Forming An Intended Mixture (excluding Mixed Crystal) (e.g., Doped) Patents (Class 117/19)
  • Publication number: 20110114011
    Abstract: The present invention provides a method of producing low-resistivity silicon single crystal containing a dopant at a relatively high concentration by adding a large amount of the dopant to silicon melt when the silicon single crystal is pulled up, with suppressing occurrence of dislocation in the crystal. Specifically, the present invention provides a method of manufacturing silicon single crystal by bringing silicon seed crystal into contact with silicon melt and pulling up the silicon seed crystal while rotating the crystal to grow silicon single crystal whose straight body section has a diameter of ? mm below the silicon seed crystal, the method comprising: the dopant-adding step of adding a dopant to the silicon melt during growth of the straight body section of the silicon single crystal, while rotating the silicon single crystal at a rotational speed of ? rpm (where ??24?(?/25)).
    Type: Application
    Filed: November 11, 2010
    Publication date: May 19, 2011
    Applicant: SUMCO CORPORATION
    Inventors: Yasuhito NARUSHIMA, Fukuo OGAWA, Toshimichi KUBOTA
  • Publication number: 20110084210
    Abstract: A large-volume scintillation crystal affording a high scintillation yield and having high mechanical strength is obtained by growing a crystal from a melt containing strontium iodide, barium iodide or a mixture thereof and by doping with an activator. To this end, the melt is enclosed in a closed volume. Before and/or during the growing, the melt is in diffusion-permitting connection, via the enclosed volume, with an oxygen getter which sets a constant oxygen potential in the closed volume and the melt. Such a scintillation crystal is suitable for detecting UV-, gamma-, beta-, alpha- and/or positron radiation.
    Type: Application
    Filed: October 7, 2010
    Publication date: April 14, 2011
    Inventors: Johann-Christoph Von Saldern, Christoph Seitz, Frieder Kropfgans, Jochen Alkemper, Gunther Wehrhan, Lutz Parthier
  • Patent number: 7909930
    Abstract: A method for producing a silicon single crystal by the Czochralski method with carbon-doping comprising: charging a polycrystalline silicon material and any one of a carbon dopant selected from the group consisting of an organic compound, an organic compound and a silicon wafer, carbon powder and a silicon wafer, an organic compound and carbon powder, and an organic compound and carbon powder and a silicon wafer into a crucible and melting the polycrystalline silicon material and the carbon dopant; and then growing a silicon single crystal from the melt of the polycrystalline silicon material and the carbon dopant. And a carbon-doped silicon single crystal produced by the method. Thereby, there is provided a method for producing a silicon single crystal with carbon-doping in which the crystal can be doped with carbon easily at low cost, and carbon concentration in the crystal can be controlled precisely.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: March 22, 2011
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Ryoji Hoshi, Naoki Nagai, Izumi Fusegawa
  • Publication number: 20110024742
    Abstract: A ZnO single crystal can be grown on a seed crystal substrate using a liquid phase epitaxial growth method by mixing and melting ZnO as a solute and a solvent, bringing the crystal substrate into direct contact with the resultant melt, and pulling up the seed crystal substrate continuously or intermittently. A self-supporting Mg-containing ZnO mixed single crystal wafer can be obtained as follows. A Mg-containing ZnO mixed single crystal is grown using a liquid phase epitaxial growth method by mixing and melting ZnO and MgO forming a solute and a solvent, then bringing a seed crystal substrate into direct contact with the resultant melt, and pulling up the seed crystal substrate continuously or intermittently. Then, the self-supporting Mg-containing ZnO mixed single crystal wafer is obtained by removing the substrate by polishing or etching, and polishing or etching a surface, on the side of ?c plane, of the single crystal grown by the liquid phase epitaxial growth method.
    Type: Application
    Filed: March 18, 2009
    Publication date: February 3, 2011
    Applicants: MITSUBISHI GAS CHEMICAL COMPANY, INC., NATIONAL INSTITUTE FOR MATERIALS SCIENCE
    Inventors: Hideyuki Sekiwa, Jun Kobayashi, Miyuki Miyamoto, Naoki Ohashi, Isao Sakaguchi, Yoshiki Wada
  • Publication number: 20110017948
    Abstract: Disclosed is a silicon single crystal pull-up apparatus that can grow a silicon single crystal having a desired electrical resistivity, to which a sublimable dopant has been reliably added, regardless of the length of the time necessary for the formation of a first half part of a straight body part in a silicon single crystal. Also disclosed is a process for producing a silicon single crystal. The silicon single crystal pull-up apparatus pulls up a silicon single crystal from a melt by a Czochralski method. The silicon single crystal pull-up apparatus comprises a pull-up furnace, a sample chamber that is externally mounted on the pull-up furnace and houses a sublimable dopant, a shielding mechanism that thermally shields the pull-up furnace and the sample chamber, and supply means that, after the release of shielding of the shielding mechanism, supplies the sublimable dopant into the melt.
    Type: Application
    Filed: March 5, 2009
    Publication date: January 27, 2011
    Applicant: SUMCO TECHXIV CORPORATION
    Inventor: Tomohiro Fukuda
  • Patent number: 7842133
    Abstract: In a method of growing a single crystal by melting a raw material within a vessel under a nitrogenous and non-oxidizing atmosphere, the vessel is oscillated and the melted raw material is contacted with an agitation medium made of a solid unreactive with the melted raw material.
    Type: Grant
    Filed: August 12, 2008
    Date of Patent: November 30, 2010
    Assignees: NGK Insulators, Ltd., Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Shuhei Higashihara, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki, Koji Hirata
  • Patent number: 7837791
    Abstract: A silicon single crystal wafer for a particle monitor is presented, which wafer has an extremely small amount in the surface density of light point defects and is capable of still maintaining a small surface density even after repeating the SC-1. The wafer is prepared by slicing a silicon single crystal ingot including an area in which crystal originated particles are generated, and the surface density of particles having a size of not less than 0.12 mum is not more than 15 counts/cm2 after repeating the SC-1. More preferably, a silicon single crystal wafer having a nitrogen concentration of 1×1013 1×1015 atoms/cm3 provides a surface density of not more than 1 counts/cm2 for the particles having a diameter of not less than 0.12 mum even after repeating the SC-1. Hence, a high quality wafer optimally used for a particle monitor can be obtained and a very small number of defects in the wafer make it possible to produce devices.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: November 23, 2010
    Assignee: Sumitomo Mitsubishi Silicon Corporation
    Inventors: Hiroki Murakami, Masahiko Okui, Hiroshi Asano
  • Publication number: 20100242832
    Abstract: Provided is a seed crystal for pulling a silicon single crystal that can reduce generation of slip dislocation due to thermal shock that occurs at the time of contact with a silicon melt, suppress propagation of this slip dislocation, and eliminate dislocation even though a diameter of a neck portion is larger than that in conventional examples. The seed crystal for pulling a silicon single crystal according to the present invention is an improvement in a seed crystal used for pulling a silicon single crystal based on a CZ method, and its characteristics configuration lies in that the seed crystal is cut out from a silicon single crystal pulled from a carbon-doped silicon melt and a concentration of carbon with which the seed crystal is doped is in the range of 5×1015 to 5×1017 atoms/cm3.
    Type: Application
    Filed: July 17, 2008
    Publication date: September 30, 2010
    Applicant: SUMCO CORPORATION
    Inventor: Nobumitsu Takase
  • Publication number: 20100212580
    Abstract: For manufacturing a monocrystal, a monocrystal pulling-up device controls pressure within a flow straightening cylinder to be from 33331 Pa to 79993 Pa and a flow velocity of inert gas in the cylinder to be from 0.06 m/sec to 0.31 m/sec (0.005 to 0.056 SL/min·cm2) during a post-addition-pre-growth period. By controlling the flow velocity of the inert gas to be in the above-described range during the post-addition-pre-growth period, the inert gas flows smoothly even when the pressure within the cylinder is relatively high. Evaporation of a volatile dopant because of a reverse flow of the inert gas can be restrained. The volatile dopant can be prevented from adhering to the flow straightening cylinder in an amorphous state, and the volatile dopant can be prevented from dropping into a melt or sticking on the melt while growing a crystal. Foulings can be easily removed.
    Type: Application
    Filed: July 25, 2008
    Publication date: August 26, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventors: Shinichi Kawazoe, Fukuo Ogawa, Yasuhito Narushima, Toshimichi Kubota
  • Publication number: 20100175612
    Abstract: To provide a manufacturing method for a silicon single crystal that can reduce introduction of dislocation thereinto even if a required amount of dopant is added to a melt while growing a straight body portion of a silicon ingot. In a manufacturing method for a silicon single crystal according to the present invention that includes a dopant addition step of adding a dopant to a melt while a straight body portion of a silicon single crystal is growing in a growth step of growing the silicon single crystal by dipping a seed crystal into a silicon melt and then pulling the seed crystal therefrom, in the dopant addition step, a remaining mass of the melt is calculated at the beginning thereof, and the dopant is added to the melt at a rate of 0.01 to 0.035 g/min·kg per minute per 1 kg of the calculated remaining mass of the melt.
    Type: Application
    Filed: January 8, 2010
    Publication date: July 15, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventors: Yasuhito NARUSHIMA, Toshimichi KUBOTA, Shinichi KAWAZOE, Fukuo OGAWA, Tomohiro FUKUDA
  • Patent number: 7744696
    Abstract: A borate-based crystal excellent in uniformity and reliability, which is useful as an optical wavelength conversion device, etc., and can be easily produced at low cost in a short period of time, by the steps of dissolving water-soluble starting materials in water to prepare an aqueous solution, evaporating water in the aqueous solution followed by sintering or evaporating the water and not sintering, thereby forming a crystal growth material, and melting the resultant material to grow a crystal. Further, a highly reliable laser oscillation apparatus can be achieved by using this crystal as an optical wavelength conversion device.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: June 29, 2010
    Assignee: Japan Science and Technology Agency
    Inventors: Takatomo Sasaki, Yusuke Mori, Masashi Yoshimura, Muneyuki Nishioka, Satoru Fukumoto, Tomoyo Matsui, Takashi Saji
  • Publication number: 20100050931
    Abstract: Using a pulling-up apparatus, an oxygen concentration of the monocrystal at a predetermined position in a pulling-up direction is controlled based on a relationship in which the oxygen concentration of the monocrystal is decreased as a flow rate of the inactive gas at a position directly above a free surface of the dopant-added melt is increased when the monocrystal is manufactured with a gas flow volume in the chamber being in the range of 40 L/min to 400 L/min and an inner pressure in the chamber being in the range of 5332 Pa to 79980 Pa. Based on the relationship, oxygen concentration is elevated to manufacture the monocrystal having a desirable oxygen concentration. Because the oxygen concentration is controlled under a condition corresponding to a condition where the gas flow rate is rather slow, the difference between a desirable oxygen concentration profile of the monocrystal and an actual oxygen concentration profile is reduced.
    Type: Application
    Filed: May 7, 2008
    Publication date: March 4, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventors: Yasuhito Narushima, Shinichi Kawazoe, Fukuo Ogawa, Tsuneaki Tomonaga, Yasuyuki Ohta, Toshimichi Kubota, Shinsuke Nishihara
  • Patent number: 7641734
    Abstract: A method of growing silicon single crystals with a [110] crystallographic axis orientation by the Czochralski method is provided according to which a silicon seed crystal doped with a high concentration of boron is used and an included angle of a conical part during shoulder section formation is maintained within a specified range. It is thereby possible to grow large-diameter and heavy-weight dislocation-free silicon single crystals with a diameter of 300 mm or more in a stable manner, without the fear of dropping the single crystal during pulling up. Therefore, the method can be properly utilized in producing silicon single crystals as semiconductor materials.
    Type: Grant
    Filed: April 2, 2008
    Date of Patent: January 5, 2010
    Assignee: Sumco Corporation
    Inventor: Shuichi Inami
  • Patent number: 7637997
    Abstract: A silicon single crystal is grown by the CZ method. A silicon melt from which the crystal is grown is added with dopant such that the crystal has a resistivity of 0.025 to 0.08 ?cm. As well as the dopant, carbon is added to the silicon melt. The crystal is pulled in a hydrogen-bearing inert atmosphere.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: December 29, 2009
    Assignee: Sumco Corporation
    Inventors: Toshiaki Ono, Wataru Sugimura, Masataka Hourai
  • Patent number: 7632349
    Abstract: There is provided a silicon wafer surface defect evaluation method capable of readily detecting a region where small crystal defects exist, the evaluation method comprising: a rapid heat treatment step of a silicon wafer from a silicon single-crystal ingot in an atmosphere which can nitride silicon at a temperature elevating speed of 10 to 150° C./second from a room temperature to temperatures between not lower than 1170° C. and less than a silicon melting point, holding the silicon wafer at the processing temperature for 1 to 120 seconds and then cooling the silicon wafer to the room temperature at a temperature lowering speed of 10 to 100° C./second; and a step of using a surface photo voltage method to calculate a minority carrier diffusion length on the wafer surface, thereby detecting a region on the wafer surface in which small COP's which cannot be detected at least by a particle counter exist.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: December 15, 2009
    Assignee: Sumco Corporation
    Inventors: Wataru Itou, Takeshi Hasegawa, Takaaki Shiota
  • Patent number: 7582160
    Abstract: In silicon single crystal growth by the Czochralski method using a quartz crucible, a silicon single crystals with a uniform distribution of oxygen concentration can be produced in high yield without being affected by changes of crystal diameter and initial amount of melt feedstock. The oxygen concentration is adjusted by estimating oxygen concentration during growth on the basis of a relationship among three parameters: crucible rotation rate (?), crucible temperature (T), and the ratio (?) of contact area of molten silicon with the inner wall of the crucible and with atmospheric gas, and by associating the temperature (T) with the ratio (?) by the function 1/?×Exp(?E/T) where E is the dissolution energy (E) of quartz into molten silicon to control at least one of the rotation rate (?) and temperature (T) to conform the estimated oxygen concentration to a target concentration.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: September 1, 2009
    Assignee: Siltronic AG
    Inventors: Yutaka Kishida, Seiki Takebayashi, Teruyuki Tamaki
  • Patent number: 7537657
    Abstract: A process for producing a single-crystal silicon wafer, comprises the following steps: producing a layer on the front surface of the silicon wafer by epitaxial deposition or production of a layer whose electrical resistance differs from the electrical resistance of the remainder of the silicon wafer on the front surface of the silicon wafer, or production of an external getter layer on the back surface of the silicon wafer, and heat treating the silicon wafer at a temperature which is selected to be such that an inequality (1) [ Oi ] < [ Oi ] eq ? ( T ) ? exp ? 2 ? ? SiO ? ? 2 ? ? rkT is satisfied, where [Oi] is an oxygen concentration in the silicon wafer, [Oi]eq(T) is a limit solubility of oxygen in silicon at a temperature T, ?SiO2 is the surface energy of silicon dioxide, ? is a volume of a precipitated oxygen atom, r is a mean COP and k the Boltzmann constant, with the silicon wafer, during the heat treatment, at least part of the time being exposed to an oxygen-con
    Type: Grant
    Filed: June 29, 2006
    Date of Patent: May 26, 2009
    Assignee: Siltronic AG
    Inventors: Christoph Seuring, Robert Hoelzl, Reinhold Wahlich, Wilfried Von Ammon
  • Patent number: 7537658
    Abstract: An oxide film 13 on the surface of the substrate 11 and an inner wall oxide film 112 in a COP 111 exposed to the surface of the substrate 11 are removed by cleaning the surface of the substrate 11 with a hydrofluoric acid solution. The substrate 11 is then cleaned with ozone water, thereby forming an oxide film 13 on the surface of the substrate 11. Thereafter the substrate 11 is subjected to a heat treatment for removing the oxide film 13 on the surface of the substrate 11. Consequently, the COP 111 on the surface of the substrate 11 is planarized to be eliminated from the substrate surface. Thereafter an epitaxial layer 12 is formed on the surface of the substrate 11.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: May 26, 2009
    Assignee: Sumco Techxiv Corporation
    Inventors: Yuichi Nasu, Kazuhiro Narahara
  • Publication number: 20090120353
    Abstract: A process is provided for controlling the amount of insoluble gas carried by a charge of granular polycrystalline silicon. The process comprises (i) charging a feeding container with granular polycrystalline silicon, (ii) forming an ambient atmosphere in the feeding container, the ambient atmosphere having a mole fraction of at least 0.9 of a gas having a solubility in molten silicon of at least about 5—1013 atoms/cm3 at a temperature near the melting point of silicon and at a pressure of about 1 bar (about 100 kPa), and (iii) reducing the pressure inside the charged feeding container.
    Type: Application
    Filed: November 13, 2007
    Publication date: May 14, 2009
    Applicant: MEMC ELECTRONIC MATERIALS, INC.
    Inventors: Harold W. Korb, Richard Phillips
  • Patent number: 7482068
    Abstract: A uniform silicon carbide single crystal with either an n-type or a p-type conductivity. The crystal has a net carrier concentration less than 1015 cm?3 and a carrier lifetime of at least 50 ns at room temperature.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: January 27, 2009
    Assignees: Norstel AB, SiCED Electronics Development GmbH & Co. KG
    Inventors: Alexandre Ellison, Björn Magnusson, Asko Vehanen, Dietrich Stephani, Heinz Mitlehner, Peter Friedrichs
  • Patent number: 7473314
    Abstract: A silicon single crystal is grown using the Czochralski method. During the crystal growth, a thermal stress is applied to at least a portion of the silicon single crystal. A gaseous substance containing hydrogen atoms is used as an atmospheric gas for growing the crystal.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: January 6, 2009
    Assignee: Sumco Corporation
    Inventors: Shuichi Inami, Nobumitsu Takase, Yasuhiro Kogure, Ken Hamada, Tsuyoshi Nakamura
  • Publication number: 20090000538
    Abstract: In a method of growing a single crystal by melting a raw material within a vessel under a nitrogenous and non-oxidizing atmosphere, the vessel is oscillated and the melted raw material is contacted with an agitation medium made of a solid unreactive with the melted raw material.
    Type: Application
    Filed: August 12, 2008
    Publication date: January 1, 2009
    Applicants: NGK Insulators, Ltd., Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Shuhei Higashihara, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki, Koji Hirata
  • Patent number: 7470323
    Abstract: The Czochralski method is used for producing p?-doped and epitaxially coated semiconductor wafers from silicon, wherein a silicon single crystal is pulled, and during the pulling is doped with boron, hydrogen and nitrogen, and the single crystal thus obtained is processed to form p?-doped semiconductor wafers which are epitaxially coated.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: December 30, 2008
    Assignee: Siltronic AG
    Inventors: Wilfried von Ammon, Katsuhiko Nakai, Martin Weber, Herbert Schmidt, Atsushi Ikari
  • Patent number: 7442253
    Abstract: The present invention is directed to a process for producing a silicon wafer which, during the heat treatment cycles of essentially any arbitrary electronic device manufacturing process, may form an ideal, non-uniform depth distribution of oxygen precipitates and may additionally contain an axially symmetric region which is substantially free of agglomerated intrinsic point defects. The process either comprises exposing the wafer's front and back surfaces to different atmospheres, or thermally annealing two wafers in a face-to-face arrangement.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: October 28, 2008
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Joseph C. Holzer, Marco Cornara, Daniela Gambaro, Massimiliano Olmo, Steve A. Markgraf, Paolo Mutti, Seamus A. McQuaid, Bayard K. Johnson
  • Patent number: 7435294
    Abstract: A silicon single crystal is manufactured by growing said crystal composed of a defect-free area free from the Grown-in defects by the CZ process, adding a gas of a hydrogen atom-containing substance to an atmosphere gas within a growing apparatus, and doping nitrogen and/or carbon in the crystal. Therefore, a wafer the whole surface of which is composed of the defect-free area free from the Grown-in defects and which can sufficiently and uniformly form BMD can be easily sliced. Such a wafer can be extensively used, since it can significantly reduce generation of characteristic defectives of integrated circuits to be formed thereon and contribute for improving the production yield as a substrate responding to the demand for further miniaturization and higher density of the circuits.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: October 14, 2008
    Assignee: Sumco Corporation
    Inventors: Toshiaki Ono, Wataru Sugimura, Masataka Hourai
  • Publication number: 20080245291
    Abstract: A method of growing silicon single crystals with a [110] crystallographic axis orientation by the Czochralski method is provided according to which a silicon seed crystal doped with a high concentration of boron is used and an included angle of a conical part during shoulder section formation is maintained within a specified range. It is thereby possible to grow large-diameter and heavy-weight dislocation-free silicon single crystals with a diameter of 300 mm or more in a stable manner, without the fear of dropping the single crystal during pulling up. Therefore, the method can be properly utilized in producing silicon single crystals as semiconductor materials.
    Type: Application
    Filed: April 2, 2008
    Publication date: October 9, 2008
    Inventor: Shuichi Inami
  • Patent number: 7431765
    Abstract: A process for producing a single crystal silicon wafer comprising a front surface, a back surface, a lateral surface joining the front and back surfaces, a central axis perpendicular to the front and back surfaces, and a segment which is axially symmetric about the central axis extending substantially from the front surface to the back surface in which crystal lattice vacancies are the predominant intrinsic point defect, the segment having a radial width of at least about 25% of the radius and containing agglomerated vacancy defects and a residual concentration of crystal lattice vacancies wherein (i) the agglomerated vacancy defects have a radius of less than about 70 nm and (ii) the residual concentration of crystal lattice vacancy intrinsic point defects is less than the threshold concentration at which uncontrolled oxygen precipitation occurs upon subjecting the wafer to an oxygen precipitation heat treatment.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: October 7, 2008
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Robert J. Falster, Vladimir V. Voronkov, Paolo Mutti, Francesco Bonoli
  • Patent number: 7404856
    Abstract: The present invention relates to a process for forming single crystal silicon ingots or wafers that contain an axially symmetric region in which vacancies are the predominant intrinsic point defect, that are substantially free of oxidation induced stacking faults, and are nitrogen doped to stabilize oxygen precipitation nuclei therein.
    Type: Grant
    Filed: January 15, 2007
    Date of Patent: July 29, 2008
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Hiroyo Haga, Takaaki Aoshima, Mohsen Banan
  • Patent number: 7399428
    Abstract: Embodiments of the present invention are directed to compositions and processing methods of rare-earth vanadate based materials that have high emission efficiency in a wavelength range of 480 to 700 nm with the maximum intensity at 535 nm (bright yellow) under UV, X-ray and other forms of high-energy irradiation. Embodiments of the present invention are directed to general chemical compositions of the form (Gd1-xAx)(V1-yBy)(O4-zCz), where A is selected from the group consisting of Bi, Tl, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Tb, Dy, Ho, Er, Tm, Yb, and Lu for 0<x<0.2; B is Ta, Nb, W, and Mo for 0<y<0.1; and C is N, F, Br, and I for 0<z<0.1. Methods of preparation include sol gel, liquid flux, and co-precipitation processes.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: July 15, 2008
    Assignee: Intematix Corporation
    Inventors: Yi-Qun Li, Shifan Cheng, Ning Wang, Yi Dong, Xiao-Dong Sun
  • Patent number: 7384477
    Abstract: The present invention is a method for producing a single crystal with pulling the single crystal from a raw material melt in a chamber by CZ method, wherein when growing the single crystal, where a pulling rate is defined as V and a temperature gradient of the crystal is defined as G during growing the single crystal, the temperature gradient G of the crystal is controlled by changing at least two or more of pulling conditions. Thereby, there is provided a method for producing a single crystal in which when the single crystal is grown by CZ method, V/G can be controlled without lowering a pulling rate V, and thus the single crystal including a desired defect region can be produced effectively for a short time.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: June 10, 2008
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masahiro Sakurada, Makoto Iida, Nobuaki Mitamura, Atsushi Ozaki
  • Patent number: 7378071
    Abstract: A method for growing a silicon single crystal ingot by a Czochralski method, which is capable of providing silicon wafers having very uniform in-plane quality and which results in improvement of semiconductor device yield. A method is provided for producing a silicon single crystal ingot by a Czochralski method, wherein when convection of a silicon melt is divided into a core cell and an outer cell, the silicon single crystal ingot is grown under the condition that the maximal horizontal direction width of the core cell is 30 to 60% of a surface radius of the silicon melt. In one embodiment the silicon single crystal ingot is grown under the condition that the maximal vertical direction depth of the core cell is equal to or more than 50% of the maximal depth of the silicon melt.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: May 27, 2008
    Assignee: Siltron Inc.
    Inventors: Hyon-Jong Cho, Cheol-Woo Lee, Hong-Woo Lee, Cheong Jin Soo, Kim Sunmi
  • Patent number: 7374741
    Abstract: In this method for growing a silicon single crystal, an ambient gas where a single crystal is grown contains a gas hydrogen-containing substance, and a silicon single crystal is grown at a pull rate to form a dislocation cluster defect occurrence region at least in a portion of a radial cross section of said silicon single crystal and at a pull rate which is slower than that to form an laser scattering tomography defect occurrence region, according to the Czochralski method. This silicon wafer is sampled from a straight body of the silicon single crystal grown using said method for growing a silicon single crystal, and the LPD density of LPD of 0.09 ?m or greater in the surface after 10 times of repetitions of the SC-1 cleaning is 0.1/cm2 or less.
    Type: Grant
    Filed: August 9, 2006
    Date of Patent: May 20, 2008
    Assignee: Sumco Corporation
    Inventors: Toshiaki Ono, Wataru Sugimura, Masataka Hourai
  • Patent number: 7364618
    Abstract: This silicon wafer is obtained from a silicon single crystal grown by the CZ method in a hydrogen-containing inert gas atmosphere, and is a completely grown-in defect-free wafer containing no COPs or dislocation clusters throughout the wafer in the thickness and radial directions thereof, and all the portions consist essentially of an interstitial rich region. This method for growing silicon single crystals includes pulling a silicon single crystal in a hydrogen-containing inert gas atmosphere so as to expand the range of the pull rate for the PI region, wherein the pulling of the silicon single crystal is conducted at a pull rate within this expanded range of the pull rate for the PI region so as to grow a body portion that is an interstitial rich region.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: April 29, 2008
    Assignee: Sumco Corporation
    Inventors: Masataka Hourai, Wataru Sugimura, Toshiaki Ono
  • Patent number: 7344689
    Abstract: A silicon wafer for an IGBT is produced by forming an ingot having an interstitial oxygen concentration [Oi] of not more than 7.0×1017 atoms/cm3 by the Czochralski method; doping phosphorus in the ingot by neutron beam irradiation to the ingot; slicing a wafer from the ingot; performing annealing of the wafer in an oxidizing atmosphere containing at least oxygen at a temperature satisfying a predetermined formula; and forming a polysilicon layer or a strained layer on one side of the wafer.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: March 18, 2008
    Assignee: Sumco Corporation
    Inventors: Shigeru Umeno, Yasuhiro Oura, Koji Kato
  • Patent number: 7341787
    Abstract: The invention relates to a process for producing highly doped semiconductor wafers, in which at least two dopants which are electrically active and belong to the same group of the periodic system of the elements are used for the doping. The invention also relates to a semiconductor wafer which is free of dislocations and is doped with at least two electrically active dopants which belong to the same group of the periodic system of the elements.
    Type: Grant
    Filed: January 26, 2005
    Date of Patent: March 11, 2008
    Assignee: Siltronic AG
    Inventors: Rupert Krautbauer, Erich Gmeilbauer, Robert Vorbuchner, Martin Weber
  • Publication number: 20080053368
    Abstract: Exemplary embodiments of the invention provide a method for producing a low-resistivity silicon single crystal in which a silicon wafer having a crystal axis orientation [110] can be obtained and dislocations are sufficiently eliminated, and a method for producing a low-resistance silicon wafer having the crystal axis orientation [110] from the silicon single crystal obtained by the low-resistivity silicon single crystal production method. In the silicon single crystal production method of the invention which employs a Czochralski method, the silicon single crystal whose center axis is inclined by 0.6° to 100 relative to a-crystal axis [110] is grown by dipping a silicon seed crystal in a silicon melt. Boron as a dopant is added in the silicon melt so that a boron concentration ranges from 6.25×1017 to 2.5×1020 atoms/cm3, a center axis of the silicon seed crystal is inclined by 0.
    Type: Application
    Filed: September 4, 2007
    Publication date: March 6, 2008
    Inventors: Shuichi Inami, Kuniharu Inoue, Manabu Moroishi, Tsuguya Fukagawa, Nobuhiro Kusaba
  • Patent number: 7329317
    Abstract: The present invention is to produce a silicon crystal wherein the boron concentration in the silicon crystal and the growth condition V/G are controlled so that the boron concentration in the silicon crystal is no less than 1×1018 atoms/cm3 and the growth condition V/G falls within the epitaxial defect-free region ?2 whose lower limit line LN1 is the line indicating that the growth rate V gradually drops as the boron concentration increases. A silicon wafer is also produced wherein the boron concentration in the silicon crystal and the growth condition V/G are controlled so as to include at least the epitaxial defect region ?1, and both the heat treatment condition and the oxygen concentration of the silicon crystal are controlled so that no OSF nuclei grow to OSFs.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: February 12, 2008
    Assignee: Komatsu Denshi Kinzoku Kabushiki Kaisha
    Inventors: Susumu Maeda, Hiroshi Inagaki, Shigeki Kawashima, Shoei Kurosaka, Kozo Nakamura
  • Patent number: 7326395
    Abstract: The present invention is a method for producing a single crystal in accordance with Czochralski method by flowing an inert gas downward in a chamber 1 of a single crystal-pulling apparatus 11 and surrounding a single crystal 3 pulled from a raw material melt 2 with a gas flow-guide cylinder 4, wherein when a single crystal within N region outside OSF region generated in a ring shape in the radial direction of the single crystal is pulled, the single crystal within N region is pulled in a condition that flow amount of the inert gas between the single crystal and the gas flow-guide cylinder is 0.6 D(L/min) or more and pressure in the chamber is 0.6 D(hPa) or less, in which D (mm) is a diameter of the single crystal to be pulled. It is preferable that there is used the gas flow-guide cylinder that Fe concentration is 0.05 ppm or less, at least, in a surface thereof.
    Type: Grant
    Filed: August 13, 2004
    Date of Patent: February 5, 2008
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Izumi Fusegawa, Nobuaki Mitamura, Takahiro Yanagimachi
  • Patent number: 7323048
    Abstract: A method for producing a single crystal in which when the single crystal is grown by Czochralski method, V/G is controlled by controlling a fluctuation of a temperature gradient G of the crystal which is being pulled without lowering a pulling rate V, thereby the single crystal including a desired defect region over a whole plane in a radial direction of the crystal entirely in a direction of the crystal growth axis can be produced effectively for a short time at a high yield.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: January 29, 2008
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masahiro Sakurada, Makoto Iida, Nobuaki Mitamura, Atsushi Ozaki
  • Patent number: 7320731
    Abstract: A process for growing a silicon single crystal which is capable of growing a silicon single crystal at a pulling rate which is not lower than the critical pulling rate at which an OSF-generating region will be generated is provided. Such a process for growing a silicon single crystal is characterized by using an atmospheric gas for growing a single crystal which is a hydrogen-containing gas which contains a hydrogen-containing substance, and pulling the silicon single crystal at a pulling rate ranging from a value with which the ratio (a/b) of the diameter (b) of the silicon single crystal and the outer diameter (a) of a ring which consists of the OSF-generating region in the radial direction of the silicon single crystal is not higher than 0.77 to another value with which the OSF-generating region disappears at the center part of the crystal.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: January 22, 2008
    Assignee: Sumco Corporation
    Inventors: Toshiaki Ono, Wataru Sugimura, Masataka Hourai
  • Patent number: 7311888
    Abstract: The present invention provides an annealed wafer which has a wafer surface layer serving as a device fabricating region and having an excellent oxide film dielectric breakdown characteristic, and a wafer bulk layer in which oxide precipitates are present at a high density at the stage before the wafer is loaded into the device fabrication processes to give an excellent IG capability, and a method for manufacturing the annealed wafer. The present invention is directed to an annealed wafer obtained by performing heat treatment on a silicon wafer manufactured from a silicon single crystal grown by the Czochralski method, wherein a good chip yield of an oxide film dielectric breakdown characteristic in a region having at least a depth of up to 5 ?m from a wafer surface is 95% or more, and a density of oxide precipitates detectable in the wafer bulk and each having a size not smaller than a size showing a gettering capability is not less than 1×109/cm3.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: December 25, 2007
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Hiroshi Takeno, Masahiro Sakurada, Takeshi Kobayashi
  • Patent number: 7309393
    Abstract: Bulk Aluminum Antimonide (AlSb)-based single crystal materials have been prepared for use as ambient (room) temperature X-ray and Gamma-ray radiation detection.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: December 18, 2007
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: John W. Sherohman, Arthur W. Coombs, III, Jick H. Yee
  • Patent number: 7300517
    Abstract: A manufacturing method of a hydrogen-doped silicon single crystal. A silicon single crystal is grown under an inert atmosphere containing hydrogen in a CZ pulling furnace comprising a pull chamber connected to a main chamber. At least one portion of a mixed gas composed of a hydrogen gas and an inert gas to be introduced into the CZ pulling furnace is supplied directly to a surface of a silicon melt in the main chamber, preferably to adjacent parts to a solid-liquid interface of the surface thereof, or in the silicon melt.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: November 27, 2007
    Assignee: Sumco Corporation
    Inventors: Wataru Sugimura, Masataka Hourai
  • Patent number: 7294196
    Abstract: In a method for producing a silicon single crystal by Czochralski method, the single crystal is grown with controlling a growth rate between a growth rate at a boundary where a defect region detected by Cu deposition remaining after disappearance of OSF ring disappears when gradually decreasing a growth rate of silicon single crystal during pulling and a growth rate at a boundary where a high oxygen precipitation Nv region having a density of BMDs of 1×107 numbers/cm3 or more and/or a wafer lifetime of 30 ?sec or less after oxygen precipitation treatment disappears when gradually decreasing the growth rate further. Thereby, there is provided a silicon single crystal which does not belong to any of V region rich in vacancy, OSF region and I region rich in interstitial silicon, and has excellent electrical characteristics and gettering capability, so that yield of devices can be surely improved, and also an epitaxial wafer.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: November 13, 2007
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masahiro Sakurada, Nobuaki Mitamura, Izumi Fusegawa, Tomohiko Ohta
  • Patent number: 7291220
    Abstract: A silicon wafer made by the Czochralski method, including a ring-shaped OSF region and having nitrogen concentration ranging from 2.9×1014 to 5.0×1015 atoms/cm3 and oxygen concentration of 1.27×1018 to 3.0×1018 atoms/cm3 is heat-treated in a reducing-gas or inert-gas atmosphere, by increasing the temperature at the rate of 0.5° C./min to 2.0° C./min until the wafer is heated to a heat-treatment temperature of 1000 to 1200° C.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: November 6, 2007
    Assignee: Covalent Materials Corporation
    Inventor: Yumiko Hirano
  • Patent number: 7270706
    Abstract: A single roll crusher for comminuting high purity materials includes a roll with teeth spaced around the circumference of the roll. The roll is rotatably mounted inside a housing. The housing has a top with an entrance port, sides, and bottom with an exit port. The roll, teeth, and at least the inside surfaces of the top, sides, and bottom are fabricated from a material of construction that minimizes contamination of silicon. The material of construction may be tungsten carbide with a cobalt binder. The single roll crusher is used for processing polycrystalline silicon.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: September 18, 2007
    Assignee: Dow Corning Corporation
    Inventors: Douglas Andrejewski, Thomas Dubay, Terence Lee Horstman, Roger Dale Spencer, Jr.
  • Patent number: 7258744
    Abstract: The present invention discloses a graphite heater for producing a single crystal used when producing a single crystal by the Czochralski method which comprises at least a terminal part to which electric current is supplied and a cylindrical heat generating part by resistance heating and are provided so as to surround a crucible for containing a raw material melt wherein the heat generating part has heat generating slit parts formed by being provided with upper slits extending downward from the upper end and lower slits extending upwards from the lower end by turns, and a length of at least one slit of the upper slits differs from others and/or a length of at least one slit of the lower slits differs from others so that a heat generating distribution of the heat generating part may be changed.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: August 21, 2007
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masahiro Sakurada, Izumi Fusegawa, Satoshi Soeta, Makoto Iida
  • Patent number: 7258739
    Abstract: Firstly, a silicon ingot in which boron and germanium were doped is sliced to prepare a silicon wafer and then the wafer is thermally processed by oxidation to form the thermal oxidation film on the surface layer portion of the wafer. Thereby, the concentration of germanium is enhanced in the vicinity of the interface with the thermal oxidation film of the wafer. Then, the thermal oxidation film is removed from the surface layer portion of the wafer. Further, an epitaxial layer consisting of a silicon single crystal in which a lower concentration of boron than the concentration of boron in the wafer was doped is grown on the shallow surface layer portion of the wafer by an epitaxial growth method. According to the present invention, the doping amount of germanium is reduced and the generation of misfit dislocations is suppressed.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: August 21, 2007
    Assignee: Sumitomo Mitsubishi Silicon Corporation
    Inventors: Toshiaki Ono, Masataka Hourai
  • Patent number: 7235863
    Abstract: A process for producing a single-crystal silicon wafer, comprises the following steps: producing a layer on the front surface of the silicon wafer by epitaxial deposition or production of a layer whose electrical resistance differs from the electrical resistance of the remainder of the silicon wafer on the front surface of the silicon wafer, or production of an external getter layer on the back surface of the silicon wafer, and heat treating the silicon wafer at a temperature which is selected to be such that an inequality (1) [ O ? ? i ] < [ O ? ? i ] eq ? ( T ) ? exp ? ? 2 ? ? SiO ? 2 ? ? r ? ? k ? ? T is satisfied, where [Oi] is an oxygen concentration in the silicon wafer, [Oi]eq(T) is a limit solubility of oxygen in silicon at a temperature T, ?SiO2 is the surface energy of silicon dioxide, ? is a volume of a precipitated oxygen atom, r is a mean COP radius and k the Boltzmann constant, with the silicon wafer, during the heat treatment, at least pa
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: June 26, 2007
    Assignee: Siltronic AG
    Inventors: Christoph Seuring, Robert Hölzl, Reinhold Wahlich, Wilfried Von Ammon
  • Patent number: 7232484
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: June 19, 2007
    Assignee: Evergreen Solar Inc.
    Inventors: Mary C. Cretella, Richard L. Wallace, Jr.