Comprising Only Heterojunction Including Group I-iii-vi Compound (e.g., Cds/cuinse 2 Heterojunction) (epo) Patents (Class 257/E31.007)
  • Patent number: 11624128
    Abstract: A group III nitride crystal, wherein the group III nitride crystal is doped with an N-type dopant and a germanium element, the concentration of the N-type dopant is 1×1019 cm?3 or more, and the concentration of the germanium element is nine times or more higher than the concentration of the N-type dopant.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: April 11, 2023
    Assignee: PANASONIC HOLDINGS CORPORATION
    Inventors: Yusuke Mori, Masashi Yoshimura, Masayuki Imanishi, Akira Kitamoto, Tomoaki Sumi, Junichi Takino, Yoshio Okayama
  • Patent number: 11517963
    Abstract: In a method for producing nanoparticles of copper selenide, a flowable copper precursor is formed by combining a copper starting material and a ligand, and a flowable selenium precursor is formed by suspending a selenium starting material in a liquid. Then a flowable copper-selenium mixture including a lower-polarity solvent is formed by combining the flowable copper precursor and the flowable selenium precursor. The flowable copper-selenium mixture is conducted through at least one heating unit, and the nanoparticles of copper selenide are isolated in an oxygen-depleted environment. The isolation includes combining a solution containing the nanoparticles of copper selenide and a deoxygenated, higher-polarity solvent to precipitate the nanoparticles.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: December 6, 2022
    Assignee: SHOEI CHEMICAL INC.
    Inventor: Patrick Haben
  • Patent number: 11084100
    Abstract: A laser-assisted microfluidics manufacturing process has been developed for the fabrication of additively manufactured structures. Roll-to-roll manufacturing is enhanced by the use of a laser-assisted electrospray printhead positioned above the flexible substrate. The laser electrospray printhead sprays microdroplets containing nanoparticles onto the substrate to form both thin-film and structural layers. As the substrate moves, the nanoparticles are sintered using a laser beam directed by the laser electrospray printhead onto the substrate.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: August 10, 2021
    Assignee: University of Central Florida Research Foundation, Inc.
    Inventors: Aravinda Kar, Ranganathan Kumar, Eduardo Castillo Orozco
  • Patent number: 10580914
    Abstract: Kesterite-based photovoltaic devices formed on flexible ceramic substrates are provided. In one aspect, a method of forming a photovoltaic device includes the steps of: forming a back contact on a flexible ceramic substrate; forming a kesterite absorber layer on a side of the back contact opposite the flexible ceramic substrate; annealing the kesterite absorber layer; forming a buffer layer on a side of the kesterite absorber layer opposite the back contact; and forming a transparent front contact on a side of the buffer layer opposite the kesterite absorber layer. A roll-to-roll-based method of forming a photovoltaic device and a photovoltaic device are also provided.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: March 3, 2020
    Assignee: International Business Machines Corporation
    Inventors: John A. Olenick, Teodor K. Todorov
  • Patent number: 10243096
    Abstract: After forming an absorber layer containing cracks over a back contact layer, a passivation layer is formed over a top surface of the absorber layer and interior surfaces of the cracks. The passivation layer is deposited in a manner such that that the cracks in the absorber layer are fully passivated by the passivation layer. An emitter layer is then formed over the passivation layer to pinch off upper portions of the cracks, leaving voids in lower portions of the cracks.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: March 26, 2019
    Assignee: International Business Machines Corporation
    Inventors: Bahman Hekmatshoartabari, Ning Li, Katherine L. Saenger
  • Patent number: 10196263
    Abstract: An arrangement for applying metal nanoparticles onto a wafer or another substrate, is characterized by a metal or semiconductor part arranged in a liquid reservoir, laser or particle emitter for removing nanoparticles from the metal or semiconductor part in the liquid inside the liquid reservoir, and means for applying the removed metal particle containing liquid onto the substrate.
    Type: Grant
    Filed: January 28, 2015
    Date of Patent: February 5, 2019
    Assignee: PAC TECH—PACKING TECHNOLOGIES GMBH
    Inventor: Mohammad Hossein Azhdast
  • Patent number: 9401443
    Abstract: Photovoltaic devices and methods for preparing a p-type semiconductor generally include electroplating a layer of gallium or a gallium alloy onto a conductive layer by contacting the conductive layer with a plating bath free of complexing agents including a gallium salt, methane sulfonic acid or sodium sulfate and an organic additive comprising at least one nitrogen atom and/or at least one sulfur atom, and a solvent; adjusting a pH of the solution to be less than 2.6 or greater than 12.6. The photovoltaic device includes an impurity in the p-type semiconductor layer selected from the group consisting of arsenic, antimony, bismuth, and mixtures thereof. Various photovoltaic precursor layers for forming CIS, CGS and CIGS p-type semiconductor structures can be formed by electroplating the gallium or gallium alloys in this manner. Also disclosed are processes for forming a thermal interface of gallium or a gallium alloy.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: July 26, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Shafaat Ahmed, Hariklia Deligianni, Qiang Huang, Kathleen B. Reuter, Lubomyr T. Romankiw, Raman Vaidyanathan
  • Patent number: 9334559
    Abstract: The present invention provides a Cu—In—Ga—Se powder containing Cu, In, Ga and Se in which cracks do not occur during sintering or processing, and a sintered body and sputtering target, each using the same. The present invention relates to a powder containing Cu, In Ga and Se, which contains a Cu—In—Ga—Se compound and/or a Cu—In—Se compound in an amount of 60 mass % or more in total. The powder of the present invention preferably contains an In—Se compound in an amount of 20 mass % or less and/or a Cu—In compound in an amount of 20 mass % or less.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: May 10, 2016
    Assignees: KOBELCO RESEARCH INSTITUTE, INC., HYOGO PREFECTURE
    Inventors: Masaya Ehira, Akira Nambu, Shigeo Kashiwai, Masafumi Fukuzumi
  • Patent number: 8772076
    Abstract: The present invention provides for new ohmic contact materials and diffusion barriers for Group IBIIIAVIA based solar cell structures, which eliminate two way diffusion while preserving the efficient ohmic contacts between the substrate and the absorber layers.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: July 8, 2014
    Assignee: Solopower Systems, Inc.
    Inventors: Mustafa Pinarbasi, James Freitag, Jorge Vasquez
  • Patent number: 8691619
    Abstract: This invention aims to provide a laminated structure and an integrated structure of a high production efficiency for a CIS based thin-film solar cell, which can produce a high-resistance buffer layer of the CIS based thin-film solar cell efficiently on a series of production lines and which needs no treatment of wastes or the like, and a manufacturing method for the structures. The CIS based thin-film solar cell includes a back electrode, a p-type CIS based light absorbing layer, a high-resistance buffer layer and an n-type transparent conductive film laminated in this order. The high-resistance buffer layer and the n-type transparent conductive film are formed of thin films of a zinc oxide group. The buffer layer contacts the p-type CIS based light absorbing layer directly, and has a resistivity of 500?·cm or higher.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: April 8, 2014
    Assignee: Showa Shell Sekiyu, K.K.
    Inventors: Hideki Hakuma, Katsuya Tabuchi, Yosuke Fujiwara, Katsumi Kushiya
  • Publication number: 20140000712
    Abstract: A method of forming a photovoltaic device includes forming a thermal stress relieving layer on top of a substrate and forming a sacrificial back electrode metal layer on the thermal stress relieving layer. A semiconductor photon absorber layer is formed on the sacrificial back electrode metal layer, and the absorber layer is reacted with substantially an entire thickness of the sacrificial back electrode metal layer, thereby forming a back ohmic contact comprising a metallic compound of the sacrificial back electrode metal layer and the absorber layer, in combination with the thermal stress relieving layer.
    Type: Application
    Filed: June 27, 2012
    Publication date: January 2, 2014
    Applicant: International Business Machines Corporation
    Inventors: Qing Cao, Zhengwen Li, Fei Liu, Zhen Zhang
  • Patent number: 8610129
    Abstract: A stack-type image sensor using a compound semiconductor. The stack-type image sensor includes a stack of photoelectric conversion units which are sequentially arranged in a light incident direction and which absorb light in ascending order of a wavelength from shortest to longest.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: December 17, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jung-gyu Nam, Sang-cheol Park, Kyu-sik Kim, Young-jun Park
  • Patent number: 8557625
    Abstract: A method for fabricating a thin film photovoltaic device. The method includes providing a substrate comprising an absorber layer and an overlying window layer. The substrate is loaded into a chamber and subjected to a vacuum environment. The vacuum environment is at a pressure ranging from 0.1 Torr to about 0.02 Torr. In a specific embodiment, a mixture of reactant species derived from diethylzinc species, water species and a carrier gas is introduced into the chamber. The method further introduces a diborane species using a selected flow rate into the mixture of reactant species. A zinc oxide film is formed overlying the window layer to define a transparent conductive oxide using the selected flow rate to provide a resistivity of about 2.5 milliohm-cm and less and an average grain size of about 3000 to 5000 Angstroms.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: October 15, 2013
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Patent number: 8507364
    Abstract: An object of the present invention is to realize, by the flux process, the production of a high-quality n-type semiconductor crystal having high concentration of electrons. The method of the invention for producing an n-type Group III nitride-based compound semiconductor by the flux process, the method including preparing a melt by melting at least a Group III element by use of a flux; supplying a nitrogen-containing gas to the melt; and growing an n-type Group III nitride-based compound semiconductor crystal on a seed crystal from the melt. In the method, carbon and germanium are dissolved in the melt, and germanium is incorporated as a donor into the semiconductor crystal, to thereby produce an n-type semiconductor crystal. The mole percentage of germanium to gallium in the melt is 0.05 mol % to 0.5 mol %, and the mole percentage of carbon to sodium is 0.1 mol % to 3.0 mol %.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: August 13, 2013
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Seiji Nagai, Shiro Yamazaki, Yasuhide Yakushi, Takayuki Sato, Makoto Iwai, Katsuhiro Imai, Yusuke Mori, Yasuo Kitaoka
  • Publication number: 20130171768
    Abstract: The disclosure discloses a fabrication method for a light absorption layer of a solar cell, including: forming a precursor film on a substrate, wherein the precursor film includes the Group IB-IIB-IVA-VIA amorphous nanoparticles; and conducting a thermal process to the precursor film to form the light absorption layer on the substrate.
    Type: Application
    Filed: August 31, 2012
    Publication date: July 4, 2013
    Inventors: Tsung-Shin Wu, Shih-Hsiung Wu, Hung-Chun Pan, Lung-Teng Cheng, Yu-Yun Wang
  • Patent number: 8466001
    Abstract: Methods of forming copper indium gallium diselenide (CIGS) layers for photovoltaic devices are disclosed. In one aspect, a solution based selenization method in the formation of CIGS is provided. In some embodiments a substrate containing elemental copper (Cu), indium (In) and gallium (Ga) is coated with a solution comprising a source of selenium (Se) dissolved in a solvent. After coating with the selenium based solution, the substrate is heated to form the CIGS layer. Coating of the substrate with the selenium based solution may be carried out by dip coating, slit casting, gap coating, ink-jet type coating, among other techniques. The solution based selenization method disclosed herein provides high material utilization and low cost, unlike vacuum based processes.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: June 18, 2013
    Assignee: Intermolecular, Inc.
    Inventor: Wei Liu
  • Patent number: 8455865
    Abstract: Compositions are provided comprising aqueous dispersions of electrically conducting organic polymers and a plurality of nanoparticles. Films cast from invention compositions are useful as buffer layers in electroluminescent devices, such as organic light emitting diodes (OLEDs) and electrodes for thin film field effect transistors. Buffer layers containing nanoparticles have a much lower conductivity than buffer layers without nanoparticles. In addition, when incorporated into an electroluminescent (EL) device, buffer layers according to the invention contribute to higher stress life of the EL device.
    Type: Grant
    Filed: March 10, 2011
    Date of Patent: June 4, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventor: Che-Hsiung Hsu
  • Publication number: 20130089946
    Abstract: Described herein are wavelength conversion films that are easy-to-apply to solar cells, solar panels, or photovoltaic devices using an adhesive layer. The wavelength conversion films include a wavelength conversion layer with a photostable chromophore and are useful for improving the solar harvesting efficiency of solar cells, solar panels, and photovoltaic devices.
    Type: Application
    Filed: September 28, 2012
    Publication date: April 11, 2013
    Inventor: Nitto Denko Corporation
  • Publication number: 20130045563
    Abstract: The invention relates to a method and a device for producing a semiconductor layer. The problem addressed is that of increasing the deposition rate of the layer constituents and significantly improving the efficiency of a resulting solar cell. At the same time, the material costs are intended to be reduced. The problem is solved by virtue of the fact that, in a vacuum chamber, metal evaporator sources release Cu, In and/or Ga or the chalcogenide compounds, the latter are focused as metal vapour jets onto the substrate, and Se and/or S emerge(s) in an ionized fashion from a chalcogen low-energy wide-beam ion source and this beam is focused onto the surface of the substrate in such a way that it overlaps the metal vapour jets. A device for carrying out the method is described.
    Type: Application
    Filed: February 22, 2010
    Publication date: February 21, 2013
    Applicant: Solarion AG Photovotaik
    Inventors: Hendrik Zachmann, Karsten Otte, Horst Neumann, Frank Scholze, Lutz Pistol
  • Patent number: 8372684
    Abstract: The method and system for selenization in fabricating CIS and/or CIGS based thin film solar cell overlaying cylindrical glass substrates. The method includes providing a substrate, forming an electrode layer over the substrate and depositing a precursor layer of copper, indium, and/or gallium over the electrode layer. The method also includes disposing the substrate vertically in a furnace. Then a gas including a hydrogen species, a selenium species and a carrier gas are introduced into the furnace and heated to between about 350° C. and about 450° C. to at least initiate formation of a copper indium diselenide film from the precursor layer.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: February 12, 2013
    Assignee: Stion Corporation
    Inventors: Robert D. Wieting, Steven Aragon, Chester A. Farris, III
  • Publication number: 20130014813
    Abstract: The invention disclosed a method of fabricating GaInP/GaAs/Si triple junction solar cells by epitaxy lift-off and mechanical stack techniques. First, a GaInP(1.85 eV)/GaAs(1.42 eV) dual-junction cell is fabricated on a GaAs substrate, and a Si single junction is fabricated on a Si substrate. The Si single junction cell and the GaInP/GaAs dual-junction cell are joined together robustly by metal-metal bonding. A buffer layer, Gallium Phosphide (GaP) inserted between GaAs and Si can further optimize electrical, thermal and optical coupling. Furthermore, when a GaP layer is grown on a p-type Si substrate, a Si p-n junction as a fully functional solar cell is formed simultaneously, thereby reducing manufacturing cost. The technology can achieve GaInP/GaAs/Si triple junction solar cells of the conversion efficiency as high as 36% under a standard AM1.5 solar spectrum, with the optimal current 13.3 mA/cm2 and the sum of open-circuit voltages 3.1V.
    Type: Application
    Filed: January 11, 2012
    Publication date: January 17, 2013
    Inventors: Weiming Wang, Xin Zhu, Jun Yang
  • Patent number: 8344381
    Abstract: A UV sensor comprises a silicon-rich dielectric layer with a refractive index in a range of about 1.7 to about 2.5 for serving as the light sensing material of the UV sensor. The fabrication method of the UV sensor can be integrated with the fabrication process of semiconductor devices or flat display panels.
    Type: Grant
    Filed: February 21, 2010
    Date of Patent: January 1, 2013
    Assignee: AU Optronics Corp.
    Inventors: An-Thung Cho, Chi-Hua Sheng, Ruei-Liang Luo, Wan-Yi Liu, Wei-Min Sun, Chi-Mao Hung, Chun-Hsiun Chen, Wei-Ming Huang
  • Patent number: 8318531
    Abstract: thermal management for large scale processing of CIS and/or CIGS based thin film is described. The method includes providing a plurality of substrates, each of the substrates having a copper and indium composite structure. The method also includes transferring the plurality of substrates into a furnace, each of the plurality of substrates provided in a vertical orientation with respect to a direction of gravity, the plurality of substrates being defined by a number N, where N is greater than 5. The method further includes introducing a gaseous species including a selenide species and a carrier gas into the furnace and transferring thermal energy into the furnace to increase a temperature from a first temperature to a second temperature, to at least initiate formation of a copper indium diselenide film.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: November 27, 2012
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Patent number: 8188562
    Abstract: Thin film photovoltaic devices are provided that generally include a transparent conductive oxide layer on the glass, a multi-layer n-type stack on the transparent conductive oxide layer, and a cadmium telluride layer on the multi-layer n-type stack. The multi-layer n-type stack generally includes a first layer and a second layer, where the first layer comprises cadmium and sulfur and the second layer comprises cadmium and oxygen. The multi-layer n-type stack can, in certain embodiments, include additional layers (e.g., a third layer, a fourth layer, etc.). Methods are also generally provided for manufacturing such thin film photovoltaic devices.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: May 29, 2012
    Assignee: PrimeStar Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Patent number: 8168463
    Abstract: A method for fabricating a thin film photovoltaic device. The method includes providing a substrate comprising an absorber layer and an overlying window layer. The substrate is loaded into a chamber and subjected to a vacuum environment. The vacuum environment is at a pressure ranging from 0.1 Torr to about 0.02 Torr. In a specific embodiment, a mixture of reactant species derived from diethylzinc species, water species and a carrier gas is introduced into the chamber. The method further introduces a diborane species using a selected flow rate into the mixture of reactant species. A zinc oxide film is formed overlying the window layer to define a transparent conductive oxide using the selected flow rate to provide a resistivity of about 2.5 milliohm-cm and less and an average grain size of about 3000 to 5000 Angstroms.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: May 1, 2012
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Patent number: 8110828
    Abstract: A method of manufacturing a semiconductor layer is provided. In a first deposition during a first period of time, at least one Group IIIA element and at least one Group VIA element are deposited on a substrate or on a layer optional disposed on the substrate such as a back-electrode. During a second deposition during a second period of time, at least one Group IB element and the at least one group VIA element are deposited on the substrate or the optional layer. The one Group IB element combines with the Group VIA element to form a IB2VIA composition. A first deposition state is monitored, during the second deposition by making a first plurality of measurements of a first deposition state. The second deposition is terminated or attenuated based on a function of the first plurality of measurements of the indicia of the first deposition state.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: February 7, 2012
    Assignee: Solyndra LLC
    Inventors: Vedapuram S. Achutharaman, Wen Chang, Tarpan Dixit, Philip Kraus
  • Patent number: 8093096
    Abstract: A high-resistance buffer layer and a window layer (transparent conductive film) are successively formed by the MOCVD method to obtain the same output characteristics as in conventional film deposition by the solution deposition method and to simplify a film deposition method and apparatus. Thus, the cost of raw materials and the cost of waste treatments are reduced to attain a considerable reduction in production cost. After a metallic base electrode layer 1B and a light absorption layer 1C are formed in this order on a glass substrate 1A, a high-resistance buffer layer 1D and a window layer 1E are successively formed in this order in a multi layer arrangement on the light absorption layer 1C of the resultant semifinished solar cell substrate by the MOCVD method. Consequently, a film deposition method and apparatus are simplified and the cost of raw materials and the cost of waste treatments can be reduced.
    Type: Grant
    Filed: May 24, 2006
    Date of Patent: January 10, 2012
    Assignee: Showa Shell Sekiyu K.K.
    Inventor: Katsumi Kushiya
  • Patent number: 8026124
    Abstract: A method for fabricating a copper/indium/gallium/selenium solar cell by a wet process under non-vacuum condition is provided.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: September 27, 2011
    Assignee: Jenn Feng New Energy Co., Ltd.
    Inventor: Chuan-Lung Chuang
  • Patent number: 7863074
    Abstract: A method for forming a thin film photovoltaic device having patterned electrode films includes providing a soda lime glass substrate with an overlying lower electrode layer comprising a molybdenum material. The method further includes subjecting the lower electrode layer with one or more pulses of electromagnetic radiation from a laser source to ablate one or more patterns associated with one or more berm structures from the lower electrode layer. Furthermore, the method includes processing the lower electrode layer comprising the one or more patterns using a mechanical brush device to remove the one or more berm structures followed by treating the lower electrode layer comprising the one or more patterns free from the one or more berm structures. The method further includes forming a layer of photovoltaic material overlying the lower electrode layer and forming a first zinc oxide layer overlying the layer of photovoltaic material.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: January 4, 2011
    Assignee: Stion Corporation
    Inventor: Robert D. Wieting
  • Patent number: 7582506
    Abstract: The present invention relates to systems and methods for preparing metallic precursor thin films for the growth of semiconductor compounds to be used for radiation detector and solar cell fabrication. In one aspect, there is provided a method of efficiently using expensive materials necessary for the making of solar cells.
    Type: Grant
    Filed: January 8, 2007
    Date of Patent: September 1, 2009
    Assignee: Solopower, Inc.
    Inventor: Bulent M. Basol
  • Patent number: 7535019
    Abstract: An optoelectronic fiber and methods for forming such a fiber are disclosed. The fiber generally includes an electrically conductive fiber core, a first semiconducting layer substantially surrounding the fiber core, and a second semiconducting layer substantially surrounding the first semiconducting layer. The first and second semiconducting layers are of complementary types, i.e., one is p-type and the other is n-type. The fiber may be made, e.g., by electrospinning a material to form a fiber core; substantially surrounding the fiber with a first semiconducting material; and substantially surrounding the first semiconducting material with a second semiconducting material. Optoelectronic fibers can be fashioned into a web to provide a solar cell material or substantially transparent conductive material.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: May 19, 2009
    Assignee: Nanosolar, Inc.
    Inventors: Brian M. Sager, Martin R. Roscheisen
  • Publication number: 20090087940
    Abstract: A high-resistance buffer layer and a window layer (transparent conductive film) are successively formed by the MOCVD method to obtain the same output characteristics as in conventional film deposition by the solution deposition method and to simplify a film deposition method and apparatus. Thus, the cost of raw materials and the cost of waste treatments are reduced to attain a considerable reduction in production cost. After a metallic base electrode layer 1B and a light absorption layer 1C are formed in this order on a glass substrate 1A, a high-resistance buffer layer 1D and a window layer 1E are successively formed in this order in a multi layer arrangement on the light absorption layer 1C of the resultant semifinished solar cell substrate by the MOCVD method. Consequently, a film deposition method and apparatus are simplified and the cost of raw materials and the cost of waste treatments can be reduced.
    Type: Application
    Filed: May 24, 2006
    Publication date: April 2, 2009
    Applicant: SHOWA SHELL SEKIYU K.K.
    Inventor: Katsumi Kushiya