Patents Assigned to Applied Material
  • Patent number: 11437271
    Abstract: Methods for filling a substrate feature with a seamless gap fill are described. Methods comprise forming a metal film a substrate surface, the sidewalls and the bottom surface of a feature, the metal film having a void located within the width of the feature; treating the metal film with a plasma; and annealing the metal film to remove the void.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Yixiong Yang, Srinivas Gandikota, Wei Liu
  • Patent number: 11437238
    Abstract: Methods and film stacks for extreme ultraviolet (EUV) lithography are described. The film stack comprises a substrate with a hard mask, bottom layer, middle layer and photoresist. Etching of the photoresist is highly selective to the middle layer and a modification of the middle layer allows for a highly selective etch relative to the bottom layer.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Nancy Fung, Chi-I Lang, Ho-yung David Hwang
  • Patent number: 11437488
    Abstract: Disclosed herein are methods for forming split-gate MOSFETs including a gate shield. In some embodiments, a method may include providing a device structure including a well formed in an epitaxial layer, forming a set of trenches through the well and the epitaxial layer, implanting the device structure to form a gate shield layer at a bottom of each of the set of trenches, and forming a gate spacer layer over the device structure including within the set of trenches.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Qintao Zhang, Samphy Hong, David J. Lee, Jason Appell
  • Patent number: 11437254
    Abstract: A method includes receiving a plurality of operations in a sequence recipe. The plurality of operations are associated with processing a plurality of substrates in a substrate processing system. The method further includes identifying a plurality of completion times corresponding to the plurality of operations. Each completion time of the plurality of completion times corresponds to completion of a respective operation of the plurality of operations. The method further includes simulating the plurality of operations by setting a virtual time axis to each of the plurality of completion times to generate a schedule for the sequence recipe. The method further includes causing, based on the schedule, the plurality of substrates to be processed or performance of a corrective action.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventor: Chongyang Wang
  • Patent number: 11434569
    Abstract: Embodiments described herein relate to ground path systems providing a shorter and symmetrical path for radio frequency (RF) energy to propagate to a ground to reduce generation of the parasitic plasma. The ground path system bifurcates the processing volume of the chamber to form an inner volume that isolates an outer volume of the processing volume.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Tuan Anh Nguyen, Jason M. Schaller, Edward P. Hammond, IV, David Blahnik, Tejas Ulavi, Amit Kumar Bansal, Sanjeev Baluja, Jun Ma, Juan Carlos Rocha
  • Patent number: 11437262
    Abstract: Methods and systems of detection of wafer de-chucking in a semiconductor processing chamber are disclosed. Methods and systems of interdiction are also disclosed to prevent hardware and wafer damage during semiconductor fabrication if and when de-chucking is detected. In one embodiment, a de-chucking detection method is based on measuring change in imaginary impedance of a plasma circuit, along with measuring one or both of reflected RF power and arc count. In another embodiment, a possibility of imminent de-chucking is detected even before complete de-chucking occurs by analyzing the signature change in imaginary impedance.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc
    Inventors: Ganesh Balasubramanian, Byung Chul Yoon, Hemant Mungekar
  • Patent number: 11437284
    Abstract: Methods of forming and processing semiconductor devices which utilize a three-color hardmask process are described. Certain embodiments relate to the formation of self-aligned contacts for metal gate applications. More particularly, certain embodiments relate to the formation of self-aligned gate contacts through the selective deposition of a fill material.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Wenhui Wang, Huixiong Dai, Christopher S. Ngai
  • Patent number: 11437559
    Abstract: A physical vapor deposition system includes a chamber, three target supports to targets, a movable shield positioned having an opening therethrough, a workpiece support to hold a workpiece in the chamber, a gas supply to deliver nitrogen gas and an inert gas to the chamber, a power source, and a controller. The controller is configured to move the shield to position the opening adjacent each target in turn, and at each target cause the power source to apply power sufficient to ignite a plasma in the chamber to cause deposition of a buffer layer, a device layer of a first material that is a metal nitride suitable for use as a superconductor at temperatures above 8° K on the buffer layer, and a capping layer, respectively.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Mingwei Zhu, Zihao Yang, Nag B. Patibandla, Ludovic Godet, Yong Cao, Daniel Lee Diehl, Zhebo Chen
  • Patent number: 11437242
    Abstract: Exemplary methods of etching semiconductor substrates may include flowing a fluorine-containing precursor into a processing region of a semiconductor processing chamber. The processing region may house a substrate having an exposed region of a first silicon-containing material and an exposed region of a second silicon-containing material. The second silicon-containing material may be exposed within a recessed feature defined by the substrate. The methods may include flowing a silicon-containing precursor into the processing region of the semiconductor processing chamber. The methods may include forming a plasma within the processing region of the semiconductor processing chamber to generate plasma effluents of the fluorine-containing precursor and the silicon-containing precursor. The methods may include contacting the substrate with the plasma effluents. The methods may include removing at least a portion of the second silicon-containing material.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Jungmin Ko, Kwang-Soo Kim, Thomas Choi, Nitin Ingle
  • Patent number: 11437261
    Abstract: Embodiments described herein relate to a substrate support assembly which enables a cryogenic temperature operation of an electrostatic chuck (ESC) so that a substrate disposed thereon is maintained at a cryogenic processing temperature suitable for processing while other surfaces of a processing chamber are maintained at a different temperature. The substrate support assembly includes an electrostatic chuck (ESC), an ESC base assembly coupled to the ESC having a refrigerant channel disposed therein, and a facility plate having a coolant channel disposed therein. The facility plate includes a plate portion and a flange portion. The plate portion is coupled to the ESC base assembly and the flange portion coupled to the ESC with a seal assembly. A vacuum region is defined by the ESC, the ESC base assembly, the plate portion of the facility plate, the flange portion of the facility plate, and the seal assembly.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: September 6, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Yogananda Sarode Vishwanath, Steven E. Babayan, Stephen Donald Prouty, Álvaro García De Gorordo, Andreas Schmid, Andrew Antoine Noujaim
  • Publication number: 20220277990
    Abstract: Disclosed is a semiconductor processing approach wherein a wafer twist is employed to increase etch rate, at select locations, along a hole or space end arc. By doing so, a finished hole may more closely resemble the shape of the incoming hole end. In some embodiments, a method may include providing an elongated contact hole formed in a semiconductor device, and etching the elongated contact hole while rotating the semiconductor device, wherein the etching is performed by an ion beam delivered at a non-zero angle relative to a plane defined by the semiconductor device. The elongated contact hole may be defined by a set of sidewalls opposite one another, and a first end and a second end connected to the set of sidewalls, wherein etching the elongated contact hole causes the elongated contact hole to change from an oval shape to a rectangular shape.
    Type: Application
    Filed: May 13, 2022
    Publication date: September 1, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Glen F.R. Gilchrist, Shurong Liang
  • Publication number: 20220275501
    Abstract: Methods of surface pretreatment during selective deposition are disclosed. One or more embodiment of the disclosure provides surface pretreatments which facilitate the removal of blocking layers. Some embodiments of the disclosure include a surface pretreatment comprising exposure of a substrate with a first surface and a second surface to modify the first surface, a blocking layer is deposited on the modified first surface, a film is selectively deposited on the second surface over the blocking layer, and the blocking layer is removed.
    Type: Application
    Filed: February 28, 2022
    Publication date: September 1, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Carmen Leal Cervantes, Yong Jin Kim, Kevin Kashefi
  • Publication number: 20220278108
    Abstract: Methods for DRAM device with a buried word line are described. The method includes forming a metal cap layer and a molybdenum conductor layer in a feature on a substrate. The method includes depositing the metal cap layer on the substrate by physical vapor deposition (PVD) and depositing the molybdenum conductor layer by atomic layer deposition (ALD) on the metal cap layer.
    Type: Application
    Filed: June 1, 2021
    Publication date: September 1, 2022
    Applicant: Applied Materials, Inc
    Inventors: Yixiong Yang, Jacqueline S. Wrench, Yong Yang, Srinivas Gandikota, Annamalai Lakshmanan, Joung Joo Lee, Feihu Wang, Seshadri Ganguli
  • Publication number: 20220277961
    Abstract: Methods for depositing a metal contact stack on a substrate are described. The method stack includes a metal cap layer and a molybdenum conductor layer. The method includes depositing the metal cap layer on the substrate by physical vapor deposition (PVD) and depositing the molybdenum conductor layer by atomic layer deposition (ALD) on the metal cap layer.
    Type: Application
    Filed: June 1, 2021
    Publication date: September 1, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Annamalai Lakshmanan, Jacqueline S. Wrench, Feihu Wang, Yixiong Yang, Joung Joo Lee, Srinivas Gandikota
  • Publication number: 20220275012
    Abstract: Dinuclear molybdenum coordination complexes are described. Methods for depositing molybdenum-containing films on a substrate are described. The substrate is exposed to a dinuclear molybdenum precursor and a reactant to form the molybdenum-containing film (e.g., elemental molybdenum, molybdenum oxide, molybdenum carbide, molybdenum silicide, molybdenum nitride). The exposures can be sequential or simultaneous.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 1, 2022
    Applicants: Applied Materials, Inc., National University of Singapore
    Inventors: Andrea Leoncini, Paul Mehlmann, Nemanja Dordevic, Han Vinh Huynh, Doreen Wei Ying Yong
  • Publication number: 20220278221
    Abstract: Disclosed herein are methods for forming MOSFETs. In some embodiments, a method may include providing a device structure including a plurality of trenches, forming an oxide layer over the device structure including within each of the plurality of trenches and over a top surface of the device structure, and implanting a first portion of the oxide layer using an ion implant delivered to the device structure at a non-zero angle of inclination relative to a perpendicular extending from a top surface of the device structure. The method may further include removing the oxide layer from the top surface of the device structure and from a sidewall of each of the plurality of trenches, wherein a second portion of the oxide layer remains along a bottom of each of the plurality of trenches.
    Type: Application
    Filed: March 1, 2021
    Publication date: September 1, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Qintao Zhang, Samphy Hong
  • Patent number: 11429516
    Abstract: There is provided a system and method of resource verification for an application, the method comprising: obtaining a checklist of resources required for running the application, wherein the checklist is generated by: obtaining source code and an executable file of the application; running the executable file, and monitoring resources accessed by the application during execution thereof and corresponding access type of each resource, giving rise to a first list of resources; performing static code analysis of the source code including searching the source code for one or more specific code patterns indicative of respective resources to be accessed and corresponding access types thereof, and generating a second list of resources; and mapping the first list and second list of resources to generate the checklist of resources. The method further comprises automatically verifying the checklist of resources, giving rise to a verification result.
    Type: Grant
    Filed: April 19, 2021
    Date of Patent: August 30, 2022
    Assignee: Applied Materials Israel Ltd.
    Inventors: Elad Levi, Moshe Herskovits
  • Patent number: 11430634
    Abstract: Aspects of the disclosure relate to apparatus for the fabrication of waveguides. In one example, an angled ion source is utilized to project ions toward a substrate to form a waveguide which includes angled gratings. In another example, an angled electron beam source is utilized to project electrons toward a substrate to form a waveguide which includes angled gratings. Further aspects of the disclosure provide for methods of forming angled gratings on waveguides utilizing an angled ion beam source and an angled electron beam source.
    Type: Grant
    Filed: October 26, 2020
    Date of Patent: August 30, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Ludovic Godet, Rutger Meyer Timmerman Thijssen, Kartik Ramaswamy, Yang Yang, Manivannan Thothadri, Chien-An Chen
  • Patent number: 11430641
    Abstract: Exemplary methods of semiconductor processing may include forming a plasma of a fluorine-containing precursor. The methods may include performing a chamber clean in a processing region of a semiconductor processing chamber. The processing region may be at least partially defined between a faceplate and a substrate support. The methods may include generating aluminum fluoride during the chamber clean. The methods may include contacting surfaces within the processing region with a carbon-containing precursor. The methods may include volatilizing aluminum fluoride from the surfaces of the processing region.
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: August 30, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Vivien Chua, Prashant Kumar Kulshreshtha, Zhijun Jiang, Fang Ruan, Diwakar Kedlaya
  • Patent number: 11430655
    Abstract: Techniques for deposition of high-density dielectric films for patterning applications are described. More particularly, a method of processing a substrate is provided. The method includes flowing a precursor-containing gas mixture into a processing volume of a processing chamber having a substrate positioned on an electrostatic chuck. The substrate is maintained at a pressure between about 0.1 mTorr and about 10 Torr. A plasma is generated at the substrate level by applying a first RF bias to the electrostatic chuck to deposit a dielectric film on the substrate. The dielectric film has a refractive index in a range of about 1.5 to about 3.
    Type: Grant
    Filed: October 13, 2020
    Date of Patent: August 30, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Eswaranand Venkatasubramanian, Samuel E. Gottheim, Pramit Manna, Abhijit Basu Mallick