Mos Transistor and Method of Manufacturing a Mos Transistor
The MOS transistor (1) of the invention comprises a gate electrode (10), a channel region (4), a drain contact region (6) and a drain extension region (7) mutually connecting the channel region (4) and the drain contact region (6). The MOS transistor (1) further comprises a shield layer (11) which extends over the drain extension region (7) wherein the distance between the shield layer (11) and the drain extension region (7) increases in a direction from the gate electrode (10) towards the drain contact region (6). In this way the lateral breakdown voltage of the MOS transistor (1) is increased to a level at which the MOS transistor (1) may fulfill the ruggedness requirement for broadcast applications for a supply voltage higher than that used in base station applications.
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In base stations for personal communications systems (GSM, EDGE, W-CDMA), the RF power amplifiers are the key components. For these power amplifiers, RF Metal Oxide Semiconductor (MOS) transistors are now the preferred choice of technology, because these are able to provide for excellent high power capabilities, gain and linearity. These MOS transistors are not only used in base stations but also in radar and broadcast applications. Broadcast applications have a higher power level and a lower load resistance than base station applications. A way to increase the load resistance is by enabling a high supply voltage operation. The advantage of a higher supply voltage and a higher load resistance is that the output circuitry matching at higher supply voltages is less critical. This results in a more reliable circuit (with less heating of the matching components) and in amplifiers with a power above 300W, which is requested by the market. These matching advantages and power advantages in broadcast applications are also applicable for base station applications.
For broadcast applications the bandwidth is a crucial parameter, requiring a typical bandwidth of 450 MHz (450-900 MHz operation range) for Ultra High Frequency (UHF) and about 200 MHz for Very High Frequency (VHF) applications. The UHF value is about a factor of 10 larger than for the W-CDMA signals that are typical in base station applications. Another important parameter for broadcast applications is ruggedness, which is the ability of the MOS transistor to withstand a mismatch condition at a certain power level. The ruggedness requirement of the MOS transistor used in broadcast applications is more severe than the standard requirements for ruggedness in base station applications, because the MOS transistor used in broadcast applications should be able to withstand a switching at a high power level. To fulfill this more severe ruggedness requirement for broadcast applications, the lateral breakdown voltage in the MOS transistor should be more than 20% above the maximum applied drain voltage, which is about twice the supply voltage.
In WO 2005/022645 an LDMOS (Laterally Diffused MOS) transistor is disclosed, which is provided on a semiconductor substrate comprising a source and a drain region, that are mutually connected through a laterally diffused channel region, and a gate electrode for influencing an electron distribution in the channel region. The drain region comprises a drain contact region and a drain extension region extending in the semiconductor substrate from the drain contact region towards the channel region. A shield layer with a stepped structure is provided between the gate electrode and the drain contact region extending over a part of the drain extension region to shield a part of the gate electrode and the drain region.
The lateral breakdown voltage of an MOS transistor is defined as the drain voltage, while applying zero volts on the gate and the source, for which the drain to source current is larger than a specific (low) value, for example 0.01 mA per mm gate width. Typically the lateral breakdown voltage of this LDMOS transistor, which is used in base station applications, is around 70V to 75V at a supply voltage of 32V. However the lateral breakdown voltage of the LDMOS transistor, which is used in broadcast applications at a higher supply voltage of 40V, should be more than 88V to provide the required ruggedness for broadcast applications. Hence, the disadvantage of the known LDMOS transistor is that it does not fulfill the required ruggedness requirement for broadcast applications.
It is an object of the invention to provide a MOS transistor that fulfills the ruggedness requirements for broadcast applications. According to the invention, this object is achieved by providing a MOS transistor as claimed in claim 1.
The shield layer of the MOS transistor according to the invention is of an electrically conductive material and extends at least over a part of the drain extension region. A distance between the shield layer and the drain extension region increases in a direction from the gate electrode towards the drain contact region, the shield layer thereby influencing the distribution of the lateral electric field in the drain extension region in such a way that the lateral breakdown voltage of the MOS transistor is increased to a level at which the MOS transistor may fulfill the ruggedness requirement for broadcast applications for a supply voltage higher than that used in base station applications. Furthermore, it appears that also the bandwidth requirements for broadcast applications may be met by the MOS transistor according to the invention.
In an embodiment of the MOS transistor according to the invention, the shield layer comprises a multiple of portions extending over the drain extension region essentially parallel to a top surface of the drain extension region, in which a second distance between the drain extension region and a second portion of the shield layer is larger than a first distance between the drain extension region and a first portion of the shield layer, which first portion is closer to the gate electrode than the second portion of the shield layer. This embodiment allows for easy and simple fabrication of the MOS transistor according to the invention.
In another embodiment of the MOS transistor according to the invention, the shield layer comprises a multiple of stacked shield sub-layers, in which a second shield sub-layer extends over a first shield sub-layer and is separated from the first shield sub-layer by an isolation layer, and in which the second shield sub-layer extends over a larger part of the drain extension region than the first shield sub-layer. Furthermore a second distance between the second shield sub-layer and the drain extension region is larger than a first distance between the first shield sub-layer and the drain extension region. This embodiment provides for an even simpler fabrication of the MOS transistor according to the invention.
In an embodiment of the MOS transistor according to the invention the shield layer also extends over a part of the gate electrode. In this way it is ensured that the shield layer extends over a part of the drain extension region that is adjacent to the gate electrode, without being influenced by the accuracy of the fabrication method that determines the exact position of the shield layer with respect to the gate electrode.
In another embodiment the shield layer also extends over a part of the source region. This enables to provide for an electrical contact on a part of the shield layer that extends over the source region.
In an embodiment, the MOS transistor further comprises a substrate contact region, which is adjacent to the source region, wherein the substrate contact region and the source region are electrically connected via a first interconnect layer. This embodiment enables a low resistance electrical connection between the substrate and the source region while the shield layer extends over the source region.
In another embodiment, the shield layer is electrically connected to the source region. This advantageously reduces the amount of voltages that needs to be applied to the MOS transistor.
A method of manufacturing the MOS transistor according to the invention comprises the step of providing a semiconductor substrate region in which a source region, a channel region, a drain extension region and a drain contact region are provided, wherein the drain extension region mutually connects the drain contact region and the channel region, and wherein the channel region mutually connects the drain extension region and the source region. The method further comprises the steps of forming a gate oxide layer on the semiconductor substrate region and forming a gate electrode, extending over the channel region, on a first portion of the gate oxide layer. Subsequently an isolation region is formed on a third portion of the gate oxide layer and extending over a part of the drain extension region. The third portion of the gate oxide layer is separated from the first portion of the gate oxide layer by a second portion of the gate oxide layer, and the isolation region has a thickness that increases in a direction from the gate electrode towards the drain contact region. Then a shield layer of an electrically conductive material is formed extending at least over a part of the second portion of the gate oxide layer and at least over a part of the isolation region. This method advantageously forms an MOS transistor with an increasing distance between the shield layer and the drain extension region, which increasing distance is provided for by the isolation region which has a thickness that increases in a direction from the gate electrode towards the drain contact region.
These and other aspects of the invention will be further elucidated and described with reference to the drawings, in which:
The Figures are not drawn to scale. In general, identical components are denoted by the same reference numerals in the figures.
The n-type drain extension region 7 enables a high voltage operation of the LDMOS transistor 99, and on the n-type drain contact region 6 an electrical contact to an interconnect structure is provided (not shown). The drain extension region 7 has a lower doping level than the drain contact region 6 and is optimized for a maximum output power of the LDMOS transistor 99. The drain extension region 7 may comprise a first drain extension sub-region and a second drain extension sub-region (not shown), which sub-regions are relatively lowly doped n-type regions.
The LDMOS transistor 99 according to the prior art further comprises a shield layer 11, which serves as a dummy gate electrode and gives a better trade-off between lifetime and RF performance. The shield layer 11 comprises a conductive material, such as tungsten, silicide or highly doped silicon. The shield layer 11 extends in this case over a portion of the gate electrode 10 and a first portion 31 of the shield region 11 extends over a part of the drain extension region 7. The shield layer 11 is electrically isolated from the gate electrode 10 by an isolation layer 14, which for example comprises a plasma oxide. The first portion 31 of the shield layer 11 is in this case isolated from the epitaxial substrate region 2, and hence the drain extension region 7, by the gate oxide layer 18 and the isolation layer 14.
The shield layer 11 may be electrically connected (not shown) to enable applying a voltage to the shield layer 11. The voltage applied to the shield layer 11 adds a degree of freedom for influencing the lateral electric field in the drain extension region 7, which optimizes the lateral breakdown voltage of the LDMOS transistor 1. Optionally the shield layer 11 may be electrically connected to the source region 3 for example through a via contact (not shown), thereby reducing the amount of voltages to be applied to the LDMOS transistor 1.
Furthermore, the third portion 33 of the shield layer 11 may also extend partly over the drain contact region 6. However, in case the shield layer 11 is electrically contacted to the source region 3 and a low source to drain capacitance is required, the third portion 33 will preferably not extend over the drain contact region 6.
In a practical example the distance between the first portion 31, the second portion 32, the third portion 33 and the top surface of the drain extension region 7 is 200 nm, 400 nm and 600 nm respectively, and each portion extends 500 nm over the drain extension region 7.
The electric field distribution in the drain extension region 7 of the LDMOS transistor 1 and the LDMOS transistor 99 of the prior art is shown in
In fact, it has been found that the LDMOS transistor 1, as depicted in
Optionally the first, second and third shield layer contacts 91,92,93 are electrically contacted to the first interconnect layer 24, thereby reducing the amount of voltages that have to be applied to the LDMOS transistor 1.
It should be noted that the shield layer 11 may also have other advantageous shapes, for example a combination with the stepped structure of the prior art WO 2005/022645 improves the current capability and the on-resistance of the LDMOS transistor 1.
The staircase isolation region 121 may also be fabricated in an earlier phase of the process, for example just before the formation of the gate oxide layer 18. Standard photolithographic, oxide growth and etching techniques may be applied to form a staircase isolation region 121 that extends over the drain extension region 7.
Alternatively, as is shown in
In summary, the MOS transistor of the invention comprises a gate electrode, a channel region, a drain contact region and a drain extension region mutually connecting the channel region and the drain contact region. The MOS transistor further comprises a shield layer which extends over the drain extension region wherein the distance between the shield layer and the drain extension region increases in a direction from the gate electrode towards the drain contact region. In this way the lateral breakdown voltage of the MOS transistor is increased to a level at which the MOS transistor may fulfill the ruggedness requirement for broadcast applications for a supply voltage higher than that used in base station applications.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” does not exclude the presence of other elements or steps than those listed in a claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
Claims
1. A MOS transistor comprising a semiconductor substrate region in which a source region, a channel region, a drain extension region and a drain contact region are provided, wherein the drain extension region mutually connects the drain contact region and the channel region, and wherein the channel region mutually connects the drain extension region and the source region, the MOS transistor further comprising a gate electrode, extending over the channel region, and a shield layer of an electrically conductive material extending at least over a part of the drain extension region, wherein a distance between the shield layer and the drain extension region increases in a direction from the gate electrode towards the drain contact region.
2. A MOS transistor as claimed in claim 1, wherein the shield layer comprises a multiple of portions extending over the drain extension region essentially parallel to a top surface of the drain extension region, in which a second distance between the drain extension region and a second portion of the shield layer is larger than a first distance between the drain extension region and a first portion of the shield layer, which first portion is closer to the gate electrode than the second portion of the shield layer.
3. A MOS transistor as claimed in claim 1, wherein the shield layer comprises a multiple of stacked shield sub-layers, in which a second shield sub-layer extends over a first shield sub-layer and is separated from the first shield sub-layer by an isolation layer, and in which the second shield sub-layer extends over a larger part of the drain extension region than the first shield sub-layer, and in which a second distance between the second shield sub-layer and the drain extension region is larger than a first distance between the first shield sub-layer and the drain extension region.
4. A MOS transistor as claimed in claim 1, wherein the shield layer also extends over a part of the gate electrode.
5. A MOS transistor as claimed in claim 4, wherein the shield layer also extends over a part of the source region.
6. A MOS transistor as claimed in claim 5, the MOS transistor further comprising a substrate contact region, which is adjacent to the source region, wherein the substrate contact region and the source region are electrically connected via a first interconnect layer.
7. A MOS transistor as claimed in claim 1, wherein the shield layer is electrically connected to the source region.
8. A method of manufacturing the MOS transistor as claimed in claim 1, comprising the step of providing a semiconductor substrate region in which a source region, a channel region, a drain extension region and a drain contact region are provided, wherein the drain extension region mutually connects the drain contact region and the channel region, and wherein the channel region mutually connects the drain extension region and the source region, the method further comprising the steps of:
- forming a gate oxide layer on the semiconductor substrate region,
- forming a gate electrode, extending over the channel region, on a first portion of the gate oxide layer,
- forming an isolation region on a third portion of the gate oxide layer and extending over a part of the drain extension region, the third portion of the gate oxide layer being separated from the first portion of the gate oxide layer by a second portion of the gate oxide layer, and wherein the isolation region has a thickness that increases in a direction from the gate electrode towards the drain contact region, and
- forming a shield layer of an electrically conductive material extending at least over a part of the second portion of the gate oxide layer and at least over a part of the isolation region.
Type: Application
Filed: Dec 12, 2006
Publication Date: Dec 18, 2008
Patent Grant number: 7576387
Applicant: NXP B.V. (Eindhoven)
Inventors: Stephan Jo Cecile Henri Theeuwen (Nijmegen), Johannes Adrianus Maria De Boet (Beuningen), Johannes Gerjan Eusebius Klappe (Nijmegen)
Application Number: 12/097,582
International Classification: H01L 29/78 (20060101); H01L 21/336 (20060101);