Comprising Coating Printed Or Deposited On Core Sheath Or Support Means Patents (Class 219/543)
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Patent number: 6080974Abstract: Clothes- and linen-warming or dehumidification apparatus (5) includes resistive means (25) for producing heat by the Joule effect and an electrically- insulating and thermally-conducting container (20) containing the resistive means (25) including at least one layer of resistive material arranged in track form, with the at least one layer (25) of resistive material having a non-homogeneous distribution such that it produces less heat in a central region of the apparatus (5).Type: GrantFiled: June 17, 1999Date of Patent: June 27, 2000Assignee: All 4 House S.P.Inventor: Mauro Ambrosiano
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Patent number: 6072165Abstract: A thin film thermocouple having junctions (2, 7) of metal and semiconducting metal oxides such as tin oxide/silver, and used as surface temperature sensors in conjunction with thin film heating elements (1) to control temperature.Type: GrantFiled: July 1, 1999Date of Patent: June 6, 2000Assignee: Thermo-Stone USA, LLCInventor: Bernard Feldman
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Patent number: 6046438Abstract: A heating element 2 comprises a substantially planar substrate 4 having a heating track or tracks 8 and a thermal sensor 10, in the form of a track or discrete component, disposed on one side of the substrate 4. The thermal sensor 10 is separated from the heating track 8 by a locally thinner portion 12 of the substrate 4. The sensor 10 may be located in, or surrounded by, the thinner portion 12.Type: GrantFiled: May 29, 1998Date of Patent: April 4, 2000Assignee: U.S. Philips CorporationInventor: Sander Slegt
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Patent number: 6037572Abstract: Disclosed are heating and warming assemblies including an electrically resistive thin film. The assemblies generally include a planar substrate, a resistive film for heat generation, one or more electrically conductive electrodes in electrical association with the resistive film, and a non-stick layer disposed on the exposed surfaces of the assembly. The heating and warming assemblies according to the present invention are particularly well suited for use in heating devices and appliances such as ranges and griddles. The assemblies are also incorporated into heating panels for ovens.Type: GrantFiled: February 26, 1997Date of Patent: March 14, 2000Assignee: White Consolidated Industries, Inc.Inventors: Donald A. Coates, Johan Kallgren
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Patent number: 6037574Abstract: An electric, resistance element heater utilizes quartz as a sheath material and has a resistance (heating) element that is in intimate, substantially continuous contact with a surface of the quartz. This allows the heater to operate in any one or all of the three modes of heat transfer, namely, radiation, conduction and convection. Such intimate, substantially continuous contact of the resistance element is achieved by applying the element in direct contact with the quartz surface. This is accomplished by applying a heating circuit directly to the quartz surface, which heating element can be a foil element, or a thick or a thin film deposition element. The overall heater is formed by covering the heater element by a quartz sheath and attaching leads formed on the ends of the heater element to a source of electric energy. Sensors such as thermocouples, RTD's and the like can also be incorporated directly into the heater structure. Also, the heater can be fashioned into a variety of shapes.Type: GrantFiled: November 6, 1997Date of Patent: March 14, 2000Assignee: Watlow Electric ManufacturingInventors: Christopher C. Lanham, Kevin Ptasienski, Louis P. Steinhauser, Robin H. Lake, James H. Kreisel
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Patent number: 5990463Abstract: An oxygen sensor element has a cup-type solid electrolyte body defining an air chamber therein, and a plate-like lamination-type ceramic heater is disposed in the air chamber with a front end portion contacting the bottom portion of the air chamber. Accordingly, the lamination type ceramic heater is prevented form being swung and hit against the electrolyte body.Type: GrantFiled: June 5, 1998Date of Patent: November 23, 1999Assignee: Denso CorporationInventors: Makoto Shirai, Masayuki Kobayashi
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Patent number: 5973298Abstract: A range cook top is provided with circular heating zones having a layer of resistive thin film thereon. Slots in the cook top separate the heating zones from the surrounding areas of the cook top. Tongues of cook top material interrupt the slots and support the heating zones. The slots have beveled or stepped edges and beveled or stepped plastic inserts fill the slots to provide a smooth cook top. Sealer also fills the slots. The resistive layer in the heating zone is divided into arcuate segments by insulating partitions. Power supply bus bars are disposed around the outside edge of the resistive layer. A common bus bar interconnects the segments at the inner edges. A dual heater has separately controlled inner and outer resistive layers.Type: GrantFiled: April 27, 1998Date of Patent: October 26, 1999Assignee: White Consolidated Industries, Inc.Inventor: Johan Kallgren
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Patent number: 5973296Abstract: Hot runner injection molding systems with externally heated injection runner nozzles for such systems. The heater is preferably a tubular heater with the resistive element applied to the exterior surface by fine film printing. The heater is adapted to externally heat a hot runner injection mold runner nozzle.Type: GrantFiled: October 20, 1998Date of Patent: October 26, 1999Assignee: Watlow Electric Manufacturing CompanyInventors: Roly Juliano, Christopher C. Lanham, Louis P. Steinhauser
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Patent number: 5965049Abstract: An electric resistance heating element preferably of cylindrical or prismatic shape to be inserted into a test tube, a cartridge or in another cavity has one or more conductors connected to the supply system by the use of one or more electrodes. The conductors are made of a conductive composite material of a polymeric matrix with resistive function which are formulated at such ratio and materials as to achieve an electric resistance with high positive temperature coefficient (PTC) at the operation temperatures. The electrodes may be made of metallic materials. At least a core is made of insulating material, onto which the conductors with resistive function (PTC) and the electrodes are applied.Type: GrantFiled: July 14, 1997Date of Patent: October 12, 1999Inventor: Ennio Carlet
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Patent number: 5955839Abstract: An incandescent microcavity lightsource 30 has an incandescent active region 13 capable of spontaneous light emission when heated. The incandescent microcavity lightsource 30 controls the spontaneous light emissions from said active region 13.Type: GrantFiled: March 26, 1997Date of Patent: September 21, 1999Assignee: Quantum Vision, Inc.Inventors: Steven M. Jaffe, Michieal L. Jones, Jeffrey S. Thayer, Brian L. Olmsted, Hergen Eilers
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Patent number: 5951902Abstract: The present invention is directed to a method for creating an electrofused union between a plurality of thermoplastic members, with at least one of the members having an embedded electrically resistive element. The method includes the steps of generating a direct current voltage from a direct current power supply and transmitting the direct current voltage to the electrically resistive element. The present invention also contemplates an electrofusion system.Type: GrantFiled: December 29, 1997Date of Patent: September 14, 1999Assignee: Kerotest Manufacturing Corp.Inventors: Bradley A. Goodman, Charles Pollum, Duane D. Guthrie
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Patent number: 5945020Abstract: There is provided a laminated heating structure comprising a molding layer (A) made of a thermotropic liquid crystal polymer, a conductive layer (B) for heating a protective coating layer (C) by applying an electric current therethrough, and the protective coating layer (C), provided that the layers (A), (B) and (C) are laminated in this order, and an inexpensive laminated heating structure excellent in heat resistance, dimensional accuracy and mechanical strength, reduced in electric power consumption, and shortened in build-up time.Type: GrantFiled: December 2, 1997Date of Patent: August 31, 1999Assignee: Nippon Petrochemicals Co., Ltd.Inventors: Rikio Kuroda, Motomi Nogiwa, Yoshiharu Ogawa, Kazunori Hosomi
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Patent number: 5940579Abstract: A heating panel has a resistive heating layer formed on a substrate. Insulating layers can be formed on the substrate. The heating layer has electrodes on opposite edges connected to different phases of a multiphase power source. Capacitive currents caused in the substrate by the different phases cancel each other. Thus, leakage current is minimized through a conductor connected between the substrate and ground. The heating panel can be adapted for two phase or three phase systems. The heating panels are particularly useful for defining a heating cavity of an oven or pots on a cook top.Type: GrantFiled: February 26, 1997Date of Patent: August 17, 1999Assignee: White Consolidated Industries, Inc.Inventors: Johan Kallgren, Donald A. Coates, Sanjay Shukla, Steven M. Dishop
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Patent number: 5925275Abstract: An electrically conductive composite heating assembly that has as its foundation an electrically conductive non-woven fiber layer laminated between layers of fiberglass and other dielectric material and has an abrasion resistant outer layer. A conductive silver adhesive connects copper bus bars to the fiber layer, and the copper bus bars connect to an external power source. The heater is designed to withstand repeated mechanical stresses and thermal cycles over extremely harsh environmental conditions. The heater assembly may have additional electrical shielding layers to provide ground fault protection. The heater is particularly suited for aircraft, windmill blades or other like structures that require ice protection.Type: GrantFiled: October 2, 1997Date of Patent: July 20, 1999Assignee: AlliedSignal, Inc.Inventors: David Charles Lawson, Earl George Wiese
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Patent number: 5916467Abstract: In a ceramic heater applicable to an oxygen concentration sensor used to detect an oxygen concentration sensor in an exhaust gas of an internal combustion engine, a heating pattern constituted by an electrically resistive body comprises a plurality of radially extended segments on an outer peripheral surface of a cylindrical main body made of a ceramic material. Since a length of an axially extended segment of the heating pattern on the cylindrical main body is excessively short, a tip of a squeege can be prevented from pressing a mask used to make, for example, a curved surface printing using an electrically resistive conductive paste.Type: GrantFiled: November 5, 1996Date of Patent: June 29, 1999Assignee: Unisia Jecs CorporationInventor: Takeo Shimada
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Patent number: 5898360Abstract: A ceramic heater for a gas sensor has a heater substrate, a laminating substrate made of the same material as the heater substrate, and an electrode made of platinum and at least one lanthanide oxide disposed between the heater substrate and the laminating substrates. The ceramic heater exhibits improved durability without migration patterns, is free of cracks on the substrate, is free of short circuits in the heat electrode and is low in production cost.Type: GrantFiled: June 10, 1997Date of Patent: April 27, 1999Assignee: Samsung Electro Mechanics, Co., Ltd.Inventor: Chang-bin Lim
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Patent number: 5895591Abstract: A ceramic heater for heating a sensor such as an oxygen sensor has a ceramic substrate and a heater pattern formed on the substrate. A heater pattern 22 is tightly interposed between first and second alumina substrates 15 and 21. This heater pattern 22 has a meandering heating section 25 and a pair of leads 26 for connecting both ends of the heating section 25 to two terminals at the base side end. The heating section 25 is divided into a tip side subsection 25a located near the tip side end of the device, and a base side subsection 25b. Specifically, the wire width is made greater in the tip side subsection 25a than in the base side subsection 25b so that the resistance per unit length is lower in the tip side subsection 25a. The thus-designed heater section 25 produces a less amount of heat in the tip side subsection than in the base side subsection, and this distribution of heat generation can reduce the possibility of cracks and breakage of a wire.Type: GrantFiled: April 14, 1997Date of Patent: April 20, 1999Assignee: NGK Spark Plug Co., Ltd.Inventors: Takao Kojima, Yoshiaki Kuroki, Kunio Yanagi
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Patent number: 5889261Abstract: An electrically resistive heating element for liquids and a method of fabricating same. The heating element comprises a substrate formed of an electrically insulating material or formed of an electrically conductive material provided with an electrically insulating coating, whereby in both cases the substrate presents an electrically non-conductive surface on at least one side. First and second laterally spaced contact areas are disposed over the electrically non-conductive surface and a thermally sprayed resistive oxide layer is applied to the electrically non-conductive surface and disposed over or under parts of the contact areas to enable an electric current to be passed through the resistive oxide layer via these first and second contact areas.Type: GrantFiled: March 2, 1998Date of Patent: March 30, 1999Assignee: Deeman Product Development LimitedInventor: Jeffery Boardman
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Patent number: 5886321Abstract: The present invention provides a windshield with a heating arrangement to heat the wiper rest area of the windshield. The windshield includes first and second glass sheets secured together by an interlayer. A single, continuous resistance heating wire is secured between the glass sheets and makes multiple passes through a predetermined portion of the windshield generally corresponding to the wiper rest area such that the wire generates a desired power density within the predetermined portion to heat the wiper rest area. Opposing first and second ends of the wire extend to common connection area along an edge of the windshield and a connector secured to the wire ends provides for external electrical access to the wire. The wire may also extend along a marginal edge portion of the windshield generally corresponding to its A-post area.Type: GrantFiled: December 19, 1996Date of Patent: March 23, 1999Assignee: PPG Industries, Inc.Inventors: Robert N. Pinchok, Jr., Beth C. Ramsey
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Patent number: 5859407Abstract: A connecting board to be interposed between a base plate and a mounting board for bonding or joining them together is provided. A connecting board has a heating wire disposed inside a substrate thereof, a plurality of soft metal bodies which are easily deformable, and a first solder layer and a second solder layer formed on a first surface side protruded portion and a second surface side protruded portion of each of the soft metal bodies. By energizing the heating wire and melting the first and second solder layers, the connecting board can be bonded on a first surface side of the substrate to the base plate and on a second surface side of the substrate to the mounting board all at once. By energizing the heating wire, the base plate and/or mounting board can be separated from the connecting board with ease.Type: GrantFiled: July 15, 1997Date of Patent: January 12, 1999Assignee: NGK Spark Plug Co., Ltd.Inventors: Hajime Saiki, Kozo Yamasaki
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Patent number: 5852285Abstract: A honeycomb heater includes a honeycomb structure made of an electroconductive material having slits for resistance adjustment and electrodes fitted thereto for electrification thereof. The slits are formed in the honeycomb structure in such a manner that parallel electric circuits are formed in the honeycomb structure upon electrification of the structure. This honeycomb heater with slits has a low resistance and excellent durability to repeated electrification, and is suitable for use with a battery.Type: GrantFiled: October 4, 1996Date of Patent: December 22, 1998Assignee: NGK Insulators, Ltd.Inventors: Yasushi Kato, Shigeharu Hashimoto
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Patent number: 5852284Abstract: A glass heating system includes a low emissivity sheet of coated glass and a capacitor for capacitive coupling the coated glass to a power source. The low emissivity glass is economical to produce and provides superior thermal properties. The low emissivity glass has a low sheet resistance and is coupled to one or more capacitors to increase the impedance of the circuit and reduce the power dissipation by the coated glass. The exact amount of power to be delivered to the coated glass can be varied by changing the capacitor. The low emissivity glass has improved thermal characteristics for use in insulating glass doors for freezers and refrigerators. In a two-paned insulating glass door, the capacitor can be conveniently mounted in the frame of the door or in the space between the two panes.Type: GrantFiled: January 7, 1997Date of Patent: December 22, 1998Assignee: Libbey-Owens-Ford Co.Inventors: Rein S. Teder, Peter F. Gerhardinger, Fred A. Millett
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Patent number: 5850072Abstract: An improved electric heater assembly suitable for heating molten metal, the electric heater assembly having a tube comprised of a closed end suitable for immersing in the molten metal. The tube is fabricated from a composite material comprised of a metal having a coefficient of thermal expansion of less than 10.times.10.sup.-6 in/in/.degree. F. and having an outside surface to be exposed to the molten metal coated with a refractory resistant to attack by the molten metal; and an electric heater located in the tube in heat transfer relationship therewith.Type: GrantFiled: June 26, 1997Date of Patent: December 15, 1998Inventor: C. Edward Eckert
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Patent number: 5841111Abstract: A novel current limiting PTC polymer device comprising a conductive polymer composition with electrodes attached thereto characterized by having a low contact resistance and a method of producing the same. The invention provides for the selective treatment of portions of the surface of the conductive polymer composition by at least one of plasma/corona etching and plasma sputtering/plasma spray to create a site for attachment of the electrodes resulting in a low contact resistance. The electrical devices of the invention are particularly useful in circuit protection applications.Type: GrantFiled: December 19, 1996Date of Patent: November 24, 1998Assignee: Eaton CorporationInventors: John Joseph Shea, William Kingston Hanna
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Patent number: 5827438Abstract: The invention is related to an electrically modulatable thermal radiant source with a multilayer structure. The radiant source includes a substrate, a first insulating layer formed onto the substrate, a radiant surface layer formed onto the first insulating layer, a second insulating layer formed on the radiant surface layer, a first metallization (incandescent filament) layer formed on the second insulating layer, a third insulating layer formed on the first metallization layer, and a second metallization layer for contacting formed on the third insulating layer. According to the invention, very thin incandescent filaments are formed from the first metallization layer and surrounded by the other elements of the multilayer structure as a uniform, planar plate.Type: GrantFiled: November 22, 1996Date of Patent: October 27, 1998Assignee: Vaisala OyInventors: Martti Blomberg, Altti Torkkeli, Stefan Lindblad, Ari Lehto
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Patent number: 5819842Abstract: Independent control of multiple samples which are in close proximity. All the samples in a sample container designed for rapid heat transfer and can be independently regulated to a set point using a temperature feedback control with the temperature monitored by a temperature sensitive element. This is implemented by heating each sample independently and at the same time a cooling device produces a substantial and continuous heat flow from the sample in order to permit an adequate rate of cooling when required. The rate of heat flow through the cooling device is partly determined by a thermal resistance which is included to control the pattern and maximum rate of heat flow to designed levels. By keeping the thermal mass of the temperature controlled components to a minimum it is also possible to change the temperature of the samples very rapidly.Type: GrantFiled: August 18, 1995Date of Patent: October 13, 1998Inventors: Derek Henry Potter, Colin Gerald Potter, John Michael Old, John Irving Bell
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Patent number: 5822675Abstract: Disclosed is a heating element having improved performance, particularly at high power densities and high temperatures. The heating element comprises a substrate having a first layer comprising a silicon based electrically insulating material on its surface. On a surface of the first layer is a second layer comprising a silicon based electrically resistive material. Attached to the second layer are at least two separate areas of silicon based electrically conductive material. Each of these separate areas are suitable for connection to a power supply.Type: GrantFiled: February 12, 1997Date of Patent: October 13, 1998Assignee: Dow Corning S.A.Inventors: Rene Paquet, Eric Vanlathem
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Patent number: 5821501Abstract: A heated mirror has a heating element thermally bonded to the rear surface and a transparent conductive coating applied to its front surface and divided by a narrow gap into portion between which the capacitance and resistance will be influenced by moisture. Changes in resistance and/or capacitance of the coating are sensed and used to control the leaking element so as to apply heat to the microns when fogging occurs.Type: GrantFiled: February 28, 1996Date of Patent: October 13, 1998Assignee: EIP Equipment and Safety Products Ltd.Inventor: Heinz Zorn
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Patent number: 5804797Abstract: A PTC planar heater according to the present invention is produced by bonding one or a plurality of PTC ceramic sheets, each having a pair of electrodes formed on the surface thereof, to an insulator. The electrode pairs are electrically connected in parallel by lead wires. An insulating elastic layer covers the electrodes to prevent warpage, electrical leaks, and shorting. A thickness of the PTC ceramic sheets equal to or greater than 0.5 mm prevents warpage. Resistance is adjusted by cutting conductive paths in the electrodes or by connecting predetermined portions of the electrodes. Further, in a PTC planar unit according to the present invention, a PTC thermistor element having a pair of electrodes formed thereon is in direct contact with one side of an insulation substrate, and a insulation substrate is mounted to the other side thereof.Type: GrantFiled: September 18, 1995Date of Patent: September 8, 1998Assignee: Nippon Tungsten Co., Ltd.Inventors: Takashi Kaimoto, Osamu Nakano, Masanori Saito, Koichi Inenaga
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Patent number: 5793929Abstract: An immersion heater has a support plate on which there is provided an electrical heating element in the form of a printed circuit conductive track. The element is provided with a portion which allows it to be clamped in direct relation to a control unit in order to provide direct electrical, thermal, and mechanical connection to that unit. This allows the control unit to operate in the same manner as a control unit connected to a conventional immersion heater. A water heating vessel using the immersion heater mounted to a control unit through an aperture in the base of the vessel is also disclosed.Type: GrantFiled: October 11, 1995Date of Patent: August 11, 1998Assignee: Strix LimitedInventor: John Crawshaw Taylor
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Patent number: 5783805Abstract: Electrothermal conversion elements, apparatus and methods for use in comparing, calibrating and measuring electrical signals utilizing a thin film heater on a thin, low mass, low thermal conductivity substrate and low mass thermoresistive or PN junction thermal radiation sensors. The element emits IR radiation in response to electrical input. The radiation is collected and converted to an electrical signal proportional to the RMS value of the input signal. Isothermal operation enhances both IR and electrical operation.Type: GrantFiled: December 30, 1994Date of Patent: July 21, 1998Inventor: Fred L. Katzmann
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Patent number: 5780820Abstract: A film-like heater which has a graphite film made of a polymer film baked at a temperature higher than 2,000 .degree. C. and having a good thermal conductivity, a good flexibility and a good resistance to high temperature, so that it is applicable to a thin face heat-retaining or heating means having various designs such as a seat heater fittable to a body shape, a vapor deposition boat operable at a high temperature and a compact heating device or apparatus.Type: GrantFiled: March 7, 1996Date of Patent: July 14, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Daido Komyoji, Takao Inoue, Naomi Nishiki, Junji Ikeda
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Patent number: 5753889Abstract: An image heating apparatus includes a heater includes an electrically insulating base plate, an electrically resistive layer, on the base plate, for generating heat when supplied with electrical power, and a terminal electrode for connection with the resistance layer, including a silver alloy layer, and a conductive layer having a lower resistance value than the silver alloy layer; a film for transmitting the heat from the heater to heat an image on a recording material while being moved together with the recording material, sliding on the heater; and a power supply connector press-contacted to the silver alloy layer with a predetermined contact pressure.Type: GrantFiled: November 26, 1996Date of Patent: May 19, 1998Assignee: Canon Kabushiki KaishaInventors: Hiroshi Kondo, Kazuki Miyamoto
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Patent number: 5750960Abstract: A device for heating the water in an aquarium comprises a casing, and housed in the casing, at least one heater element, a thermostat, an electrical circuit by way of which the heater element and thermostat are wired in series to an external power supply, and a control facility for regulating the heater element, which is connected to the thermostat and can be activated from externally of the device; the operation of the heater element is indicated by a lamp. The casing affords at least one internal cavity consisting in a tubular glass wall around which the heater element is wrapped, and having open ends so that the water can pass through.Type: GrantFiled: July 26, 1996Date of Patent: May 12, 1998Inventor: Valerio Bresolin
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Patent number: 5738554Abstract: An electrical connection element to be brazed on a conductive layer placed on a glazing consists of a segment of flexible metal braid, a plug mounted on one of its ends and a connection piece to be brazed mounted on the other end. The connection piece to be brazed is a piece of rigid sheet metal.Type: GrantFiled: October 21, 1993Date of Patent: April 14, 1998Assignee: Saint-Gobain Vitrage InternationalInventors: Manfred Borger, Heiner Emonts
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Patent number: 5707006Abstract: An infant incubator heater assembly having a heat radiator which is removably mounted, so that it can be removed for cleaning and maintenance. The heat radiator has a plurality of radially extending fins. In the removal and installation of the heat radiator, it slides along a cartridge heater with which the heat radiator is closely fitted for heat transfer. Preferably, the cartridge heater is mounted for self-alignment to accommodate the close fit between the heat radiator and the cartridge heater and prevent binding as the heat radiator is removed or installed.Type: GrantFiled: August 27, 1996Date of Patent: January 13, 1998Inventor: Vedran Skulic
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Patent number: 5695670Abstract: Continual boron-doped diamond parts with ends are formed in a non-doped insulating diamond crystal. Ohmic electrodes are deposited on the ends of the boron-doped diamond parts. Non-doped diamond encloses and insulates the boron-doped diamond parts. When the boron-doped diamond parts are supplied with a current, the boron-doped diamond parts generate Joule's heat. The device acts as a heater. Since the whole heater is made of diamond crystal, the heater can posses an extremely small size. The heater enjoys high resistance against high temperature, especially in an anaerobic atmosphere. The diamond heater can be adopted in vacuum or in liquid, since the insulating diamond layers are highly resistant against vacuum and liquid.Type: GrantFiled: December 8, 1994Date of Patent: December 9, 1997Assignee: Sumitomo Electric Industries, Ltd.Inventors: Satoshi Fujii, Takashi Tsuno
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Patent number: 5679277Abstract: A heating body includes a layered structure consisting of a resistive body and a control body, with a meltable insulating sheet therebetween. The control body contains wires which are brought into electrical contact with the resistive body if the temperature of the resistive body exceeds the melting temperature of the insulating sheet. Current flow between the resistive body and the control body is detected to trigger a power cutoff to the resistive body. The material of the insulating sheet is selected to have a melting point well below an ignition temperature of the materials in the heating body, thereby triggering power cutoff at temperatures low enough to prevent fire. A control system normally controls the temperature of the heating body between an upper and a lower limit.Type: GrantFiled: March 2, 1995Date of Patent: October 21, 1997Inventors: Akitoshi Niibe, Kinichi Nakagawa
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Patent number: 5674603Abstract: A molded article comprising a molded body and one or more layers of heat shielding material attached to the molded body and a method of making same. The heat shielding material is placed on localized areas of the molded article which are exposed to elevated temperatures. The molded article may be a fiber reinforced plastic (FRP) which comprises a fibrous material containing a resin or alternatively, the molded article may be a thermoplastic material with or without reinforcement.Type: GrantFiled: February 28, 1994Date of Patent: October 7, 1997Assignee: Ford Global Technologies, Inc.Inventors: Ernest Dale Stiles, Ronald Kenneth Wlosinski, Daniel Quinn Houston
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Patent number: 5665262Abstract: A cylindrical tube is provided of a mechanically strong and flexible electrical conductor such as a metal and has a plurality of separated regions. An electrically insulating layer such as a ceramic is applied on the outer surface except for one exposed portion. Electrically resistive heaters are then applied to the insulated regions and are electrically connected at one end to the underlying electrical conducting region. The electrical conductor is connected to the negative terminal of a power source. The other end of all the heaters are adapted to be connected to the positive terminal of the source. Accordingly, an electrically resistive heating circuit is formed wherein the tube serves as a common for all of the heating elements. The tubular heater can comprise an exposed end hub with a plurality of blades extending therefrom. Each blade can have an individual heater deposited thereon. Alternatively, every other blade can have a heater deposited thereon.Type: GrantFiled: January 9, 1995Date of Patent: September 9, 1997Assignee: Philip Morris IncorporatedInventors: Mohammad R. Hajaligol, Grier S. Fleischhauer, Seetharama C. Deevi, Charles T. Higgins, Patrick H. Hayes, Herbert Herman, Robert V. Gansert, Alfred L. Collins, Billy J. Keen, Jr., Bernard C. Laroy, A. Clifton Lilly, Jr.
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Patent number: 5657532Abstract: The present invention provides a method for making an insulated electrical heating element such as for domestic appliances to heat water, etc. wherein a resistive track is embedded in a dielectric ceramic insulating material. The method includes the steps of providing a rigid base plate; printing a resistive track on one surface of a segment of flexible tape comprising fusible ceramic particles in an organic binder; adhering the other surface of the tape segment to a surface of a base plate; and placing a second segment of flexible tape of the same type on the surface with the resistive track printed thereon. Then the resulting assembly is fired to fuse the ceramic particles of the tape segments and provide a ceramic layer on the base plate with an electrical resistive track insulated therewithin.Type: GrantFiled: January 16, 1996Date of Patent: August 19, 1997Assignee: Ferro CorporationInventors: John H. Alexander, Simon P. Turvey
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Patent number: 5643483Abstract: An improvement is proposed in a ceramic heater which is an integral body comprising a flat substrate plate made from an electrically insulating ceramic material, e.g., fused silica glass, and a layer of an electroconductive material formed on one surface of the substrate plate in a pattern of an electric heater element. One of the surfaces of the insulating substrate plate, on which the heater layer is formed, is subjected to a surface roughening treatment, e.g., by sand blasting, prior to the formation of the heater layer so as to be imparted with a specified surface roughness so that the heat generated in the heater layer and transmitted to the other surface as infrared rays is irregularly scattered .Type: GrantFiled: March 8, 1995Date of Patent: July 1, 1997Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Yoshihiro Kubota, Hiroshi Mogi
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Patent number: 5624591Abstract: A glazing panel includes at least one sheet of vitreous material; a conductive transparent coating which is provided on at least one face of at least one sheet of the at least one sheet of vitreous material and which constitutes a heating element for the glazing panel when connected to an electrical power source; and a control circuit for controlling heating power output of the glazing panel, the control circuit including adjustable means for controlling the heating power output to a preselected level as a function of voltage of the electrical power source and electrical resistance of the heating element.Type: GrantFiled: September 12, 1995Date of Patent: April 29, 1997Assignee: GlaverbelInventor: Agostino Di Trapani
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Patent number: 5616263Abstract: A thermal conductive roller for use in copying machines, steam-heated and induction-heated applications includes a ceramic heating layer formed by plasma spraying a ceramic material to form an electrically conductive heating layer of preselected and and controlled resistance. Several methods of controlling the resistance of the ceramic heating layer are disclosed. The ceramic heating layer is sealed with a solid, low viscosity sealer such as Carnauba wax to protect the ceramic layer from moisture penetration. Electrical current is applied at or near the core and is conducted radially outward through the heating layer to an outer grounded metallic layer. An outer contact layer of metal, ceramic, or polymeric material can be added.Type: GrantFiled: October 10, 1995Date of Patent: April 1, 1997Assignee: American Roller CompanyInventor: Bruce E. Hyllberg
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Patent number: 5616266Abstract: A large-area, thin film, resistance heating element (21, 46, 81) including a relatively rigid substrate (22, 63, 82), which will retain its mechanical properties at elevated temperatures, an electrically conductive film (26, 64, 84) deposited on the substrate (21, 46, 81), and electrical terminals (31, 66, 86) provided on the film (26, 64, 84). A metallic substrate (22, 63), such as a steel sheet, having an electrically insulating ceramic-based layer (23, 62, 83) thereon may be employed, or alternatively, a micanite plate or sheet (61) can be used. The substrate and film have an area which is sufficiently large that the heater can operate at maximum temperatures above 100.degree. F. with a power density less than about 15 watts per square inch.Type: GrantFiled: July 29, 1994Date of Patent: April 1, 1997Assignee: Thermal Dynamics U.S.A. Ltd. Co.Inventor: Richard P. Cooper
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Patent number: 5614155Abstract: A heater unit including a honeycomb heater, a metallic casing for holding the honeycomb heater, and a gas flow-controlling means for controlling flow of exhaust gas through the heater unit, such that about 2 to 20% of the total amount of exhaust gas flows outside the honeycomb heater, between the honeycomb heater and the metallic casing. The honeycomb heater may be attached inside the metallic casing via several appropriate devices including supporting, buffer and connecting devices.Type: GrantFiled: March 28, 1995Date of Patent: March 25, 1997Assignee: NGK Insulators, Ltd.Inventors: Fumio Abe, Shigeharu Hashimoto, Tomoharu Kondo
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Patent number: 5587097Abstract: A fixing heater comprises a substrate having an insulative property and a heat generating member with electrical resistance printed on a surface of the substrate. The heat generating member is a film-like shape having a direction and a pair of edge portions opposing one another, wherein one of the edge portions is trimmed in the direction. The heat generating member has a heat generating portion having opposing one and another edge portions, wherein one of the edge portions is trimmed in the direction throughout the heat generating portion. The heat generating portion is trimmed so as to provide the trimmed edge having partially different width along the direction.Type: GrantFiled: July 13, 1994Date of Patent: December 24, 1996Assignee: Toshiba Lighting & Technology CorporationInventors: Shigehiro Sato, Yoshiyuki Matsunaga, Tsuyoshi Ono, Takaaki Karube
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Patent number: 5575942Abstract: A heating roller for fixation has a hollow body with a wall thickness of 1-3 mm. A deposit prevention layer is formed on the outer surface of the roller body. The roller body has excellent heat conductivity. A resistance heat generating member is bonded on and anchored to the inner surface of the roller body. The resistance heat generating member is a flexible heat generating sheet which is formed by adhering a resistance heat generating body composed of predetermined patterns of resistance members, formed of stainless steel or copper foil, on the surface of an insulating film material, made of a polyimide resin, that has heat resistance and insulating characteristics.Type: GrantFiled: September 7, 1995Date of Patent: November 19, 1996Assignee: Brother Kogyo Kabushiki KaishaInventor: Mitsuyoshi Watanabe
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Patent number: 5577158Abstract: A heating panel has a metal substrate, ceramic inner and outer insulating layers on the substrate. A film of resistive material forms a heating layer on one of the insulating layers. The heating layer has electrodes on opposite edges connected to different phases of a multiphase power source. Another electrode is connected to a neutral of the power source. Capacitive currents caused in the substrate by the different phases cancel each other. Thus, leakage current is minimized through a conductor connected between the substrate and ground. The heating panel can be adapted for two phase or three phase systems. The heating panels are particularly useful for defining a heating cavity of an oven.Type: GrantFiled: July 17, 1995Date of Patent: November 19, 1996Assignee: White Consolidated Industries, Inc.Inventors: Johan Kallgren, Donald A. Coates, Sanjay Shukla, Steven M. Dishop
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Patent number: 5577156Abstract: A vaporizing device including a heating unit having a pair of electrical connector terminals staked to a substantially rigid substrate having a serpentine resistance type heating element printed thereon and electrically connected to the terminals. An insulating conformal layer coats the heating element, and wicks into the interstices of the region between said electrical terminals and the openings in the substrate receiving the terminals to significantly enhance the structural strength of the device. This provides an inexpensive and yet sturdy and rugged vaporizing device which may be discarded after each use.Type: GrantFiled: April 24, 1995Date of Patent: November 19, 1996Inventor: Bernard J. Costello