Using Bath Having Designated Chemical Composition (dcc) Patents (Class 204/489)
  • Patent number: 6258237
    Abstract: A method of depositing diamond particles on a surface of a substrate is provided. The method is effected by (a) charging the diamond particles by a positive charge to obtain positively charged diamond particles; and (b) electrophoretically depositing the positively charged diamond particles on the surface of the substrate, for obtaining a green diamond particles coat on the surface of the substrate.
    Type: Grant
    Filed: December 30, 1998
    Date of Patent: July 10, 2001
    Assignees: Cerd, Ltd., Iscer, Ltd.
    Inventors: Leah Gal-Or, Rony Goldner, Nina Sezin, David Brandon, Shai Gilboa, Albir A. Layyous
  • Patent number: 6214188
    Abstract: The invention provides a polymer (a) having a polymer backbone having appended thereto at least one carbamate functional group, the polymer represented by randomly repeating units according to the formula: R1 represents H or CH3, R2 represents H, alkyl, or cycloalkyl, L represents a divalent linking group, A represents repeat units comprising at least one repeat unit having a pendant carboxylic acid group, x represents 10 to 90 weight %, and y represents 90 to 10 weight %. The invention further provides an anodic electrocoat coating composition comprising an aqueous dispersion of a polymer (a) and (b) a compound having a plurality of functional groups that are reactive with said carbamate groups, wherein the repeat units A of polymer (a) having a pendant carboxylic acid group are base-salted.
    Type: Grant
    Filed: December 21, 1998
    Date of Patent: April 10, 2001
    Assignee: BASF Corporation
    Inventor: Timothy S. December
  • Patent number: 6207731
    Abstract: A cathodic electrocoating composition comprises an aqueous carrier, a film forming binder, comprising an epoxy-amine adduct and a blocked polyisocyanate crosslinking agent, dispersed in the carrier, and a novel additive comprising the reaction product of (1) a polyoxy alkylene di or monoamine; (2) a glycidoxy alkyl alkoxy silane; and (3) a glycidyl compound selected from the group consisting of a glycidyl ester of a carboxylic acid and an alkyl glycidyl ether, which reaction product is hydrolyzed in the presence of acid and water to convert alkoxysilane moieties to silanol moieties. The electrocoat composition produces coatings having a smoother appearance with better edge coverage and fewer craters.
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: March 27, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Allisa Gam
  • Patent number: 6203681
    Abstract: In one aspect, the invention encompasses a method of fabricating a display screen. Phosphor molecules are electrophoretically deposited onto a substrate in a first solution having a first hydroxide ion concentration. The deposited phosphor molecules are then rinsed with second solution having an hydroxide ion concentration greater than the first hydroxide ion concentration. In another aspect, the invention encompasses a method of depositing phosphor molecules over selected regions of a substrate. Conductive regions are formed over portions of a substrate while non-conductive regions are left over other portions of the substrate. Phosphor molecules are electrophoretically deposited onto the conductive regions of the substrate in a first solution having a first hydroxide ion concentration. The substrate is then rinsed with a second solution having a second hydroxide ion concentration. The second hydroxide ion concentration is greater than the first hydroxide ion concentration.
    Type: Grant
    Filed: May 7, 1999
    Date of Patent: March 20, 2001
    Assignee: Micron Technology, Inc.
    Inventor: Jianping P. Yang
  • Patent number: 6190524
    Abstract: A composition is provided comprising a reaction product of (1) a bismuth compound; and (2) an heterocyclic compound having mercapto functionality. Such compositions are useful in electrodepositable compositions further comprising an active hydrogen-containing, cationic salt group-containing resin and a capped polyisocyanate curing agent. These electrodepositable compositions may be prepared without the use of conventional lead or tin catalysts and exhibit excellent properties as cured coatings.
    Type: Grant
    Filed: March 26, 1999
    Date of Patent: February 20, 2001
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Raphael O. Kollah, Brian E. Woodworth, Lawrence G. Anderson, Matthew S. Scott
  • Patent number: 6190525
    Abstract: Disclosed are improved electrodeposition bath compositions comprising a resinous phase dispersed in an aqueous medium, the resinous phase being comprised of an active hydrogen containing ionic electrodepositable resin and a curing agent, where the improvement comprises the addition to an electrodeposition bath of at least one source of yttrium in an amount of about 10 to 10,000 parts per million of total yttrium based on electrodeposition bath weight. The electrodeposition bath compositions are preferably cationic and provide for excellent corrosion resistance over a variety of metal substrates including untreated steel. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath compositions of the invention. Metallic substrates which are coated using the method of the invention are also disclosed.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: February 20, 2001
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Richard F. Karabin, Alan J. Kaylo
  • Patent number: 6183616
    Abstract: A method of stabilization of electrolyte bath in electrocoating by immersing a substrate in the bath filled with a cationic electrocoating composition containing a basic resin and an amine compound and carrying out electrocoating; wherein said basic resin in said bath contains, per 100 grams of the resin solids, 10 to 300 millimoles of sulfonium group and 50 to 2,000 millimoles of carbon—carbon unsaturated bond, and said amine compound is contained in an amount of 1 to 50 millimoles per 100 grams of the basic resin solids in the bath, said amount being not less than 5 mole percent relative to the sulfonium group content in said basic resin, so that the sulfonium group remaining in the coat amount to not more than 50% relative to the sulfonium group contained in the electrocoating composition in said bath.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: February 6, 2001
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Hiroyuki Sakamoto, Takayuki Kokubun, Ichiro Kawakami, Toshitaka Kawanami, Hitoshi Hori, Takao Saito
  • Patent number: 6174422
    Abstract: An acid-free, aqueous catalyst paste with a solids content of 30 to 70% by weight and containing dialkyltin oxide and a water-thinnable cationic binder vehicle and which can be used for cathodically depositable electro-dip lacquers, obtainable by a) dispersing dialkyltin oxide in an acid-free aqueous dispersion or solution of one or more hydroxycarboxylic acid salts of bismuth(III) in a weight ratio of tin to bismuth, calculated as the metal, from 1:3 to 3:1, and b) comminuting the preparation obtained with one or more cationic binder vehicles in a weight ratio of dialkyltin oxide plus hydroxycarboxylic acid salt of bismuth(III) to cationic binder vehicle from 0.5:1 to 6:1.
    Type: Grant
    Filed: October 2, 1998
    Date of Patent: January 16, 2001
    Assignee: Herberts GmbH
    Inventors: Helmut Hönig, Gabriele B{umlaut over (u)}ttner, Klausjörg Klein
  • Patent number: 6136895
    Abstract: The present invention can provide a cationic electrocoating composition, comprising:(a) an acrylic resin functioning as a leveling agent, which has both an amino group and an acid group in one molecule and has a hydroxyl value of 50 to 200,(b) a base resin, and(c) a crosslinking agent,wherein the acrylic resin (a) is formulated in an amount of 0.1 to 20 percent by weight, based on the total weight of a mixture of the base resin (b) and the crosslinking agent (c), and the cationic electrocoating composition is substantially free from lead compound. The present invention also provides a method for preventing cratering or cissing on an electrocoated film formed from the cationic electrocoating composition.
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: October 24, 2000
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Toshitaka Koyama, Takahiro Mukae, Shinji Nakano, Mitsuo Yamada
  • Patent number: 6132581
    Abstract: Disclosed are electrodepositable coating compositions containing a polymer prepared from the polymerization of an ethylenically unsaturated monomer having a heterocyclic ring containing at least one ring nitrogen atom bonded to a vinyl group or a mixture of monomers comprised of such a monomer, the compositions further including contaminants capable of forming defects in the electrodeposited coating surface. The polymer is present in an amount effective to abate formation of the surface defects caused by the contaminants. A method of electrocoating a conductive substrate using the electrodepositable coating compositions of the invention is also disclosed.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: October 17, 2000
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Alan J. Kaylo, Thor G. Lingenfelter
  • Patent number: 6123822
    Abstract: An improved aqueous cathodic electrocoating composition having a binder of an epoxy-amine adduct which is an epoxy resin that has been reacted with an amine, a blocked polyisocyanate crosslinking agent and an organic or inorganic acid as the neutralizing agent for the epoxy amine adduct; where the improvement is a catalyst of an alkyl tin oxide that has been dissolved with an organic or inorganic acid to provide a clear cathodic electrocoating composition.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: September 26, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ding-Yu Chung, Yuehua Liu
  • Patent number: 6110341
    Abstract: Disclosed is an improved electrodeposition bath composition which is comprised of a resinous phase dispersed in an aqueous medium, the resinous phase comprising an active hydrogen group-containing cationic electrodepositable resin and a curing agent having functional groups reactive with the active hydrogen groups of the resin. The improvement comprises the inclusion in the electrodeposition bath composition of an organic phosphorous-based compound of specific structures. The electrodeposition bath compositions provide excellent corrosion resistance to electrocoated substrates, particularly untreated steel, and reduced corrosivity of the acidic cationic electrodeposition bath to steel equipment and pipes. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath compositions of the invention. Metallic substrates coated by this method are also disclosed.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: August 29, 2000
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Neil D. McMurdie, Robert R. Zwack
  • Patent number: 6093298
    Abstract: Provided are cationic electrodepositable compositions comprised of an acidified aqueous dispersion of (a) an ungelled cationic resin, (b) a curing agent having at least two functional groups which are reactive with (a), and (c) an exfoliated silicate derived from a layered silicate. These compositions exhibit improved crater control. Also provided is a method of electrocoating conductive substrates using such compositions.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: July 25, 2000
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Alan J. Kaylo, Richard F. Karabin, Tie Lan, Michael G. Sandala
  • Patent number: 6083373
    Abstract: Disclosed are improved electrodeposition bath compositions comprising a resinous phase dispersed in an aqueous medium, the resinous phase being comprised of an active hydrogen containing ionic electrodepositable resin and a curing agent, where the improvement comprises the addition to a lead-free electrodeposition bath of at least one calcium compound in an amount of about 10 to 10,000 parts per million of total calcium and not more than about 200 parts per million soluble calcium, based on electrodeposition bath weight. The electrodeposition bath compositions are preferably cationic and provide for excellent corrosion resistance over a variety of metal substrates including untreated steel. Also disclosed is a method of electrocoating a conductive substrate using the improved electrodeposition bath compositions of the invention. Metallic substrates which are coated using the method of the invention are also disclosed.
    Type: Grant
    Filed: July 10, 1998
    Date of Patent: July 4, 2000
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Neil D. McMurdie, Alan J. Kaylo, Richard F. Karabin
  • Patent number: 6033545
    Abstract: Disclosed are electrodepositable coating compositions containing novel polysiloxanes which are the reaction product of a polysiloxane containing silicon hydride and at least one material which contains one or more unsaturated bonds capable of undergoing hydrosilylation reaction. The electrodepositable coating compositions can be anionic or cationic electrodepositable coatings and are resistant to cratering. Also disclosed is a method of electrocoating a conductive substrate using the electrodepositable coating compositions of the invention. Novel low molecular weight polysiloxanes having pendant groups which contain unsaturated bonds capable of undergoing hydrosilylation reaction are also disclosed.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: March 7, 2000
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Alan J. Kaylo, Truman F. Wilt
  • Patent number: 6013167
    Abstract: A stable emulsion comprising a polyetherimide resin, neutralization agent, cosolvent, solvent, ring opening agent, and water, for use in a cataphoretic deposition process for forming a polyetherimide coating on a substrate, particularly a substrate having a complex geometry.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: January 11, 2000
    Assignee: General Electric Co.
    Inventors: Christian Bailly, Gert De Wit, Francois Guy-Marie Schue, Rossitza Schue, El Houssain Qariouh
  • Patent number: 6001232
    Abstract: A viscosity-adjustable medium for use in separation methods is described. In particular, a block copolymer composition is described which exists as a low viscosity solution at a temperature outside of the temperature range of electrophoresis and which self-assembles into a gel-like polymer network at electrophoresis operating temperatures. A system is described for conducting molecular separation in a capillary column using the viscosity-adjustable medium. In addition, a method is also described for separating charged molecules.
    Type: Grant
    Filed: September 4, 1996
    Date of Patent: December 14, 1999
    Assignee: The Research Foundation of State University of New York
    Inventors: Benjamin Chu, Chunhung Wu
  • Patent number: 5908910
    Abstract: An improved aqueous electrocoating composition that contains an anticrater agent which is a reaction product of polyoxyalkylene diamine and isocyanto alkyl alkoxy silane which is hydrolyzed and has a number average molecular weight of about 2,000-5,000; electrodeposited finishes are formed that have a significant reduction in craters and are smooth and even finishes.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: June 1, 1999
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Allisa Gam
  • Patent number: 5843259
    Abstract: A method is described for uniformly coating portions of the surface of a substrate which is to be bonded to another substrate. In a described embodiment, the two substrates are channel plates and heater plates which, when bonded together, form a thermal ink jet printhead. The adhesive layer is electrophoretically deposited over a conductive pattern which has been formed on the binding substrate surface. The conductive pattern forms an electrode and is placed in an electrophoretic bath comprising a colloidal emulsion of a preselected polymer adhesive. The other electrode is a metal container in which the solution is placed or a conductive mesh placed within the container. The electrodes are connected across a voltage source and a field is applied. The substrate is placed in contact with the solution, and a small current flow is carefully controlled to create an extremely uniform thin deposition of charged adhesive micelles on the surface of the conductive pattern.
    Type: Grant
    Filed: August 29, 1996
    Date of Patent: December 1, 1998
    Assignee: Xerox Corporation
    Inventors: Ram S. Narang, Stephen F. Pond, Timothy J. Fuller
  • Patent number: 5827417
    Abstract: An electrochemical method for forming a partial monomolecular layer of a predetermined extent of coverage of a thiolate of the formula, XRS--, therein R can be a linear or branched chain hydrocarbon or an aromatic or the like and X can be any compatible end group, e.g., OH, COOH, CH.sub.3 or the like, upon a substrate such as gold, which involves applying in an electrochemical system a constant voltage preselected to yield the desired predetermined extent of coverage.
    Type: Grant
    Filed: February 10, 1997
    Date of Patent: October 27, 1998
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Marc D. Porter, Duane E. Weisshaar
  • Patent number: 5741599
    Abstract: Aromatic diamines having a carboxylic acid group and various other diamines are reacted with aromatic tetracarboxylic dianhdyrides in organic polar solvents to provide polyimides. Polyimide compositions for electrodeposition which comprise the neutralized salts of the polyimides, water and poor solvents for the polyimides have good keeping quality and when electrodeposited on electrically conductive materials, can form polyimide coats that have high levels of appearance, smoothness and denseness while exhibiting good physical and chemical characteristics in such aspects as heat resistance, electrical insulation and chemical resistance.
    Type: Grant
    Filed: October 10, 1996
    Date of Patent: April 21, 1998
    Assignee: PI Materials Research Laboratory
    Inventors: Yoshihiro Oie, Hiroshi Itatani, Shinichi Furusaki, Yuji Yamazaki, Sadakazu Hokamura
  • Patent number: 5693206
    Abstract: An electrocoagulation printing apparatus comprises a positive cylindrical electrode having a central longitudinal axis extending horizontally and a passivated surface defining a positive electrode active surface, the positive electrode being formed of an electrolytically inert metal; a drive mechanism for rotating the positive electrode about the longitudinal axis thereof at a substantially constant speed; a coating device for coating the positive electrode active surface with an olefinic substance and a metal oxide to form on the surface micro-droplets of olefinic substance containing the metal oxide; and a printing head for forming on the olefin and metal oxide-coated positive electrode active surface a plurality of dots of colored, coagulated colloid by electrocoagulation of an electrolytically coagulable colloid in the presence of a coloring agent, the dots of colored, coagulated colloid being representative of a desired image.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: December 2, 1997
    Assignee: Elcorsy Technology Inc.
    Inventors: Adrien Castegnier, Normand Lepine, Gilles Gadbois, Christian Laplante
  • Patent number: 5674369
    Abstract: A color filter having an improved uniformity of color layer thickness is industrially advantageously, manufactured by an electrodeposition method using as a counter electrode a wire netting-form electrode.
    Type: Grant
    Filed: September 28, 1995
    Date of Patent: October 7, 1997
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Tsutomu Watanabe, Toshiaki Ota, Tsuyoshi Nakano
  • Patent number: 5635047
    Abstract: An electrochemical method for forming a partial monomolecular layer of a predetermined extent of coverage of a thiolate of the formula, XRS.sup.-, wherein R can be a linear or branched chain hydrocarbon or an aromatic or the like and X can be any compatible end group, e.g., OH, COOH, CH.sub.3 or the like, upon a substrate such as gold, which involves applying in an electrochemical system a constant voltage preselected to yield the desired predetermined extent of coverage.
    Type: Grant
    Filed: June 9, 1994
    Date of Patent: June 3, 1997
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Marc D. Porter, Duane E. Weisshaar
  • Patent number: 5635049
    Abstract: An aqueous coating composition that is particularly adapted for repairing defects in coated metal articles comprises an aqueous dispersion having as its major ingredient an epoxy phosphate ester polymer, a cross-linking agent for the epoxy phosphate ester polymer which may be an aminoplast or phenoplast resin, and an effective quantity of an organic solvent having a solubility parameter in the range of 8.5-10 and being soluble in water at 20.degree. C. to the extent of less than 10%. The composition is desirably electrocoated upon the object at a temperature in the range of from 80.degree. to 120.degree. F. and preferably from about 90.degree.-100.degree. F.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 3, 1997
    Assignee: The Valspar Corporation
    Inventors: Richard G. Mysliwczyk, William H. McCarty, Arthur T. Spencer
  • Patent number: 5609741
    Abstract: A method of manufacturing a composite material in which a fibre matt is placed adjacent a plate electrode in ceramic sol. The application of an electric field to the sol via the electrode results in the deposition of sol particles on the electrode which subsequently permeate the fibre matt. The permeated fibre matt is then removed from the sol, dried out and heated to sinter the sol particles.
    Type: Grant
    Filed: October 20, 1994
    Date of Patent: March 11, 1997
    Assignee: Rolls-Royce plc
    Inventors: Trevor J. Illston, Paul A. Doleman, Edwin G. Butler, Peter M. Marquis, Clive B. Ponton, Reza Piramoon, Mark J. Gilbert
  • Patent number: 5591788
    Abstract: An advanced epoxy cationic resin useful as a cathodic electrodeposition coating is prepared by reacting in the presence of a suitable catalyst (A) a composition comprising (1) at least one diglycidyl ether of (a) an oxyalkylated aromatic diol or (b) an oxyalkylated cycloaliphatic diol or (c) certain oxyalkylated aliphatic diols and (2) at least one diglycidyl ether of a dihydric phenol with (B) at least one dihydric phenol and optionally (C) a monofunctional capping agent. Components (A-1) and (A-2) are employed in quantities such that from 10 to 75 weight percent of the diglycidyl ethers contained in component (A) are contributed by component (A-1), and from 25 to 90 weight percent of such glycidyl ethers are contributed by component (A-2). The terminal oxirane groups in the thus formed advanced epoxy resin are converted to cationic groups by reacting the resin with a nucleophilic compound and adding an organic acid and water at at least one point in the reaction.
    Type: Grant
    Filed: November 17, 1992
    Date of Patent: January 7, 1997
    Assignee: The Dow Chemical Company
    Inventors: Kenneth W. Anderson, Richard A. Hickner
  • Patent number: 5589048
    Abstract: A method for the production of a radiographic screen comprising the following steps:1) dispersing phosphor particles in an organic liquid in the presence of a charge controlling agent that charges said phosphor particles with a positive or negative net charge,2) arranging said dispersion between a pair of electrodes, wherein one of said electrodes is or carries a conductive support of said radiographic screen,3) applying and maintaining between said electrodes a sufficiently high direct current voltage to deposit charged phosphor particles onto said conductive support, and4) separating said support carrying electrophoretically deposited phosphor particles from said organic liquid,wherein the dispersing of said phosphor particles proceeds by means of an organic surface active compound acting as dispersing agent for said phosphor particles, and said phosphor particles are electrostatically charged through adsorption thereon of ionic components of said organic surface active compound and/or through adsorption of
    Type: Grant
    Filed: February 17, 1994
    Date of Patent: December 31, 1996
    Assignee: AGFA-Gevaert, N.V.
    Inventors: Nikolaas De Jaeger, Guy Damen, Gerhard Winter, Jan Van Havenbergh
  • Patent number: 5554271
    Abstract: A method of manufacturing a composite material which comprises ceramic fibers in a matrix of a ceramic material. A woven mat of ceramic fibers having an electrically conductive coating thereon is immersed in a sol. The sol comprises surface-charged ceramic particles. A potential difference is applied between the fibers and a second electrode placed in the sol. The applied potential difference is continued until the mat is permeated by the ceramic particles in the sol. The mat is removed from the sol and is then heated to sinter the permeated ceramic particles.
    Type: Grant
    Filed: March 8, 1995
    Date of Patent: September 10, 1996
    Assignee: Rolls-Royce plc
    Inventors: Trevor J. Illston, Paul A. Doleman, Edwin G. Butler, Peter M. Marquis, Clive B. Ponton, Reza Piramoon, Mark J. Gilbert