Nickel Containing Patents (Class 148/335)
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Patent number: 8460481Abstract: The invention is directed to providing, for application in automobiles, construction materials, household appliances and the like, high-strength sheets excellent in formability properties such as hole expansibility and ductility, and also in fatigue resistance, characterized in comprising, in specified contents expressed in mass %, C, Si, Mn, P, S, Al, N and O and a balance of iron and unavoidable impurities, and having a steel sheet structure composed mainly of ferrite and hard structures, a crystal orientation difference between some ferrite adjacent to hard structures and the hard structures of less than 9°, and a maximum tensile strength of 540 MPa or greater.Type: GrantFiled: April 9, 2009Date of Patent: June 11, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masafumi Azuma, Noriyuki Suzuki, Naoki Maruyama, Naoki Yoshinaga, Akinobu Murasato
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Patent number: 8444776Abstract: An aspect of the present disclosure is directed to low-alloy steels exhibiting high hardness and an advantageous level of multi-hit ballistic resistance with low or no crack propagation imparting a level of ballistic performance suitable for military armor applications. Various embodiments of the steels according to the present disclosure have hardness in excess of 550 BHN and demonstrate a high level of ballistic penetration resistance relative to conventional military specifications.Type: GrantFiled: October 19, 2009Date of Patent: May 21, 2013Assignee: ATI Properties, Inc.Inventors: Ronald E. Bailey, Thomas R. Parayil, Glenn J. Swiatek
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Patent number: 8430977Abstract: The present invention relates to a hollow drilling steel rod including a stem portion and a thread portion positioned at an end portion in an axial direction with respect to the stem portion, the hollow drilling steel rod being constituted of a steel having a specific composition described in the present specification, in which the thread portion includes a thread having been subjected to a high frequency quenching, and the thread portion and the stem portion separate from each other have been joined by a friction welding.Type: GrantFiled: February 17, 2012Date of Patent: April 30, 2013Assignee: Mitsubishi Materials CorporationInventors: Masaya Hisada, Yoneo Hiwasa, Satoshi Nagase, Noritaka Takahata
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Publication number: 20130098513Abstract: This invention relates to an ultra-high-strength steel bar and to a method of manufacturing the same, in which the steel bar includes C: 0.05 to 0.45 wt %, Si: 0.10 to 0.35 wt %, Mn: 0.1 to 0.85 wt %, Cr: 0.6 to 1.20 wt %, and Mo: 0.05 to 0.35 wt %, with the remainder being Fe, wherein a martensite structure is formed at a surface layer and a fine ferrite structure is formed at a center layer.Type: ApplicationFiled: April 18, 2011Publication date: April 25, 2013Applicant: HYUNDAI STEEL COMPANYInventors: Sang-Youn Lee, Hyoung-Chul Lee, Yeong-Jun Kwon
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Publication number: 20130098514Abstract: A Ni-added steel plate contains, by mass %, C: 0.03% to 0.10%, Si: 0.02% to 0.40%, Mn: 0.3% to 1.2%, Ni: 5.0% to 7.5%, Cr: 0.4% to 1.5%, Mo: 0.02% to 0.4%, Al: 0.01% to 0.08%, T•O: 0.0001% to 0.0050%, P: limited to 0.0100% or less, S: limited to 0.0035% or less, and N: limited to 0.0070% or less with a remainder composed of Fe and inevitable impurities, in which a Ni segregation ratio at a position of ¼ of a plate thickness away from a plate surface in a thickness direction is 1.3 or less, a fraction of austenite after deep cooling is 2% or more, an austenite unevenness index after deep cooling is 5.0 or less, and an average equivalent circle diameter of austenite after deep cooling is 1 ?m or less.Type: ApplicationFiled: July 7, 2011Publication date: April 25, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hitoshi Furuya, Naoki Saitoh, Motohiro Okushima, Yasunori Takahashi, Takehiro Inoue, Ryuji Uemori
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Patent number: 8414713Abstract: A high hardness, high strength, and high impact toughness steel for military articles such as armor plates, bodies of deep penetrating bombs, and missiles. The steel has a HRC of 54 to 56, UTS of 290 to 305 ksi, YS of 225 to 235 ksi, an elongation of 13-14%, a reduction of area of 47-50% and a Charpy V-notch impact toughness energy of 26 to 28 ft-lbs at room temperature. The microstructure of the steel consists essentially of fine packets of martensitic lathes, fine titanium carbides as centers of growth of the martensitic lathes, and retained austenite.Type: GrantFiled: May 18, 2009Date of Patent: April 9, 2013Inventor: Gregory Vartanov
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Patent number: 8398787Abstract: A high-strength steel sheet is provided which, even when subjected to long-term stress-relief annealing after welding, decreases little in strength and which has satisfactory low-temperature HAZ toughness. The high-strength steel sheet has a chemical composition adequately regulated and has a CP value defined by the following equation (1) of 5.40% or higher and a carbon equivalent (Ceq) defined by the following equation (2) of 0.45% or lower. CP value=125[Ti]+111[Nb]+60[V]+15[Mo] (1) ([Ti], [Nb], [V], and [Mo] indicate the contents (mass %) of Ti, Nb, V, and Mo, respectively.) Ceq=[C]+[Mn]/6+([Cr]+[Mo]+[V])/5+([Cu]+[Ni])/15 (2) ([C], [Mn], [Cr], [Mo], [V], [Cu], and [Ni] indicate the contents (mass %) of C, Mn, Cr, Mo, V, Cu, and Ni, respectively.Type: GrantFiled: March 16, 2009Date of Patent: March 19, 2013Assignee: Kobe Steel, Ltd.Inventor: Makoto Kariyazaki
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Patent number: 8394209Abstract: A high-strength steel sheet according to the present invention not only is suitably adjusted in its chemical elements composition, but also has a DE value defined by the following Equation (1) of 0.0340% or more, and a carbon equivalent Ceq defined by the following Equation (2) of 0.45% or less: DE value=[Ti]+[Nb]+0.3[V]+0.0075[Cr]??(1) where, [Ti], [Nb], [V], and [Cr] represent contents (mass %) of Ti, Nb, V, and Cr, respectively; Ceq=[C]+[Mn]/6+([Cr]+[Mo]+[V])/5+([Cu]+[Ni])/15 ??(2) where, [C], [Mn], [Cr], [Mo], [V], [Cu], and [Ni] represent contents (mass %) of C, Mn, Cr, Mo, V, Cu, and Ni, respectively. A high-strength steel sheet resistant to strength reduction and good in low-temperature toughness of HAZ even when subjected for a long time to a stress-relief annealing process after being processed by welding, is provided.Type: GrantFiled: January 26, 2009Date of Patent: March 12, 2013Assignee: Kobe Steel, Ltd.Inventors: Manabu Izumi, Makoto Kariyazaki
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Publication number: 20130048158Abstract: Disclosed is high strength spring steel that can limit the depth of pitting occurring when corroded and therefore possesses high strength as well as excellent pitting corrosion resistance and corrosion fatigue property, with a composition containing: C: greater than 0.35 mass % and less than 0.50 mass %; Si: greater than L75 mass % and less than or equal to 3.00 mass %; Mn: 0.2 mass % to 1.0 mass %; Cr: 0.01 mass % to 0.04 mass %; P: 0.025 mass % or less; S: 0.025 mass % or less; Mo: 0.1 mass % to 1.0 mass %; and 0: 0.0015 mass % or less, under a condition that a PC value calculated by PC=4.2×([C]+[Mn])+0.1×(1/[Si]+1/[Mo])+20.3×[Cr]+0.001×(1/[N]) is greater than 3.3 and equal to or less than 8.0. Also disclosed is a preferred method for manufacturing the same.Type: ApplicationFiled: February 28, 2011Publication date: February 28, 2013Applicant: JFE STEEL CORPORATIONInventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
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Patent number: 8372219Abstract: Gun barrel for firearms made from a deformed material and method for producing the gun barrel material. The material has a chemical composition in % by weight of: Content C Si Mn P S Cr Mo Min 0.28 0.08 0.15 3.6 1.2 Max 0.36 0.26 0.35 0.005 0.002 4.4 1.8 Content Ni V W Ti As + Sn + Sb Fe Min 0.42 Rest Max <0.5 0.5? 0.15 0.08 0.007 and impurities due to smelting. The material has a hardness of at least 46 to 48 HRC.Type: GrantFiled: April 5, 2011Date of Patent: February 12, 2013Assignee: Boehler Edelstahl GmbH & Co. KGInventors: Devrim Caliskanoglu, Herbert Schweiger, Ingo Siller
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Patent number: 8372335Abstract: The invention provides an austenitic ductile cast iron alloy composition including about 2.2% to about 2.4% by weight carbon; about 3.5% to about 4.0% by weight silicon; about 28% to about 29% by weight nickel; about 2.5% to about 3.0% by weight chromium; about 0.9% to about 1.1% by weight molybdenum; and greater than about 50% iron, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbocharger housings, prepared using the inventive alloys.Type: GrantFiled: January 14, 2010Date of Patent: February 12, 2013Assignee: Honeywell International Inc.Inventors: Antoine Claude, Marc Wilson, Rayad Benchiheub, Lydie Tenet Schmitt, Angelique Rouillon
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Patent number: 8361246Abstract: A pearlite rail contains, by mass %, 0.65 to 1.20% of C; 0.05 to 2.00% of Si; 0.05 to 2.00% of Mn; and the balance composed of Fe and inevitable impurities, wherein at least part of the head portion and at least part of the bottom portion has a pearlite structure, and the surface hardness of a portion of the pearlite structure is in a range of Hv320 to Hv500 and a maximum surface roughness of a portion of the pearlite structure is less than or equal to 180 ?m.Type: GrantFiled: August 13, 2010Date of Patent: January 29, 2013Assignee: Nippon Steel CorporationInventors: Masaharu Ueda, Kyohei Sonoyama, Takuya Tanahashi, Teruhisa Miyazaki, Katsuya Iwano
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Patent number: 8361249Abstract: A steel plate has a C content between 0.05 to 0.18% by mass (hereinafter, content will be expressed simply in “%”), a Si content between 0.10 to 0.50%, a Mn content between 1.2 to 2.0%, an Al content between 0.01 to 0.10%, a Cr content between 0.05 to 0.30% and a V content between 0.01 to 0.05%, and meets a condition expressed by expression (1). 6.7[Cr]+4.5[Mn]+3.5[V]?7.2%??(1) where [Cr], [Mn] and [V] represent a Cr content, a Mn content and a V content in percent by mass, respectively. The strength reduction of the steel sheet is small even if the steel sheet is subjected for a long time to a stress relief annealing process after being processed by welding. Cracks do not form in the steel plate when the steel plate is welded.Type: GrantFiled: November 6, 2007Date of Patent: January 29, 2013Assignee: Kobe Steel, Ltd.Inventors: Satoshi Shimoyama, Hiroki Imamura
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Patent number: 8357252Abstract: High tensile strength steels that have both favorable delayed fracture resistance and a tensile strength of 600 MPa or higher and are suitably used in construction machinery, tanks, penstocks, and pipelines, as well as methods for manufacturing such steels are provided. The safety index of delayed fracture resistance (%) is 100×(X1/X0), where X0: reduction of area of a specimen substantially free from diffusible hydrogen, and X1: reduction of area of a specimen containing diffusible hydrogen.Type: GrantFiled: January 31, 2008Date of Patent: January 22, 2013Assignee: JFE Steel CorporationInventors: Akihide Nagao, Kenji Oi, Kenji Hayashi, Nobuo Shikanai
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Patent number: 8353992Abstract: Steel sheet having a composition of ingredients containing substantially, by mass %, C: 0.005 to 0.200%, Si: 2.50% or less, Mn: 0.10 to 3.00%, N: 0.0100% or less, Nb: 0.005 to 0.100%, and Ti: 0.002 to 0.150% and satisfying the relationship of Ti?48/14×N?0.0005, having a sum of the X-ray random intensity ratios of the {100}<001> orientation and the {110}<001> orientation of a ? sheet thickness part of 5 or less, having a sum of the maximum value of the X-ray random intensity ratios of the {110}<111> to {110}<112> orientation group and the X-ray random intensity ratios of the {211}<111> orientation of 5 or more, and having a high rolling direction Young's modulus measured by the static tension method and a method of production of the same are provided.Type: GrantFiled: November 7, 2007Date of Patent: January 15, 2013Assignee: Nippon Steel CorporationInventors: Natsuko Sugiura, Naoki Maruyama, Manabu Takahashi, Yohji Nakamura, Koji Hanya
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Patent number: 8343255Abstract: When the density (DO) of the inclusions whose major axis exceeds 5 ?m observed in the axis position of a section perpendicular to the axial direction of a forged product is made 70 nos/cm2 or below and the radius of the forged product is made R, the ratio of the density (DR) of the inclusions whose major axis exceeds 5 ?m observed in the R/3 position from the axis position toward the radial direction and the density DO satisfies an inequality (1) below. 0.5?DR/DO?1.Type: GrantFiled: July 20, 2009Date of Patent: January 1, 2013Assignee: Kobe Steel, Ltd.Inventors: Takashi Abiko, Michio Nishihara, Eiji Otsuki, Shunsuke Hori, Tomoya Shinozaki, Tetsushi Deura
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Patent number: 8343288Abstract: Provided are the following cold-rolled steel sheets: 1) a cold-rolled steel sheet having higher stretch flangeability than conventional steels; 2) a cold-rolled steel sheet having a higher balance between elongation and stretch flangeability than conventional steels; and 3) a cold-rolled steel sheet heightened in all of yield stress, elongation, and stretch flangeability. The cold-rolled steel sheets are characterized by containing 0.03-0.30 mass % carbon, up to 3.0 mass % (including 0 mass %) silicon, 0.1-5.0 mass % manganese, up to 0.1 mass % phosphorus, less than 0.01 mass % sulfur, up to 0.01 mass % nitrogen, and 0.01-1.00 mass % aluminum and having a structure which comprises tempered martensite in an amount of 50% or more (including 100%) in terms of areal proportion and in which the remainder is ferrite.Type: GrantFiled: March 6, 2009Date of Patent: January 1, 2013Assignee: Kobe Steel, Ltd.Inventors: Toshio Murakami, Akira Ibano
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Patent number: 8337642Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.Type: GrantFiled: April 26, 2012Date of Patent: December 25, 2012Assignee: Mitsubishi Steel Mfg. Co., Ltd.Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
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Patent number: 8337643Abstract: A hot rolled steel sheet having a dual phase microstructure with a martensite phase of less than 35% by volume and a ferrite phase of more than 50% by volume and a composition containing by percent weight: 0.01?C?0.2; 0.3?Mn?3; 0.2?Si?2; 0.2?Cr+Ni?2; 0.01?Al?0.10; Mo less than about 0.2%, 0.0005?Ca?0.01, with the balance iron and incidental ingredients. Hot rolled sheet for cold rolling, the silicon range may be from about 0.05% to about 2%, and the amount of molybdenum may be up to 0.5%. Also, the hot rolled steel sheet has a tensile strength of at least 500 megapascals, a hole expansion ratio more than about 50%, and a yield strength/tensile strength ratio less than 70%.Type: GrantFiled: July 22, 2008Date of Patent: December 25, 2012Assignee: Nucor CorporationInventor: Weiping Sun
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Publication number: 20120321504Abstract: An air hardenable steel alloy is disclosed comprising, in percent by weight: 0.18 to 0.26 carbon; 3.50 to 4.00 nickel; 1.60 to 2.00 chromium; 0 to 0.50 molybdenum; 0.80 to 1.20 manganese; 0.25 to 0.45 silicon; 0 to less than 0.005 titanium; 0 to less than 0.020 phosphorus; 0 up to 0.005 boron; 0 up to 0.003 sulfur; iron; and impurities. The air hardenable steel alloy has a Brinell hardness in a range of 352 HBW to 460 HBW. The air hardenable steel alloy combines high strength, medium hardness and toughness, as compared with certain know air hardenable steel alloys, and finds application in, for example, any of a steel armor, a blast-protective hull, a blast-protective V-shaped hull, a blast-protective vehicle underbelly, and a blast-protective enclosure.Type: ApplicationFiled: June 15, 2011Publication date: December 20, 2012Inventors: Njall Stefansson, Bradley Hasek, Ronald E. Bailey, Thomas Parayil, Andrew Nichols
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Patent number: 8328960Abstract: A high strength bainitic steel and a process for producing seamless pipes for OCTG applications are described. In particular, the advantages ensuing to the steel of the invention are the improvement in strength-toughness over tempered martensitic steels, and a simplified thermal treatment. Quenching is not necessary and by avoiding the quenching treatment the microstructure results far more homogeneous, which allows thick walled tubes to be produced. For the same steel composition, in comparison to conventional tempered martensitic structures, a better combination of strength and toughness can be achieved, in particular by tempering as rolled carbide-free bainitic structures.Type: GrantFiled: November 19, 2007Date of Patent: December 11, 2012Assignee: Tenaris Connections LimitedInventors: Gonzalo Roberto Gomez, Teresa Estela Pérez, Harsad Kumar Dharamshi Hansraj Bhadeshia
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Patent number: 8328959Abstract: The invention proposes a lever-type cam follower (1) made without chip removal out of a sheet steel for use in a valve train of an internal combustion engine for actuating at least one gas exchange valve. This lever-type cam follower (1) is characterized by being made of a cold-forming, core-hardening heat-treatable steel.Type: GrantFiled: June 2, 2005Date of Patent: December 11, 2012Assignee: Schaeffler Technologies AG & Co. KGInventors: Helmut Engelhardt, Ernst Ammon
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Patent number: 8328957Abstract: In an electric resistance welded steel pipe with excellent weld toughness for a line pipe, the area fraction of minute defects each having a maximum length of less than 50 ?m in a projection plane of an electric resistance welded seam is in the range of 0.000006 to 0.026, and the absorbed energy at ?40° C. measured by a method for an impact test of metallic materials is 315 J or more.Type: GrantFiled: May 18, 2007Date of Patent: December 11, 2012Assignee: JFE Steel CorporationInventors: Hiroyasu Yokoyama, Kazuhito Kenmochi, Takatoshi Okabe, Yukinori Iizuka
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Patent number: 8317945Abstract: Disclosed is a steel plate having a specific chemical component composition. The steel plate has an F value defined by the following expression (1) and satisfying the following condition: 3.20?(F value)?4.50, has a tempered bainite microstructure having an average equivalent area diameter of grains surrounded by high-angle boundaries with a difference in orientation between two grains of 15° or more of 4 ?m or less, and has a tensile strength of 585 MPa or more: F value=9.4×[Mo]+8.1×[V]+4.7×[Cr]??(1) wherein [Mo], [V] and [Cr] represent contents (percent by mass) of Mo, V, and Cr, respectively. The steel plate having this configuration surely has satisfactory drop weight properties and high base metal toughness only by controlling the contents of necessary alloy elements.Type: GrantFiled: June 15, 2010Date of Patent: November 27, 2012Assignee: Kobe Steel, Ltd.Inventor: Hiroaki Kou
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Patent number: 8317946Abstract: A seamless steel pipe of a low-alloy steel consisting, by mass %, of C: 0.10 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.2%, Ni: 0.02 to 1.5%, Cr: 0.50 to 1.50%, Mo: 0.50 to 1.50%, Nb: 0.002 to 0.10%, Al: 0.005 to 0.10%, and either or both of Ti: 0.003 to 0.050% and V: 0.01 to 0.20%, the balance being Fe and impurities, the impurities containing 0.025% or less of P, 0.005% or less of S, 0.007% or less of N, and less than 0.0003% of B, wherein the tensile strength is 950 MPa or more and the yield strength is 850 MPa or more, and the Charpy absorbed energy at ?40° C. is 60 J or more. This seamless steel pipe may further contain one or more of Cu: 0.02 to 1.0%, Ca: 0.0005 to 0.0050%, and Mg: 0.0005 to 0.0050%. The present invention also provides a method for manufacturing the above-described seamless steel pipe.Type: GrantFiled: April 20, 2011Date of Patent: November 27, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Yuji Arai, Takashi Takano
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Patent number: 8303734Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.Type: GrantFiled: September 26, 2008Date of Patent: November 6, 2012Assignee: Nippon Steel CorporationInventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
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Patent number: 8303892Abstract: A lean alloy steel and roll shells made of same are provided. The lean alloy steel has improved properties in imparting high productivity and long service life for roll shells (or roll caster shells) utilized in the direct casting of molten materials (such as molten aluminum) to strips. The lean alloy steel includes iron (Fe) alloyed with carbon (C), chromium (Cr), molybdenum (Mo), vanadium (V), manganese (Mn), nickel (Ni), phosphorus (P), sulfur (S), silicon (Si), and/or niobium (Nb). The roll shells made from the heat treated lean alloy steel have high resistance to surface heat checking due to its very high yield strengths at molten aluminum temperatures (made, e.g., possible with its high carbide content), and have high casting speeds because of its high thermal conductivity (made, e.g., possible with its lean alloy composition).Type: GrantFiled: October 22, 2008Date of Patent: November 6, 2012Assignee: Shultz Steel CompanyInventors: Harshad V. Sheth, James N. Cordea
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Patent number: 8298353Abstract: A transformation toughened, high-strength steel alloy useful in plate steel applications achieves extreme fracture toughness (Cv > 80 ft-lbs corresponding to KId=200 ksi.in ½) at strength levels of 150-180 ksi yield strength, is weldable and formable. The alloy is characterized by dispersed austenite stabilization for transformation toughening to a weldable, bainitic plate steel and is strengthened by precipitation of M2C carbides in combination with copper and nickel. The desired microstructure is a matrix containing a bainite-martensite mix, BCC copper and M2C carbide particles for strengthening with a fine dispersion of optimum stability austenite for transformation toughening. The bainite-martensite mix is formed by air-cooling from solution treatment temperature and subsequent aging at secondary hardening temperatures to precipitate the toughening and strengthening dispersions.Type: GrantFiled: June 22, 2011Date of Patent: October 30, 2012Assignee: Northwestern UniversityInventors: Arup Saha, Gregory B. Olson
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Publication number: 20120261038Abstract: A low alloy steel ingot contains from 0.15 to 0.30% of C, from 0.03 to 0.2% of Si, from 0.5 to 2.0% of Mn, from 0.1 to 1.3% of Ni, from 1.5 to 3.5% of Cr, from 0.1 to 1.0% of Mo, and more than 0.15 to 0.35% of V, and optionally Ni, with a balance being Fe and unavoidable impurities. Performing quality heat treatment including a quenching step and a tempering step to the low alloy steel ingot to obtain a material, which has a grain size number of from 3 to 7 and is free from pro-eutectoid ferrite in a metallographic structure thereof, and which has a tensile strength of from 760 to 860 MPa and a fracture appearance transition temperature of not higher than 40 ° C.Type: ApplicationFiled: April 17, 2012Publication date: October 18, 2012Applicants: KABUSHIKI KAISHA TOSHIBA, THE JAPAN STEEL WORKS, LTD.Inventors: Satoru OHSAKI, Kazuhiro MIKI, Tsukasa AZUMA, Koji KAJIKAWA, Shigeru SUZUKI, Masayuki YAMADA, Itaru MURAKAMI, Kenichi OKUNO, Liang YAN, Reki TAKAKU, Akihiro TANIGUCHI, Tetsuya YAMANAKA, Makoto TAKAHASHI, Kenichi IMAI, Osamu WATANABE, Joji KANEKO
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Patent number: 8273195Abstract: A heat treatment method of heat-treating a steel tube provides the steel tube with satisfactory workability and high pressure resistance capable of coping with a recent increasing trend of pressure dealt with by a recent common rail type fuel injection system. A steel tube of a desired size is formed by drawing a material of a steel containing at least vanadium. The steel tube is processed for normalizing by holding the steel tube at high temperatures between 950 and 1000° C. for a predetermined time and slowly cooling the steel tube at a predetermined cooling rate. Then, the steel tube is processed for tempering by heating the steel tube at a temperature between 500 and 700° C. and cooling the steel tube to an ordinary temperature at an optional cooling rate.Type: GrantFiled: July 26, 2006Date of Patent: September 25, 2012Assignee: Sanoh Kogyo Kabushiki KaishaInventors: Hideki Toyoshima, Yukari Nakazawa
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Publication number: 20120230859Abstract: A fully dense, powder-metallurgy produced maraging steel alloy article of prealloyed powder for use as a tool for high temperature applications. The article in the as-produced condition having a hardness less than 40 HRC to provide machinability and thereafter the article upon maraging heat treatment having a hardness greater than 45 HRC. A method for producing this article comprises compacting prealloyed powder to produce a fully dense article having a hardness less than 40 HRC and thereafter maraging heat treating to a hardness greater than 45 HRC.Type: ApplicationFiled: February 23, 2012Publication date: September 13, 2012Inventors: Joseph F. MUHA, Andrzej L. WOJCIESZYNSKI, Brian J. MCTIERNAN
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Patent number: 8252129Abstract: The invention relates to a method for transforming steel blanks. The invention in particular relates to a method for transforming a steel blank comprising kneading in order to obtain very good mechanical properties. The obtained products may notably be used for forming a pressure device component.Type: GrantFiled: August 2, 2007Date of Patent: August 28, 2012Assignee: Aubert & DuvalInventors: Gérald Gay, Bruno Gaillard-Allemand, Dominique Thierree
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Patent number: 8252125Abstract: The present invention, among other things, relates to a method for producing a workpiece by press hardening a semi-finished product, which is distinguished by the fact that the semi-finished product consists of a steel which has a high content of silicon of at least 0.9 wt. %, with a simultaneously small content of manganese of less than 0.9 wt. %, a small carbon content of less than 0.25 wt. %, and a high chromium content of more than 1.20 wt. %, and which by heating is brought to a state in which the structure of the steel that is used is at least partially transformed to austenite, also optionally fully transformed to austenite, and the thus-heated semi-finished product is hot shaped so that after the hot deformation shaping, a structure is present in the workpiece that has a complex phase structure with predominantly martensite and ferrite fractions. In addition, a workpiece is described, which is produced according to this method, as well as uses of such a workpiece.Type: GrantFiled: October 16, 2009Date of Patent: August 28, 2012Assignee: Benteler Automobiltechnik GmbHInventors: Hubertus Giefers, Karsten Bake, Andreas Frehn, Alexander Redenius, Uwe Diekmann
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Publication number: 20120211131Abstract: Embodiments of the present disclosure comprise carbon steels and methods of manufacture. In one embodiment, quenching and tempering procedure is performed in which a selected steel composition is formed and heat treated to yield a slightly tempered microstructure having a fine carbide distribution. In another embodiment, a double austenizing procedure is disclosed in which a selected steel composition is formed and subjected to heat treatment to refine the steel microstructure. In one embodiment, the heat treatment may comprise austenizing and quenching the formed steel composition a selected number of times (e.g., 2) prior to tempering. In another embodiment, the heat treatment may comprise subjecting the formed steel composition to austenizing, quenching, and tempering a selected number of times (e.g., 2). Steel products formed from embodiments of the steel composition in this manner (e.g., seamless tubular bars and pipes) will possess high yield strength, e.g.Type: ApplicationFiled: February 18, 2011Publication date: August 23, 2012Applicant: Siderca S.A.I.C.Inventors: Eduardo Altschuler, Teresa Perez, Edgardo Lopez, Constantino Espinosa, Gonzalo Gomez
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Publication number: 20120211132Abstract: Embodiments of the present disclosure comprise carbon steels and methods of manufacture. In one embodiment, a double austenizing procedure is disclosed in which a selected steel composition is formed and subjected to heat treatment to refine the steel microstructure. In one embodiment, the heat treatment may comprise austenizing and quenching the formed steel composition a selected number of times (e.g., 2) prior to tempering. In another embodiment, the heat treatment may comprise subjecting the formed steel composition to austenizing, quenching, and tempering a selected number of times (e.g., 2). Steel products formed from embodiments of the steel composition in this manner (e.g., seamless tubular bars and pipes) will possess high yield strength, at least about 175 ksi (about 1200 MPa) while maintaining good toughness.Type: ApplicationFiled: February 18, 2011Publication date: August 23, 2012Applicant: Siderca S.A.I.C.Inventors: Eduardo Altschuler, Teresa Perez, Edgardo Lopez, Constantino Espinosa, Gonzalo Gomez
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Patent number: 8246762Abstract: The invention provides medical devices comprising high-strength alloys which degrade over time in the body of a human or animal, at controlled degradation rates, without generating emboli. In one embodiment the alloy is formed into a bone fixation device such as an anchor, screw, plate, support or rod. In another embodiment the alloy is formed into a tissue fastening device such as staple. In yet another embodiment, the alloy is formed into a dental implant or a stent.Type: GrantFiled: January 7, 2010Date of Patent: August 21, 2012Assignee: Bio DG, Inc.Inventors: Gordon F. Janko, Herbert R. Radisch, Jr., Thomas A. Trozera
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Patent number: 8241559Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).Type: GrantFiled: May 7, 2007Date of Patent: August 14, 2012Assignee: Federal-Mogul Burscheid GmbHInventor: Laszlo Pelsoeczy
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Publication number: 20120199255Abstract: Low-alloy steels and methods of manufacturing pipes having a wall thickness greater than or equal to about 8 mm and less than or equal to about 35 mm therefrom are provided. In one embodiment, a steel composition is processed that yields an average prior austenite grain size greater than about 15 or 20 ?m and smaller than about 100 ?m. A quenching sequence has been determined that yields a microstructure of greater than or equal to about 60% martensite by volume, and less than or equal to about 40% by volume lower bainite, without substantial formation of ferrite, upper bainite, or granular bainite. The yield strength of the quenched and tempered pipes may be greater than about 70 ksi, 80 ksi, or 90 ksi. The quenched and tempered pipes are suitable for 70 ksi, 80 ksi, and 90 ksi grades and resistant to sulfide stress corrosion cracking.Type: ApplicationFiled: February 6, 2012Publication date: August 9, 2012Applicant: DALMINE S.P.A.Inventors: Ettore Anelli, Mariano Armengol, Paolo Novelli, Federico Tintori
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Publication number: 20120186704Abstract: A seamless steel tube contains 0.15% to 0.50% C, 0.1% to 1.0% Si, 0.3% to 1.0% Mn, 0.015% or less P, 0.005% or less S, 0.01% to 0.1% Al, 0.01% or less N, 0.1% to 1.7% Cr, 0.4% to 1.1% Mo, 0.01% to 0.12% V, 0.01% to 0.08% Nb, and 0.0005% to 0.003% B or further contains 0.03% to 1.0% Cu on a mass basis and has a microstructure which has a composition containing 0.40% or more solute Mo and a tempered martensite phase that is a main phase and which contains prior-austenite grains with a grain size number of 8.5 or more and 0.06% by mass or more of a dispersed M2C-type precipitate with substantially a particulate shape.Type: ApplicationFiled: June 23, 2010Publication date: July 26, 2012Applicant: JFE STEEL CORPORATIONInventors: Kenichiro Eguchi, Yuji Tanaka, Mitsuo Kimura, Yasuhide Ishiguro, Katsumi Yamada, Haruo Nakamichi
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Publication number: 20120180912Abstract: A high strength and high toughness cast steel material of the invention has a composition comprising 0.10 to 0.20% by mass of C, 0.10 to 0.50% by mass of Si, 0.40 to 1.20% by mass of Mn, 2.00 to 3.00% by mass of Ni, 0.20 to 0.70% by mass of Cr, and 0.10 to 0.50% by mass of Mo, and further comprising Fe and unavoidable impurities. The high strength and high toughness cast steel material of the invention is produced by subjecting an ingot having the above composition to annealing at 1,000 to 1,100° C., quenching at 850 to 950° C., tempering at 610 to 670° C., and then, if desired, stress-relief annealing at less than 610° C.Type: ApplicationFiled: September 24, 2010Publication date: July 19, 2012Applicant: THE JAPAN STEEL WORKS, LTD.Inventors: Yoshihiro Gotoh, Shinji Tanaka, Tsukasa Azuma
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Publication number: 20120144989Abstract: The invention relates to an air hardenable high-hardness steel for armouring applications, such as armour plate for use in light armoured vehicles and body armour, and having a high level of ballistic performance relative to its plate thickness. In particular, the invention concerns a high ballistic strength martensitic armour steel which, in an air cooled and untempered condition, has a strength coefficient (s0) of higher than 2500 MPa; a flow parameter (P) of higher than 8.0, preferably higher than 18.0; and a manganese content of 1.8 to 3.6% by weight of manganese, preferably 2.8 to 3.1% by weight of manganese. The armour steel also includes retained austenite at a volume fraction of at least 1%, and preferably a volume fraction of 4 to 20%.Type: ApplicationFiled: June 15, 2010Publication date: June 14, 2012Inventors: Deon Francoise Du Plessis, Jacob Johannes Wessels, Percy Phillip Adams, Roelof Johannes Mostert, Waldo Edmund Stumpf
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Patent number: 8197614Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS Z 2202 and the parameter Fce being at least 1.70.Type: GrantFiled: October 26, 2010Date of Patent: June 12, 2012Assignee: Mitsubishi Steel Mfg. Co., Ltd.Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
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Patent number: 8177925Abstract: In a high-tensile steel plate according to the invention, the carbon equivalent Pcm represented in Expression (1) is from 0.180% to 0.220%, the surface hardness is a Vicker's hardness of 285 or less, the ratio of a Martensite Austenite constituent in the surface layer is not more than 10%, the ratio of a mixed structure of ferrite and bainite inside beyond the surface layer is not less than 90%, the ratio of the bainite in the mixed structure is not less than 10%, the thickness of the lath of bainite is not more than 1 ?m, the length of the lath is not more than 20 ?m, and the segregation ratio as the ratio of the Mn concentration in the center segregation part relative to the Mn concentration at a part in a depth equal to ¼ of the thickness of the plate from the surface is not more than 1.3. Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B . . . (1) where the element symbols in Expression (1) represent the % by mass of the respective elements.Type: GrantFiled: March 8, 2006Date of Patent: May 15, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Nobuaki Takahashi, Masahiko Hamada, Shuji Okaguchi, Akihiro Yamanaka, Ichirou Seta
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Patent number: 8168011Abstract: The invention provides wire rod excellent in drawability and steel wire made from the wire rod as starting material with high productivity at good yield and low cost. A hard steel wire rod of a specified composition is heated in a specified temperature range to conduct post-reaustenization patenting and thereby obtain a high-carbon steel wire excellent in ductility that has a pearlite structure of an area ratio of 97% or greater and the balance of non-pearlite structures including bainite, degenerate-pearlite and pro-eutectoid ferrite and whose fracture reduction of area RA satisfies Expressions (1), (2) and (3) below: RA?RAmin??(1), where RAmin=a?b×pearlite block size (?m), a=?0.0001187×TS (MPa)2+0.31814×TS (MPa)?151.32??(2) b=0.0007445×TS (MPa)?0.3753??(3).Type: GrantFiled: April 18, 2007Date of Patent: May 1, 2012Assignee: Nippon Steel CorporationInventors: Shingo Yamasaki, Seiki Nishida, Makio Kikuchi
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Patent number: 8157931Abstract: An advanced secondary hardening carburized Ni—Co steel achieves an improved case hardness of about 68-69 Rc together with nominal core hardness of about 50 Rc.Type: GrantFiled: July 1, 2009Date of Patent: April 17, 2012Assignee: Northwestern UniversityInventors: Yana Qian, Gregory B. Olson
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Publication number: 20120085465Abstract: A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P?0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al?0.10%, N?0.03%, and O?0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz?15 ?m, and (c) ?r(0)?-800 MPa, ?r(100)?-800 MPa, and residual stress intensity index Ir?80000, wherein Ir is calculated by [Ir=?|?r(y)|dy], where y ?m is the depth from the outermost surface and ?r(y) is the residual stress for the points from the outermost surface to a depth of 100 ?m with the range of y from 0 to 100 (?m).Type: ApplicationFiled: November 28, 2011Publication date: April 12, 2012Applicants: SINTOKOGIO, LTD., SUMITOMO METAL INDUSTRIES, LTD.Inventors: Yutaka Neishi, Takanari Hamada, Hidekazu Sueno, Yuji Kobayashi, Hideaki Sugiura
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Publication number: 20120080124Abstract: The invention provides an alloy steel having the following composition: Ni 5-14 wt %; Cr 4-16 wt %; Co 7-14 wt %; Mo 1-5 wt %; W 0-5 wt %; Ti 0-0.8 wt %; Al 0.1-3 wt %; the balance being Fe save for incidental impurities. This provides an ultra-high strength corrosion resistant steel with good toughness, which does not significantly creep at temperatures up to 450° C. The high quantity of alloying to elements, particularly chromium, also gives the alloy good corrosion resistance. The alloy is particularly suitable for main shafts of gas turbine engines.Type: ApplicationFiled: September 14, 2011Publication date: April 5, 2012Applicant: ROLLS-ROYCE PLCInventors: Andrew T.W. BARROW, Harshad K.D.H. BHADESHIA, Martin J. RAWSON, Paul O. HILL
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Patent number: 8110292Abstract: The present invention provides high strength steel plate with excellent low temperature toughness, high strength steel pipe using this as a base metal, and methods of production of the same. The steel plate of the present invention contains Mo: 0.05 to 1.00% and B: 0.0003 to 0.0100%, has a Ceq of 0.30 to 0.53, has a Pcm of 0.10 to 0.20, and has a metal structure which has an area percentage of polygonal ferrite of 20 to 90% and has a balance of a hard phase comprised of one or both of bainite and martensite. To obtain this steel plate, strain-introducing rolling is performed with a start temperature of not more than Ar3+60° C., an end temperature of Ar3 or more, and a reduction ratio of 1.5 or more, then the plate is air-cooled and then acceleratedly cooled from Ar3?100° C. to Ar3?10° C. in temperature by 10° C./s or more.Type: GrantFiled: April 4, 2009Date of Patent: February 7, 2012Assignee: Nippon Steel CorporationInventors: Taishi Fujishiro, Shinya Sakamoto, Takuya Hara, Hitoshi Asahi
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Patent number: 8101029Abstract: A weld metal of a high-strength Cr—Mo steel formed by shielded metal arc welding contains: 0.04 to 0.10% by mass C, 0.15 to 0.5% by mass Si, 0.5 to 1.0% by mass Mn, 2.00 to 3.25% by mass Cr, 0.9 to 1.2% by mass Mo, 0.01 to 0.03% by mass Nb, 0.2 to 0.7% by mass V, 0.003% by mass or below and above 0% by mass B, 0.02 to 0.05% by mass O, and the balance of Fe and inevitable impurities. A residual extracted by electrolytic extraction from only an unaffected zone of the weld metal contains precipitated Cr in a Cr content below 0.3% by mass, and precipitated Nb in a Nb content of 0.005% by mass or above.Type: GrantFiled: February 1, 2008Date of Patent: January 24, 2012Assignee: Kobe Steel, Ltd.Inventors: Yoshitomi Okazaki, Ken Yamashita, Hirohisa Watanabe, Koichi Hosoi
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Patent number: 8097096Abstract: The present invention provides a fire resistant steel material excellent in high temperature strength, toughness, and reheating embrittlement resistance containing, by mass %, C: 0.001% to 0.030%, Si: 0.05% to 0.50%, Mn: 0.4% to 2.0%, Nb: 0.03% to 0.50%, Ti: 0.005% to less than 0.040%, N: 0.0001% to less than 0.0050%, and Al: 0.005% to 0.030%, limiting P: 0.03% or, less and S: 0.02% or less, satisfying C—Nb/7.74?0.005 and 2?Ti/N?12, and having a balance of Fe and unavoidable impurities and, further, a process for production of a fire resistant material comprising heating a steel slab comprised of this chemical composition to 1100 to 1350° C. and hot rolling it by a cumulative reduction rate at 1000° C. or less of 30% or more.Type: GrantFiled: July 30, 2007Date of Patent: January 17, 2012Assignee: Nippon Steel CorporationInventors: Suguru Yoshida, Kita Hiroshi, Hirokazu Sugiyama, Yoshiyuki Watanabe, Yasushi Hasegawa