: Application
    Filed: June 23, 2008
    Publication date: January 1, 2009
    Applicant: FUJITSU LIMITED
    Inventors: Atsushi FURUYA, Akihiko FUJISAKI, Tetsuyuki KUBOTA, Tomoko KUTSUZAWA
  • Publication number: 20080289957
    Abstract: A vacuum film forming apparatus is provided that is intended to use a portion of its cylindrical member as a target and moreover have an additional function of plasma polymerization using the cylindrical member. A vacuum film forming apparatus (100) is provided with an electrically conductive vacuum chamber (13) having an interior space, a frame member (15) having a plurality of curved members (31, 32) each curved in a sector shape and arranged in the interior space (10) so as to form a substantially cylindrical shape, and a magnetic field forming device (33) disposed in an interior surrounded by the frame member (15) and configured to form a magnetic field along the circumference of the frame member (15). At least one of the curved members (15, 16) is a target used for sputtering, and a region of the frame member (15) other than the target is used for plasma polymerization.
    Type: Application
    Filed: September 5, 2005
    Publication date: November 27, 2008
    Inventors: Shirou Takigawa, Keiji Katou, Nobuo Yoneyama
  • Patent number: 7444955
    Abstract: An apparatus for coating surfaces of a workpiece is configured to establish a pressure gradient within internal passageways through the workpiece, so that the coating within the internal passageways exhibits intended characteristics, such as those relating to smoothness or hardness. The coating apparatus may include any or all of a number of cooperative systems, including a plasma generation system, a manipulable workpiece support system, an ionization excitation system configured to increase ionization within or around the workpiece, a biasing system for applying a selected voltage pattern to the workpiece, and a two-chamber system that enables the plasma generation to take place at a first selected pressure and the deposition to occur at a second selected pressure.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: November 4, 2008
    Assignee: Sub-One Technology, Inc.
    Inventors: William John Boardman, Raul Donate Mercado, Andrew William Tudhope
  • Publication number: 20080264785
    Abstract: A module to carry targets in a sputter deposition installation for coating two-sided substrates is described. The module is mountable to the installation through an interface flange that carries at least two targets with their associated magnet systems. When the module is mounted, the targets take positions at opposite sides of the two-sided substrate, while the magnet systems orient the sputter deposition towards the substrate. The module enables coating of both sides of the substrate in one single pass. Different configurations are described with gas distribution systems and additional substrate supports. An enclosure with adjustable blinds in order to reduce gas spreading is also included.
    Type: Application
    Filed: June 14, 2006
    Publication date: October 30, 2008
    Inventors: Wilmert De Bosscher, Ivan Van De Putte, Koen Staelens
  • Publication number: 20080230382
    Abstract: A magnetron cathode assembly of the present invention comprises a drive shaft, one end being connected with a cathode or target assembly in the interior space of a vacuum chamber. A housing is rigidly mounted to the wall of a coating chamber of a sputter coating device by a flange. Between the housing and the drive shaft, a combined axial and radial bearing, such as a cross roller bearing, is arranged. The bearing supports the shaft rotatably relative to the housing. By providing the combined axial and radial bearing, the installation space of the assembly may be reduced.
    Type: Application
    Filed: March 19, 2008
    Publication date: September 25, 2008
    Applicant: Applied Materials, Inc.
    Inventor: Harald Gaertner
  • Publication number: 20080223715
    Abstract: The invention relates to apparatus and a method for depositing material onto substrates, particularly optical substrates, to form a coating thereon. The apparatus and method incorporates the use of a series of magnetrons provided to be controlled to sputter deposit material provided in targets mounted therein, on to the substrates. There is provided a voltage to the magnetrons to operate the same and the level of voltage which is required to form required coating or coating layer characteristics is determined by using monitoring apparatus, at least when forming the coating or coating layer for the first time. The appropriate voltage level data for operation of the magnetrons can be held in a database and subsequently used to control the voltage level when forming an identified coating or layers of coatings.
    Type: Application
    Filed: September 26, 2005
    Publication date: September 18, 2008
    Applicant: APPLIED MULTILAYERS LIMITED
    Inventors: Desmond Gibson, John Michael Walls
  • Patent number: 7425504
    Abstract: Systems and methods are disclosed for processing a semiconductor substrate by depositing a conductive layer on the substrate; patterning a set of insulating structures on the substrate; selectively back-biasing the substrate; depositing a layer of material on the substrate; and removing a part of the conductive layer selectively biased to attract cation bombardment.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: September 16, 2008
    Assignee: 4D-S Pty Ltd.
    Inventors: Makoto Nagashima, Dominik Schmidt
  • Publication number: 20080210549
    Abstract: Manufacturing a coated substrate by magnetron sputtering includes cyclically moving the magnetron magnetic field pattern along a sputter surface, positioning a substrate to be coated a distance from and facing the sputter surface, moving the substrate along the sputter surface and varying an amount of material deposited on the total substrate per time unit from the magnetron source that is cyclically and phase-locked with the cyclically moving magnetron magnetic field pattern.
    Type: Application
    Filed: April 8, 2008
    Publication date: September 4, 2008
    Applicant: OC OERLIKON BALZERS AG
    Inventor: OTHMAR ZUGER
  • Publication number: 20080210556
    Abstract: A sputtering apparatus with high usage efficiency of a target is provided. A sputtering apparatus of the present invention includes first and second ring magnets, first and second magnet members arranged inside a ring of the first and second ring magnets, wherein in the first and second ring magnets and the first and second magnet members, magnetic poles with the same magnetism are faced toward the rear surface of a first and a second targets. Thus, in the rear surface of the first and second targets, the magnetic poles with the same polarity are adjacently arranged, and the absolute value of the strength of horizontal magnetic field components formed in the surfaces of the first and second targets becomes small and the strength distribution becomes narrow, and the strength of vertical magnetic field components becomes uniform; and consequently, a non-erosion portion is not produced in the first and second targets.
    Type: Application
    Filed: December 6, 2007
    Publication date: September 4, 2008
    Applicant: ULVAC, INC.
    Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20080210547
    Abstract: A sputtering apparatus for ensuring high target utilization efficiency is provided. The sputtering apparatus 1 of the present invention comprises a moving means 28a, 28b so that first and second magnet members 23a, 23b can be moved by the moving means 28a, 28b in planes parallel to the surfaces of first and second targets 21a, 21b. When the first and second magnet members 23a, 23b move, magnetic field lines as well as deeply eroded regions on the surfaces of the first and second targets 21a, 21b also move, whereby large areas on the surfaces of the first and second targets 21a, 21b are sputtered.
    Type: Application
    Filed: January 28, 2008
    Publication date: September 4, 2008
    Applicant: ULVAC, INC.
    Inventors: Satoru Takasawa, Sadayuki Ukishima, Noriaki Tani, Satoru Ishibashi
  • Publication number: 20080190765
    Abstract: The invention relates to a magnetron with a planar target and a planar magnet system. The planar magnet system comprises a bar-shaped first magnet pole with enlarged ends and a frame-shaped second magnet pole, wherein a relative movement between the magnet poles and the target is such that every point of the magnet system moving with the target being stationary moves on a circular path. If the magnet system is stationary, each point of the target moves on such a circular path. During the relative movement with respect to one another the magnet system and the target are in parallel planes. The diameter of the circular path corresponds to the mean distance between two parallel arms of a plasma tube, which during the sputter operation develops between the first and the second magnet pole. Thereby that the magnets in the curve region of the plasma tube are disposed such that the pole lines form at this site a circle arc or a circular area, holes in the target are avoided.
    Type: Application
    Filed: June 4, 2005
    Publication date: August 14, 2008
    Applicant: Applied Materials GmbH & Co.KG
    Inventors: Andreas Lopp, Manfred Ruske
  • Publication number: 20080185285
    Abstract: A static magnetic field structure data is read, a cross section which is parallel with the target surface and in which plasma is generated is specified at an arbitrary position, and an erosion center line segment having an endless shape which goes through the center of a region in which the magnetic field vertical to the plane of the specified cross section is zero is calculated. The static erosion rate distribution in the specified cross section of the magnetic field structure data is calculated based on the erosion rate of the erosion center line segment, the rotational erosion rate distribution caused along with rotation of the magnet is calculated, and the film formation rate distribution on the objective material is calculated by using the rotational erosion rate distribution.
    Type: Application
    Filed: December 20, 2007
    Publication date: August 7, 2008
    Applicant: Fujitsu Limited
    Inventors: Atsushi Furuya, Akihiko Fujisaki, Tetsuyuki Kubota