Patents Assigned to ASML Holding N.V.
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Publication number: 20230176494Abstract: A method for generating an alignment signal that includes detecting local dimensional distortions of an alignment mark and generating the alignment signal based on the alignment mark. The alignment signal is weighted based on the local dimensional distortions of the alignment mark. Detecting the local dimensional distortions can include irradiating the alignment mark with radiation, the alignment mark including a geometric feature, and detecting one or more phase and/or amplitude shifts in reflected radiation from the geometric feature. The one or more phase and/or amplitude shifts correspond to the local dimensional distortions of the geometric feature. A parameter of the radiation, an alignment inspection location within the geometric feature, an alignment inspection location on a layer of a structure, and/or a radiation beam trajectory across the geometric feature may be determined based on the one or more detected phase and/or amplitude shifts.Type: ApplicationFiled: April 22, 2021Publication date: June 8, 2023Applicants: ASML HOLDING N.V., ASML NETHERLANDS B.V.Inventors: Zahrasadat DASTOURI, Igor Matheus Petronella AARTS, Simon Gijsbert Josephus MATHIJISSEN, Peter David ENGBLOM
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Patent number: 11662198Abstract: An inspection apparatus, including: an optical system configured to provide a beam of radiation to a surface to be measured and to receive redirected radiation from the surface; and a detection system configured to measure the redirected radiation, wherein the optical system includes an optical element to process the radiation, the optical element including a Mac Neille-type multilayer polarizing coating configured to produce a reduced chromatic offset of the radiation.Type: GrantFiled: September 14, 2018Date of Patent: May 30, 2023Assignee: ASML Holding N.V.Inventors: Parag Vinayak Kelkar, Justin Lloyd Kreuzer
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Patent number: 11656555Abstract: An illumination adjustment apparatus, to adjust a cross slot illumination of a beam in a lithographic apparatus, includes a plurality of fingers to adjust the cross slot illumination to conform to a selected intensity profile. Each finger has a distal edge that includes at least two segments. The two segments form an indentation of the distal edge.Type: GrantFiled: April 14, 2020Date of Patent: May 23, 2023Assignees: ASML HOLDING N.V., ASML NETHERLANDS B VInventors: Janardan Nath, Kalyan Kumar Mankala, Todd R. Downey, Joseph Harry Lyons, Ozer Unluhisarcikli, Alexander Harris Ledbetter, Nicholas Stephen Apone, Tian Gang
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Publication number: 20230142459Abstract: An inspection system (1600), a lithography apparatus, and an inspection method are provided. The inspection system (1600) includes an illumination system (1602), a detection system (1606), and processing circuitry (1622). The illumination system generates a first illumination beam (1610) at a first wavelength and a second illumination beam (1618) at a second wavelength. The first wavelength is different from the second wavelength. The illumination system irradiates an object (1612) simultaneously with the first illumination beam and the second illumination beam. The detection system receives radiation (1620) scattered by a particle (1624) present at a surface (1626) of the object at the first wavelength. The detection system generates a detection signal. The processing circuitry determines a characteristic of the particle based on the detection signal.Type: ApplicationFiled: April 8, 2021Publication date: May 11, 2023Applicant: ASML Holding N.V.Inventors: Andrew JUDGE, Ravi Chaitanya KALLURI, Michal Emanuel PAWLOWSKI, James Hamilton WALSH, Justin Lloyd KREUZER
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Publication number: 20230137537Abstract: An inspection system, a lithography apparatus, and an inspection method are provided. The inspection system includes an illumination system, a detection system, and processing circuitry. The illumination system generates a broadband beam and illuminates surface of an object with the broadband illumination beam. The broadband beam has a continuous spectral range. The detection system receives radiation scattered at the surface and by a structure near the surface. The detection system generates a detection signal based on an optical response to the broadband illumination beam. The processing circuitry analyzes the detection signal. The processing circuitry distinguishes between a spurious signal and a signal corresponding to a defect on the surface based on the analyzing The spurious signal is diminished for at least a portion of the continuous spectral range.Type: ApplicationFiled: April 1, 2021Publication date: May 4, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Michal Emanuel PAWLOWSKI, Aage BENDIKSEN, Christopher Michael DOHAN, Johannes ONVLEE
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Publication number: 20230116318Abstract: An apparatus for and method of sensing multiple alignment marks in which the optical axis of a detector is divided into multiple axes each of which can essentially simultaneously detect a separate alignment mark to generate a signal which can then be multiplexed and presented to a single detector or multiple detectors thus permitting more rapid detection of multiple marks.Type: ApplicationFiled: January 21, 2021Publication date: April 13, 2023Applicant: ASML Holding N.V.Inventors: Krishanu SHOME, Justin Lloyd KREUZER
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Publication number: 20230106481Abstract: A system (400) includes an illumination system (402), a detector (404), and a comparator (406). The illumination system includes a radiation source (408) and a spatial light modulator (410). The radiation source generates a beam of radiation (442). The spatial light modulator directs the beam toward a surface (436) of an object (428) and adjusts a spatial intensity distribution of the beam at the surface. The detector receives radiation (444) scattered at the surface and by a structure (434) near the surface. The detector generates a detection signal based on the received radiation. The comparator receives the detection signal, generates a first image based on the detection signal, and distinguishes between a spurious signal and a signal corresponding to a presence of a foreign particle on the surface based on the first image and the adjusted spatial intensity distribution.Type: ApplicationFiled: December 8, 2020Publication date: April 6, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Michal Emanuel PAWLOWSKI, Aage BENDIKSEN, Ryan Alan MUNDEN, Han-Kwang NIENHUYS
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Publication number: 20230089666Abstract: A pattering device inspection apparatus, system and method are described. According to one aspect, an inspection method is disclosed, the method including receiving, at a multi-element detector within an inspection system, radiation scattered at a surface of an object. The method further includes measuring, with processing circuitry, an output of each element of the multi-element detector, the output corresponding to the received scattered radiation. Moreover, the method includes calibrating, with the processing circuitry, the multi-element detector by identifying an active pixel area comprising one or more elements of the multi-element detector with a measured output being above a predetermined threshold. The method also includes identifying an inactive pixel area comprising a remainder of elements of the multi-element detector. Additionally, the method includes setting the active pixel area as a default alignment setting between the multi-element detector and a light source causing the scattered radiation.Type: ApplicationFiled: January 21, 2021Publication date: March 23, 2023Applicant: ASML Holding N.V.Inventors: Christopher Michael DOHAN, James Hamilton WALSH, Roberto B. WIENER
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Publication number: 20230083834Abstract: Embodiments herein describe methods, devices, and systems for rupture detection and end-of-life monitoring of dynamic gas lock (DGL) membranes and pupil facet mirrors in lithographic apparatuses. A method for detecting rupture of a dynamic gas lock membrane in a lithographic apparatus includes illuminating the dynamic gas lock membrane with a measurement beam using a radiation source, in which the dynamic gas lock membrane is arranged between a wafer and projection optics of the lithography apparatus, and determining whether any radiation from the measurement beam is reflected from the dynamic gas lock membrane by using reflection collection optics, in which the reflection collection optics are arranged above the dynamic gas lock membrane. A rupture in the dynamic gas lock membrane is detected if no radiation is reflected from the dynamic gas lock membrane. If radiation is reflected from the dynamic gas lock membrane, the dynamic gas lock membrane is not ruptured.Type: ApplicationFiled: March 1, 2021Publication date: March 16, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Joseph Harry LYONS, Jimi HENDRIKS, Ping ZHOU, Zhuangxiong HUANG, Reinier Theodorus Martinus JILISEN
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Publication number: 20230075162Abstract: Embodiments herein describe methods, devices, and systems for a reticle gripper damper and isolation system for handling reticles and reducing vibrations in a reticle handler for lithography apparatuses and systems. A reticle handler apparatus includes a reticle handler arm, a reticle baseplate configured to hold the reticle, and a gripper arranged to connect the reticle baseplate to the reticle handler arm. The gripper includes a static structure that is coupled to the reticle handler arm, an isolation structure that is coupled to the static structure, and one or more damping elements. The gripper is configured to reduce vibrations of the reticle in the reticle handler apparatus using the one or more damping elements.Type: ApplicationFiled: January 26, 2021Publication date: March 9, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Roberto B. WIENER, Peter Conrad KOCHERSPERGER, Boris KOGAN, Martinus Agnes Willem CUIJPERS, Robert Jeffrey WADE, Shaun EVANS
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Publication number: 20230063156Abstract: An apparatus comprising: a radiation receiving apparatus provided with an opening operable to receive radiation from a radiation source through the opening; wherein the radiation receiving apparatus comprises a deflection apparatus arranged to change a trajectory of a particle through the opening arriving at the radiation receiving apparatus.Type: ApplicationFiled: December 24, 2020Publication date: March 2, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Ronald Peter ALBRIGHT, Kursat BAL, Vadim Yevgenyevich BANINE, Richard Joseph BRULS, Sjoerd Frans DE VRIES, Olav Waldemar Vladimir FRIJNS, Yang-Shan HUANG, Zhuangxiong HUANG, Johannes Henricus Wilhelmus JACOBS, Johannes Hubertus Josephina MOORS, Georgi Nanchev NENCHEV, Andrey NIKIPELOV, Thomas Maarten RAASVELD, Manish RANJAN, Edwin TE SLIGTE, Karl Robert UMSTADTER, Eray UZGÖREN, Marcus Adrianus VAN DE KERKHOF, Parham YAGHOOBI
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Publication number: 20230058714Abstract: A system includes an illumination system, an optical element, and a detector. The optical system is implemented on a substrate. The illumination system includes first and second sources and first and second generators. The illumination system generates a beam of radiation. The first and second sources generate respective first and second different wavelength bands. The first and second resonators are optically coupled to respective ones of the first and second sources and narrow respective ones of the first and second wavelength bands. The optical element directs the beam toward a target structure. The detector receives radiation from the target structure and to generate a measurement signal based on the received radiation.Type: ApplicationFiled: December 8, 2020Publication date: February 23, 2023Applicants: ASML Netherlands B.V., ASML Holding N.V.Inventors: Marinus Petrus REIJNDERS, Mohamed SWILLAM
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Publication number: 20230055116Abstract: An inspection system includes a radiation source that generates a beam of radiation and irradiates a first surface of an object, defining a region of the first surface of the object. The radiation source also irradiates a second surface of the object, defining a region of the second surface, wherein the second surface is at a different depth level within the object than the first surface. The inspection system may also include a detector that defines a field of view (FOV) of the first surface including the region of the first surface, and receives radiation scattered from the region of the first surface and the region of the second surface. The inspection system may also include a processor that discards image data not received from the region of the first surface, and constructs a composite image comprising the image data from across the region of the first surface.Type: ApplicationFiled: January 21, 2021Publication date: February 23, 2023Applicant: ASML Holding N.V.Inventors: Peter Conrad KOCHERSPERGER, Christopher Michael DOHAN, Justin Lloyd KREUZER, Michal Emanuel PAWLOWSKI, Aage BENDIKSEN, Kirill Urievich SOBOLEV, James Hamilton WALSH, Roberto B. WIENER, Arun Mahadevan VENKATARAMAN
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Publication number: 20230059471Abstract: A compact sensor apparatus having an illumination beam, a beam shaping system, a polarization modulation system, a beam projection system, and a signal detection system. The beam shaping system is configured to shape an illumination beam generated from the illumination system and generate a flat top beam spot of the illumination beam over a wavelength range from 400 nm to 2000 nm. The polarization modulation system is configured to provide tenability of linear polarization state of the illumination beam. The beam projection system is configured to project the flat top beam spot toward a target, such as an alignment mark on a substrate. The signal detection system is configured to collect a signal beam comprising diffraction order sub-beams generated from the target, and measure a characteristic (e.g., overlay) of the target based on the signal beam.Type: ApplicationFiled: January 21, 2021Publication date: February 23, 2023Applicant: ASML Holding N.V.Inventors: Mohamed SWILLAM, Tamer Mohamed Tawfik Ahmed Mohamed ELAZHARY, Stephen ROUX, Yevgeniy Konstantinovich SHMAREV
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Publication number: 20230035511Abstract: A system, method, a lithographic apparatus and a software product configured to determine a drift in an attribute of an illumination and a corresponding drift correction. The system includes a lithographic apparatus that includes at least two sensors, each configured to measure a property related to an illumination region provided for imaging a substrate. Furthermore, a processor is configured to: determine, based on a ratio of the measured property, a drift of the illumination region with respect to a reference position; determine, based on the drift of the illumination region, a drift in an attribute related to the illumination upstream of the illumination region measured by the at least two sensors, and determine, based on the drift in the attribute, the drift correction to be applied to the attribute to compensate for the drift in the attribute.Type: ApplicationFiled: January 4, 2021Publication date: February 2, 2023Applicants: ASML NETHERLANDS B.V., ASML HOLDING N.V.Inventors: Ronny DER KINDEREN, Tian GANG, Todd R. DOWNEY
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Publication number: 20230031443Abstract: Systems, apparatuses, and methods are provided for manufacturing a wafer clamp having hard burls. The method can include providing a first layer that includes a first surface. The method can further include forming a plurality of burls over the first surface of the first layer. The forming of the plurality of burls can include forming a subset of the plurality of burls to a hardness of greater than about 6.0 gigapascals (GPa).Type: ApplicationFiled: December 8, 2020Publication date: February 2, 2023Applicant: ASML Holding N.V.Inventors: Matthew LIPSON, Mehmet Ali AKBAS, Tammo UITTERDIJK, Fei ZHAO
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Publication number: 20230021360Abstract: Systems, apparatuses, and methods are provided for manufacturing an electrostatic clamp. An example method can include forming, during a first duration of time comprising a first time, a top clamp comprising a first set of electrodes and a plurality of burls. The method can further include forming, during a second duration of time comprising a second time that overlaps the first time, a core comprising a plurality of fluid channels configured to carry a thermally conditioned fluid. The method can further include forming, during a third duration of time comprising a third time that overlaps the first time and the second time, a bottom clamp comprising a second set of electrodes. In some aspects, the example method can include manufacturing the electrostatic clamp without an anodic bond.Type: ApplicationFiled: December 4, 2020Publication date: January 26, 2023Applicant: ASML Holding N.V.Inventors: Matthew LIPSON, Mehmet Ali AKBAS
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Publication number: 20230017491Abstract: A metrology method relating to measurement of a structure on a substrate, the structure being subject to one or more asymmetric deviation. The method includes obtaining at least one intensity asymmetry value relating to the one or more asymmetric deviations, wherein the at least one intensity asymmetry value includes a metric related to a difference or imbalance between the respective intensities or amplitudes of at least two diffraction orders of radiation diffracted by the structure; determining at least one phase offset value corresponding to the one or more asymmetric deviations based on the at least one intensity asymmetry value; and determining one or more measurement corrections for the one or more asymmetric deviations from the at least one phase offset value.Type: ApplicationFiled: December 3, 2020Publication date: January 19, 2023Applicants: ASML NETHERLANDS B.V., ASML HOLDING N.V.Inventors: Patricius Aloysius Jacobus TINNEMANS, Igor Matheus Petronalla AARTS, Kaustuve BHATTACHARYYA, Ralph BRINKHOF, Leendert Jan KARSSEMEIJER, Stefan Carolus Jacobus A KEIJ, Haico Victor KOK, Simon Gijsbert Josephus MATHIJSSEN, Henricus Johannes Lambertu MEGENS, Samee Ur REHMAN
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Publication number: 20230008139Abstract: A detection system (200) includes an illumination system (210), a first optical system (232), a phase modulator (220), a lock-in detector (255), and a function generator (230). The illumination system is configured to transmit an illumination beam (218) along an illumination path. The first optical system is configured to transmit the illumination beam toward a diffraction target (204) on a substrate (202). The first optical system is further configured to transmit a signal beam including diffraction order sub-beams (222, 224, 226) that are diffracted by the diffraction target. The phase modulator is configured to modulate the illumination beam or the signal beam based on a reference signal. The lock-in detector is configured to collect the signal beam and to measure a characteristic of the diffraction target based on the signal beam and the reference signal. The function generator is configured to generate the reference signal for the phase modulator and the lock-in detector.Type: ApplicationFiled: November 18, 2020Publication date: January 12, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Mohamed SWILLAM, Simon Reinald HUISMAN, Justin Lloyd KREUZER
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Publication number: 20230008474Abstract: Embodiments herein describe methods, devices, and systems for reducing an electric field at a clamp-reticle interface using an enhanced electrostatic clamp. In particular, the electrostatic clamp includes a clamp body, an electrode layer disposed on a top surface of the clamp body, and a plurality of burls that project from a bottom surface of the clamp body, wherein the electrode layer comprises a plurality of cutouts at predetermined locations that vertically correspond to locations of the plurality of burls at the bottom surface of the clamp body.Type: ApplicationFiled: October 5, 2020Publication date: January 12, 2023Applicants: ASML Holding N.V., ASML Netherlands B.V.Inventors: Victor Antonio PEREZ-FALCON, Marcus Adrianus VAN DE KERKHOF, Daniel Leslie HALL, Christopher John MASON, Arthur Winfried Eduardus MINNAERT, Johannes Hubertus Josephina MOORS, Samir A. NAYFEH