Molybdenum Containing Patents (Class 148/334)
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Patent number: 6123785Abstract: The process for producing a constant velocity joint having improved cold workability, rolling fatigue life, and torsional strength comprises the steps of: rolling or forging an alloy at a heating temperature of Ac.sub.3 to 1000.degree. C. with a reduction in area of not less than 30%, said alloy comprising by weight carbon: 0.52 to 0.60%, silicon: 0.03 to 0.15%, manganese: 0.10 to 0.40%, chromium: 0.05 to 0.30%, molybdenum: 0.10 to 0.30%, sulfur: 0.003 to 0.020%, boron: 0.0005 to 0.005%, titanium: 0.02 to 0.05%, nitrogen: not more than 0.01%, aluminum: 0.005 to 0.05%, and manganese+chromium+molybdenum: 0.35 to 0.80% with the balance consisting of iron and unavoidable impurities; spheroidizing the rolled or forged alloy in such a manner that, after heating to Ac.sub.1 to 770.degree. C., slow cooling is performed from 730.degree. C. to 700.degree. C. at a rate of not more than 15.degree. C.Type: GrantFiled: October 15, 1999Date of Patent: September 26, 2000Assignees: Sanyo Special Steel Co., Ltd., Honda Motor Co., Ltd.Inventors: Makoto Iguchi, Motohiro Nishikawa, Masayoshi Saga
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Patent number: 6106637Abstract: A ready-to-use metal wire comprising microalloyed steel with a structure almost entirely made up of a cold-hammered annealed martensite is disclosed. The wire diameter is of at least 0.10 mm and at most 0.50 mm, and the ultimate tensile strength of the wire is of at least 2800 MPa. The method of producing said wire comprises deforming a wire rod, performing a hardening heat treatment on the deformed wire and heating it to an annealing temperature to cause the formation of a structure almost entirely made up of annealed martensite. The wire is then cooled and deformed. Assemblies comprising at least one such wire, and wire or assemblies used in particular for reinforcing pneumatic tires, are also disclosed.Type: GrantFiled: July 14, 1998Date of Patent: August 22, 2000Assignee: Michelin & CieInventors: Jean-Claude Arnaud, Eric Depraetere, Marc Francois, Raoul Serre
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Patent number: 6103019Abstract: A method for producing a pattern of regularly spaced-apart nucleation sites and corresponding devices are disclosed. The method enables formation of a device having an amorphous or otherwise non-single crystal surface from which single crystal layers of a desired orientation may be grown using the regularly spaced nucleation sites as a growth template. The method can be used to produce a single crystal semiconductor layer of a desired orientation (e.g., <100> or <111>) on an amorphous insulating layer (e.g. of SiO.sub.2 or Si.sub.3 N.sub.4). For example, single crystal Si of a <100> orientation may be grown on an SiO.sub.2 layer. Monocrystalline semiconductor films may be similarly grown on amorphous glass substrates or the like for producing solar cells of high efficiency and low cost.Type: GrantFiled: February 18, 1998Date of Patent: August 15, 2000Inventor: Arjun Saxena
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Patent number: 6096262Abstract: A martensitic heat resisting steel having improved heat resistance, which consists by weight percentage of 0.35%.ltoreq.C.ltoreq.0.60%, 1.0%.ltoreq.Si.ltoreq.2.5%, 0.1%.ltoreq.Mn<1.5%, 7.5%.ltoreq.Cr.ltoreq.13.0%, one or both of 1.0%.ltoreq.Mo.ltoreq.3.0% and 1.0%.ltoreq.W.ltoreq.3.0% so that 1.5%.ltoreq.(Mo+0.5W).ltoreq.3.0%, optionally 0.1%.ltoreq.Nb+Ta.ltoreq.1.0%, 0.1%.ltoreq.V.ltoreq.1.0% and S.ltoreq.0.1%, and the remainder is substantially Fe.Type: GrantFiled: May 4, 1999Date of Patent: August 1, 2000Assignee: Daido Tokushuko Kabushiki KaishaInventors: Shigeki Ueta, Toshiharu Noda, Michio Okabe
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Patent number: 6086685Abstract: A profiled rolling stock, in particular a running rail or railroad track made of an iron-based alloy, is provided. The alloy contains silicon plus aluminum below 0.99 wt. % of the rolling stock. A structure in the cross section is formed, at least partially, by isothermic structural transformation due to accelerated cooling from the austenite region of the alloy to a lower intermediary phase temperature and holding. Transformation preferably occurs between the martensite transformation point of the alloy a temperature 250.degree. C. over the martensite transformation point Ms.Type: GrantFiled: December 19, 1997Date of Patent: July 11, 2000Assignee: Voest-Alpine Schienen GmbHInventors: Albin Joller, Peter Pointner, Herbert-Adolf Schifferl
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Patent number: 6074765Abstract: A grinding rod chemistry enhances wearability and durability of a steel rod and comprises levels of carbon to achieve a surface hardness in excess of 55 Rockwell C and levels of chromium which achieve significant depth in the formed outer martensite shell. The grinding rod has a core greater than 99% pearlite with a hardness less than 45 Rockwell C and the end portions of the rod are soft and have a hardness less than 35 Rockwell C. The steel bar of the selected chemistry is treated by reheating to above its austenitising temperature, transferring with minimal cooling to an open tubular quench vessel while securing the bar in the vessel to minimize bar warping, introducing quench water into the inlet end of the vessel and passing the liquid through the vessel to ensure uniform heat removal. The outer martensite shell is tempered by allowing the bar to soak back after quenching.Type: GrantFiled: June 3, 1998Date of Patent: June 13, 2000Assignee: Stelco Inc.Inventor: Robert William Pugh
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Patent number: 6074496Abstract: A high-strength oil-tempered steel wire with excellent spring fabrication property that is made of spring low-alloy steel, having a decarburized layer of reduced hardness extending to a depth of not greater than 200 .mu.m from the wire surface, a wire surface hardness in the range from an Hv (Vickers hardness) of 420 to an Hv of 50 below the Hv of the wire interior, and an Hv at the interior of the wire beyond the depth of the decarburized layer of not less than 550. The spring low-alloy steel can preferably comprise, in weight percent, 0.45-0.80% C, 1.2-2.5% Si, 0.5-1.5% Mn, 0.5-2.0% Cr and the balance of Fe and unavoidable impurities.Type: GrantFiled: March 12, 1998Date of Patent: June 13, 2000Assignees: Suzuki Metal Industry Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Hiroshi Yarita, Shouichi Suzuki, Taisuke Nishimura, Takashi Otowa
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Patent number: 6059895Abstract: An SOI substrate and method for forming is described incorporating the steps of forming strained layers of Si and/or SiGe on a first substrate, forming a layer of Si and/or S.sub.i O.sub.2 over the strained layers, bonding a second substrate having an insulating layer on its upper surface to the top surface above the strained layers, and removing the first substrate. The invention overcomes the problem of forming strained Si and SiGe layers on insulating substrates.Type: GrantFiled: May 13, 1999Date of Patent: May 9, 2000Assignee: International Business Machines CorporationInventors: Jack Oon Chu, Khalid EzzEldin Ismail
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Patent number: 6056833Abstract: A high performance weathering steel having a minimum yield strength of 70-75 ksi and a yield/tensile ratio less than about 0.85 is produced from a steel composition consisting essentially, in weight percent, of about: carbon 0.08-0.12%; manganese 0.80-1.35%; silicon 0.30-0.65%; molybdenum 0.08-0.35%; vanadium 0.06-0.14%; copper 0.20-0.40%; nickel 0.50% max.; chromium 0.30-0.70%; phosphorous 0.010-0.020%; columbium up to about 0.04%, titanium up to 0.02%, sulfur up to 0.01%, iron, balance except for incidental impurities; heating the steel to a hot rolling temperature, rolling the steel to a thickness about 2 to 3 times the final desired thickness, air-cooling the steel to a temperature of about 1800-1850.degree. F. (RCR) or about 1600-1650.degree. F. (CCR), recrystallize control rolling or conventionally control rolling the steel with finish rolling at a temperature of about 1700-1750.degree. F. (RCR) or about 1400-1500.degree. F. (CCR), then water-cooling the steel to about 900-1200.degree. F.Type: GrantFiled: July 20, 1998Date of Patent: May 2, 2000Assignee: USX CorporationInventors: Riad Asfahani, Samuel J. Manganello
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Patent number: 6057045Abstract: A powder-metallurgy produced high-speed steel article having a combination of high hardness and wear resistance, particularly at elevated temperatures. This combination of properties is achieved by the combination of W, Mo, V, and Co. The article is particularly suitable for use in the manufacture of gear cutting tools, such as hobs, and surface coatings.Type: GrantFiled: October 14, 1997Date of Patent: May 2, 2000Assignee: Crucible Materials CorporationInventors: Andrzej L. Wojcieszynski, William Stasko
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Patent number: 6053991Abstract: Disclosed are a cold working tool steel suitable for plastic cold working tools used under severe service conditions, such as forming dies, forming rolls, and form rolling dies, and a process for producing the same. The cold working tool steel has wear resistance and tensile compression fatigue strength and at the same time can provide improved die life. The cold working tool steel is characterized by comprising by weight 0.65 to 1.3% of carbon, not more than 2.0% of silicon, 0.1 to 2.0% of manganese, 5.0 to 11.0% of chromium, 0.7 to 5.0%, in terms of molybdenum equivalent (molybdenum+tungsten/2), of at least one member selected from molybdenum and tungsten, 0.1 to 2.5%, in terms of vanadium equivalent (vanadium+niobium/2), of at least one member selected from vanadium and niobium, and optionally 0.010 to 0.10% of sulfur with the balance consisting of iron and unavoidable impurities, an M.sub.7 C.sub.3 carbide having a grain diameter of 5 to 15 .mu.m being present in a percentage area of 1 to 9%.Type: GrantFiled: May 29, 1998Date of Patent: April 25, 2000Assignee: Sanyo Special Steel Co., Ltd.Inventors: Daien Yokoi, Nobuhiro Tsujii
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Patent number: 6045626Abstract: A substrate structure includes a single crystal Si substrate and a surface layer, with a buffer layer interleaved therebetween. The buffer layer includes at least one of an R--Zr family oxide thin film composed mainly of a rare earth oxide and/or zirconium oxide, an AMnO.sub.3 thin film composed mainly of rare earth element A, Mn and O and having a hexagonal YMnO.sub.3 type structure, an AlO.sub.x thin film composed mainly of Al and O, and a NaCl type nitride thin film composed mainly of titanium nitride, niobium nitride, tantalum nitride or zirconium nitride. The surface layer is an epitaxial film containing a wurtzite type oxide and/or nitride. The surface layer can serve as a functional film such as a semiconductor film or an underlying film therefor, and the substrate structure is useful for the manufacture of electronic devices.Type: GrantFiled: June 23, 1998Date of Patent: April 4, 2000Assignee: TDK CorporationInventors: Yoshihiko Yano, Takao Noguchi
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Patent number: 6033489Abstract: A semiconductor substrate is provided that exhibits very low substrate resistance while also providing structural integrity and robustness to resist breakage during manufacturing. The invention also provides methods of making these semiconductor substrates. The semiconductor substrate includes a planar surface and a recess extending below the planar surface. Preferred substrates include a plurality of recesses arranged in an array.Type: GrantFiled: May 29, 1998Date of Patent: March 7, 2000Assignee: Fairchild Semiconductor Corp.Inventors: Bruce Douglas Marchant, Steven Sapp, Thomas Welch
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Patent number: 6033490Abstract: In a method of manufacturing a semiconductor device which includes a quartz substrate having a z-cut plane of (0001) plane on a surface, a GaN film is first deposited on the surface. Finally, the quartz substrate is removed from the GaN film. The removed GaN film is used as a real substrate for forming GaN based compound semiconductor layers thereon.Type: GrantFiled: September 2, 1998Date of Patent: March 7, 2000Assignee: NEC CorporationInventors: Akitaka Kimura, Chiaki Sasaoka, Koichi Izumi
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Patent number: 6024916Abstract: A cast cold tool is obtained through the steps of forming a casting by founding a molten steel consisting by weight percentage of 0.5 to 0.8% of C, not more than 1.0% of Si, 0.25 to 1.50% of Mn, 4.0 to 8.0% of Cr, 1.0 to 5.0% of Mo, one or both of 0.2 to 1.0% of V and 0.2 to 2.0% of Nb, opptionally not more than 2.5% of W, not more than 2.5% of Ni, and the balance being Fe plus incidental impurities, subjecting the casting to solid solution treatment to decrease primary carbides precipitated in the casting to not more than 1%, preferably to extinguish completely, and subjecting the solid-solution treated casting to quenching and tempering treatment to give predetermined toughness and hardness to the casting.Type: GrantFiled: March 26, 1998Date of Patent: February 15, 2000Assignee: Daido Tokushuko Kabushiki KaishaInventors: Tatsumi Urita, Kozo Ozaki, Yukinori Matsuda
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Patent number: 6007644Abstract: A high-strength heavy-wall H-shaped steel is excellent in Z-direction toughness at the flange thickness center. The heavy-wall H-shaped steel is comprised of by weight from about 0.05 to 0.18% C, up to about 0.60% Si, from about 1.00% to about 1.80% Mn, up to about 0.020% P, under 0.004% S, from 0.016% to 0.050% Al, from 0.04% to 0. 15% V, and from 0.0070% to 0.0200% N, and one or more of from about 0.02% to about 0.60% Cu, from about 0.02% to about 0.60% Ni, from about 0.02% to about 0.50% Cr, and from about 0.01% to about 0.20% Mo; and the balance being Fe and incidental impurities. Also, (V.times.N)/S.gtoreq.0.150; the Ti content is within a range satisfying 0.002.ltoreq.Ti.ltoreq.1.38.times.N-8.59.times.10.sup.-4 ; Ceq (=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14) is within a range of from about 0.36 wt % to about 0.45 wt %, and the yield strength is at least 325 MPa.Type: GrantFiled: February 25, 1999Date of Patent: December 28, 1999Assignee: Kawasaki Steel CorporationInventors: Akio Ohmori, Tatsumi Kimura, Fumimaru Kawabata, Keniti Amano
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Patent number: 5993571Abstract: A steel for machine structural use, essentially having the following chemical composition:C: 0.45-0.60 wt %,Si: 0.50-2.00 wt %,Mn: 0.10-0.30 (0.30 not inclusive) wt %,P: 0.01-0.10 wt %,S: 0.01-0.20 wt %,V: 0.08-0.15 wt %, andN: 0.0020-0.0050 (0.0050 not inclusive) wt %. The remainder is Fe and impurities inevitably included. The inner structure of the steel is a ferrite-pearlite structure.Type: GrantFiled: November 18, 1998Date of Patent: November 30, 1999Assignee: Isuzu Motors Limited and Nippon Steel CorporationInventors: Hirohito Eto, Hiromasa Takada, Tetsuroh Hashiguchi, Osamu Ohyama
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Patent number: 5985053Abstract: A steel having excellent HAZ toughness can be used for ships, buildings, pressure containers, linepipes, and so forth. The steel is of a Ti--Mg--O system steel containing at least 40 pcs/mm.sup.2 of oxide and composite oxide particles of Ti and Mg having a size of 0.001 to 5.0 .mu.m. A steel having excellent HAZ toughness can be produced, and the safety of structures using this steel can be remarkably improved.Type: GrantFiled: December 4, 1997Date of Patent: November 16, 1999Assignee: Nippon Steel CorporationInventors: Takuya Hara, Hitoshi Asahi, Hiroshi Tamehiro, Ryuji Uemori, Naoki Saito
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Patent number: 5944920Abstract: Disclosed is a piston ring material excellent in workability, which consists essentially of, by weight, 0.4 to 1.0% of C, 5.0 to 25.0% of Cr, at least one of not more than 0.25% Si and not more than 0.30% Mn, and balance of Fe and impurities. The material may optionally contain one or more elements of Mo, W, V and Nb in place of a part of Fe.Type: GrantFiled: October 14, 1997Date of Patent: August 31, 1999Assignee: Hitachi Metals, Ltd.Inventor: Katsuaki Fukushima
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Patent number: 5919415Abstract: The invention relates to a steel and to a process for the manufacture of a steel component formed by cold plastic deformation.Type: GrantFiled: December 31, 1997Date of Patent: July 6, 1999Assignee: AscometalInventor: Claude Pichard
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Patent number: 5908515Abstract: A bearing component for use in anti-friction bearings as a bearing ring or rolling member is made from a steel comprising 0.6 to 0.8 wt. % of C, 0.05 to 0.25 wt. % of Si, 0.2 to 0.9 wt. % of Mn, 0.4 to 1.2 wt. % of Cr, one or both of 0.10 to 0.30 wt. % of Mo and 0.03 to 0.10 wt. % of V, and the balance Fe and inevitable impurities. The steel as hardened and tempered contains carbide having a maximum particle size of up to 1.5 .mu.m, and the amount of the carbide is 2 to 7% in area ratio. The steel therefore has improved cold workability, providing bearing components of a prolonged rolling fatigue life at a reduced cost.Type: GrantFiled: September 6, 1996Date of Patent: June 1, 1999Assignees: Koyo Seiko Co., Ltd., Daido Steel Co., Ltd.Inventors: Masao Goto, Atsuhiko Ohta
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Patent number: 5902423Abstract: A process for heat treating a steel bar to produce a grinding rod having a softer core of at least 99% pearlite and having a hardness of less than 45 Rockwell C, an outer shell of martensite having a hardness of at least 50 Rockwell C and softer end portions having a hardness of less than 35 Rockwell C, where the softer end portions each having an engineered heat treated length less than 15 cm, comprises reheating a formed steel bar to above its austenitising temperature, transferring with minimal cooling the reheated bar to an open tubular quench vessel while securing the bar in the vessel to minimize bar warping in the vessel during quenching, introducing quench water into an inlet end of the vessel and passing the quench liquid along the vessel at high surface velocities exceeding 4 meters per second relative to bar surface to minimize thereby production of steam along the bar length and ensure uniform heat removal and removing quench water at an outlet end of the vessel, quenching the bar in the vessel foType: GrantFiled: March 16, 1998Date of Patent: May 11, 1999Assignee: Stelco Inc.Inventor: Robert William Pugh
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Patent number: 5900077Abstract: A steel article has a composition, by weight percent, including from 0.20 to 0.45 carbon, from 0.4 to 1.5 manganese, from 0.5 to 2.0 silicon, from 0.01 to 2.0 chromium, from 0.15 to 1.2 molybdenum, from 0.01 to 0.40 vanadium, from 0.01 to 0.25 titanium, from 0.005 to 0.05 aluminum, from 0.0001 to 0.010 boron, less than 0.002 oxygen, from 0.005 to about 0.017 nitrogen, and the balance essentially iron. The steel article is free of any detrimental aluminum nitride and has, after quenching and tempering, a fully martensitic microstructure and a controlled distribution of spaced apart micrometer size titanium nitride cuboids and nanometer size background carbonitride precipitates.Type: GrantFiled: December 15, 1997Date of Patent: May 4, 1999Assignee: Caterpillar Inc.Inventors: Joseph E. McVicker, Kenneth W. Burris
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Patent number: 5896902Abstract: A debarking knife includes a plate having at least one sharp debarking edge delimited by a leading face and a trailing face. The leading face is reinforced by an anti-abrasion hard surface coating having better anti-abrasion qualities than the substrate forming the plate. The anti-abrasion hard surface coating is preferably a mixture of grains of fused tungsten carbide bound by an Ni/Cr/B/Si alloy, the whole being brazed to the substrate using a laser beam.Type: GrantFiled: July 8, 1997Date of Patent: April 27, 1999Assignee: Technogenia S.A.Inventor: Guy Maybon
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Patent number: 5897717Abstract: The present invention provides, at low cost, a valve spring steel having a tensile strength as high as 210 to 240 kgf/mm.sup.2 after oil tempering. The high strength spring steel comprises, based on weight, 0.65 to 0.85% of C, 1.90 to 2.40% of Si, 0.50 to 1.00% of Mn, 0.70 to 1.30% of Cr, 0.10 to 0.30% of Mo, 0.20 to 0.50% of V, 0.01 to 0.04% of Nb and the balance Fe and unavoidable impurities and is subjected to heating at temperature of 1,050 to 1,250.degree. C. and then to rolling so that carbides in the steel have a size of up to 0.15 .mu.m in terms of equivalent circle. A valve spring having a tensile strength as high as 210 to 240 kgf/mm.sup.2 after oil tempering and stabilized quality can be produced while the material cost is greatly reduced by decreasing costly alloying components as much as possible.Type: GrantFiled: March 11, 1998Date of Patent: April 27, 1999Assignees: Nippon Steel Corporation, Honda Giken Kogyo Kabushiki Kaisha, Chuo Hatsujo Kabushiki KaishaInventors: Masayuki Hashimura, Masato Yanase, Taisuke Nishimura, Takashi Otowa, Hiroshi Yarita, Ikuo Ochiai, Toshio Ozone, Masaaki Mikura
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Patent number: 5855845Abstract: Steel for the manufacture of molds for injection molding of plastics, wherein its chemical composition contains, by weight: 0.35%.ltoreq.C.ltoreq.0.5%, 0%.ltoreq.Si.ltoreq.0.5%, 0.2%.ltoreq.Mn.ltoreq.2.5%, 0%.ltoreq.Ni.ltoreq.4%, 0%.ltoreq.Cr.ltoreq.4%, 0%.ltoreq.Mo+W/2.ltoreq.2%, 0%.ltoreq.Cu.ltoreq.1%, 0%.ltoreq.V+Nb/2+Ta/4.ltoreq.0.5%, 0.005%.ltoreq.Al.ltoreq.0.2%, 0%.ltoreq.B.ltoreq.0.015%, 0%.ltoreq.Ti+Zr/2.ltoreq.0.3%, 0%.ltoreq.S+Se+Te .ltoreq.0.2%, 0%.ltoreq.Pb+Bi.ltoreq.0.2%, 0%.ltoreq.Ca.ltoreq.0.1%, the remainder being iron and impurities resulting from the production, the analysis simultaneously satisfying the following relationships: Cr+3.times.(Mo+W/2)+10.times.(V+Nb/2+Ta/4).gtoreq.1, R=3.8.times.C+10.times.Si+3.3.times.Mn+2.4.times.Ni+1.4.times.(Cr+Mo+W/2). ltoreq.11, Qu=3.8.times.C+1.1.times.Mn+0.7.times.Ni+0.6.times.Cr+1.6.times.(Mo+W/2)+k B.gtoreq.3, with kB=0.5 if B.gtoreq.0.0005% and kB=0 if not, and: R.ltoreq.Max(2.33.times.Qu-1, 0.9.times.Qu+4).Type: GrantFiled: April 29, 1997Date of Patent: January 5, 1999Assignee: Creusot Loire Industrie Societe AnonymeInventors: Jean Beguinot, Gilbert Primon, Frederic Chenou
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Patent number: 5846344Abstract: Disclosed is a spring steel for a high corrosion resistant and high strength, which exhibits an excellent drawability without softening heat treatment after hot rolling, and which has a strength of 1900 MPa or more by quenching and tempering and an excellent corrosion resistance. The spring steel contains elements of C, Si, Mn and Cr, and elements of Ni and/or Mo in suitable amounts, the balance being essentially Fe and inevitable impurities, wherein the elements satisfy the following requirement:2.5.ltoreq.(FP).ltoreq.4.52.0.ltoreq.(FP/log D).ltoreq.4.0where D is a diameter (mm) of the rolled material,and FP=(0.23?C!+0.1).times.(0.7?Si!+1).times.(3.5?Mn!+1) .times.(2.2?Cr!+1).times.(0.4?Ni!+1).times.(3?Mo!+1) in which ?element! represents mass % of the element.Type: GrantFiled: January 26, 1996Date of Patent: December 8, 1998Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Yasunobu Kawaguchi, Masataka Shimotsusa, Kan Momozaki, Takenori Nakayama, Shigeaki Miyauchi, Yoshinori Yamamoto, Norio Ohkouchi
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Patent number: 5834361Abstract: In a method of forming a II-VI compound semiconductor thin film on an InP substrate, a layer of III-V compound semiconductor mixed crystal is first formed on the InP substrate. The desorption rate of a group V element constituting the III-V compound semiconductor mixed crystal at a decomposition temperature of a native oxide layer formed on a surface of the III-V compound semiconductor mixed crystal layer is lower than a desorption rate of P of the InP substrate at a decomposition temperature of a native oxide layer formed on a surface of the InP substrate. A II-VI compound semiconductor thin film layer is formed on the first III-V compound semiconductor mixed crystal layer.Type: GrantFiled: April 10, 1996Date of Patent: November 10, 1998Assignee: NEC CorporationInventors: Kouichi Naniwae, Toru Suzuki
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Patent number: 5830286Abstract: This invention provides a steel rail having wear resistance and internal breakage resistance required for a heavy load railway, containing, in terms of percent by weight, more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn, 0.0005 to 0.0040% of B, at least one of 0.05 to 1.00% of Cr, 0.01 to 0.50% of Mo, 0.02 to 0.30% of V, 0.002 to 0.05% of Nb and 0.10 to 2.00% of Co, whenever necessary, being acceleratedly cooled at a cooling rate of 5.degree. to 15.degree. C./sec from an austenite zone temperature to 650.degree. to 500.degree. C., exhibiting a pearlite structure having a hardness of at least Hv 370 within the range from the surface of the rail head portion to a position having a depth of 20 mm from the head surface with this head surface being the start point, and the difference of the hardness within this range being not more than Hv 30.Type: GrantFiled: November 13, 1996Date of Patent: November 3, 1998Assignee: Nippon Steel CorporationInventors: Masaharu Ueda, Kouichi Uchino
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Patent number: 5830287Abstract: A hot-worked, fully dense, wear resistant, vanadium-rich, powder metallurgy cold work tool steel article having improved impact toughness. This is achieved by controlling the amount, composition and size of the primary carbides and by insuring that substantially all the primary carbides remaining after hardening and tempering are MC-type vanadium-rich carbides. The article is produced by hot isostatic compacting of nitrogen atomized powder particles.Type: GrantFiled: April 9, 1997Date of Patent: November 3, 1998Assignee: Crucible Materials CorporationInventors: Kenneth E. Pinnow, William Stasko
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Patent number: 5782997Abstract: Single crystal aluminum is deposited on SiGe structures to form metal interconnects. Generally, a method of forming single crystal aluminum on Si.sub.(1-X) Ge.sub.X is presented, including the steps of maintaining the substrate at certain temperature (e.g. between 300.degree. C. and 400.degree. C.) and pressure conditions (e.g. below 2.times.10.sup.-9 millibar) while aluminum atoms are deposited by a vacuum evaporation technique. This is apparently the first method of depositing single crystal aluminum on SiGe surfaces. Novel structures are made possible by the invention, including epitaxial layers 34 formed on single crystal aluminum 32 which has been deposited on SiGe 30. Among the advantages made possible by the methods presented are thermal stability and resistance to electromigration.Type: GrantFiled: June 7, 1995Date of Patent: July 21, 1998Assignee: Texas Instruments IncorporatedInventors: Chih-Chen Cho, Hung-Yu Liu
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Patent number: 5766376Abstract: This invention provides a ferritic heat-resistant steel having excellent HAZ softening resistance characteristics and exhibiting a high creep strength up to a high temperature of not lower than 500.degree. C., and a method of producing such a steel, the steel comprising in terms of mass %, 0.01 to 0.30% of C, 0.02 to 0.80% of Si, 0.20 to 1.50% of Mn, 0.50 to 5.00% of Cr, 0.01 to 1.50% of Mo, 0.01 to 3.50% of W, 0.02 to 1.00% of V, 0.01 to 0.50% of Nb, 0.001 to 0.06% of N, one or both of 0.001 to 0.8% of Ti and 0.001 to 0.8% of Zr, wherein a value (Ti+Zr) in (Cr, Fe, Ti, Zr) of a M.sub.23 C.sub.6 type carbide in the steel is 5 to 65%, and the present invention provides a method of producing the same.Type: GrantFiled: July 22, 1996Date of Patent: June 16, 1998Assignees: Nippon Steel Corporation, Babcock-Hitachi Kabushiki Kaisha, Toshio FujitaInventors: Yasushi Hasegawa, Hisashi Naoi, Takashi Sato, Kohji Tamura, Toshio Fujita
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Patent number: 5762725Abstract: Steel for the manufacture of forgings having a bainitic structure and the mechanical properties of which are: R.sub.p0.2 .gtoreq.800 MPa, R.sub.m .gtoreq.1000 MPa, K.sub.cu .gtoreq.50 J/cm.sup.2 its chemical composition comprising, by weight: 0.05%.ltoreq.C.ltoreq.0.12%, 0.1%.ltoreq.Si.ltoreq.0.45%, 1.01%.ltoreq.Mn.ltoreq.1.8%, 0.15%.ltoreq.Cr .ltoreq.1.15%, 0.06%.ltoreq.Mo.ltoreq.0.12%, Cu.ltoreq.0.30%, Ni.ltoreq.0.30%, 0.01%.ltoreq.Ti.ltoreq.0.04%, 0.005%.ltoreq.Al.ltoreq.0.04%, 0.006%.ltoreq.N.ltoreq.0.013%, 0.0005% 5 B.ltoreq.0.004%, P.ltoreq.0.025%, 0.02%.ltoreq.S.ltoreq.0.1%, 0%.ltoreq.Pb.ltoreq.0.1%, 0%.ltoreq.Te.ltoreq.0.07%, optionally from 0.0002% to 0.002% of calcium, the balance being iron and impurities resulting from the smelting, the chemical composition furthermore satisfying the relationship: 0.2% .ltoreq.Ni+Mo+Cu.ltoreq.0.7%, the uncombined boron content not being less than 0.0005% above 950.degree. C. Process for the manufacture of a forging.Type: GrantFiled: November 27, 1996Date of Patent: June 9, 1998Assignee: AscometalInventors: Claude Pichard, Jacques Bellus, Gilles Pierson
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Patent number: 5759299Abstract: A high-abrasion bainite rail excellent in resistance to rolling fatigue and failure, consisting essentially of 0.15 to 0.55 wt. % of C, 0.05 to 1.0 wt. % of Si, 0.1 to 2.5 wt. % of Mn, 0.03 wt. % or less of P, 0.03 wt. % or less of S, 0.1 to 3.0 wt. % of Cr, 0.005 to 2.05 wt. % of Mo, and the balance being iron and inevitable impurities. The head portion of the rail has a uniform bainite structure. The Vickers hardness at any position of the head top portion and the head corner portion is 240 to 400 Hv. A rail of high toughness and high wear resistance, consisting essentially of 0.2 to 0.5 wt. % of C, 0.1 to 2.0 wt. % of Si, 1.0 to 3.0 wt. % of Mn, 0.035 wt. % or less of P, 0.035 wt. % or less of S, 0.3 to 4.0 wt. % of Cr, and the balance being iron and inevitable impurities.Type: GrantFiled: July 29, 1996Date of Patent: June 2, 1998Assignee: NKK CorporationInventors: Hiroyasu Yokoyama, Sadahiro Yamamoto, Kazutaka Kobayashi
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Patent number: 5746843Abstract: A low Mn-low Cr ferritic heat resistant steel consisting essentially of, in weight %: 0.02-0.20% C, up to 0.7% Si, less than 0.1% Mn, up to 0.8% Ni, 0.8-3.5% Cr, 0.01-3.0% W, 0.1-0.5% V, 0.01-0.20% Nb, 0.001-0.05% Al, 0.0005-0.05% Mg, 0.0005-0.01% B, less than 0.05% N, up to 0.03% P, up to 0.015% S, 0.001-0.05% Ti and the balance Fe and incidental impurities, wherein the B content is defined so as to satisfy the following formula (14/11)B>N-N(V/51)/{(C/12)+(N/14)}-N(Nb/93)/{(C/12)+(N/14)}-N(Ti/48)/{C/12 )+(N/14)}. The steel can further contain optionally 0.01-1.5% Mo, and/or one or more elements selected from the group consisting of 0.01-0.2% La, 0.01-0.2% Ce, 0.01-0.2% Y, 0.01-0.2% Ca, 0.01-0.2% Ta and 0.01-0.2% Zr. The steel can be used in place of the austenitic steels or high Cr ferritic steels, since it has remarkably improved toughness, workability and weldability, and excellent creep properties at elevated temperatures.Type: GrantFiled: February 10, 1997Date of Patent: May 5, 1998Assignees: Sumitomo Metal Industries, Ltd., Mitsubishi Jukogyo Kabushiki KaishaInventors: Kaori Miyata, Masaaki Igarashi, Fujimitsu Masuyama, Nobuyoshi Komai, Tomomitsu Yokoyama
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Patent number: 5733388Abstract: Bearing steel materials that are superior in cold workability, machinability, hardenability and rolling contact fatigue life are provided. During the processing of steel materials, the generation of large carbides, that detrimentally affect the rolling contact fatigue life of the steel, is inhibited, thereby obviating the necessity of a heat treatment for dissolving the carbides. The present steel material contains the following alloy elements in percentage by mass: 0.55% to 0.82% of carbon; 0.05% to 0.20% of silicon; 0.50% or less of manganese; 0.90% to 1.30% of chromium; 0.05% to 0.30% of molybdenum; and the remaining percentage substantially of iron. After the spheroidizing annealing of the steel material, the total cross-sectional area rate of carbide is 25% or less.Type: GrantFiled: March 25, 1996Date of Patent: March 31, 1998Assignees: Daido Tokiushuko Kabushiki Kaisha, Koyo Seiko Co., Ltd.Inventors: Yutaka Kurebayashi, Sadayuki Nakamura, Masao Goto, Atsuhiko Ohta
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Patent number: 5725690Abstract: This invention aims at providing a induction hardened bearing steel which can produce bearing parts at a low cost and can provide excellent rolling fatigue characteristics, the present invention provides a long life high-frequency-hardened bearing steel comprising, in terms of percent by weight, 0.45 to 0.7% of C, 0.05 to 1.7% of Si, 0.35 to 2.0% of Mn, 0.001 to 0.03% of S, 0.01 to 0.07% of Al 0.003 to 0.015% of N, 0.0005 to 0.03% of T.Mg, 0.005 to 1.2% of Mo, a specific amount of at least one member selected from the group consisting of Cr, Ni, V, Nb and B, and more than 0.025% of P, and not more than 0.004% of Ti and not more than 0.002% of T.O, wherein a number ratio of Mg type oxides contained in the steel is at least 0.8.Type: GrantFiled: July 18, 1996Date of Patent: March 10, 1998Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Yuji Kawauchi
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Patent number: 5714014Abstract: A semiconductor heterojunction material includes a heterojunction configured by successively overlaying first, middle and third layers of semiconductor, some or all of the constituent elements of the first and third layers being different and the middle layer containing all elements contained in the first and third layers.Type: GrantFiled: June 13, 1995Date of Patent: February 3, 1998Assignee: Showa Denko K.K.Inventor: Shunji Horikawa
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Patent number: 5705423Abstract: An improved and highly productive method is proposed for the preparation of an epitaxial wafer (EPW) consisting of a single crystal silicon wafer as the substrate having a mirror-polished surface and an epitaxial layer of silicon formed on the mirror-polished surface of the substrate by the method of vapor-phase growing. Different from conventional methods in which the mirror-polishing of the substrate surface is conducted in several steps including, usually, the primary, secondary and finish polishing steps taking a great deal of labor and time, it has been unexpectedly discovered that an EPW having excellent properties not inferior to those conventional EPWs can be obtained by conducting the mirror-polishing with the primary polishing only omitting the subsequent steps provided that the thus mirror-polished surface of the substrate has a surface roughness RMS in the range from 0.3 to 1.2 mm.Type: GrantFiled: November 14, 1995Date of Patent: January 6, 1998Assignee: Shin-Etsu Handotai Co., Ltd.Inventors: Atsuto Sakata, Hisashi Masumura, Hideo Kudo
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Patent number: 5705124Abstract: The present invention is intended to provide a high carbon bearing steel, for bearing parts, excellent in rolling fatigue characteristics. A high carbon bearing steel having a long life comprising 0.70 to 1.20% of C, 0.15 to 1.70% of Si, 0.15 to 1.20% of Mn, 0.50 to 2.00% of Cr, 0.05 to 1.50% of Mo, 0.001 to 0.03% of S, 0.010 to 0.05% of Al, 0.003 to 0.015% of N, 0.0005 to 0.0300% of total Mg, up to 0.025% of P, up to 0.0040% of Ti, up to 0.0015% of total oxygen, one or at least two elements selected from V, Nb and Ni in specific amounts, and having a number ratio of Mg oxides contained therein of at least 0.8.Type: GrantFiled: January 31, 1996Date of Patent: January 6, 1998Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Yuji Kawauchi
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Patent number: 5685946Abstract: Lattices of alternating layers of monocrystalline silicon and porous silicon-germanium have been produced. These single crystal lattices have been fabricated by epitaxial growth of Si and Si--Ge layers followed by patterning into mesa structures. The mesa structures are stain etched resulting in porosification of the Si--Ge layers with a minor amount of porosification of the monocrystalline Si layers. Thicker Si--Ge layers produced in a similar manner emitted visible light at room temperature.Type: GrantFiled: February 15, 1995Date of Patent: November 11, 1997Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Robert W. Fathauer, Thomas George, Eric W. Jones
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Patent number: 5679179Abstract: A method of forming GaAs/AlGaAs hetero-structure. The method includes the steps of preparing a GaAs substrate having a (411)A-oriented surface and setting the GaAs substrate inside a growth container with the (411)A surface being disposed as a surface to be deposited. The pressure inside the growth chamber is reduced and the GaAs substrate is heated up to a predetermined temperature to cause epitaxial growth of Ga, Al, As on the (411)A substrate and forming a GaAs/AlGaAs hetero-structure on the (411)A-oriented GaAs substrate.Type: GrantFiled: September 5, 1995Date of Patent: October 21, 1997Assignee: Kubota CorporationInventors: Satoshi Hiyamizu, Satoshi Shimomura, Yasunori Okamoto
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Patent number: 5663583Abstract: An epitaxial structure and method of manufacture for a field-effect transistor capable of low-noise and power applications. Preferably, the epitaxial structure includes an N-type barrier layer comprising a wide-gap semiconductor material having the formula Al.sub.1-y Ga.sub.y P.sub.0.71+z Sb.sub.0.29-z.Type: GrantFiled: June 6, 1995Date of Patent: September 2, 1997Assignee: Hughes Aircraft CompanyInventors: Mehran Matloubian, Takyiu Liu, Chanh Nguyen
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Patent number: 5658834Abstract: Active semiconductor devices including heterojunction diodes and thin film transistors are formed by PECVD deposition of a boron carbide thin film on an N-type substrate. The boron to carbon ratio of the deposited material is controlled so that the film has a suitable band gap energy. Boron carbides such as B.sub.4.7 C, B.sub.7.2 C and B.sub.19 C have suitable band gap energies between 0.8 and 1.7 eV. The stoichiometry of the film can be selected by varying the partial pressure of precursor gases, such as nido pentaborane and methane. The precursor gas or gases are energized, e.g., in a plasma reactor. The heterojunction diodes retain good rectifying properties at elevated temperature, e.g., up to 400.degree. C.Type: GrantFiled: November 17, 1995Date of Patent: August 19, 1997Assignee: Syracuse UniversityInventor: Peter A. Dowben
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Patent number: 5658400Abstract: High-carbon pearlitic steel rails have high strength, wear resistance, ductility and toughness are manufactured by applying special rolling to produce fine-grained pearlite blocks in steels containing 0.60 to 1.20% carbon, 0.10 to 1.20 % silicon, 0.40 to 1.50% manganese and one or more elements selected, as required, from the group of chromium, molybdenum, vanadium, niobium and cobalt, thus imparting high wear resistance and an elongation of not less than 12% and a V notch Charpy impact value of not lower than 25 J/cm.sup.2. The high-carbon rails having high wear resistance, ductility and toughness assure safe railroad services in cold districts.Type: GrantFiled: August 15, 1995Date of Patent: August 19, 1997Assignee: Nippon Steel CorporationInventors: Kouichi Uchino, Toshiya Kuroki, Masaharu Ueda
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Patent number: 5647917Abstract: When compound semiconductor films are grown on an InP wafer having a surface near a (100) orientation hillocks tend to arise on the films. Off-angle wafers have been adopted for substrates in order to suppress the occurrence of hillocks. The off-angle .THETA. from a (100) plane, however, is not the sole factor for determing wheather hillocks will be formed on the film. There is a concealed parameter which determines the generation of hillocks. What induces hillocks on the growing film are the defects on the substrate itself. No hillocks originate on portions of the film that correspond to the portions of the InP wafer without dislocations. The role of the off-angle .THETA. of the substrate is preventing the influence of the dislocations from transmitting to the films. A smaller density D of the defects on the substrate allows a smaller off-angle .THETA. for suppressing the hillocks from arising.Type: GrantFiled: September 7, 1995Date of Patent: July 15, 1997Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuhiko Oida, Ryusuke Nakai
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Patent number: 5645794Abstract: Low alloy steel for the manufacture of molds for plastics or for rubber, the chemical composition of which comprises, by weight, 0.24% to 0.35% of carbon, 1% to 2.5% of manganese, 0.3% to 2.5% of chromium, 0.1% to 0.8% of molybdenum plus tungsten divided by 2, up to 2.5% of nickel, 0% to 0.3% of vanadium, less than 0.5% of silicon, 0.002% to 0.005% of boron, 0.005% to 0.1% of aluminum, 0% to 0.1% of titanium and less than 0.02% of phosphorus. The chemical composition must furthermore satisfy the relationship:U=409(% C)+19.3[% Cr+% Mo+% W/2+% V]+29.4(% Si)+10(% Mn)+7.2(% Ni)<200and the relationship:R=3.82(% C)+9.79(% Si)+3.34(% Mn)+11.94(% P)+2.39(% Ni)+1.43(% Cr)+1.43(% Mo+% W/2)<11.Type: GrantFiled: October 6, 1995Date of Patent: July 8, 1997Assignee: Creusot Loire InudstrieInventors: Jean Beguinot, Frederic Chenou, Gilbert Primon
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Patent number: 5645684Abstract: This invention relates to the area of microelectromechanical systems in which electronic circuits and mechanical devices are integrated on the same silicon chip. The method taught herein allows the fabrication of thin film structures in excess of 150 microns in height using thin film deposition processes. Wafers may be employed as reusable molds for efficient production of such structures. Various material properties may be varied within the structures to produce electrical, mechanical or electromechanical devices.Type: GrantFiled: June 7, 1995Date of Patent: July 8, 1997Assignee: The Regents of the University of CaliforniaInventor: Christopher G. Keller
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Patent number: 5628834Abstract: The present invention broadly concerns layered structures of substantially-crystalline materials and processes for making such structures. More particularly, the invention concerns epitaxial growth of a substantially-crystalline layer of a first material on a substantially-crystalline second material different from the first material utilizing an approximately one monolayer thick monovalent surfactant element.Type: GrantFiled: May 9, 1995Date of Patent: May 13, 1997Assignee: International Business Machines CorporationInventors: Matthew W. Copel, Rudolf M. Tromp
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Patent number: 5622674Abstract: A tool steel composition including, expressed by weight: 2.5% to 5.8% Cr, not more than 1.3% V, not more than 0.8% Si, with an Mo content lying in the range 0.75% to 1.75%, and not more than 0.35% Si, when the Mo content is 2.5% to 3.5%, with 0.3% to 0.4% by weight of C. Also disclosed is a method of preparing and of shaping such steels, as well as parts obtained thereby.Type: GrantFiled: April 3, 1995Date of Patent: April 22, 1997Assignee: Aubert et Duval SAInventor: Jean Bourrat