Abstract: A form for receiving a filler material to create an island is provided. The form is made essentially entirely out of galvannealed steel that is easily paintable. The form has a substantially continuous wall having an outer surface and an inner surface. The wall is made out of a plurality of galvannealed steel wall sections. The wall has a first side and a second side opposite the first side. The inner surface forms an enclosed chamber for receiving the filler material. A first support made out of galvannealed steel is attached to the inner surface of the first side of the wall and a second support made out of galvannealed steel is attached to the inner surface of the second side of the wall. A brace made out of galvannealed steel is disposed between the supports, wherein the brace removably engages the supports.

Abstract: It is described a sealed cassette for molding a composition used for biological analysis having a first opening for introducing the composition and a second opening for contacting the composition. The sealed cassette further comprises a stopper removably mounted onto the cassette to seal the second opening. Another cassette comprises a first shell and a second shell. The first shell and the second shell are adapted for mating together in a first respective position keeping a first distance between the first shell and the second shell and for mating together in a second respective position keeping a second distance between the first shell and the second shell. The first and second shells, when mated together, are adapted to receive the composition. Methods for making such cassettes are also described.

Abstract: The present invention is a formliner apparatus comprising a plurality of substantially planar layers. The formliner further comprises a plurality of ribs extending in a direction away from the substantially planar layers and defining a plurality of recesses within the formliner in conjunction with the substantially planar layers, each of the plurality of ribs extending to a preselected rib plane. The present invention further comprises at least one resilient ridge on each rib defining each recess, each at least one resilient ridge extending into an adjacent recess, wherein each substantially planar layer is substantially parallel with the rib plane and located a preselected variance depth distance from the rib plane, each variance depth distance for at least some of the substantially planar layers being preselected from a preselected variance depth distance range, wherein each preselected variance depth distance not being equal to every other variance depth distance.

Abstract: A system for forming thin-wall pre-cast concrete forms and structures, using vertical casting and slip-form techniques to partition wet concrete into separate thin-wall sections, the system being particularly useful for fabricating pre-cast concrete column forms having a composition and vertical consistency substantially the same as the integral poured concrete core of the finished concrete column.

Abstract: Methods and systems are provided for making an ophthalmic lens. The present methods and systems are effecting in coupling two mold sections together at two or more discrete regions. Embodiments of the methods and systems form a bore that extends completely through one of the mold sections and only partially through the other mold section. During formation of the bore, the mold material in proximity to the bore being formed becomes molten and diffuses from the bore. A portion of the molten mold material is provided at a contact point between the two mold sections and when the molten material cools, the material forms a spot weld between the mold sections. By forming multiple hollow spot welds in a mold assembly, the two mold sections can be securely coupled to each other during the manufacture of an ophthalmic lens, such as a silicone hydrogel contact lens.

Abstract: This invention relates to a process for making toothbrushes, in particular an injection moulding process.

Abstract: An apparatus for producing one or more pre-cast concrete structures. The apparatus may include partitions that may be positioned in a side by side arrangement. The partitions may be moveable with respect to each other to facilitate installation of reinforcing material and removal of the concrete structures from the apparatus after the concrete has hardened. Cavities may be defined by the partitions for receiving concrete to form structures having panels with integral columns. The columns may include slots for receiving an adjacent panel such that adjacent concrete structures may be joined together to form a continuous wall. The partitions may also include interchangeable liners such that different textures or finishes may be applied to the concrete structures.

Abstract: A concrete mold device for vertically forming a concrete panel comprises a plurality of concrete forms for collectively defining a mold cavity for receiving an uncured concrete mixture therein. The concrete forms include: a pair of opposing side wall forms configured to define side wall surfaces of the mold cavity; and a pair of opposing end wall forms, configured to define end wall surfaces of the mold cavity. An elongate lower support gasket has an upper surface configured to define a bottom surface of the mold cavity, the lower support gasket having gasket side walls configured to abut against at least a portion of each of the side wall forms to provide a seal between the lower support gasket and the side wall forms to retain the concrete mixture within the mold cavity. Reinforcing structure is associated with the lower support gasket to increase a load-bearing capacity of the lower support gasket.

Abstract: A molding set includes an upper mold and a lower mold. At least one first molding part and at least one second molding part are located on the upper and/or lower mold. The at least one first molding part and at least one second molding part have patterns defined in a surface thereof, and the at least one first molding part and at least one second molding part have different coefficients of heat isolation. By the different coefficients of heat isolation, the foam products include 3-dimentional patterns formed thereon and the 3-dimentional patterns have different levels of density change.

Abstract: Apparatus including a collar for aligning opposing first and second tool sections such as mold halves during closing of the tool sections and a tool utilizing same are provided. Each apparatus includes a projection such as a solid pin integrally including a frustum-shaped tapered portion and a cylindrically-shaped guide portion. The apparatus further includes a bushing having an upper surface and a central opening with internal contours which are complementary to outer contours of the guide portion. The collar has a lower surface and a central opening which is aligned with the central opening of the bushing when the collar is mounted at a predetermined position on the bushing with the upper and lower surfaces in abutting engagement. The collar opening has internal contours which are complementary to outer contours of the tapered portion. The tapered portion of the projection and the collar guide and direct the tool sections into alignment as the tool sections close.

Abstract: This invention provides an ice-candy forming container and an ice-candy producing method, which enable the ice-candies having a complicated shape copying a face of a cartoon character or the like to be produced with higher quality and without a loss of shape. This invention employs a forming container A including a first mold 1 having a pattern portion 5 formed in one face 3 thereof, and a second mold 2 configured to slide over and along the one face 3 of the first mold 1, in a close contact relation, in directions designated by arrows A1-A2, so as to contain the first mold 1 therein. In such a containing-in position, the second mold 2 contacts externally and closely with substantially the whole surface of the outer periphery of the pattern portion 5.

Abstract: A chewable animal toy having an edible core and a tearable outer shell molded around the edible core such that a portion of the edible core protrudes from the outer shell is provided. Further provided is a mold unit for making the chewable animal toy having a first mold half including a first mold cavity and a second mold half having a second mold cavity. The second mold half is engageable with the first mold half such that the first and second mold cavities cooperatively define an outer shell mold cavity. A first pocket is defined between the first and second mold halves that is adapted to receive a first protruding portion of the edible core. A first shut off defined within the first pocket is adapted to surround the first protruding portion of the edible core such that it is substantially isolated from the outer shell mold cavity.

Abstract: A wall block having at least one weight bearing pad on an upper or lower surface of the block and a compression head and methods of making the block and making walls with the block.

Abstract: Various components useful in the sport of target shooting are disclosed herein. These components include a mold assembly for fabrication of a frozen water-based skeet, a skeet design particularly suited for fabrication from a frozen water-based liquid, and a hand-held skeet thrower for manually launching skeet. These components have utility individually or maybe combined to form a kit.

Abstract: The present invention relates a mold box method of manufacturing a block, and a wall block with a stepped-back strata and ledges imprinted on one or more faces of the block. A mold box is provided with a block face liner that is machine cut to create a particular strata and ledge pattern that is widest at the top of the liner and steps back over a plurality of planes to a narrower width at the bottom of the liner. Masonry material is allowed to form in the mold box around the liner to produce the strata and ledges imprint onto one or more faces of the block. The invention also relates to the mold box, multiple embodiments of the block face liner with differing strata and ledge patterns, and to blocks formed in the mold box and methods of constructing walls with the blocks.

Abstract: A baking pan that includes a main support structure and a plurality of baking wells are disposed within the main support structure, wherein the plurality of baking wells combine to form a decorative shape. The baking pan is used to create decorative cakes.

Abstract: A mold, process of using the mold to form a block, and the resultant block are disclosed. The block may of course be connected to other blocks to form stuctures such as walls. The blocks and structures may have curved features for simulating a log structure. The mold and process utilize cemititious material for forming a the block, which has a pair of block members, one of which has a curved outer face. The block members are separated by a central insulation space and connected by rods extending from each block member across the central insulation space. The mold has a body including a pair of block forming cavities. Each cavity has a material ingress-egress opening adapted to receive a block forming composition and to output a block. The block forming cavities are separated a predetermined distance by a space forming central cavity. The mold also has a block ejector movably connected to the body. The ejector has a plate member associated with each cavity, and a handle.

Abstract: Disclosed is a mold wherein one bottom surface member (2) and four lateral surface members (3) are assembled. The sides of each lateral surface member (3) are respectively provided with a projection (5) and a recess (6) for combining the lateral surface members together, and the projection (5) of one lateral surface member (3) is engaged with the recess (6) of the adjacent lateral surface member (3). By using the one bottom surface member (2) and four lateral surface members (3), a mold can be assembled or disassembled without using screw or bolts. Consequently, the assembly or disassembly work of the mold is dramatically simplified, thereby improving work efficiency significantly.

Abstract: Systems for constructing sand structures. The system comprises one or more sand molds that can be filled with sand in order to construct a sand structure. One or more void blocks are positionable within one or more sand molds to create a special shaped void in the packed sand to increase the versatility and configurations of the sand structure. There may be a plurality of sand moles stackable upon each other in order to construct tiered structures in a desired shape and the edges of the multiple sand molds can include an alignment system that affixes the sand molds together as they are progressively filled with sand. Once filled, the molds are removed, thus creating the sand structure. A package contains all of the sand molds and void blocks necessary to construct various sand structures and may include weapons used to destroy a completed sand structure in playing a game.

Abstract: Apparatus and method for making a plurality of different types of suture packages employ a mold with first and second opposing mold parts partially defining a mold cavity, at least one of the opposing mold parts has an opening therein communicating with the mold cavity. An insert is removeably inserted into the opening, to complete the mold cavity in a form suitable for molding a first type of suture package. An alternative insert is interchangeable with the first insert for completing the mold cavity in a form suitable for molding a second type of suture package. To make different suture packages, the mold is initially configured and used with one of the inserts to thereby make one type of suture package. The first insert is then replaced with the second, changing the mold cavity to form another type of suture package.

Abstract: There is provided a mold structure containing a substrate, and a plurality of convex portions formed in the shape of concentric circles at predetermined intervals on one surface of the substrate, wherein a cross-sectional shape of the convex portions with respect to a radial direction of the concentric circles is such that a middle width M of each of the convex portions with respect to a heightwise direction is greater than a width T of a top portion of each of the convex portions with respect to the radial direction of the concentric circles.

Abstract: A concrete dispensing apparatus is used in a manufacturing process for producing pre-cast concrete structures, which are conventionally used to form a foundation for a residential or commercial building. The dispensing apparatus includes a hopper that funnels to a discharge opening extending along the entire transverse length of the dispensing apparatus. A plurality of individually controlled gates cover the entire discharge opening for selectively controlling the length and location of the discharge opening through which concrete is dispensed. The dispensing apparatus also includes a finishing mechanism including a vibratory screed and a rotational finishing roller. The form can be moved relative to the dispensing apparatus or vice versa. A form vibrator induces a vibratory motion into the form to remove air from the dispensed concrete mixture.

Abstract: Embodiments of the present invention provide progressive molds including an inner progressive zone having one or more progressive optical properties, an outer bevel zone, and a transition zone in between the progressive and bevel zones to form a generally smooth transition between the progressive zone and the bevel zone.

Abstract: A mold for producing a ceramic heat shield element having a mold shell is provided. The mold shell comprises a plurality of mold surfaces and a casting aperture for pouring in a ceramic material. The mold shell is embodied as a single-piece mold shell during casting, and the casting aperture is embodied as an aperture in one of the mold surfaces. Separating or retaining elements enable graded or reinforced heat shield elements to be produced.

Abstract: A sand sculpture mold includes a hollow receptacle that tapers from a first end to a second end. The first end has a rim defining a first opening in the receptacle. The second end has an edge defining a second opening in the receptacle. The mold includes a removable cover structured and arranged to selectively expose and form a substantially water-tight seal in the second end.

Abstract: The invention concerns a mold system for manufacturing concrete products, said mold system comprising a mold bed, mold side, magnet unit including a magnet element for attaching the mold side to the mold bed, and a frame surrounding the magnet, whereby there is a space between the upper surface and frame of the magnet element, where the magnet can be lifted from the mold bed, and a lifting element for moving the magnet, and means for attaching the magnet to the mold side. The invention is characterized in that the magnet element is connected to the frame surrounding it by means of a flexible plate being movable with respect to the frame. The invention also concerns said magnet unit.

Abstract: A tool 10 and a method for creating the tool 10 which is comprised of several selectively coupled sectional members 12, 16, and which includes at least one cooling channel 14. In one embodiment, each sectional member 12, 16, which is to be used to form the at least one cooling channel 14, has respective indented channels 18, 20. Channel 18 of member 12 registers with a unique one of the channels 20 of member 16 to which member 12 is coupled, thereby forming the unique cooling passage 14. Other embodiments are disclosed which also provide desired cooling paths 14.

Abstract: A tool (10) having improved heat transfer characteristics and a method for cooling a tool (10) which is comprised of several selectively coupled sectional members (12–17) Each selected sectional members (16) include an outer contour (19), while each of the sectional members (12–17) includes at least one coolant passage (14). These coolant passages (14) cooperatively form a coolant manifold (18) which is a predetermined distance from contours (19). An amount of coolant 40 is passed through manifold (18) to cool tool (10).

Abstract: A die for moulding a plastics part includes a cavity defining an overall shape of the part and having a surface-textured insert for providing an area upon the moulded plastics part having intricate surface detail.

Abstract: A resin molding die includes: a cavity; a resin inlet through which a liquid resin to be cured is injected into the cavity; and an air vent through which air is released to an exterior space of the resin molding die during injection of the resin, the air vent being provided on an opposite side from the resin inlet with respect to the cavity.

Abstract: A hole former for a manhole with an invert, which aligns the hole with the invert such that pipes are properly aligned and will not leak or cause damming when connected to the manhole. The hole former has an alignment member with a central aperture as a part of the hole former or a separate part. The alignment member has a central cylindrical male portion, which fits into a central cylindrical female portion of the hole former to align the hole former and the alignment member. The invert has a tube on the central axis of its pipe portion. A straight bar inserted in the central axis of the alignment member and the tube in the invert aligns the hole former with the invert. When cement is poured over the hole former, the hole formed will be properly aligned to allow a pipe to be connected to the manhole.

Abstract: A method for producing purpose-made blocks (10). According to said method, several purpose-made blocks (10) are produced in a mold (37) in such a way that the blocks (10) are arranged in at least one row (28) of purpose-made blocks in the mold (37) and respective adjacent blocks (10) of a block row (28) are interconnected in a zone of at least one predetermined breaking point (30). The purpose-made blocks (10) of a block row (28) are removed together from the mold (37) and the blocks (10) are separated from one another in the zone of the predetermined breaking point (30). According to the invention, adjacent purpose-made blocks (10) of one or each block row (28) are produced in the mold (37) in such a way that axes of the purpose-made blocks (10) deviate at least partially in the longitudinal direction (32) of each block row (28) from the longitudinal axis (32) of each block row (28) and that lateral pressure is exerted on the or each molded block row (28) to separate the predetermined breaking points (30).

Abstract: The object of this invention is the method of manufacture of a symmetric element of a round ring and cone-shaped ring applicable in serial production. The application area of the invention is particularly the prefabrication of ceramic coating elements, which match together and which are assembled in straight walls, a surface coating containing cylinder rings and cone-shaped rings. Good application objects are for example the cyclones and the ducts of circulating bed boilers, carburetor plants, etc. various combustion chambers and high temperature devices. The concerned elements have special conditions concerning their tightness, so that their seam surfaces must be shaped so that they are profile surfaces differing from plane surfaces, profile surfaces having the capacity to resist to leakage through seam better than straight surfaces.

Abstract: A mold for molding a foamed tube for a tire is formed from a first mold and a second mold. Each mold has an annular concave portion for tube molding, and joining faces which are continuous with the annular concave portion and are formed at an inner side and an outer side, in a radial direction, of the annular concave portion. Each of the joining faces of the first mold and the joining faces of the second mold has horizontal joining faces provided adjacent to the annular concave portion in a direction orthogonal to an axial direction at a radially inner side and a radially outer side of the annular concave portion, and an inclined joining face provided continuously with the horizontal joining face so as to be inclined with respect to the horizontal joining face at one of an inner side and an outer side in the radial direction.

Abstract: Apparatuses and methods for shaping a graded surface of a fill material around a drain are disclosed. The apparatus provides an outer ring for positioning within a shower enclosure, an inner ring for positioning within the outer ring and around the drain, a rail assembly connected at each of two ends to the outer ring, and a carriage connected to the rail assembly and the inner ring. Each of the inner ring and outer ring provides a top edge to which the surface of the fill material can be brought flush.

Abstract: The invention is concerned with the problem that with known plastic casting moulds, especially those of polypropylene, the lenses produced with these moulds have a slippery surface. The invention solves this problem through the use of polymers which are notable for their very low oxygen permeability.

Abstract: A mould for patterning foods to bear distinct color-blocks has at least a retaining wall arranged in a mould cavity thereof for partitioning the cavity into separate divisions for receiving different color-blocks. In practice, the mould cavity is, in full conformity with a pattern food to be formed, formed in a central portion of the mould body. When processing, a liquid food in different colors is first poured into the retaining walls, then another liquid food is in turn poured accordingly for forming a pattern food with distinct color blocks. By doing so, distinct color blocks of a pattern food could be obtained without color migration.

Abstract: A telescoping form for forming a void in poured concrete is disclosed. The form has an upper section defined by a plurality of sides, the upper section of plastic composition, and a lower section capable of telescoping into the upper section, the lower section of plastic composition. The telescoping form may be permanent. The telescoping form may have a lid removably mounted to the upper section of the form.

Abstract: A method and apparatus for molding a reproducible uniform concrete test cylinder. Concrete is poured into a concrete test cylinder mold. A cap having at least one excretion hole is placed on the top portion of the concrete test cylinder mold. The cap is pressed against the top portion of the concrete test cylinder mold thereby excreting excess concrete through the excretion hole in the cap. After the cap is separated from the poured concrete, the poured concrete is allowed to cure within the concrete test cylinder mold for a predetermined time. Then, the cured concrete is removed from the concrete test cylinder mold thereby producing a uniform and reproducible concrete test cylinder.

Abstract: In a wheel for a motor vehicle, the existing hollow spaces are filled with residual cores. These cores are made of a metallic foam or are of shell-shaped bodies or shell-shaped bodies filled with metallic foam. The cores are arranged in closed and open hollow spaces.

Abstract: A method of cast molding an intraocular implant from two or more dissimilar materials using disposable molds. The subject cast molding method is particularly useful in the production of intraocular lenses manufactured from dissimilar materials. It is desirable to produce intraocular lenses from dissimilar materials in order to optimize the optical characteristics of the intraocular lens optic portion and to optimize stability and flexibility characteristics of the intraocular lens haptic elements.

Abstract: Systems and methods of the present invention are directed to an optical element that includes a diffraction grating, an inclined surface, good optical characteristics, and an optical element manufacturing metal die. The optical element manufacturing metal die is capable of injection molding of an optical element having a complex structure. Further, the optical element manufacturing metal die includes nestings that have a plurality of mirror surface forming portions. The pluralilty of mirror surface forming portions include a plurality adjoining pairs of mirror surfaces. The plurality of mirror surface forming portions are molded by two adjoining pairs of the plurality of adjoining pairs of mirror surface forming portions, which are formed on the same nesting. At least one of the plurality of mirror surface forming portions are formed by a mirror surface grinding method.

Abstract: The invention permits a boundary between a grained surface and a smooth surface to be seen clearly in a resin molded product, and facilitates manufacture and grinding of a mold for molding a resin. In an implementation, a resin molded product has a smooth surface adjacent to a grained surface on which microscopic asperities are formed. A step surface protruding toward the grained surface is formed on a boundary between the grained surface and the smooth surface.

Abstract: An expandable mold for use with metals that expand during solidification with the expandable mold having sidewalls that are forcibly laterally separated to thereby expand the mold cavity sufficiently so as to free at least one portion of the cast article from an interference fit with a first portion of the mold to thereby enable removable of the cast article from an interference fit with a further portion of the mold without fracture of the cast article and for forming a smooth surface finish on the cast article.

Abstract: A wall and rib form for forming a concrete building wall having a concrete rib protruding perpendicularly from a face of the wall along one wall edge includes a substantially horizontal platform having a platform upper surface defining a perimeter form bottom wall; a form perimeter wall on the platform surface defining a closed loop and having a rib forming segment along which the rib is to be formed which rises above the height of the remainder of the perimeter form side wall to the desired height of the concrete rib, and defines one wall of an overpour trough structure provided along the rib forming linear segment of the perimeter wall.

Abstract: An optical element having a complex structure of diffraction grating, an inclined surface, a difference in level and the like and of good optical characteristics, its manufacturing method, and an optical element manufacturing metal die capable of injection molding the optical element are disclosed. By using an optical element manufacturing metal die constituted to have nestings which have mirror surface forming portions two adjoining pairs of mirror surfaces of the optical element are molded by two adjoining pairs of mirror surface forming portions which are formed on the same nesting. The optical element manufacturing metal die is constituted to include the nesting having a diffraction grating forming portion in which a predetermined concave-convex pattern for molding the diffraction grating of the optical element is formed on one surface of a substrate.

Abstract: A method and apparatus for molding a reproducible uniform concrete test cylinder using a standard concrete test cylinder mold. Concrete is poured into the concrete test cylinder mold to a point where the poured concrete extends above a top portion of the concrete test cylinder mold. A cap having at least one radial trough and at least one excretion hole is placed on the top portion of the concrete test cylinder mold. The cap is manually pressed and rotated against the top portion of the concrete test cylinder mold thereby channeling excess concrete through the radial troughs for excretion through the excretion hole in the cap. In addition, the radial trough smoothes the surface of the poured concrete within the concrete test cylinder mold. Prior to the initial set of the concrete in the concrete test cylinder mold, the cap is rotated upon the top portion of the concrete test cylinder mold in order to separate the cap from the poured concrete within the concrete test cylinder mold.

Abstract: A method and apparatus for making retro-reflective articles are described wherein continuous or large sheets of retro-reflective material can be made without visually disturbing seam lines. In one embodiment molds having retro-reflective elements have serrated edges along boundary lines of retro-reflective elements. In another embodiment the molds are provided with mold lines aligned with edges of the molds and so spaced from the edges that molds can be placed adjacent to one another as part of a grid pattern wherein seam lines are a part of the grid pattern and thus visually hidden. Articles made with molds having mold lines exhibit a regular grid pattern, but without an asymmetric seam line appearing on the article.

Abstract: An automatic ice maker of the open-cell type including a box-type housing, a plurality of spaced ice making cell casings arranged on a horizontal plane in an upper portion of the housing and opened downward, a cooling pipe mounted on the cell casings to be supplied with refrigerant from a freezing circuit, and a sprinkler mounted within a bottom portion of the housing and placed under the cell casings to spout ice making water into the respective cell casings, wherein a base plate is mounted within the upper portion of the housing to form an ice making chamber, and wherein the ice making cell casings are secured to a bottom surface of the base plate, while the cooling pipe is mounted on the base plate at positions located above the cell casings and welded to an upper surface of the base plate.

Abstract: A mold for molding a core for use in casting hollow parts includes, a lower mold portion and an upper mold portion defining therein a cavity corresponding to the outer surface of the core. The lower mold portion includes a cutout disposed along a parting line defined between the lower mold portion and the upper mold portion and opening onto the cavity. After introduction of a ceramic slurry mixture into the mold the upper mold portion is removable, to expose a first side of the core and a protective flash formed in the cutout. Desirably, a heat shield is positioned over the protective flash and the exposed portion of the parting line of the lower mold portion so that the lower mold portion is not exposed directly to a flame during a preliminary firing to impart sufficient strength to the ceramic core so that the ceramic core may be handled.