Gate Electrode Overlaps The Source Or Drain By No More Than Depth Of Source Or Drain (e.g., Self-aligned Gate) Patents (Class 257/346)
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Patent number: 11721760Abstract: A dopant boost in the source/drain regions of a semiconductor device, such as a transistor can be provided. A semiconductor device can include a doped epitaxy of a first material having a plurality of boosting layers embedded within. The boosting layers can be of a second material different from the first material. Another device can include a source/drain feature of a transistor. The source/drain feature includes a doped source/drain material and one or more embedded distinct boosting layers. A method includes growing a boosting layer in a recess of a substrate, where the boosting layer is substantially free of dopant. The method also includes growing a layer of doped epitaxy in the recess on the boosting layer.Type: GrantFiled: November 21, 2019Date of Patent: August 8, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chih-Yu Ma, Zheng-Yang Pan, Shih-Chieh Chang, Cheng-Han Lee
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Patent number: 11616124Abstract: A method of making a semiconductor device includes defining a first fin structure over a major surface of a substrate, wherein the first fin includes a first material. The method includes defining a second fin structure over the major surface of the substrate. Defining the second fin structure includes forming a lower portion of the second fin structure, closest to the substrate, having the first material, and forming an upper portion of the second fin structure, farthest from the substrate, having a second material different from the first material. The method includes forming a dielectric material over the substrate and between the first and second fin structures. The method includes removing the upper portion of the second fin structure, wherein removing the upper portion of the second fin structure includes reducing a height of the second fin structure to be less than a height of the first fin structure.Type: GrantFiled: March 19, 2021Date of Patent: March 28, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Jhong-Sheng Wang, Jiaw-Ren Shih, Chun-Wei Chang, Sheng-Feng Liu
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Patent number: 11239341Abstract: Various transistors, such as horizontal gate-all-around transistors, and methods of fabricating such are disclosed herein. An exemplary transistor includes a first nanowire and a second nanowire that include a first semiconductor material, a gate that wraps a channel region of the first nanowire and the second nanowire, and source/drain feature that wraps source/drain regions of the first nanowire and the second nanowire. The source/drain feature includes a second semiconductor material that is configured differently than the first semiconductor material. In some implementations, the transistor further includes a fin-like semiconductor layer disposed over a substrate. The first nanowire and the second nanowire are disposed over the fin-like semiconductor layer, such that the first nanowire, the second nanowire, and the fin-like semiconductor layer extend substantially parallel to one another along the same length-wise direction.Type: GrantFiled: August 3, 2020Date of Patent: February 1, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chun-Hsiung Lin, Chung-Cheng Wu, Carlos H. Diaz, Chih-Hao Wang, Wen-Hsing Hsieh, Yi-Ming Sheu
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Patent number: 11217666Abstract: A method for increasing a forward biased safe operating area of a device includes forming a gate; and forming a segmented source close to the gate, wherein the segmented source includes first segments associated with a first threshold voltage and second segments associated with a second threshold voltage different from the first threshold voltage, wherein at least one device characteristic associated with the first segments is different from the same device characteristic associated with the second segments.Type: GrantFiled: September 17, 2019Date of Patent: January 4, 2022Assignee: INFINEON TECHNOLOGIES AMERICAS CORP.Inventor: Praveen Shenoy
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Patent number: 11205667Abstract: Disclosed is a method of preparing a thin film transistor substrate, a thin film transistor substrate, and a display apparatus. The method includes forming a conductive material layer, forming a hydrophobic insulation layer on the conductive material layer, forming a photoresist layer on the hydrophobic insulation layer, patterning the photoresist layer to form a photoresist pattern, removing a segment in the hydrophobic insulation layer that is not covered by the photoresist pattern to form a hydrophobic insulation pattern, and removing a segment in the conductive material layer that is not covered by the hydrophobic insulation pattern to form a conductive pattern.Type: GrantFiled: May 20, 2019Date of Patent: December 21, 2021Assignees: HEFEI BOE OPTOELECTRONICS TECHNOLOGY, CO., LTD., BOE TECHNOLOGY GROUP CO., LTD.Inventors: Kui Gong, Dezhi Xu, Wei Tian, Honggang Gu, Yuhu Zhang
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Patent number: 11043519Abstract: An image capturing apparatus where a pixel region that includes a photoelectric converter and a peripheral region that includes a transistor are arranged in a substrate is provided. The photoelectric converter is covered with a first silicon nitride layer, a side surface of a gate electrode of the transistor is covered with a side wall that include a second silicon nitride layer, and the first silicon nitride layer has a lower chlorine concentration than the second silicon nitride layer has.Type: GrantFiled: July 6, 2018Date of Patent: June 22, 2021Assignee: CANON KABUSHIKI KAISHAInventors: Yuki Kawahara, Masashi Kusukawa
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Patent number: 11024714Abstract: A nanowire device of the present description may be produced with the incorporation of at least one hardmask during the fabrication of at least one nanowire transistor in order to assist in protecting an uppermost channel nanowire from damage that may result from fabrication processes, such as those used in a replacement metal gate process and/or the nanowire release process. The use of at least one hardmask may result in a substantially damage free uppermost channel nanowire in a multi-stacked nanowire transistor, which may improve the uniformity of the channel nanowires and the reliability of the overall multi-stacked nanowire transistor.Type: GrantFiled: October 1, 2018Date of Patent: June 1, 2021Assignee: Sony CorporationInventors: Seung Hoon Sung, Seiyon Kim, Kelin J. Kuhn, Willy Rachmady, Jack T. Kavalieros
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Patent number: 10985184Abstract: Embodiments of the present disclosure relate to non-planar semiconductor device structures having fins. In one embodiment, a semiconductor device includes a substrate, silicon fins positioned on the substrate, and a germanium layer that is epitaxially grown on an upper region of the silicon fins with the silicon fins and the germanium layer forming a body of the semiconductor device.Type: GrantFiled: March 27, 2017Date of Patent: April 20, 2021Assignee: Intel CorporationInventors: Martin D. Giles, Tahir Ghani
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Patent number: 10916651Abstract: A method for forming the semiconductor device that includes forming a gate opening to a channel region of a fin structure; and forming a dielectric layer on the fin structure, in which an upper portion of the fin structure is exposed. A metal is formed within the gate opening. The portions of the metal directly contacting the upper surface of fin structure provide a body contact. The combination of the metal within the gate opening to the channel region of the fin structure and the dielectric layer provide a functional gate structure to the semiconductor device.Type: GrantFiled: February 19, 2020Date of Patent: February 9, 2021Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Alexander Reznicek, Tak H. Ning, Jeng-Bang Yau, Bahman Hekmatshoartabari
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Patent number: 10896965Abstract: A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.Type: GrantFiled: November 22, 2019Date of Patent: January 19, 2021Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Adra Carr, Jingyun Zhang, Choonghyun Lee, Takashi Ando, Pouya Hashemi
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Patent number: 10749016Abstract: The present invention provides a preparation method for a fully-transparent thin film transistor, wherein a transparent conductive gate electrode layer of the fully-transparent thin film transistor is used as a photolithographic mask, a photoresist is exposed through a rear surface of a transparent substrate, the transparent substrate has a transmittance higher than 60% to an exposure light beam, and the transparent conductive gate electrode layer has a transmittance lower than 5% to the exposure light beam. In the preparation method for a fully-transparent thin film transistor provided by the present invention, by using a self-aligned technology, the process complexity and the feature size of the device can both be reduced.Type: GrantFiled: March 23, 2017Date of Patent: August 18, 2020Assignee: INSTITUTE OF PHYSICS, CHINESE ACADEMY OF SCIENCESInventors: Yonghui Zhang, Zengxia Mei, Huili Liang, Xiaolong Du
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Patent number: 10665672Abstract: A method of fabricating a semiconductor device includes providing a substrate having a layered fin structure thereon. The layered fin structure includes base fin portion, a sacrificial portion provided on the base fin portion and a channel portion provided on the sacrificial portion. A doping source film is provided on the substrate over the layered fin structure, and diffusing doping materials from the doping source film into a portion of the layered fin structure other than the channel portion to form a diffusion doped region in the layered fin structure. An isolation material is provided on the substrate over at least the diffusion doped region of the layered fin structure.Type: GrantFiled: December 14, 2018Date of Patent: May 26, 2020Assignee: Tokyo Electron LimitedInventors: Jeffrey Smith, Anton deVilliers
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Patent number: 10629730Abstract: A method for forming the semiconductor device that includes forming a gate opening to a channel region of a fin structure; and forming a dielectric layer on the fin structure, in which an upper portion of the fin structure is exposed. A metal is formed within the gate opening. The portions of the metal directly contacting the upper surface of fin structure provide a body contact. The combination of the metal within the gate opening to the channel region of the fin structure and the dielectric layer provide a functional gate structure to the semiconductor device.Type: GrantFiled: May 25, 2018Date of Patent: April 21, 2020Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Alexander Reznicek, Tak H. Ning, Jeng-Bang Yau, Bahman Hekmatshoartabari
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Patent number: 10546926Abstract: Embodiments of the present invention provide methods for fabricating a semiconductor device with selective oxidation. One method may include providing a semiconductor substrate including a stack of two semiconductor layers; depositing an insulating material on the semiconductor substrate; forming a set of fins; selectively oxidizing one of the semiconductor layers; forming a dummy gate structure and a set of spacers along the sides of the dummy gate structure; forming a source drain region adjacent to the dummy gate structure; removing the dummy gate structure; and releasing the selectively oxidized semiconductor layer.Type: GrantFiled: May 3, 2019Date of Patent: January 28, 2020Assignee: International Business Machines CorporationInventors: Cheng-Wei Cheng, Effendi Leobandung, Devendra K. Sadana
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Patent number: 10510848Abstract: Techniques are disclosed for reducing off-state leakage of fin-based transistors through the use of a sub-fin passivation layer. In some cases, the techniques include forming sacrificial fins in a bulk silicon substrate and depositing and planarizing shallow trench isolation (STI) material, removing and replacing the sacrificial silicon fins with a replacement material (e.g., SiGe or III-V material), removing at least a portion of the STI material to expose the sub-fin areas of the replacement fins, applying a passivating layer/treatment/agent to the exposed sub-fins, and re-depositing and planarizing additional STI material. Standard transistor forming processes can then be carried out to complete the transistor device. The techniques generally provide the ability to add arbitrary passivation layers for structures that are grown in STI-based trenches. The passivation layer inhibits sub-fin source-to-drain (and drain-to-source) current leakage.Type: GrantFiled: June 24, 2015Date of Patent: December 17, 2019Assignee: Intel CorporationInventors: Glenn A. Glass, Ying Pang, Anand S. Murthy, Tahir Ghani, Karthik Jambunathan
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Patent number: 10490650Abstract: Embodiments of the present disclosure relate to a FinFET device having gate spacers with reduced capacitance and methods for forming the FinFET device. Particularly, the FinFET device according to the present disclosure includes gate spacers formed by two or more depositions. The gate spacers are formed by depositing first and second materials at different times of processing to reduce parasitic capacitance between gate structures and contacts introduced after epitaxy growth of source/drain regions.Type: GrantFiled: November 14, 2017Date of Patent: November 26, 2019Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Wen-Kai Lin, Bo-Yu Lai, Li Chun Te, Kai-Hsuan Lee, Sai-Hooi Yeong, Tien-I Bao, Wei-Ken Lin
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Patent number: 10374086Abstract: A three-dimensional (3D) transistor includes a ferroelectric film between the gate and the channel. The 3D transistor can be characterized as a 3D Negative Capacitance (NC) transistor due to the negative capacitance resulting from the ferroelectric film. Performance of the transistor is optimized by manipulating the structure and/or by the selection of materials. In one example, the capacitance of the ferroelectric film (CFE) is matched to the sum of the gate capacitance (CMOS) and the gate edge capacitance (CEDGE), wherein the gate edge capacitance (CEDGE) is the capacitance at the edge of the gate and between the gate and the source and its extension, and the gate and the drain and its extension.Type: GrantFiled: December 5, 2016Date of Patent: August 6, 2019Assignee: The Regents of the University of CaliforniaInventor: Chenming Hu
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Patent number: 10177143Abstract: A semiconductor device includes a semiconductor substrate, at least one first isolation structure, at least one second isolation structure, a source structure, a drain structure and a plurality of semiconductor fins. The first isolation structure and the second isolation structure are located on the semiconductor substrate. The source structure is located on the semiconductor substrate and the first isolation structure, in which at least one first gap is located between the source structure and the first isolation structure. The drain structure is located on the semiconductor substrate and the second isolation structure, in which at least one second gap is located between the drain structure and the second isolation structure. The semiconductor fins protrude from the semiconductor substrate, in which the semiconductor fins are spaced apart from each other, and connect the source structure and the drain structure.Type: GrantFiled: October 28, 2015Date of Patent: January 8, 2019Assignee: Taiwan Semiconductor Manufacturing Company LimitedInventors: Chii-Horng Li, Chien-I Kuo, Lilly Su, Chien-Chang Su, Ying-Wei Li
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Patent number: 10170485Abstract: A structure comprises a first channel region forming an n-channel device; a second channel region forming a p-channel device, the p-channel device being stacked with the n-channel device in a vertical orientation; a gate positioned around the stacked n-channel device and p-channel device; and at least one source region and at least one drain region extending from each of the n-channel device and the p-channel device. Each of the at least one source region and the at least one drain region within the stacked n-channel device and p-channel device are independently contacted.Type: GrantFiled: June 18, 2018Date of Patent: January 1, 2019Assignee: International Business Machines CorporationInventors: Michael A. Guillorn, Robert R. Robison, Reinaldo Vega, Rajasekhar Venigalla
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Patent number: 10164062Abstract: The present disclosure provides a FinFET device. The FinFET device comprises a semiconductor substrate of a first semiconductor material; a fin structure of the first semiconductor material overlying the semiconductor substrate, wherein the fin structure has a top surface of a first crystal plane orientation; a diamond-like shape structure of a second semiconductor material disposed over the top surface of the fin structure, wherein the diamond-like shape structure has at least one surface of a second crystal plane orientation; a gate structure disposed over the diamond-like shape structure, wherein the gate structure separates a source region and a drain region; and a channel region defined in the diamond-like shape structure between the source and drain regions.Type: GrantFiled: November 21, 2016Date of Patent: December 25, 2018Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: You-Ru Lin, Cheng-Hsien Wu, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 10128334Abstract: A method is disclosed wherein a gate, having a gate cap and a sacrificial gate sidewall spacer, is formed adjacent to channel region(s) of a transistor and metal plugs, having plug caps, are formed on source/drain regions. The sacrificial gate sidewall spacer is selectively etched, creating a cavity that exposes sidewalls of the gate and gate cap. Optionally, the sidewalls of the gate cap are etched back to widen the upper portion of the cavity. A dielectric spacer layer is deposited to form an air-gap gate sidewall spacer within the cavity. Since different materials are used for the plug caps, gate cap and dielectric spacer layer, a subsequently formed gate contact opening will be self-aligned to the gate. Thus, a gate contact can be formed over an active region (or close thereto) without risk of gate contact-to-metal plug shorting. A structure formed according to the method is also disclosed.Type: GrantFiled: August 9, 2017Date of Patent: November 13, 2018Assignee: GLOBALFOUNDRIES INC.Inventors: Emilie Bourjot, Ruilong Xie
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Patent number: 10103243Abstract: A semiconductor device includes semiconductor fins formed on a substrate, gate structures formed transversely over the fins, unipolar spacers formed over the gate structures only, and source and drain regions formed between the gate structures on the fins. The fins are free from the unipolar spacers, and the unipolar spacers have a substantially uniform thickness vertically along the gate structures and include a spacer material with an etch selectivity greater than SiN for oxide removal.Type: GrantFiled: June 1, 2017Date of Patent: October 16, 2018Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Peng Xu, Jie Yang
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Patent number: 10090157Abstract: A semiconductor device includes one nanowire structure disposed on semiconductor substrate and extending in first direction on semiconductor substrate. Each nanowire structure includes plurality of nanowires extending along first direction and arranged in second direction, the second direction being substantially perpendicular to first direction. Each nanowire is spaced-apart from immediately adjacent nanowire. A gate structure extends in third direction over first region of nanowire structure, the third direction being substantially perpendicular to both first direction and second direction. The gate structure includes a gate electrode. Source/drain regions are disposed over second region of nanowire structure, the second region being located on opposing sides of gate structure. The gate electrode wraps around each nanowire.Type: GrantFiled: May 19, 2017Date of Patent: October 2, 2018Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventor: Ka-Hing Fung
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Patent number: 10062763Abstract: A sacrificial cap is grown on an upper surface of a conductor. A dielectric spacer is against a side of the conductor. An upper dielectric side spacer is formed on a sidewall of the sacrificial cap. The sacrificial cap is selectively etched, leaving a cap recess, and the upper dielectric side spacer facing the cap recess. Silicon nitride is filled in the cap recess, to form a center cap and a protective cap having center cap and the upper dielectric spacer.Type: GrantFiled: May 27, 2015Date of Patent: August 28, 2018Assignee: QUALCOMM IncorporatedInventors: Junjing Bao, Haining Yang, Yanxiang Liu, Jeffrey Junhao Xu
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Patent number: 10038054Abstract: Nanowire-based gate all-around transistor devices having one or more active nanowires and one or more inactive nanowires are described herein. Methods to fabricate such devices are also described. One or more embodiments of the present invention are directed at approaches for varying the gate width of a transistor structure comprising a nanowire stack having a distinct number of nanowires. The approaches include rendering a certain number of nanowires inactive (i.e. so that current does not flow through the nanowire), by severing the channel region, burying the source and drain regions, or both. Overall, the gate width of nanowire-based structures having a plurality of nanowires may be varied by rendering a certain number of nanowires inactive, while maintaining other nanowires as active.Type: GrantFiled: February 9, 2017Date of Patent: July 31, 2018Assignee: Intel CorporationInventors: Willy Rachmady, Van H. Le, Ravi Pillarisetty, Jack T. Kavalieros, Robert S. Chau, Seung Hoon Sung
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Patent number: 9899490Abstract: A semiconductor structure and a method for forming the same are provided. The semiconductor structure includes a substrate and a nanowire structure formed over the substrate. In addition, the nanowire structure includes a first portion, a second portion, and a third portion. The semiconductor structure further includes a gate structure formed around the third portion of the nanowire structure and a source region formed in the first portion of the nanowire structure. In addition, a depletion region in the nanowire structure has a length longer than a length of the gate structure and is not in contact with the source region.Type: GrantFiled: February 3, 2016Date of Patent: February 20, 2018Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventor: Jean-Pierre Colinge
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Patent number: 9893173Abstract: A method for fabricating a metal oxide thin film transistor comprises the steps of: selecting a substrate and fabricating a gate electrode on the substrate; growing a layer of dielectric or a high permittivity dielectric on the substrate, and allowing the layer of dielectric or high permittivity dielectric to cover the gate electrode to serve as a gate dielectric layer; growing a metal layer on the gate dielectric layer; fabricating a channel in the middle position of the metal layer; anodizing the metal of the channel at atmospheric pressure and room-temperature; fabricating an active region comprising a source, a drain, and the channel; depositing a silicon nitride layer on the active region and forming two contact holes of the electrodes on the silicon nitride layer; and depositing a layer of aluminum film and fabricating two metal contact electrodes of the thin film transistor.Type: GrantFiled: October 31, 2014Date of Patent: February 13, 2018Assignee: SHENZHEN GRADUATE SCHOOL, PEKING UNIVERSITYInventors: Shengdong Zhang, Yang Shao, Xiang Xiao, Xin He
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Patent number: 9812553Abstract: A method for forming a spacer for a semiconductor device includes patterning gate material in a transverse orientation relative to semiconductor fins formed on a substrate and conformally depositing a dummy spacer layer over surfaces of gate structures and the fins. A dielectric fill formed over the gate structures and the fins is planarized to remove a portion of the dummy spacer layer formed on tops of the gate structures and expose the dummy spacer layer at tops of the sidewalls of the gate structures. Channels are formed by removing the dummy spacer layer along the sidewalls of the gate structures. The fins are protected by the dielectric fill. A spacer is formed by filling the channels with a spacer material. The dielectric fill and the dummy spacer layer are removed to expose the fins. Source and drain regions are formed between the gate structures on the fins.Type: GrantFiled: July 21, 2016Date of Patent: November 7, 2017Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Peng Xu, Jie Yang
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Patent number: 9799583Abstract: In one embodiment, a semiconductor device includes a first contact pad disposed at a top side of a workpiece, a second contact pad disposed at the top side of the workpiece. An isolation region is disposed between the first contact pad and the second contact pad. A metal strip is disposed at least partially within the isolation region. The metal strip is not coupled to an external potential node.Type: GrantFiled: November 7, 2013Date of Patent: October 24, 2017Assignee: Infineon Technologies AGInventors: Thomas Krotscheck Ostermann, Andrew Christopher Graeme Wood, Peter Maier Brandl
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Patent number: 9691851Abstract: A semiconductor device includes one nanowire structure disposed on semiconductor substrate and extending in first direction on semiconductor substrate. Each nanowire structure includes plurality of nanowires extending along first direction and arranged in second direction, the second direction being substantially perpendicular to first direction. Each nanowire is spaced-apart from immediately adjacent nanowire. A gate structure extends in third direction over first region of nanowire structure, the third direction being substantially perpendicular to both first direction and second direction. The gate structure includes a gate electrode. Source/drain regions are disposed over second region of nanowire structure, the second region being located on opposing sides of gate structure. The gate electrode wraps around each nanowire.Type: GrantFiled: June 10, 2016Date of Patent: June 27, 2017Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventor: Ka-Hing Fung
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Patent number: 9577074Abstract: A method of manufacturing a FinFET device is provided, comprising: a. providing a substrate (100); b. forming a fin (200) on the substrate; c. forming an shallow trench isolation structure (300) on the substrate; d. forming an sacrificial gate stack on the isolation structure, wherein the sacrificial gate stack intersects the fin; e. forming source/drain doping regions by ion implantation into the fin; f. depositing an interlayer dielectric layer (400) on the substrate; g. removing the sacrificial gate stack to form a sacrificial gate vacancy; h. forming an doped region (201) under the sacrificial gate vacancy; i. etching the shallow trench isolation structure (300) under the sacrificial gate vacancy until the top surface of the shallow trench isolation structure (300) levels with the bottom surface of the source/drain doping regions; j. forming a new gate stack in the sacrificial gate vacancy.Type: GrantFiled: October 22, 2013Date of Patent: February 21, 2017Assignee: INSTITUTE OF MICROELECTRONICS, CHINESE ACADEMY OF SCIENCESInventors: Yunfei Liu, Haizhou Yin, Keke Zhang
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Patent number: 9543407Abstract: A method for semiconductor fabrication includes providing mask layers on opposite sides of a substrate, the substrate having one or more mandrels. Dummy spacers are formed along a periphery of the mask layers. A dummy gate structure is formed between the dummy spacers. The dummy spacers are removed to provide a recess. Low-k spacers are formed in the recess.Type: GrantFiled: February 27, 2014Date of Patent: January 10, 2017Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Hong He, Chiahsun Tseng, Tenko Yamashita, Chun-Chen Yeh, Yunpeng Yin
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Patent number: 9515169Abstract: There is provided a FinFET fabricating method, comprising: a. providing a substrate ; b. forming a fin on the substrate; c. forming a channel protective layer on the fin; d. forming a shallow trench isolation on both sides of the fin; e. forming a sacrificial gate stack and a spacer on the top surface and sidewalls of the channel region which is in the middle of the fin; f. forming source/drain regions in both ends of the fin; g. depositing an interlayer dielectric layer on the sacrificial gate stack and the source/drain regions, planarizing later to expose the sacrificial gate stack; h. removing the sacrificial gate stack stack to form a sacrificial gate vacancy and expose the channel region and the channel protective layer; i. covering a portion of the semiconductor structure in one end of the fin with a photoresist layer; j. removing a portion of the spacer not covered; k. removing the photoresist layer and filling a gate stack in the sacrificial gate vacancy; l.Type: GrantFiled: October 22, 2013Date of Patent: December 6, 2016Assignee: INSTITUTE OF MICROELECTRONICS, CHINESE ACADEMY OF SCIENCESInventors: Haizhou Yin, Yunfei Liu
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Patent number: 9502539Abstract: The present disclosure provides a FinFET device. The FinFET device comprises a semiconductor substrate of a first semiconductor material; a fin structure of the first semiconductor material overlying the semiconductor substrate, wherein the fin structure has a top surface of a first crystal plane orientation; a diamond-like shape structure of a second semiconductor material disposed over the top surface of the fin structure, wherein the diamond-like shape structure has at least one surface of a second crystal plane orientation; a gate structure disposed over the diamond-like shape structure, wherein the gate structure separates a source region and a drain region; and a channel region defined in the diamond-like shape structure between the source and drain regions.Type: GrantFiled: September 22, 2014Date of Patent: November 22, 2016Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: You-Ru Lin, Cheng-Hsien Wu, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 9461149Abstract: Methods to fabricate a stacked nanowire field effect transistor (FET) with reduced gate resistance are provided. The nanowire stack in the stacked nanowire FET can be provided by first forming a material stack of alternating sacrificial material layers and nanowire material layer. The sacrificial material layers and selected nanowire material layers in the material stack are subsequently removed to increase a vertical distance between two active nanowire material layers.Type: GrantFiled: September 12, 2014Date of Patent: October 4, 2016Assignee: GLOBALFOUNDRIES INC.Inventors: Hongmei Li, Junjun Li, Xiaoping Liang, Kai Zhao
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Patent number: 9455140Abstract: One illustrative method disclosed herein includes, among other things, performing first and second in situ doping, epitaxial deposition processes to form first and second layers of in situ doped epi semiconductor material, respectively, above a semiconductor substrate, wherein one of the first and second layers has a high level of germanium and a low level of P-type dopant material and the other of the first and second layers has a low level of germanium and a high level of P-type dopant material, and performing a mixing thermal anneal process on the first and second layers so as to form the final silicon germanium material having a high level of germanium and a high level of P-type dopant material.Type: GrantFiled: October 28, 2014Date of Patent: September 27, 2016Assignee: GLOBALFOUNDRIES Inc.Inventors: Ajey Poovannummoottil Jacob, Jody A. Fronheiser, Murat Kerem Akarvardar
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Patent number: 9443738Abstract: Semiconductor devices and methods for forming the devices with middle of line capacitance reduction in self-aligned contact process flow are provided. One method includes, for instance: obtaining a wafer with at least one source, at least one drain, and at least one sacrificial gate; forming a first contact region over the at least one source and a second contact region over the at least one drain; removing the at least one sacrificial gate; forming at least one gate; and forming at least one small contact over the first contact region and the second contact region. An intermediate semiconductor device is also disclosed.Type: GrantFiled: February 6, 2015Date of Patent: September 13, 2016Assignees: GLOBALFOUNDRIES INC., INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Hui Zang, Balasubramanian Pranatharthiharan
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Patent number: 9431521Abstract: A method for forming strained fins includes etching trenches in a bulk substrate to form fins, filling the trenches with a dielectric fill and recessing the dielectric fill into the trenches to form shallow trench isolation regions. The fins are etched above the shallow trench isolation regions to form a staircase fin structure with narrow top portions of the fins. Gate structures are formed over the top portions of the fins. Raised source ad drain regions are epitaxially grown on opposite sides of the gate structure. A pre-morphization implant is performed to generate defects in the substrate to couple strain into the top portions of the fins.Type: GrantFiled: September 18, 2015Date of Patent: August 30, 2016Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kangguo Cheng, Juntao Li, Chun-Chen Yeh
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Patent number: 9401415Abstract: Embodiments for forming a fin field effect transistor (FinFET) device structure are provided. The FinFET device structure includes a fin structure extending above a substrate and a gate dielectric layer formed over the fin structure. The FinFET device structure also includes a gate electrode formed on the gate dielectric layer. The FinFET device structure further includes a number of gate spacers formed on sidewalls of the gate electrode. The gate spacers are in direct contact with the fin structure.Type: GrantFiled: February 14, 2014Date of Patent: July 26, 2016Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Che-Cheng Chang, Chang-Yin Chen, Jr-Jung Lin, Chih-Han Lin, Yung-Jung Chang
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Patent number: 9397191Abstract: An isolation region is formed in a semiconductor substrate to laterally define and electrically isolate a device region and first and second laterally adjacent well regions are formed in the device region. A gate structure is formed above the device region such that the first well region extends below an entirety of the gate structure and a well region interface formed between the first and second well regions is laterally offset from a drain-side edge of the gate structure. Source and drain regions are formed in the device region such that the source region extends laterally from a source-side edge of the gate structure and across a first portion of the first well region to a first inner edge of the isolation region and the drain region extends laterally from the drain-side edge and across a second portion of the first well region.Type: GrantFiled: October 26, 2015Date of Patent: July 19, 2016Assignee: GLOBALFOUNDRIES Inc.Inventors: Jerome Ciavatti, Yanxiang Liu
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Patent number: 9390932Abstract: Embodiments of the present invention provide methods for forming layers that comprise electropositive metals through ALD (atomic layer deposition) and or CVD (chemical vapor deposition) processes, layers comprising one or more electropositive metals, and semiconductor devices comprising layers comprising one or more electropositive metals. In embodiments of the invention, the layers are thin or ultrathin (films that are less than 100 ? thick) and or conformal films. Additionally provided are transistor devices, metal interconnects, and computing devices comprising metal layers comprising one or more electropositive metals.Type: GrantFiled: February 10, 2015Date of Patent: July 12, 2016Assignee: Intel CorporationInventors: Patricio E. Romero, Scott B. Clendenning
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Patent number: 9263594Abstract: An embodiment of the present invention provides a TFT array substrate including: a base substrate (1) and thin film transistors. The thin film transistor includes a gate electrode (2), a semiconductor layer (5), a semiconductor protective layer, a source electrode (8) and a drain electrode (9). The semiconductor protective layer is disposed adjacent to the semiconductor layer (5) and includes a composite lamination structure, which includes a protective layer formed of an insulating material capable of preventing de-oxygen of the semiconductor layer (5) and an insulating layer formed of an insulating material to be etched more easily.Type: GrantFiled: August 20, 2012Date of Patent: February 16, 2016Assignee: BOE TECHNOLOGY GROUP CO., LTD.Inventors: Xiang Liu, Jianshe Xue
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Patent number: 9231080Abstract: A replacement metal gate process which includes forming a fin on a semiconductor substrate; forming a dummy gate structure on the fin; removing the dummy gate structure to leave an opening that is to be filled with a permanent gate structure; depositing a high dielectric constant (high-k) dielectric material in the opening and over the fin; depositing a work function metal in the opening and over the fin so as to be in contact with the high-k dielectric material, the high k dielectric material and the work function metal only partially filling the opening; filling a remainder of the opening with an organic material; etching the organic material until it is partially removed from the opening; etching the work function metal until it is at a same level as the organic material; removing the organic material; and filling the opening with a metal until the opening is completely filled.Type: GrantFiled: March 24, 2014Date of Patent: January 5, 2016Assignee: International Business Machines CorporationInventors: David V. Horak, Effendi Leobandung, Stefan Schmitz, Junli Wang
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Patent number: 9029834Abstract: Techniques for defining a damascene gate in nanowire FET devices are provided. In one aspect, a method of fabricating a FET device is provided including the following steps. A SOI wafer is provided having a SOI layer over a BOX. Nanowires and pads are patterned in the SOI layer in a ladder-like configuration. The BOX is recessed under the nanowires. A patternable dielectric dummy gate(s) is formed over the recessed BOX and surrounding a portion of each of the nanowires. A CMP stop layer is deposited over the dummy gate(s) and the source and drain regions. A dielectric film is deposited over the CMP stop layer. The dielectric film is planarized using CMP to expose the dummy gate(s). The dummy gate(s) is at least partially removed so as to release the nanowires in a channel region. The dummy gate(s) is replaced with a gate conductor material.Type: GrantFiled: July 6, 2010Date of Patent: May 12, 2015Assignee: International Business Machines CorporationInventors: Sarunya Bangsaruntip, Guy Cohen, Michael A. Guillorn
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Patent number: 8994107Abstract: Semiconductor devices and methods of forming semiconductor devices are provided herein. In an embodiment, a semiconductor device includes a semiconductor substrate. A source region and a drain region are disposed in the semiconductor substrate. A channel region is defined in the semiconductor substrate between the source region and the drain region. A gate dielectric layer overlies the channel region of the semiconductor substrate, and a gate electrode overlies the gate dielectric layer. The channel region includes a first carbon-containing layer, a doped layer overlying the first carbon-containing layer, a second carbon-containing layer overlying the doped layer, and an intrinsic semiconductor layer overlying the second carbon-containing layer. The doped layer includes a dopant that is different than carbon.Type: GrantFiled: August 27, 2012Date of Patent: March 31, 2015Assignee: GLOBALFOUNDRIES, Inc.Inventors: El Mehdi Bazizi, Francis Benistant
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Patent number: 8952452Abstract: Semiconductor devices, and a method of manufacturing the same, include a gate insulating film pattern over a semiconductor substrate. A gate electrode is formed over the gate insulating film pattern. A spacer structure is formed on at least one side of the gate electrode and the gate insulating film pattern. The spacer structure includes a first insulating film spacer contacting the gate insulating film pattern, and a second insulating film spacer on an outer side of the first insulating film spacer. The semiconductor device has an air gap between the first insulating film spacer and the second insulating film spacer.Type: GrantFiled: December 3, 2012Date of Patent: February 10, 2015Assignee: Samsung Electronics Co., Ltd.Inventors: Hong-Seong Kang, Yoon-Hae Kim, Jong-Shik Yoon
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Patent number: 8823095Abstract: It is the purpose of the invention to provide a MOS transistor (20) which guarantees a voltage as high as possible, has a required area as small as possible and which enables the integration into integrated smart power circuits. It results there from as an object of the invention to form the edge structure of the transistors such that it certainly fulfils the requirements on high breakthrough voltages, a good isolation to the surrounding region and requires a minimum of surface on the silicon disc anyway. This is achieved with an elongated MOS power transistor having drain (30) and source (28) for high rated voltages above 100V, wherein the transistor comprises an isolating trench (22) in the edge area for preventing an early electrical breakthrough below the rated voltage. The trench is lined with an isolating material (70, 72), wherein the isolating trench terminates the circuit component.Type: GrantFiled: June 14, 2007Date of Patent: September 2, 2014Assignee: X-Fab Semiconductor Foundries AGInventor: Ralf Lerner
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Patent number: 8816328Abstract: A method to fabricate a carbon nanotube (CNT)-based transistor includes providing a substrate having a CNT disposed over a surface; forming a protective electrically insulating layer over the CNT and forming a first multi-layer resist stack (MLRS) over the protective electrically insulating layer. The first MLRS includes a bottom layer, an intermediate layer and a top layer of resist. The method further includes patterning and selectively removing a portion of the first MLRS to define an opening for a gate stack while leaving the bottom layer; selectively removing a portion of the protective electrically insulating layer within the opening to expose a first portion of the CNT; forming the gate stack within the opening and upon the exposed first portion of the carbon nanotube, followed by formation of source and drain contacts also in accordance with the inventive method so as to expose second and third portions of the CNT.Type: GrantFiled: September 14, 2012Date of Patent: August 26, 2014Assignee: International Business Machines CorporationInventors: Josephine B Chang, Martin Glodde, Michael A. Guillorn
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Patent number: 8802514Abstract: Transistor devices having a self-aligned gate structure on transparent substrates and techniques for fabrication thereof are provided. In one aspect, a method of fabricating a transistor device includes the following steps. A channel material is formed on a transparent substrate. Source and drain electrodes are formed in contact with the channel material. A dielectric layer is deposited on the channel material. A photoresist is deposited on the dielectric layer and developed using UV light exposure through the transparent substrate. A gate metal(s) is deposited on the exposed portions of the dielectric layer and the undeveloped portions of the photoresist. The undeveloped portions of the photoresist are removed along with portions of the gate metal over the source and drain regions to form a gate of the device on the dielectric layer over the channel material which is self-aligned to the source and drain electrodes.Type: GrantFiled: October 21, 2013Date of Patent: August 12, 2014Assignee: International Business Machines CorporationInventors: Wilfried Ernst-August Haensch, Zihong Liu
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Patent number: 8803129Abstract: A structure includes a substrate having a carbon nanotube (CNT) disposed over a surface. The CNT is partially disposed within a protective electrically insulating layer. The structure further includes a gate stack disposed over the substrate. A first portion of a length of the CNT not covered by the protective electrically insulating layer passes through the gate stack. Source and drain contacts are disposed adjacent to the gate stack, where second and third portions of the length of CNT not covered by the protective electrically insulating layer are conductively electrically coupled to the source and drain contacts. The gate stack and the source and drain contacts are contained within the protective electrically insulating layer and within an electrically insulating organic planarization layer that is disposed over the protective electrically insulating layer. A method to fabricate a CNT-based transistor is also described.Type: GrantFiled: October 11, 2011Date of Patent: August 12, 2014Assignee: International Business Machines CorporationInventors: Josephine B Chang, Martin Glodde, Michael A. Guillorn