Patents Assigned to Mitsubishi Materials Corporation
  • Publication number: 20230197556
    Abstract: A copper/ceramic bonded body of the present invention is formed by bonding a copper member, which is formed of copper or a copper alloy, and a ceramic member, in which a ratio D1/D0 is 0.60 or less, D0 being an average crystal grain size of the entire copper member, D1 being an average crystal grain size of the copper member at a position 50 ?m from a bonding surface with the ceramic member, D0 and D1 being obtained by observing a cross-section of the copper member along a laminating direction.
    Type: Application
    Filed: May 24, 2021
    Publication date: June 22, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Satoshi Takakuwa, Nobuyuki Terasaki, Shuji Nishimoto
  • Patent number: 11676882
    Abstract: To provide a method of manufacturing power module substrate board at high productivity and a ceramic-copper bonded body in which warps are reduced. In a bonded body-forming step, a circuit layer-forming copper layer consisting of a plurality of first copper layers is formed by arranging and bonding a plurality of first copper boards on a first surface of a ceramic board, and a metal layer-forming copper layer consisting of a second copper layer with a smaller arrangement number than that of the first copper layers is formed by bonding a second copper board having a larger planar area than that of the first copper board and a smaller thickness than that of the first copper board so as to cover at least two of adjacent substrate board-forming areas on a second surface of the ceramic board among the substrate board-forming areas partitioned by the dividing groove.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: June 13, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takeshi Kitahara, Tomoya Oohiraki, Yoshiyuki Nagatomo
  • Publication number: 20230174430
    Abstract: A cBN sinter comprising cubic boron nitride grains and a binder phase, the binder phase comprising Ti2CN and TiAl3, wherein the ratio ITi2CN/ITiAl3 of the peak intensity ITi2CN of Ti2CN appearing at 2?=41.9° to 42.2° to the peak intensity ITiAl3 of TiAl3 appearing at 2?=39.0° to 39.3° is in a range of 2.0 to 30.0 in an XRD measurement.
    Type: Application
    Filed: March 9, 2021
    Publication date: June 8, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Masahiro Yano
  • Patent number: 11666966
    Abstract: A powder molding press method of a green compact for a cutting insert including: filling a molding space with raw material powder in a state where a lower punch is inserted from below into a hole portion of a die; performing preliminary molding by inserting an upper punch for preliminary molding including a preliminary molding surface having a shape different from a shape obtained by inverting the upper surface of the green compact for a cutting insert in a plane symmetry into the molding space from above such that a thick portion between the upper and lower surfaces in the direction of the insert center line is filled with more raw material powder than a thin portion therebetween, relative to a state before the step of performing the preliminary molding; and inserting an upper punch for final molding into the molding space from above to powder-molding-press the raw material powder.
    Type: Grant
    Filed: May 29, 2018
    Date of Patent: June 6, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kentaro Ohno, Masaru Hotta, Tomotsugu Gouda, Yoshitomo Shibuya
  • Publication number: 20230166970
    Abstract: There is provided a thermoelectric conversion material containing Cu and Se as main components, an element M including one or two or more elements selected from Group 10 elements and Group 11 elements excluding Cu, and optional element of Te. The thermoelectric conversion material is represented by the following chemical formula. Chemical Formula: CuxSe(1?y)TeyMz, 1.95?x<2.05,0?y?0.1,0.002?z?0.03.
    Type: Application
    Filed: March 22, 2021
    Publication date: June 1, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Koya Arai, Chompunoot Wiraseranee, Shota Nakayama
  • Patent number: 11661667
    Abstract: An anti-corrosion terminal material including a base material made of copper or copper alloy and a coating film laminated on the base material: the coating film includes: a first coating film, provided with a zinc layer made of zinc alloy and a tin layer made of tin or tin alloy which are laminated in this order, and formed at a planned core contact part; and a second coating film including the tin layer but not comprising the zinc layer, which is provided at a planned contact part being a contact part when the terminal is formed: and the zinc layer has a thickness not less than 0.1 ?m and not more than 5.0 ?m and zinc concentration not less than 30% by mass and not more than 95% by mass, and has any one or more of nickel, iron, manganese, molybdenum, cobalt, cadmium, lead and tin as a balance.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: May 30, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kenji Kubota, Yoshie Tarutani, Takashi Tamagawa, Kiyotaka Nakaya
  • Publication number: 20230160039
    Abstract: A wire rod of a Cu—Zn—Si based alloy obtained by up-drawing continuous casting is provided; the amount of Cu is within a range of 75.0 mass% or more and 76.9 mass% or less, the amount of Si is within a range of 2.6 mass% or more and 3.1 mass% or less, the amount of Zr is within a range of 0.003 mass% or more and 0.20 mass% or less, the amount of P is within a range of 0.02 mass% or more and 0.15 mass% or less, the balance is composed of Zn and inevitable impurities, and the number density of a Zr—P compound containing Zr and P is within a range of 1500 pieces/mm2 or more and 7000 pieces/mm2 or less.
    Type: Application
    Filed: May 7, 2021
    Publication date: May 25, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masahiro Kataoka, Shinobu Satou, Kanta Dairaku, Keiichiro Oishi
  • Patent number: 11655523
    Abstract: This copper alloy for electronic or electric devices includes: Mg: 0.15 mass % or greater and less than 0.35 mass %; and P: 0.0005 mass % or greater and less than 0.01 mass %, with a remainder being Cu and unavoidable impurities, wherein an amount of Mg [Mg] and an amount of P [P] in terms of mass ratio satisfy [Mg]+20×[P]<0.5, and 0.20<(NFJ2/(1?NFJ3))0.5?0.45 is satisfied in a case where a proportion of J3, in which all three grain boundaries constituting a grain boundary triple junction are special grain boundaries, to total grain boundary triple junctions is represented by NFJ3, and a proportion of J2, in which two grain boundaries constituting a grain boundary triple junction are special grain boundaries and one grain boundary is a random grain boundary, to the total grain boundary triple junctions is represented by NFJ2.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: May 23, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Hirotaka Matsunaga, Kenichiro Kawasaki, Hiroyuki Mori, Kazunari Maki, Yoshiteru Akisaka
  • Publication number: 20230155110
    Abstract: A negative electrode material is a negative electrode material for a battery, and the material includes carbon, tungsten trioxide formed on the surface of the carbon, and silicon formed on the surface of the carbon.
    Type: Application
    Filed: February 22, 2021
    Publication date: May 18, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Naoki Rikita, Yoshinobu Nakada, Jie Tang
  • Publication number: 20230143743
    Abstract: A titanium substrate of the present invention includes a substrate main body formed of titanium or a titanium alloy, in which a Magneli phase titanium oxide film formed of a Magneli phase titanium oxide represented by a chemical formula TinO2n-1 (4?n?10) is formed on a surface of the substrate main body and a BET value of the substrate main body on which the Magneli phase titanium oxide film is formed is 0.1 m2/g or less.
    Type: Application
    Filed: March 25, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yosuke Sano, Shinichi Ohmori
  • Publication number: 20230143481
    Abstract: A Cu—Ni—Si based copper alloy containing Ni and Si: in a center portion in a plate thickness direction, containing 0.4% by mass or more and 5.0% by mass or less of Ni, 0.05% by mass or more and 1.5% by mass or less of Si, and the balance Cu and inevitable impurities; where an Ni concentration on a plate surface is 70% or less of a center Ni concentration in the thickness center portion; a surface layer portion having a depth from the plate surface to be 90% of the center Ni concentration; in the surface layer portion, the Ni concentration increases from the plate surface toward the thickness center portion at 5.0% by mass/µm or more and 100% by mass/µm or less of a concentration gradient; to improve the electric connection reliability under high-temperature environment.
    Type: Application
    Filed: March 12, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki Sakai, Naoki Miyashima, Kazunari Maki, Shinichi Funaki
  • Publication number: 20230141147
    Abstract: A cBN sinter comprising cubic boron nitride grains and a binder phase, the binder phase comprising Ti2CN and Co2B, wherein the ratio ITi2CN/ICo2B of a peak intensity ITi2CN assigned to Ti2CN appearing at 2? = 41.9° to 42.2° to a peak intensity ITiAl3 assigned to Co2B appearing at 2? = 45.7° to 45.9° is in a range of 0.5 and 2.0 in an XRD measurement.
    Type: Application
    Filed: March 9, 2021
    Publication date: May 11, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Masahiro Yano
  • Patent number: 11647674
    Abstract: A thermoelectric conversion material formed of a sintered body containing magnesium silicide as a main component contains 0.5 mass % or more and 10 mass % or less of aluminum oxide. The aluminum oxide is distributed at a crystal grain boundary of the magnesium silicide.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: May 9, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventor: Yoshinobu Nakada
  • Publication number: 20230135532
    Abstract: A method for producing lithium sulfide includes: a preparation process (step S12) at which a raw material and a reducing agent are charged into a furnace, the raw material being mainly composed of lithium sulfate having a property of weight loss of 5% or more to 25% or less upon heating to 120° C.; and a temperature raising process (step S14) at which the raw material and the reducing agent are heated in the furnace to raise the temperature.
    Type: Application
    Filed: February 2, 2021
    Publication date: May 4, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Fumitake Kikuchi, Kanji Kuba
  • Publication number: 20230127557
    Abstract: An insulated circuit substrate manufacturing method of the present invention includes a metal piece disposing step of disposing the metal piece in a circuit pattern shape on a resin material serving as the insulating resin layer and a bonding step of bonding the insulating resin layer and the metal piece by pressurizing and heating the resin material and the metal piece at least in a laminating direction. In the bonding step, the metal piece and the resin material are pressurized in the laminating direction by a pressurizing jig that includes a cushion material disposed on a side of the metal piece and a guide wall portion disposed at a position facing a peripheral portion of the cushion material, and the peripheral portion of the cushion material is brought into contact with the guide wall portion during pressurization.
    Type: Application
    Filed: March 24, 2021
    Publication date: April 27, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshiaki Sakaniwa, Toyo Ohashi
  • Publication number: 20230126444
    Abstract: A heat exchanger having an outer tube through which a heating or cooling medium flows, a heat source that heats or cools the outer tube at a middle position at the exterior, and a heat-exchange part which can perform a heat exchange between the heating or cooling medium flows in the outer tube and the heat source; the heat-exchange part is provided with a porous body in a cylindrical shape being in close contact with an inner peripheral surface of the outer tube, at least one inside channel that is formed inside the porous body, and at least one valve that opens and closes the inside channel; and continuous pores that communicate with both ends of the flow direction of the heating or cooling medium and through which the heating or cooling medium can flow are formed.
    Type: Application
    Filed: February 10, 2021
    Publication date: April 27, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Toshihiko Saiwai, Koya Arai
  • Publication number: 20230127611
    Abstract: A copper-graphene bonded body is a copper-graphene bonded body including a copper member made of copper or a copper alloy and a ceramic member made of silicon nitride, the copper member. The copper member and the ceramic member are bonded to each other, between the copper member and the graphene-containing carbonaceous member, an active metal carbide layer containing a carbide of one or more kinds of active metal selected from Ti, Zr, Nb, and Hf is formed on a side of the graphene-containing carbonaceous member, and a Mg solid solution layer having Mg dissolved in a matrix phase of Cu is formed between the active metal carbide layer and the copper member.
    Type: Application
    Filed: January 22, 2021
    Publication date: April 27, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Nobuyuki Terasaki
  • Patent number: 11638350
    Abstract: This copper/ceramic bonded body includes: a copper member made of copper or a copper alloy; and a ceramic member made of nitrogen-containing ceramics, the copper member and the ceramic member are bonded to each other, in which, between the copper member and the ceramic member, an active metal nitride layer containing nitrides of one or more active metals selected from Ti, Zr, Nb, and Hf is formed on a ceramic member side, and a Mg solid solution layer in which Mg is solid-dissolved in a Cu matrix is formed between the active metal nitride layer and the copper member, and Cu-containing particles composed of either one or both of Cu particles and compound particles of Cu and the active metal are dispersed in an interior of the active metal nitride layer.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: April 25, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventor: Nobuyuki Terasaki
  • Publication number: 20230119858
    Abstract: A surface coated cutting tool comprises: a tool substrate and a coating layer on a surface of the tool substrate; wherein the coating layer comprises a lower layer, an intermediate layer, and an upper layer, in sequence from the tool substrate toward the surface of the tool. The lower layer comprises an A layer having an average composition represented by formula: (Al1-xCrx)N, where x is 0.20 to 0.60; the intermediate layer comprises a B layer having an average composition represented by formula: (Al1-a-bCraSib)N, where a is 0.20 to 0.60 and b is 0.01 to 0.20; and the upper layer comprises a C layer having an average composition represented by formula: (Ti1-?-?Si?W?)N where ? is 0.01 to 0.20 and ? is 0.01 to 0.10; and the upper layer has a repeated variation in W level with an average interval of 1 nm to 100 nm between adjacent local maxima and minima.
    Type: Application
    Filed: March 12, 2021
    Publication date: April 20, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Shun Sato
  • Publication number: 20230114319
    Abstract: A member for a plasma processing apparatus includes a base material and a heat transfer layer provided on one surface of the base material, and the heat transfer layer contains at least one of a fluorine-based resin and a fluorine-based elastomer.
    Type: Application
    Filed: March 5, 2021
    Publication date: April 13, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Fumiaki Ishikawa, Yuto Kurata, Tsukasa Yasoshima, Ichiro Shiono, Takuma Katase