Processing Or Treatment After Extrusion Patents (Class 264/211.12)
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Patent number: 8834775Abstract: A nanofiber manufacturing apparatus (100) which produces nanofibers (301) by electrically stretching a solution (300) in space. The apparatus includes: an effusing body (115) having effusing holes (118) for effusing the solution into the space, a tip part (116) in which openings (119) are arranged at given intervals, and two side wall parts (117) provided so as to extend from both sides of the tip part so that the effusing holes are located between the side wall parts and the distance between the side wall parts increases with the distance from the tip part; a charging electrode (121) disposed at a given distance from the effusing body; and a charging power supply (122) which applies a given voltage between the effusing body and the charging electrode.Type: GrantFiled: August 11, 2010Date of Patent: September 16, 2014Assignee: Panasonic CorporationInventors: Kazunori Ishikawa, Hiroto Sumida, Takahiro Kurokawa, Masanobu Miyata, Takatoshi Mitsushima
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Patent number: 8828530Abstract: Fiber-like or film-like moldings are produced from a plastified mixture which, based on its weight, is from 60 to 10% by weight of a carrier component and from 40 to 90% by weight of a phase change material. The carrier component contains from 5 to 20% by weight of a polymer or polymer blend from the group of LDPE (low density polyethylene), HDPE (high density polyethylene), PMMA (polymethyl methacrylate), polycarbonate, or mixtures thereof, from 5 to 20% by weight of a styrene block copolymer, and from 0 to 20% by weight of one or more additives. Especially suitable phase change materials include natural and synthetic paraffins, polyethylene glycol (=polyethylene oxide), and mixtures thereof. The plasticized mixture is extruded through a spinneret or a slit die at a temperature of from 130 to 220° C. and is stretched.Type: GrantFiled: February 1, 2011Date of Patent: September 9, 2014Assignee: Thueringisches Institut fuer Textil-und Kunststoff-Forschung E.V.Inventors: Angelo Schütz, Stefan Reinemann
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Publication number: 20140242385Abstract: A fiber formed from a polymer composition that comprises a liquid crystalline polymer and an aromatic amide oligomer is provided. The present inventors have discovered that the oligomer can act as a flow aid for the polymer, which can provide a variety of different benefits. For example, the use of the oligomer during polymerization can lower the melt viscosity of the polymer as it is formed. This enables the formation of high molecular weight polymers that do not solidify within the reactor vessel. The formation of high molecular weight polymers during melt polymerization can, in turn, provide a variety of benefits, such as allowing for higher molecular weight polymers to be formed through additional processing (e.g., solid state polymerization) than conventionally possible, as well as enhancing the melt strength of the polymer composition and thereby aiding in the fiber formation process.Type: ApplicationFiled: February 19, 2014Publication date: August 28, 2014Applicant: Ticona LLCInventors: Kamlesh P. Nair, Joseph J. Grenci, Steven D. Gray
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Patent number: 8808594Abstract: A method is disclosed for producing a coform fibrous materials comprising the steps of supplying a first fiber forming stream comprising a first phase comprising a polymer melt and a second phase comprising a pressurized gas to a two-phase flow nozzle, supplying a separate second stream containing at least one secondary material to the two-phase flow nozzle, combining the first fiber forming stream and the second stream to form a composite fiber forming stream and fibrillating the composite fiber forming stream into a coform fibrous web. Superabsorbent and filtration coform fibrous materials for filtration and produced using the method are also disclosed.Type: GrantFiled: January 6, 2014Date of Patent: August 19, 2014Assignee: Verdex Technologies, Inc.Inventors: Larry Marshall, Michael Bryner, Gary Huvard
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Patent number: 8808597Abstract: A precursor raw material for the PAN-based carbon fibers represented by Formula (I) is provided. In Formula (I), R is methyl, ethyl or propyl, x+z=0.5-20.0 mol %, z?0.5 mol %, y=99.5-80.0 mol % and x+y+z=100 mol %. The invention also provides a PAN-based oxidized fiber and a PAN-based carbon fiber prepared by the precursor raw material for the PAN-based carbon fibers.Type: GrantFiled: December 28, 2010Date of Patent: August 19, 2014Assignee: Industrial Technology Research InstituteInventors: Tun-Fun Way, Jiun-Jy Chen, Yu-Ting Chen, Kai-Jen Hsiao, Shu-Hui Cheng, Jong-Pyng Chen
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Patent number: 8801985Abstract: A production method for a carbon fiber precursor fiber bundle and a production apparatus of the carbon fiber precursor fiber bundle. A carbon fiber precursor fiber bundle that has a degree of intermingle of 1 m?1 or less between small tows, consists of substantially straight fibers without imparted crimp, a tow of which straight fibers has a moisture content of less than 10% by mass when housed in a container, and has a widthwise dividing capability to maintain a form of a single aggregate of tows when housed in a container, taken out from the container and guided into a firing step, and to divide into a plurality of small tows in the firing step by the tension generated in the firing step.Type: GrantFiled: April 7, 2011Date of Patent: August 12, 2014Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Katsuhiko Ikeda, Atsushi Kawamura
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Patent number: 8790556Abstract: A spinneret having tri-arc holes may be used to produce tri-arc filaments. In some instances, tri-arc holes have a Y-shape with three prongs and each prong having an arc at the end of the prong that tapers from the end of the arc to a connection point of an adjacent arc, and tri-arc filaments have a generally-Y shape cross-section with bulbous or arcing tips. Further, tri-arc filaments may be useful in a plurality of applications including, but not limited to, filters, filters comprising particulate additives, and smoking device filters.Type: GrantFiled: July 25, 2012Date of Patent: July 29, 2014Assignee: Celanese Acetate LLCInventors: Christopher M. Bundren, Lawton E. Kizer, Denis G. Fallon, Lixin Xue
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Publication number: 20140203474Abstract: The present invention relates to a device for coating electrically conductive wires, comprising multiple units in the following arrangement: a unit (1) for feeding in the wires, a unit (2) for the pretreatment of the wires, a unit (5) for applying a coating agent, a unit (6) for the post-treatment of the coated wires, a unit (8) for winding up the coated wire.Type: ApplicationFiled: August 7, 2012Publication date: July 24, 2014Applicant: AUMANN GMBHInventors: Hubert Ludorf, Horst Neddermann
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Patent number: 8784712Abstract: A process for making a polyurethane, comprising reacting a multifunctional isocyanate, a polyol and, optionally, a chain extender, wherein at least two reagents selected from the isocyanate, the polyol, the chain extender, any mixture thereof and any pre-polymer formed therefrom, are intensively mixed prior to being reactively extruded, to form a polyurethane having a predetermined stoichiometry and thermal history. The polyurethanes obtained by such a process are of highly consistent composition and are, thus, especially suitable for use in the medical device industry.Type: GrantFiled: July 30, 2001Date of Patent: July 22, 2014Assignee: Ranier LimitedInventors: Geoffrey Thomas Andrews, Anthony Francis Johnson
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Publication number: 20140199173Abstract: A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.Type: ApplicationFiled: January 15, 2013Publication date: July 17, 2014Applicant: GENERAL ELECTRIC COMPANYInventors: Ronald Ralph CAIRO, Paul Stephen DIMASCIO, Jason Robert PAROLINI
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Patent number: 8771582Abstract: The present invention is a bioactive, nanofibrous material construct which is manufactured using a unique electrospinning perfusion methodology. One embodiment provides a nanofibrous biocomposite material formed as a discrete textile fabric from a prepared liquid admixture of (i) a non-biodegradable durable synthetic polymer; (ii) a biologically active agent; and (iii) a liquid organic carrier. These biologically-active agents are chemical compounds which retain their recognized biological activity both before and after becoming non-permanently bound to the formed textile material; and will become subsequently released in-situ as discrete freely mobile agents from the fabric upon uptake of water from the ambient environment.Type: GrantFiled: November 23, 2011Date of Patent: July 8, 2014Assignees: BioScurfaces, Inc., Clemson University, Rhode Island Board of EducationInventors: Matthew D. Phaneuf, Philip J. Brown, Martin J. Bide
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Patent number: 8758668Abstract: An apparatus and method for making coiled and buckled electrospun fiber including (a) providing a solution of a polymer in an organic solvent and a device for electrospinning fiber; b) subjecting the polymer solution to an electric field such that at least one fiber is electrospun; (c) subjecting the so formed fiber to electrical bending and mechanical buckling instability to hereby form a coiled and buckled fiber; (d) collecting the at least one fiber on a collector, such that a fiber structure is produced.Type: GrantFiled: January 22, 2007Date of Patent: June 24, 2014Inventor: Darrell H. Reneker
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Patent number: 8753555Abstract: Continuous processing methods for making absorbable polymeric films with one or more of the following properties: high toughness, low modulus, high tensile strength, and thickness less than 10 mm, more preferably less than 1 mm, and more preferably less than 100 ?m, have been developed. In the preferred embodiment, the polymer is a polyhydroxyalkanoate, and in the most preferred embodiment, the polymer comprises 4-hydroxybutyrate. A particularly preferred embodiment is a film of poly-4-hydroxybutyrate or copolymer thereof, wherein the film has a tensile strength greater than 5.5 kgf/mm2, tensile modulus less than 181 kgf/mm2, and elongation at break from 10-500%, wherein the film is derived by a continuous process such as melt extrusion or solvent casting, followed by orientation to more than 25% of the film's original length in one or more directions. These can be used for a variety of purposes including fabrication of medical devices.Type: GrantFiled: April 11, 2011Date of Patent: June 17, 2014Assignee: Tepha, Inc.Inventors: Said Rizk, David P. Martin, Kicherl Ho, Simon F. Williams
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Patent number: 8753741Abstract: A fine denier poly(trimethylene arylate) spun drawn fiber is characterized by high denier uniformity. A process for preparing uniform fine denier yarns at spinning speeds of 4000 to 6000 m/min is further disclosed. The poly(trimethylene arylate) fiber hereof comprises 0.1 to 3% by weight of polystyrene dispersed therewithin. Fabrics prepared therefrom are also disclosed.Type: GrantFiled: October 7, 2011Date of Patent: June 17, 2014Assignee: E I du Pont de Nemours and CompanyInventor: W. Douglas Bates
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Publication number: 20140148449Abstract: A stable and high loading ternary solid dispersion composition comprising (a) about 50% wt. to about 90% wt. of amorphous Efavirenz; (b) about 10% wt. to about 50% wt. of polyvinyl pyrrolidone (PVP), a first polymer; (c) about 1% wt. to about 30% wt. of a water-soluble second polymer; and (d) optionally about 0.1% wt. to about 50% wt. of at least one pharmaceutically acceptable excipient. Also discloses a high loading ternary composition comprising (a) a solid dispersion composition comprising (i) about 50% wt. to about 90% wt. of amorphous Efavirenz; (ii) about 10% wt. to about 50% wt. of polyvinyl pyrrolidone, a first polymer; (b) about 1% wt. to about 30% wt. of a water-soluble second polymer blended with solid dispersion of composition of (a); and (c) optionally about 0.1% wt. to about 50% wt. of at least one pharmaceutically acceptable excipient.Type: ApplicationFiled: March 15, 2013Publication date: May 29, 2014Applicant: ISP Investments Inc.Inventor: ISP Investments Inc.
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Patent number: 8728368Abstract: The invention relates to a method for producing a semicrystalline polymer, said method comprising the following steps: producing a polymer melt from a crystallizable polymer; shaping particles and solidifying the polymer melt, the step of shaping the particles being carried out before or after solidification; cooling the particles; treating the particles to reduce their tendency to agglomerate; crystallizing the particles. The invention is characterized in that the treatment is carried out by shaking at a temperature T1 which is below the glass transition temperature of the polymer plus 10° C., i.e. T1<Tg+10° C.Type: GrantFiled: September 22, 2008Date of Patent: May 20, 2014Assignee: Bühler Thermal Processes AGInventors: Brent Allan Culbert, Andreas Christel, Mauricio Rodrigues
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Patent number: 8728617Abstract: Provided is a microporous material, e.g., a microporous sheet material, having a matrix of polyolefin, finely-divided, substantially water insoluble particulate filler, a network of interconnecting pores communicating throughout the microporous material, and at least one retrospectively identifiable taggant material embedded within the matrix, optionally the at least one taggant being unique to an end user for the microporous material, wherein the polyolefin is present in the microporous material in an amount of 20 to 35 weight percent, based on the weight of the microporous material. The taggant material provides a marker, signature or code that is capable of retrospective identification by machine, instrument or by the naked eye. Articles including the microporous material and processes for preparing the microporous material also are provided.Type: GrantFiled: December 17, 2010Date of Patent: May 20, 2014Assignee: PPG Industries Ohio, Inc.Inventors: Paul L. Benenati, James L. Boyer, Charles R. Coleman, Luciano M. Parrinello, Narayan K. Raman
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Publication number: 20140135444Abstract: The invention relates to an optically transparent polymer film or extrudate product made of a polymer composition comprising a semi-crystalline polyamide having a melting temperature of at least 270° C. or a blend of the semi-crystalline polyamide (A) and a second polymer (B), and optionally at least one additive, wherein the semi-crystalline polyamide (A) is present in an amount of more than 50 wt. %, relative to the total weight of the polymer composition, the polymer composition in the optically transparent polymer film or extrudate product has a melting temperature (Tm-C) in the range of 270-340° C., and wherein the film or a part of the extrudate product has a haze of less than 12% and a light transmittance, of at least 88% measured with the method according to ASTM D1003A.Type: ApplicationFiled: January 21, 2014Publication date: May 15, 2014Applicant: DSM IP ASSETS B.V.Inventors: Alexander Antonius Maria STROEKS, Rudy RULKENS, Lee SANGHOON, Sidiki Tamim PETER
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Patent number: 8721948Abstract: [Problem]To provide a method for producing a polyol-crosslinking, crosslinked fluororubber product which exhibits low tack properties and significantly increased rubber hardness. [Means for Solving the problem] The method comprises pressurizing, heating, and vulcanizing a fluororubber composition to mold a vulcanized product; the fluororubber composition comprising a polyol-crosslinkable fluororubber, a crosslinking accelerator including a quarternary phosphonium salt or a quarternary ammonium salt, and a polyol crosslinking agent, the weight ratio X of the crosslinking accelerator to the polyol crosslinking agent (crosslinking accelerator/polyol crosslinking agent) being from 0.90 to 3.00 for a quarternary phosphonium salt, and being from 0.4 to 0.6 for a quarternary ammonium salt; applying a treatment solution containing the polyol crosslinking agent and the crosslinking accelerator dissohttp://reedman/Manuals/Text_Manual/Section_03.htm - 3.Type: GrantFiled: October 16, 2006Date of Patent: May 13, 2014Assignee: NOK CorporationInventors: Hiroyuki Sano, Hiroki Matsumoto
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Patent number: 8721943Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. In some embodiments, the fibers comprise a viscosity modifier and/or an anionic surfactant. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.Type: GrantFiled: December 17, 2010Date of Patent: May 13, 2014Assignee: 3M Innovative Properties CompanyInventors: Eric M. Moore, John D. Stelter, Michael R. Berrigan, Francis E. Porbeni, Matthew T. Scholz, Kevin D. Landgrebe, Korey W. Karls, Sian F. Fennessey, Jay M. Jennen
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Patent number: 8709315Abstract: Provided is a process for making thermoplastic polymer pellets. The process has the following steps: (a) melting a thermoplastic polymer to form a polymer melt; (b) extruding the melt through a die to form a substantially continuous molten polymer extrudate wherein the die has a contact surface bearing a polymer coating having a surface energy of less than 25 mN/m at 20° C.; (c) cooling the extrudate to form a cooled extrudate; and (d) pelletizing the cooled extrudate to form a plurality of polymer pellets. Provided is also a polymer pellet shipping system and a stable thermoplastic polymer pellet.Type: GrantFiled: August 18, 2009Date of Patent: April 29, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Andy Haishung Tsou, Mohsen Shahmirzadie Yeganeh, Gregory K. Hall
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Publication number: 20140102533Abstract: The invention provides a polyvinylidene fluoride resin (PVDF) film in which a crystal structure determined from an absorbance by an infrared absorption spectrum is such that a proportion of a ?-type crystal is 10% or more based on the sum total of an ?-type crystal and the ?-type crystal, further preferably a film whose tensile modulus in TD at 120° C. is 90 MPa or less, or a film in which a ratio of its tensile modulus in TD at a temperature of 100° C. to its tensile modulus in TD at a temperature of 23° C. is 4% or less, in particular an extruded film, a backsheet for solar cell module, which comprises the film, and a production process of the film, which comprises quenching a PVDF sheet-shaped material melt-extruded at 5 to 70° C. and preferably then subjecting the quenched material to a heat treatment.Type: ApplicationFiled: April 27, 2012Publication date: April 17, 2014Applicant: KUREHA CORPORATIONInventors: Tomonori Hosoda, Yusuke Sato, Hiroyuki Oba, Masamichi Akatsu, Tetsuya Komatsuzaki
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Patent number: 8668854Abstract: The disclosure relates to an apparatus and method for producing nanofibers and non-woven nanofibrous materials from polymer melts, liquids and particles using a two-phase flow nozzle. The process comprises supplying a first phase comprising a polymer melt and a second phase comprising a pressurized gas stream to a two-phase flow nozzle; injecting the polymer melt and the pressurized gas stream into a mixing chamber within the two-phase flow nozzle wherein the mixing chamber combines the polymer flow and pressurized gas into a two-phase flow; distributing the two-phase flow uniformly to a converging channel terminating into an channel exit wherein the converging channel accelerates the two-phase flow creating a polymeric film along the surface of the converging channel and fibrillating the polymeric film at the channel exit of the converging channel in the form of a plurality of nanofibers.Type: GrantFiled: June 6, 2013Date of Patent: March 11, 2014Assignee: Verdex Technologies, Inc.Inventors: Larry Marshall, Michael Bryner
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Publication number: 20140061963Abstract: The present disclosure provides a method of stiffening an outer layer of a wet extrudate, where the extrudate has a honeycomb cellular structure. The method includes extruding the extrudate through an extrusion apparatus and directing a substantially uniform flow of fluid onto the outer layer of the extrudate. The method also includes increasing the temperature of a binder material of the extrudate to its gelation point and stiffening at least the outer layer of the extrudate.Type: ApplicationFiled: August 30, 2012Publication date: March 6, 2014Inventors: Gilbert Franklin Gordon, III, Kevin Bruce Sterner, Ezra Morgan Yarnell
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Publication number: 20140037734Abstract: The present invention relates to rapid dissolve thin film drug delivery compositions for the oral administration of active components. The active components are provided as taste-masked or controlled-release coated particles uniformly distributed throughout the film composition. The compositions may be formed by wet casting methods, where the film is cast and controllably dried, or alternatively by an extrusion method.Type: ApplicationFiled: September 20, 2013Publication date: February 6, 2014Applicant: MONOSOL RX, LLCInventors: Robert K. Yang, Richard C. Fuisz, Garry L. Myers, Joseph M. Fuisz
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Publication number: 20140037957Abstract: A method including the steps of extruding a melt including an amorphous polymer composition through a spinneret under a pressure of from 400 to 1500 psi to produce a spun fiber; collecting the spun fiber on a feeding roll without drawing the spun fiber; producing a solidified fiber from the spun fiber. The solidified fiber can have a dpf within a range of from greater than 0 to 2.5 dpf, and a shrinkage less than or equal to 2%. The method can also include collecting the solidified fiber onto a spool without subjecting the solidified fiber to a drawing step. A spinneret for producing fibers of at most 2.5 dpf from a composition comprising an amorphous polyetherimide polymer, the spinneret comprising a die having a plurality of round melt channels but no distribution plates. Fibers produced by the method and from the spinneret are also disclosed.Type: ApplicationFiled: March 13, 2013Publication date: February 6, 2014Applicant: SABIC INNOVATIVE PLASTICS IP B.V.Inventor: Sabic Innovative Plastics IP B.V.
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Publication number: 20140034214Abstract: A three-dimensional printer uses transitional lengths of build material to facilitate changes from one color to another during a fabrication process, and more generally to achieve multi-color objects corresponding to color patterns on the surface of a three-dimensional model. The transitional lengths of build material may be positioned inside a fabricated object, such as for infill, or outside the fabricated object where undesirable aesthetic properties of the transitional lengths will not impact the desired distribution of colors on the surface of the fabricated object.Type: ApplicationFiled: September 21, 2012Publication date: February 6, 2014Applicant: MakerBot Industries, LLCInventors: Hugo Boyer, Ariel Douglas, Nathaniel B. Pettis
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Patent number: 8642701Abstract: Injection stretch blow molded (ISBM) articles containing a bio-based polymers and methods of forming the same are described herein. The method generally includes providing a propylene-based polymer; contacting the propylene-based polymer with polylactic acid to form a polymeric blend; injection molding the blend into a preform; and stretch-blowing the preform into an article.Type: GrantFiled: February 8, 2011Date of Patent: February 4, 2014Assignee: Fina Technology, Inc.Inventors: Fengkui Li, Luyi Sun, John Ashbaugh, David Rauscher, Leland Daniels, Robert Dotter
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Patent number: 8632707Abstract: A method of manufacturing a non-woven web includes the step of collecting stretched filaments that form the non-woven web on a fabric in an apparatus for the formation of non-woven webs. The fabric comprises machine direction (MD) yarns and cross-machine direction (CMD) yarns, wherein the MD and CMD yarns are interwoven in a repeating pattern in which at least some of the CMD yarns are interwoven with the MD yarns in pairs that follow the same weaving sequence. Such a fabric can provide potential advantages such as reduced air leakage, reduced air disturbances, and improved web hold-down effect.Type: GrantFiled: September 19, 2011Date of Patent: January 21, 2014Assignee: Huyck Licensco Inc.Inventors: Hans Peter Breuer, Harald Reiterer
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Patent number: 8628848Abstract: A filmic label including a face material having a front side, a reverse side and an adhesive layer including pressure sensitive adhesive on the reverse side of the face material. The face material includes at least one surface layer on at least one side of at least one central layer. The at least one central layer includes cavities that have been initiated at initiation sites by stretching the face material in a longitudinal direction and in a cross direction. The cavities have been expanded in a thickness direction of the face material by allowing a gaseous substance to have an effect on the at least one central layer. Also a method for forming a plastic film for a filmic label.Type: GrantFiled: June 2, 2008Date of Patent: January 14, 2014Assignee: UPM Raflatac OyInventors: Håkan Saxen, Martti Vähälä, Tom Saxberg
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Patent number: 8623246Abstract: Polymeric structures, methods for making same, fibrous structures comprising same and fibrous product incorporating same are provided.Type: GrantFiled: May 21, 2010Date of Patent: January 7, 2014Assignee: The Procter & Gamble CompanyInventors: David William Cabell, David Warren Loebker, Larry Neil MacKey, Gregory Charles Gordon, Mark Ryan Richards, Fred J. Keck
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Patent number: 8623245Abstract: A colored high strength polyethylene fiber, preparation method and use thereof are provided, which are in the high molecular material field. The surface of said high strength polyethylene fiber is chromatic, grey or black. The strength of said high strength polyethylene fiber is 15-50 g/d, its modulus is 400-2000 g/d. The product of the present invention is colored, so it can be well applied to civil and military field. The preparation method of present invention has some advantages that technological process is simple, production efficiency is high, cost of production is low, performance of made fiber is excellent, and use-cost is reduced, compared with the prior art.Type: GrantFiled: July 14, 2008Date of Patent: January 7, 2014Assignee: Shandong ICD High Performance Fibres Co., Ltd.Inventor: Yi Ren
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Patent number: 8623268Abstract: A production method for a filament non-woven fabric includes a) obtaining filaments having a crystallization temperature not exceeding 112° C. by melting a resin containing polyethylene sulfide as a main component which is not substantially copolymerized with trichlorobenzene; b) pulling and drawing fiber threads formed by discharging the melted resin from spinning nozzles at a spinning speed of at least 5,000 m/min and less than 6,000 m/min by an ejector disposed such that a distance between a bottom face of the spinning nozzles and a compressed air emission outlet of the ejector is 450-650 mm; c) collecting obtained filaments on a moving net, forming a non-woven web; and d) thermocompression bonding the obtained non-woven web using a heating roller.Type: GrantFiled: March 24, 2010Date of Patent: January 7, 2014Assignee: Toray Industries, Inc.Inventors: Yohei Nakano, Yoshikazu Yakake, Ryoichi Hane
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Publication number: 20140004344Abstract: The present invention relates to a method for manufacturing a graphene fiber and a graphene fiber manufactured thereby, comprising the following steps: a) preparing a dispersion liquid by dispersing graphene with a surfactant in a solvent; b) preparing a composite fiber by mixing the dispersion liquid with a polymer solution, wet spinning and drying same; and c) removing polymers by heat-treating or treating the composite fiber with strong acid. The graphene fiber manufactured by the method has superior electric and mechanical properties, is flexible, and can be utilized as a storage medium for energy, hydrogen, etc. due to porosity from having a wrinkled structure.Type: ApplicationFiled: March 9, 2012Publication date: January 2, 2014Applicant: IUCF-HYU (INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY)Inventors: Seon Jeong Kim, Min Kyoon Shin, Shi Hyeong Kim
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Patent number: 8597555Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments. The method is based on the use of lobed spunbonded filaments which have been treated by means of thickening means.Type: GrantFiled: September 26, 2007Date of Patent: December 3, 2013Assignee: Ahlstrom CorporationInventor: Roberto Pedoja
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Patent number: 8580174Abstract: Disclosed herein is a method comprising deforming an organic polymer composition at a temperature below a glass transition temperature of an organic polymer in the organic polymer composition; the deforming being conducted by an application of a shear force, an elongational force, a compressive force, or a combination comprising at least one of the foregoing forces; the forces being applied to the organic polymer composition as it is disposed between a first roll that comprises a rubber surface and a second roll that comprises a textured metal surface; the deforming producing a textured film having a ratio of texturing of about 0.5 to about 3; the textured film having a thickness of about 5 to about 75 micrometers and an average roughness of about 0.3 to about 6 micrometers on opposing surfaces of the film.Type: GrantFiled: June 1, 2007Date of Patent: November 12, 2013Assignee: Sabic Innovative Plastics IP B.V.Inventor: Safwat Ebeid Tadros
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Patent number: 8580175Abstract: A method of continuous curing and post-curing of a plurality of extruded strands is provided. A plurality of extruded strands is wrapped through a plurality of spindle units rotatably connected to a rigid frame structure. A plurality of dual spindles are provided in a plurality of upper and lower spindle units, wherein each dual spindle comprises a free spinning roller and a driven roller. A chamber that comprises a dual function chamber configured for heating and cooling is supported on the rigid frame structure. The plurality of extruded strands is continuously transferred between the upper spindle units and the lower spindle units such that the plurality of extruded strands runs in a vertical fashion that continuously alternates between the lower spindle units and the upper spindle units. Each of the plurality of strands is transferred independently of each other and continuously passed through the chamber for continuous curing and post-curing.Type: GrantFiled: October 8, 2012Date of Patent: November 12, 2013Inventor: Michael R. Thomas
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Patent number: 8580182Abstract: A molded respirator is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled continuous monocomponent polymeric microfibers and larger size fibers of the same polymeric composition. The respirator is a cup-shaped porous monocomponent monolayer matrix whose matrix fibers are bonded to one another at least some points of fiber intersection. The matrix has a King Stiffness greater than 1 N. The respirator may be formed without requiring stiffening layers, bicomponent fibers, or other reinforcement in the filter media layer.Type: GrantFiled: November 19, 2010Date of Patent: November 12, 2013Assignee: 3M Innovative Properties CompanyInventors: Seyed A. Angadjivand, Andrew R. Fox, John D. Stelter, Timothy J. Lindquist, John M. Brandner, James E. Springett
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Publication number: 20130273255Abstract: The present teachings disclose a composite. The composite includes a cellulose material dispersed in a fluoropolymer. The cellulose material is present in an amount of from about 1 weight percent to about to about 30 weight percent of the composition. A method of manufacturing a composite article and coating is described.Type: ApplicationFiled: April 13, 2012Publication date: October 17, 2013Applicant: XEROX CORPORATIONInventors: Carolyn P. Moorlag, Yu Qi, Brynn M. Dooley, Qi Zhang
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Publication number: 20130274222Abstract: This disclosure relates generally to cross-linked hyaluronic acid compositions, threads made from such compositions, methods of making such threads and uses thereof, for example, in aesthetic applications (e.g., facial contouring, soft tissue augmentation products), surgery (e.g., sutures), drug delivery, negative pressure wound therapy, moist wound dressing, and the like.Type: ApplicationFiled: October 13, 2011Publication date: October 17, 2013Inventors: Kenneth N. Horne, Vivek Shenoy, Naveen Jayakumar, Geoffrey C. Gurtner
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Patent number: 8557689Abstract: An extrusion head is disposed over a substrate, and material is extruded through an oblique (e.g., semi-circular or tapered) outlet orifice of the extrusion head to form an associated extruded structure having an equilibrium shape that resists settling after being deposited on the substrate. The extrusion head includes fluidic channels having a flat surface formed by a flat first (e.g., metal) sheet, and an oblique (e.g., substantially semi-cylindrical) surface formed by elongated oblique trenches that are etched or otherwise formed in a second sheet. The fluidic channel communicates with the outlet orifice, which has a flat edge formed by the first sheet, and an oblique edge formed by an end of the oblique trench. The material is extruded through the outlet orifice such that its flat lower surface contacts the substrate, and its oblique upper surface faces away from the substrate. Two materials are co-extruded to form high aspect-ratio gridlines.Type: GrantFiled: November 22, 2010Date of Patent: October 15, 2013Assignee: Solarworld Innovations GmbHInventors: David K Fork, Thomas S. Zimmermann
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Patent number: 8540912Abstract: A fine denier poly(trimethylene arylate) spun drawn fiber is characterized by high denier uniformity. A process for preparing uniform fine denier yarns at spinning speeds of 4000 to 6000 m/min is further disclosed. The poly(trimethylene arylate) fiber hereof comprises 0.1 to 3% by weight of polystyrene dispersed therewithin. Fabrics prepared therefrom are also disclosed.Type: GrantFiled: October 13, 2011Date of Patent: September 24, 2013Assignee: E I du Pont de Nemours and CompanyInventor: W. Douglas Bates
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Patent number: 8524133Abstract: The present invention provides a method for manufacturing a film for a film capacitor making it possible to produce a film for a film capacitor which has a thickness of 10 ?m or less and which is excellent in a heat resistance and a voltage resistance at a high thickness accuracy by using a polyetherimide resin and provides as well a film for a film capacitor.Type: GrantFiled: November 1, 2010Date of Patent: September 3, 2013Assignee: Shin-Etsu Polymer Co., LtdInventors: Kenro Takizawa, Yuzo Morioka, Kazuhiro Suzuki, Michimasa Ote
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Publication number: 20130224485Abstract: A method for producing an undrawn polyglycolic acid-based resin yarn, including: a discharge step of discharging a molten polyglycolic acid-based resin through a spinneret, to thereby form a fibrous polyglycolic acid-based resin; a keeping step of keeping the fibrous polyglycolic acid-based resin for 0.0012 seconds or more after the discharge in an atmosphere having a temperature of not lower than 110.5° C. but not higher than a melting point of the polyglycolic acid-based resin; and a cooling step of cooling the fibrous polyglycolic acid-based resin obtained in the keeping step, to thereby obtain an undrawn polyglycolic acid-based resin yarn.Type: ApplicationFiled: November 7, 2011Publication date: August 29, 2013Applicant: KUREHA CORPORATIONInventors: Kotaku Saigusa, Masahiro Yamazaki, Shunsuke Abe, Hisaaki Terashima, Hiroyuki Sato
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Publication number: 20130210308Abstract: Fibers that are formed from a thermoplastic composition that contains a rigid renewable polyester and has a voided structure and low density are provided. To achieve such a structure, the renewable polyester is blended with a polymeric toughening additive in which the toughening additive can be dispersed as discrete physical domains within a continuous matrix of the renewable polyester. Fibers are thereafter formed and then stretched or drawn at a temperature below the glass transition temperature of the polyester (i.e., “cold drawn”).Type: ApplicationFiled: February 10, 2012Publication date: August 15, 2013Applicant: KIMBERLY-CLARK WORLDWIDE, INC.Inventors: Ryan J. McEneany, Vasily A. Topolkaraev, Neil T. Scholl, Thomas A. Eby
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Patent number: 8506871Abstract: A porous monocomponent nonwoven web contains a bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition. There are at least five times as many microfibers as larger size fibers, and a histogram of the mass fraction of fibers vs. fiber size exhibits a larger size fiber mode greater than 10 ?m. The web may be made by flowing fiber-forming material through a die cavity having larger size orifices and at least five times as many smaller size orifices to form filaments, attenuating the filaments into fibers and collecting the attenuated fibers to form the nonwoven web. The web is especially well suited to the manufacture of self-supporting three dimensional articles such as molded cup-shaped respirators and pleated air filters.Type: GrantFiled: April 22, 2010Date of Patent: August 13, 2013Assignee: 3M Innovative Properties CompanyInventors: John M. Brandner, William J. Kopecky, Seyed A. Angadjivand, James E. Springett, Timothy J. Lindquist
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Patent number: 8501065Abstract: A method for producing a film comprising feeding a composition comprising a crystalline thermoplastic resin having a temperature of higher than the crystallization temperature Tc of the resin to between a first nip-pressing surface and a second nip-pressing surface of a nip-pressing unit, and leading the composition to pass through the nip-pressing surfaces while the nip-pressing unit gives a pressure of from 5 to 1000 MPa to the composition, to thereby form the composition into a film continuously.Type: GrantFiled: October 1, 2009Date of Patent: August 6, 2013Assignee: FUJIFILM CorporationInventor: Ryuta Takegami
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Patent number: 8496861Abstract: Method for making plastic fiber for application in concrete with largest grain diameters >4 mm, with an average diameter of 0.15 to 2 mm, corresponding to approximately 160 to 28,000 dtex. Using a co-extrusion process, a bi-component fiber is formed having a central core and a casing around the central core, the central core and the casing contain different pure polymers or polymer mixtures, and then the co-extruded bi-component fiber is stretched by a factor of 5 to 15, and thereafter a structured or grooved surface is embossed onto the co-extruded stretched bi-component fiber. The embossing is performed such that a depth of the embossing is more than 10% of an average fiber diameter, and a maximal distances of structure tips within incorporated structures of the embossing in an axial direction lie in a region between 0.5 mm and 3 mm.Type: GrantFiled: February 16, 2012Date of Patent: July 30, 2013Assignees: Eidgenossische Materialprufungs-und Forschungsanstalt, Fibrotec AGInventors: Josef Kaufmann, Eugen Schwitter
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Publication number: 20130180179Abstract: The invention provides a bendable thermoplastic reinforcement for a profiled seal or profiled molding of a vehicle, such a profiled element including same and a method for producing the reinforcement. The reinforcement of substantially U-shaped cross section, has a central portion and two arms, each arm having over its length a series of limbs separated from one another by slots. Over at least one part of the length of the reinforcement, each limb has laterally an asymmetrical geometry and an area greater than that of each adjacent slot. The reinforcement is produced by extrusion of a thermoplastic material via a die of U-shaped profile formed between an extruder head and a receiving member for the material being discharged from the head which is provided with a hollow cavity designed to form directly said central portion, the slots and limbs, so that the extruded material progressively covers the receiving member.Type: ApplicationFiled: May 20, 2011Publication date: July 18, 2013Applicant: HUTCHINSONInventors: Sylvain Baratin, Philippe Chapeau, Mikaël Charles
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Publication number: 20130184659Abstract: A medical tube having improved lubricity is disclosed. The medical tube is produced by extruding a polymer material blended with a lubricity enhancing additive through a resilient die. The polymer material can be medical-grade high-density polyethylene, and the lubricity enhancing additive can be a silicone-based or alloy-based material. The medical tube can include one or more internal elongated protuberances so as to reduce the internal surface area of the medical tube available to generate friction on a guide wire inserted or withdrawn through the medical tube.Type: ApplicationFiled: December 20, 2012Publication date: July 18, 2013Applicant: CONTECH MEDICAL, INC.Inventor: Contech Medical, Inc.