Patents Examined by Cathy F. Lam
  • Patent number: 7156669
    Abstract: The present invention provides an anisotropic conductive film for testing an electronic component, which comprises a film substrate comprising an insulating resin and plural conductive paths insulated from each other and penetrating the film substrate in the thickness direction, preferably, an anisotropic conductive film wherein the plural conductive paths are disposed in a houndstooth check pattern and the distance between conductive paths between adjacent rows of conductive paths is smaller than the distance between conductive paths within a row of conductive paths. In another preferable embodiment, the insulating resin comprises a naphthalene skeleton epoxy resin crosslinked with a phenol resin and an acrylic rubber, and both ends of the plural conductive paths are exposed on both the front and the back surfaces of the film substrate.
    Type: Grant
    Filed: September 9, 2004
    Date of Patent: January 2, 2007
    Assignee: Nitto Denko Corporation
    Inventors: Fumiteru Asai, Masato Noro
  • Patent number: 7154736
    Abstract: A method of manufacturing a ceramic component having multiple layers includes producing ceramic green foil comprised of PTC ceramic material, applying electrode paste containing tungsten onto areas of the ceramic green foil designated to be electrodes, alternately stacking a number of ceramic green foils with electrode paste to produce a foil stack, compressing the foil stack, and sintering the foil stack to produce a component body.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: December 26, 2006
    Assignee: EPCOS AG
    Inventor: Lutz Kirsten
  • Patent number: 7144833
    Abstract: A dielectric ceramic composition containing crystalline glass, amorphous glass and a ceramic filler, characterized in that a softening point of said crystalline glass is higher than a softening point of said amorphous glass and is 900° C. or lower, and 27% by weight or higher of the crystalline glass and less than 20% by weight of the amorphous glass are contained in the ceramic composition and the total content of the crystalline glass and the amorphous glass is 60% by weight or lower, and 40% by weight or higher of the ceramic filler is contained in the ceramic composition.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: December 5, 2006
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takashi Umemoto, Hiroshi Nonoue, Toshio Tanuma, Kenichiro Wakisaka
  • Patent number: 7144618
    Abstract: A multilayer composite includes an insulating substrate and patterned conductive layers and insulating layers alternately laminated on the insulating substrate. In a laminating process, a correcting insulating layer is formed on a laminate when a predetermined number of layers are laminated or when a predetermined degree of warpage of the laminate is detected by monitoring. The correcting insulating layer has a different composition from that of the other insulating layers to correct the warpage of the laminate.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: December 5, 2006
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Yoshiyuki Tonami, Yuji Sugiyama, Michiaki Iha
  • Patent number: 7132029
    Abstract: It is an object of the present invention to provide a multilayer circuit board, and a method for manufacturing the same, in which a plurality of circuit boards are layered, wherein as regards at least one circuit board positioned on an outer side, a conductive substance is filled into holes passing through the circuit board in the thickness direction and cured, and the wiring layers of the plurality of circuit boards are electrically connected by the conductive substance that has been cured, wherein in the multilayer circuit board, the wiring layer positioned outside the conductive substance that has been cured projects outward from its surroundings. Thus, the conductive paste is sufficiently compressed during hot pressing to yield a stable electrical connection, and thermosetting resin can be filled in between the inner layer wiring pattern without leaving gaps.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: November 7, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuhiro Nakatani, Hideki Higashitani, Tadashi Nakamura, Fumio Echigo
  • Patent number: 7128979
    Abstract: A circuit board including conductive layers bonded to both surfaces of an insulating ceramic substrate, with a brazing material disposed therebetween. The conductive layers comprise at least 99.98% by mass of aluminum, and display an average crystal grain diameter within a range from 0.5 mm to 5 mm and a standard deviation ? for that crystal grain diameter of no more than 2 mm. Each conductive layer comprises at least 20 ppm of Cu, Fe and Si. The surface area of the crystal with the maximum crystal grain diameter within the conductive layers accounts for no more than 15% of the surface area of the insulating ceramic substrate.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: October 31, 2006
    Assignee: Mitsubishi Materials Corporation
    Inventors: Toshiyuki Nagase, Yoshiyuki Nagatomo
  • Patent number: 7122243
    Abstract: There is provided a metal/ceramic bonding substrate having improved reliability to heat cycles, and a method for producing the same. In a metal/ceramic bonding substrate 10 wherein a circuit forming metal plate 14 is bonded to one side of a ceramic substrate 12 and a radiating metal base plate 16 is bonded to the other side thereof, at least part of the ceramic substrate 12 is embedded in the metal base plate 16. The ceramic substrate 12 is arranged substantially in parallel to the metal base member 16.
    Type: Grant
    Filed: October 19, 2004
    Date of Patent: October 17, 2006
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Hideyo Osanai, Takayuki Takahashi, Makoto Namioka
  • Patent number: 7108914
    Abstract: A self-healing polymer composition 10 contains a polymer media 12 and a plurality of microcapsules of flowable polymerizable material 16 dispersed in the polymer media 12, where the microcapsules of flowable polymerizable material 16 contain a flowable polymerizable material 15 and have an outer surface 142 upon which at least one polymerization agent 13 is chemically attached. The microcapsules 16 are effective for rupturing with a failure of the polymeric media 12, and the flowable polymerizable material 15 reacts with the polymerization agent 13 when the polymerizable material 15 makes contact with the polymerization agent 13 upon rupture of the microcapsules 14. There is also provided a method of using the self-healing polymeric composition 10 to repair fractures in polymers, as well as articles of manufacture including the self-healing system, and the microencapsulated polymerizable particles 16 themselves.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: September 19, 2006
    Assignee: Motorola, Inc.
    Inventors: Andrew Skipor, Steve Scheifer, Bill Olson
  • Patent number: 7105221
    Abstract: The present invention relates to a circuit board including a flexible film provided with an extremely fine circuit pattern, a laminated member for a circuit board, and a method for making a laminated member for a circuit board with excellent productivity. A circuit board of the present invention includes a flexible film and a circuit pattern composed of a metal provided on the flexible film, and dimensional change rate of the circuit pattern is within ±0.01%. A laminated member for a circuit board of the present invention includes a reinforcing plate, a self-stick, removable organic layer, a flexible film, and a circuit pattern composed of a metal laminated in that order.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: September 12, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Takayoshi Akamatsu, Futoshi Okuyama, Nobuyuki Kuroki, Hiroshi Enomoto, Tetsuya Hayashi, Yoshio Matsuda, Yoichi Shinba, Masahiro Oguni
  • Patent number: 7101619
    Abstract: The present invention provides a laminate used for a printed wiring substrate and a multilayer printed wiring board which have high heat resistance, wiring patterns with narrow pitches, vias with a small diameter, insulating layer having uniform thickness and stable adhesion between the metal layer and the synthetic resin film, and which contribute to miniaturization, high capability and functional improvement of electronic equipment. The present invention relates to a metal laminate comprising a metal layer laminated on one or both faces of a synthetic resin film, wherein the metal layer is a metal foil having a thickness of at most 5 ?m.
    Type: Grant
    Filed: May 20, 2005
    Date of Patent: September 5, 2006
    Assignee: Kaneka Corporation
    Inventors: Masaru Nishinaka, Takashi Itoh, Kanji Shimo-Ohsako
  • Patent number: 7087267
    Abstract: A method of immobilizing a catalyst on a substrate surface involves providing novel ligating copolymers comprising functional groups capable of binding to a substrate surface and functional groups capable of ligating to catalysts such as metal ions, metal complexes, nanoparticles, or colloids; applying the ligating copolymer to a substrate surface to cause the ligating copolymer to bind thereto, and contacting the modified substrate surface with a solution of a catalyst, causing the catalyst to be ligated by the ligating copolymer and thus immobilized on the substrate surface. The ligating copolymer may be patterned on the substrate surface using a method such as microcontact printing.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: August 8, 2006
    Assignee: International Business Machines Corporation
    Inventors: Tricia Lynn Breen, Sarah Jane Vella, Ali Afzali-Ardakani, Mahmoud Mostafa Khojasteh
  • Patent number: 7084350
    Abstract: A green ceramic insert having a green ceramic body provided with a recess extending through the ceramic body is provided, the recess being filled with a paste which may be converted into an electrical plated hole. A ceramic insert made from a sintered green ceramic insert of this type is also described. In addition, a ceramic green body or a green body composite is provided, which has at least one recess in some areas, into which one of the described green ceramic inserts is inserted. The ceramic insert may be integrally joined to the laminated composite, a conductive paste converted by sintering into a printed conductor being routed on the laminated composite in a manner electrically insulated from it, and electroconductively connecting the top of the laminated composite to its bottom via the electrical plated hole.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: August 1, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Claudio De La Prieta, Andreas Hachtel, Thomas Schulte, Uwe Glanz, Erhard Hirth
  • Patent number: 7083869
    Abstract: Methods of forming lanthanum nickel oxide (LaNiO3) layers with precursor formation solutions are disclosed, along with devices made from such solutions. Also disclosed are methods for making the formation solutions using lanthanum, nickel, and a diol. The present invention enables the manufacture of LaNiO3 layers at low cost, with good resistivity properties, and a surface morphology suitable for interfacing to a ferro-electric material.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: August 1, 2006
    Assignee: Fujitsu Limited
    Inventors: Kuo-Chuan Liu, Michael G. Lee, Kishio Yokouchi
  • Patent number: 7078095
    Abstract: An anisotropic conductive film includes a release layer, an insulating adhesive matrix on the release layer, and conductive particles distributed in the matrix in a substantially uniform pattern. The film may also include a patterned adhesive layer on the release layer, so that the particles are positioned in a pattern that substantially corresponds to the pattern of the patterned adhesive layer.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: July 18, 2006
    Assignee: Xerox Corporation
    Inventor: Man C. Tam
  • Patent number: 7078809
    Abstract: A chemical leadframe roughening process includes cleaning and chemically micro-etching a raw copper leadframe to remove organic material and oxide material from the surface. The surface of the leadframe is then roughened using an organic and peroxide solution, resulting in a finely pitted surface morphology. The roughened leadframe is cleaned to remove organic material, and then is plated with a lead-free plating material (such as a layered plating of nickel-palladium-gold (NiPdAu)) having a reflow temperature higher than the reflow temperature of lead-based solder. The plated leadframe exhibits the desired finely pitted morphology that is believed to provide for greater bonding with the mold compound used to make a finished integrated circuit package, thereby improving the moisture sensitivity level (MSL) performance of the package.
    Type: Grant
    Filed: September 15, 2004
    Date of Patent: July 18, 2006
    Assignee: Dynacraft Industries Sdn. Bhd.
    Inventors: Yoon Foong Yap, Moses Moh Shu Chee
  • Patent number: 7067198
    Abstract: Disclosed is a method for processing a three-dimensional structure having a fine three-dimensional shape and a smooth surface is disclosed in which the three-dimensional structure is usable for an optical device. The process method comprises the steps of depositing a thin layer for absorption of laser light on a flat substrate; depositing a transparent layer on the thin layer for absorption of laser light; and irradiating a process laser light, passing through the transparent layer; in which pulse injection energy of the process laser light is set to be the same as or smaller than the maximum pulse injection energy capable of exposing a surface of the thin layer in front in the incident direction of the process laser light, and to be set the same as or greater than the minimum pulse injection energy capable of removing the transparent layer in rear in the incident direction of the process laser light.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: June 27, 2006
    Assignees: Ricoh Company, Ltd., RIKEN
    Inventors: Yasufumi Yamada, Katsumi Midorikawa, Hiroshi Kumagai
  • Patent number: 7059044
    Abstract: For the purpose of achieving enhanced reliability with respect to interlayer connections of printed wiring boards, a manufacturing method of printed wiring boards of the present invention includes any one of the steps of A) restricting the resin flowing in hot press processing, B) joining fiber reinforcements together by fusion or adhesion, C) having the thickness of a board material reduced after a filling process and D) forming a low fluidity layer via a filler mixed in a board material. Such properties as allowing the resin flowing in hot press processing to be controlled are provided to a material for manufacturing printed wiring boards of the present invention or to a volatile ingredient contained therein to allow the thickness of a board material to be reduced efficiently after a filling process.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: June 13, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventor: Toshihiro Nishii
  • Patent number: 7060364
    Abstract: A film carrier tape for mounting electronic components or devices that excels in not only migration resistance but also adhesiveness of wiring to insulating film; and a process for producing the same. The film carrier tape for mounting electronic components or devices has seed layer comprising a zinc layer superimposed on a treated surface of insulating film and a nickel base metal layer superimposed on a surface of a zinc layer, or comprising a layer of alloy containing elemental nickel and elemental zinc in specified proportion, superimposed on a treated surface of insulating film). In the film carrier tape for mounting electronic components or devices, at least part of a region extending across a width of wiring from an edge side thereof to the treated surface of the insulating film may be continuously covered with a zinc coating layer comprising elemental zinc.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: June 13, 2006
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Tatsuo Kataoka, Yoshikazu Akashi
  • Patent number: 7056587
    Abstract: A low-reflective thin-film substrate comprising a transparent glass substrate having formed by sputtering a thin film in multilayer containing no chromium series component and made up of at least one kind of Ni, Fe, Co, Mo, W, Ta, Cu, and Nb as a main constituent form or as an alloy thereof, the thin film having a minimum reflectivity of 0.5% or lower and the optical density of at least 4 or having a minimum reflectivity of 0.1% or lower, a maximum reflectivity of 2.0% or lower, an average reflectivity of 0.3% or lower, and an optical density of at least 4.0, in the visible light region. The low-reflective thin-film substrate is useful as a black matrix for a color filter substrate of a liquid crystal panel, etc., and is free from an environmental pollution caused by the use of a chromium component as the target material.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: June 6, 2006
    Assignee: Kuramoto Seisakusho Co., Ltd.
    Inventor: Tadakatsu Suzuki
  • Patent number: 7056754
    Abstract: Methods for producing waveguides are disclosed. In one embodiment, a waveguide is produced by depositing a first metal layer on a substrate, depositing a sacrificial material on the first metal layer, depositing a second metal layer on the sacrificial material, the second metal layer contacting the first metal layer and defining therebetween a cavity for the waveguide, the cavity filled with the sacrificial material, and removing the sacrificial material.
    Type: Grant
    Filed: May 20, 2005
    Date of Patent: June 6, 2006
    Assignee: Agilent Technologies, Inc.
    Inventor: Marvin Glenn Wong