Patents by Inventor Bernard Aspar

Bernard Aspar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060166461
    Abstract: The inventive method includes a preparation step during which the substrate is covered with a layer, a pressing step in which a mould including a pattern of recesses and protrusions is pressed into part of the thickness of the aforementioned layer, at least one etching step in which the layer is etched until parts of the surface of the substrate have been stripped, and a substrate etching step whereby the substrate is etched using an etching pattern which is defined from the mould pattern. The preparation step includes a sub-step consisting of the formation of a lower sub-layer of curable material, a step involving the curing of said layer and a sub-step including the formation of an outer sub-layer which is adjacent to the cured sub-layer. Moreover, during the pressing step, the above-mentioned protrusions in the mould penetrate the outer sub-layer until contact is reached with the cured sub-layer.
    Type: Application
    Filed: December 22, 2003
    Publication date: July 27, 2006
    Inventors: Franck Fournel, Hubert Moriceau, Bernard Aspar, Marc Zussy
  • Patent number: 7067396
    Abstract: The invention relates to a method of producing a thin layer of semiconductor material including: a step of implanting ions through a flat face (2) of a semiconductor wafer in order to create a layer of microcavities, the ion dose being within a specific range in order to avoid the formation of blisters on the flat face, a thermal treatment step in order to achieve coalescence of the microcavities possibly, a step of creating at least one electronic component (5) in the thin layer (6), a separation step of separating the thin layer (6) from the rest (7) of the wafer.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: June 27, 2006
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Bernard Aspar, Michel Bruel, Thierry Poumeyrol
  • Patent number: 7060590
    Abstract: The invention relates to a method of removing a peripheral zone of adhesive while using a layer of adhesive in the process of assembling and transferring a layer of material from a source substrate to a support substrate. The method is remarkable in that it includes bonding the two substrates together by means of a curable adhesive so that an excess of adhesive is present. This assures proper bonding and provides a peripheral zone of adhesive outside of the joined substrates. Only that portion of adhesive is cured which is present in a connection zone between the substrates, and the peripheral zone of non-cured adhesive is removed prior to detaching the transferable layer. The invention is applicable to fabricating a composite substrate in the fields of electronics, opto-electronics, or optics.
    Type: Grant
    Filed: January 6, 2004
    Date of Patent: June 13, 2006
    Assignees: S.O.I. Tec Silicon on Insulator Technologies S.A., Commissariat à l'Energie Atomique (CEA)
    Inventors: Séverine Bressot, Olivier Rayssac, Bernard Aspar
  • Publication number: 20060115961
    Abstract: The invention relates to a method of producing a thin layer of semiconductor material including a step of implanting ions through a flat face (2) of a semiconductor wafer in order to create a layer of microcavities, the ion dose being within a specific range in order to avoid the formation of blisters on the flat face, a thermal treatment step in order to achieve coalescence of the microcavities possibly, a step of creating at least one electronic component (5) in the thin layer (6), a separation step of separating the thin layer (6) from the rest (7) of the wafer.
    Type: Application
    Filed: January 9, 2006
    Publication date: June 1, 2006
    Inventors: Bernard Aspar, Michel Bruel, Thierry Poumeyrol
  • Patent number: 7029548
    Abstract: A process for cutting out a block of material includes a step of introducing ions in the block thereby forming an embrittled zone and defining at least one superficial part of the block. The method also includes a step of forming at least one separation initiator at the level of the embrittled zone, wherein the step of forming the separation initiator includes implanting ions of an ionic nature different from that introduced during the preceding step. The method further includes a step of separating at the level of the embrittled zone the superficial part of the block from a remaining part of the block from the separation initiator, wherein the separation step includes at least one of a thermal treatment and the application of mechanical forces acting between the superficial part and the embrittled zone.
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: April 18, 2006
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Bernard Aspar, Chrystelle Lagache
  • Publication number: 20060079071
    Abstract: The invention relates to a process for manufacturing a stacked structure comprising at least one thin layer bonding to a target substrate, comprising the following steps: a) formation of a thin layer starting from an initial substrate, the thin layer having a free face called the first contact face, b) putting the first contact face into bonding contact with a face of an intermediate support, the structure obtained being compatible with later thinning of the initial substrate, c) thinning of the said initial substrate to expose a free face of the thin layer called the second contact face and opposite the first contact face, d) putting a face of the target substrate into bonding contact with at least part of the second contact face, the structure obtained being compatible with later removal of all or some of the intermediate support, e) removal of at least part of the intermediate support in order to obtain the said stacked structure.
    Type: Application
    Filed: September 23, 2005
    Publication date: April 13, 2006
    Inventors: Hubert Moriceau, Bernard Aspar, Eric Jalaguier, Fabrice Letertre
  • Publication number: 20060019476
    Abstract: The invention concerns a method for forming a semiconductor substrate that can be dismantled, comprising the following steps: introduction of gaseous species in the substrate (1) according to conditions enabling the constitution of an embrittled layer by the presence in said layer of micro-cavities and/or micro-bubbles, a thin layer of semiconductor material thus being delimited between the embrittled layer and one face (2) of the substrate, thermal treatment of the substrate to increase the brittleness level of the embrittled layer, said thermal treatment being continued until the appearance of local deformations on said face (2) of the substrate (1) in the form of blisters but without generating exfoliations of the thin layer during this step and during the continuation of the method, epitaxy of semiconductor material (6) on said face of the substrate to provide at least one epitaxial layer on said thin film.
    Type: Application
    Filed: October 3, 2003
    Publication date: January 26, 2006
    Inventors: Chrystelle Lagahe, Bernard Aspar, Aurelie Beaumont
  • Patent number: 6974759
    Abstract: The invention relates to a process for manufacturing a stacked structure comprising at least one thin layer bonding to a target substrate, comprising the following steps: a) formation of a thin layer starting from an initial substrate, the thin layer having a free face called the first contact face, b) putting the first contact face into bonding contact with a face of an intermediate support, the structure obtained being compatible with later thinning of the initial substrate, c) thinning of the said initial substrate to expose a free face of the thin layer called the second contact face and opposite the first contact face, d) puffing a face of the target substrate into bonding contact with at least part of the second contact face, the structure obtained being compatible with later removal of all or some of the intermediate support, e) removal of at least part of the intermediate support in order to obtain the said stacked structure.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: December 13, 2005
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Hubert Moriceau, Bernard Aspar, Eric Jalaguier, Fabrice Letertre
  • Publication number: 20050270867
    Abstract: The present invention relates to an intermediate suction support. The support has at least one suction surface (62) intended to receive a first face of at least one substrate comprising an embrittled layer, a film thus being defined between the first face of the substrate and the embrittled layer, the suction surface (62) of the intermediate support being the face with at least one suction element (63) comprising suction means provided so that, when the embrittled layer is submitted to a treatment leading to the separation of the film from the rest of the substrate, the film can be recuperated. Application to the production of a thin film structure.
    Type: Application
    Filed: July 27, 2005
    Publication date: December 8, 2005
    Inventors: Claude Jaussaud, Michel Bruel, Bernard Aspar
  • Patent number: 6959863
    Abstract: The invention concerns a process of selective transfer of labels from an initial support to a final support, each label including at least one element constituent of a microelectronic and/or optoelectronic and/or acoustic and/or mechanical device, with the elements made in a surface layer of the initial support, and the process including the following stages: a) Fixing a transfer support on the surface layer of the initial support; b) Eliminating the part of the initial support that does not correspond to the surface layer; c) Laterally defining the labels by cutting according to the thickness of the surface layer, with the cutting leaving zones to be broken off; d) Grasping one or several labels to be transferred and tearing them off by means of energy intake in the corresponding zones that can be broken off; e) Transfer and fixing the label or set of labels torn off in stage d) on the final support.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: November 1, 2005
    Assignee: Commissariat a l'Engergie Atomique
    Inventors: Christophe Figuet, Bernard Aspar, Vincent Blet
  • Publication number: 20050221583
    Abstract: The invention concerns a method for making thin layers containing microcomponents using a substrate. The method includes the following steps: a) provides a substrate; b) local implantation of at least a gaseous species in said substrate perpendicular to a plurality of implantation zones defined on the surface of the substrate, avoiding, by adequate selection of the depth and the shape of said implantation zones, degradation of said surface of the substrate during the step; c) producing microcomponents in the surface layer of the substrate delimited by the implanting depth; and d) separating the substrate in two parts, one part containing the surface layer including said microcomponents, and the other the rest of the substrate. The invention is useful for producing microcomponents to be integrate on supports different from the those used for their manufacture.
    Type: Application
    Filed: October 8, 2002
    Publication date: October 6, 2005
    Inventors: Bernard Aspar, Christelle Lagahe, Bruno Ghyselen
  • Patent number: 6946365
    Abstract: A method for making a thin layer from a structure. A stacked structure is made of a first part designed to facilitate the introduction of gaseous species and of a second part, the second part having a first free face and a second face integral with the first part. A gaseous species is introduced into the structure, from the first part, to create an embrittled zone, a thin layer being thus delimited between the first face of the second part and the embrittled zone. The thin layer is separated from the remaining of the structure at the level of the embrittled zone.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: September 20, 2005
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Bernard Aspar, Michel Bruel
  • Patent number: 6939782
    Abstract: The invention relates to a method for producing a thin layer (8) containing at least one component (6, 6A, 6B) comprising:—a preparation step, wherein an added layer (2, 3, 4) is created on a support (1), at least one part (2) of said layer being adapted for local embrittling and said substrate and the part which can be embrittled being made from different materials and/or having different microstructures; an embrittlement step, wherein a fragile underlayer (5) is produced in the part which can be embrittled; a work step, wherein at least one component (6, 6A, 6B) is created on said added layer; and a separation step, wherein a dissociation is induced in the part which can be embrittled, along said fragile underlayer, in order to produce a thin layer (8) comprising a part of said added layer and said component.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: September 6, 2005
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Bernard Aspar, Jean-Frédéric Clerc
  • Publication number: 20050178495
    Abstract: The present invention relates to a method for transferring at least one element from a donor substrate to a target substrate (40). According to the invention, an element to be transferred is made integral with a handle substrate (30) through the intermediary of a layer of glue (32) capable of being degraded and in which degradation of the glue layer is carried out during a step for freeing the element to be transferred. Application to the transfer of components.
    Type: Application
    Filed: March 21, 2003
    Publication date: August 18, 2005
    Inventors: Bernard Aspar, Olivier Rayssac, Frank Fournel
  • Publication number: 20050158634
    Abstract: This invention relates to an insolation mask including a transparent substrate (100) and at least one absorber/phase shifter element (112) embedded in the substrate, so as to form a monolithic assembly with the substrate. Application to photolithography.
    Type: Application
    Filed: May 6, 2003
    Publication date: July 21, 2005
    Inventors: Philippe Thony, Bernard Aspar, Gilles Fanget
  • Patent number: 6913971
    Abstract: Methods for transferring a layer of material from a source substrate having a zone of weakness onto a support substrate to fabricate a composite substrate are described. An implementation includes forming at least one recess in at least one of the source and support substrates, depositing material onto at least one of a front face of the source substrate and a front face of the support substrate, pressing the front faces of the source and support substrates together to bond the substrates, and detaching a transfer layer from the source substrate along the zone of weakness. When the front faces are pressed together, any excess material is received by the recess. The recess may advantageously include an opening in the front face of at least one of the source substrate and the support substrate.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: July 5, 2005
    Assignees: S.O.I. Tec Silicon on Insulator Technologies S.A., Commissariat à l'Energie Atomique (CEA)
    Inventors: Bernard Aspar, Séverine Bressot, Olivier Rayssac
  • Patent number: 6909445
    Abstract: A structure including a sequence of elements for sending or receiving a signal along an axis. Two successive elements along the direction of the axis are offset with respect to each other along the direction perpendicular to the axis. The structure includes at least two layers of material deposited on a reception substrate using the layer transfer technique. The structure particularly relates to any type of structure for which elements must have a high density, such as a print bead, networks of optical components, antenna networks, etc.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: June 21, 2005
    Assignee: Commissariat a l'Energie Atomique
    Inventors: François Baleras, Gilles Poupon, Bernard Aspar
  • Publication number: 20050124138
    Abstract: This invention relates to a method for making a thin layer starting from a wafer comprising a front face with a given relief, and a back face, comprising steps consisting of: a) obtaining a support handle with a face acting as a bonding face; b) preparing the front face of the wafer, this preparation including incomplete planarisation of the front face of the wafer, to obtain a bonding energy E0 between a first value corresponding to the minimum bonding energy compatible with the later thinning step, and a second value corresponding to the maximum bonding energy compatible with the subsequent desolidarisation operation, the bonding energy E0 being such that E0=?.
    Type: Application
    Filed: March 26, 2003
    Publication date: June 9, 2005
    Inventors: Bernard Aspar, Marc Zussy, Jean-Frederic Clerc
  • Publication number: 20050112847
    Abstract: This invention relates to a method for separating at least two wafers (1, 2) bonded together to form a stacked structure. At least one bending force is applied to all or part of the stacked structure to separate the stacked structure into two parts along a required separation plane. Application particularly for producing a thin semiconducting layer.
    Type: Application
    Filed: September 23, 2004
    Publication date: May 26, 2005
    Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE
    Inventors: Hubert Moriceau, Frank Fournel, Bernard Aspar
  • Publication number: 20050029224
    Abstract: The invention relates to the preparation of a thin layer comprising a step in which an interface is created between a layer used to create said thin layer and a substrate, characterized in that said interface is made in such way that it is provided with at least one first zone (Z1) which has a first level of mechanical strength, and a second zone (Z2) which has a level of mechanical strength which is substantially lower than that of the first zone. Said interface can be created by glueing surfaces which are prepared in a differentiated manner, by a layer which is buried and embrittled in a differentiated manner in said zones, or by an intermediate porous layer.
    Type: Application
    Filed: April 11, 2002
    Publication date: February 10, 2005
    Inventors: Bernard Aspar, Hubert Moriceau, Marc Zussy, Olivier Rayssac