With Shaping Or Forcing Terminal Into Base Aperture Patents (Class 29/845)
  • Patent number: 5014419
    Abstract: A method and apparatus for interconnecting electronic circuit boards through the use of twisted wire jumpers which are formed from multifilament wire and which have enlarged bird cages formed along the pins. The pins are drawn through a stack of circuit boards to position the cages in contact with interconnection apertures located in the printed circuit boards. The frictional engagement of the cages in the apertures provides both electrical inter connection of, and mechanical coupling between the printed circuit boards.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: May 14, 1991
    Assignee: Cray Computer Corporation
    Inventors: Seymour R. Cray, Nicholas J. Krajewski
  • Patent number: 4991285
    Abstract: A multi-layer board is fabricated by plating up conductive posts on a nonconductive layer. The tops of the posts are planarized, resulting in sharp corners. The posts are aligned with a template, which has a hole above each post, and a second nonconductive layer is placed between the top of the posts and the bottom of the template. The two layers are laminated together by compressing the second layer between the first layer and the template, and the posts punch through the second layer. Conductive traces may then be etched or deposited between the posts tops, and the process may be repeated as many times as desired.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: February 12, 1991
    Assignee: Rockwell International Corporation
    Inventors: Joseph M. Shaheen, John Simone
  • Patent number: 4987517
    Abstract: A mounting bracket is affixed to a computer circuit board by tubular projections formed unitary with mounting lugs on the mounting bracket and passed through complementary mounting holes in the circuit board, the tubular projections being upset to establish a flanged headed portion on each tubular projection, which flanged headed portion is urged against the circuit board with a controlled force to clamp the circuit board between the flanged headed portion and the mounting lug with a securing force which is independent of variations in the thickness of the circuit board.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: January 22, 1991
    Inventor: Arthur A. Kurz
  • Patent number: 4970624
    Abstract: An electronic device which includes a circuit sheet having a conductive path thereon. An adhesive is deposited on the conductive path, the adhesive including a nonconductive base incorporating randomly spaced conductive particles. A circuit component is forced through the adhesive, the conductive path and the circuit sheet carrying a portion of the adhesive therewith between the circuit component and the conductive path. The carried portion of the adhesive is compressed for establishing contact between the conductive particles and thereby conductivity between the circuit component and the conductive path leaving the adhesive other than that portion in a nonconductive state.
    Type: Grant
    Filed: January 22, 1990
    Date of Patent: November 13, 1990
    Assignee: Molex Incorporated
    Inventors: Don A. Arneson, Todd A. Hester
  • Patent number: 4969259
    Abstract: A compliant portion of the tubular body of a compliant pin is configured with an elliptical cross section. Preferably, the tubular body is seamless but alternatively may have a seam with the edges of the seam connected together. The configuration is particularly useful for micro-miniature pins. In the preferred method embodiment, on one side of a member to which the pin is to be affixed, the leading end of a blank tubular pin is inserted into the mating receptacle of the member and such that the blank pin provides a protrusion or extension on the opposite side of the member. A compliant section with an elliptical cross section if formed in a predetermined part of the protrusion and thereafter the pin is partially retracted into the receptacle so that the compliant section coacts with the receptacle to affix the pin to the member.
    Type: Grant
    Filed: December 14, 1988
    Date of Patent: November 13, 1990
    Assignee: International Business Machines Corporation
    Inventors: Joseph S. Macek, James R. Petrozello, Reinhold E. Tomek
  • Patent number: 4969258
    Abstract: Simultaneous multiple pin insertion into a printed circuit board in which the pins are held by a carrier with the pins initially having ends located within holes in the board with the pins supporting the carrier above the board. The carrier is then urged towards the board conveniently by press head operation to drive the pins through the board. Conveniently the press head also operates with a pin straightener, after pin insertion, the press head being reciprocable in two horizontal directions to perform a pin straightening operation.
    Type: Grant
    Filed: June 29, 1989
    Date of Patent: November 13, 1990
    Assignee: Northern Telecom Limited
    Inventors: James Fisher, Charles C. Balkenhol, Leo B. Roberts
  • Patent number: 4959028
    Abstract: An electrical connector comprising a dielectric body including a housing having therein an open-ended cavity with an opposing closed end formed of a contact support wall of the housing. The wall has extended through its thickness a plurality of laterally spaced holes which communicate with respective aligned channels in the outer surface of the wall. Each of the through-holes has a defining surface from which protrudes integrally a ripple-like projection extending linearly from adjacent the outer surface of the wall toward the cavity. Each of the channels has opposing side surfaces from which protrude integrally respective ripple-like projections having spaced opposing crest portions. The holes are dimensioned for having press-fitted therein contact engaging arms of respective right-angle contact members which compress the respective ripple-like projections in the holes and are pressed against respective opposing surfaces thereof.
    Type: Grant
    Filed: April 12, 1989
    Date of Patent: September 25, 1990
    Assignee: Switchcraft Inc.
    Inventors: Antonio A. Garay, Tedford H. Spaulding, Robert L. Valleau
  • Patent number: 4949450
    Abstract: An insulated blind rivet mounting arrangement in an aperture in a wall including a blind rivet having a tubular rivet member and a actuating rod that is disposed within the tubular member and is adapted for axial withdrawal therefrom; an insulating sheath made of non-electrically conductive material positioned over said tubular rivet member; and said blind rivet actuating rod being removable from said tubular rivet member for expanding the tubular rivet member and insulating sheath into tight interfitting relation with each other within the wall aperture. Alternative embodiments are disclosed in which one or more coaxially disposed tubular flanged members are utilized to complete the mounting, with the insulating sheath being effective to thermally and electrically insulate the tubular rivet member. The insulating sheath, which preferably is made of a resilient plastic material, also is effective for creating a substantially vibration-free mounting within the wall aperture.
    Type: Grant
    Filed: January 14, 1988
    Date of Patent: August 21, 1990
    Inventor: Harry J. Scharres
  • Patent number: 4936011
    Abstract: An improved lead insertion apparatus for randomly inserting crimped wire leads one at a time into a multicircuit connector includes a pair of elongate insertion jaws for longitudinally surrounding and gripping a crimp terminated wire lead. The insertion jaws are actuable by a gripper control between a first open position, a second intermediate gripping position wherein the jaws are axially slideable along the gripped wire lead and a third closed position wherein the jaws firmly grip the lead in a non-slideable manner. The jaws and their gripper control are mounted for axial movement along the wire lead into the insertion station. A drive for the jaws moves the jaws in their intermediate wire gripping position along the wire segment until a proximity sensor senses the tips of the jaws abutting the rear end of the crimp terminal. In response to the sensor the gripper control changes the jaws to their closed position on the wire prior to insertion.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: June 26, 1990
    Assignee: Molex Incorporated
    Inventors: Stephen R. Berry, Steven F. Wright
  • Patent number: 4936012
    Abstract: Electrical sockets are positioned for insertion in holes in a circuit board by means of a sheet of a bendable plastics having an array of apertures in some of which the sockets are inserted. Each socket has a knurled region around its upper end just below a flange. The flange is undercut to give it a sloping lower surface and a peripheral edge that bites into the upper surface of the sheet. Ultrasonic energy is used to cause the sheet material around the sockets to flow into close contact with the terminals. The assembly of the sheet and sockets is used to insert the sockets in the circuit board following which they are soldered in place and the sheet is removed by pulling back from one edge over the sockets.
    Type: Grant
    Filed: October 3, 1989
    Date of Patent: June 26, 1990
    Assignee: Smiths Industries Public Limited Company
    Inventor: Brian Shepherd
  • Patent number: 4922376
    Abstract: A mechanical and electrical interconnection of an active integrated circuit to a passive substrate. The interconnection includes a contact retainer having resilient elements disposed in apertures which extend through the retainer so that the elements are radially compressed. The retainer is disposed between the active integrated circuit and the passive substrate. The retainer may be secured either mechanically or through bonding agents to the active integrating circuit and the passive substrate. Axial compression of the resilient elements upon disposing the retainer between the active integrated circuit and the passive substrate provides for wiping action of the resilient elements on the contacts of the active integrated circuit and the passive substrate. The contact retainer may include thermal paths for heat dissipation of the integrated circuits to accommodate a higher density of integrated circuits.
    Type: Grant
    Filed: April 10, 1989
    Date of Patent: May 1, 1990
    Assignee: UniStructure, Inc.
    Inventors: Richard J. Pommer, John Chiechi
  • Patent number: 4914811
    Abstract: A machine for inserting electrically conducting miniature spring sockets into holes of a printed circuit board without any damage to the circuit board, yet providing sufficient lateral movement to accommodate slight misalignments during the insertion process.
    Type: Grant
    Filed: May 21, 1986
    Date of Patent: April 10, 1990
    Assignee: AMP Incorporated
    Inventor: Edward F. Nolte, Jr.
  • Patent number: 4904212
    Abstract: An electrical connector assembly (20) has a plurality of compliant pin terminals (28) inserted into a "header" or insulated connector housing member (22) by a force exerted directly on an end portion (32) of each compliant pin terminal (28). Each compliant pin terminal (28) carries a contact portion (40), which is laterally offset with respect to the compliant pin terminal (28), so as not to interfere with the direct engagement of the compliant pin terminal (28) by a tool (46). The tool (46), which is driven by a suitable ram or press, is guided within a cavity (48) in the housing member (22).
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: February 27, 1990
    Assignee: AMP Incorporated
    Inventors: Roger W. Durbin, Mark P. Hoffecker, John P. Kling, Brian W. Vernau
  • Patent number: 4894031
    Abstract: An electronic socket carrier system in which a plurality of lead sockets are mounted on a thin flexible carrier strip which can be removed from the sockets after mounting on a circuit board. The lead sockets each include retention elements on the socket body to retain the socket on the carrier strip and which can also be employed for locking the socket into a mounting hole of a circuit board. The sockets are cold formed or machined to have a plurality of barbs each with a ramp surface to facilitate installation of the sockets into cooperative holes in the carrier strip, and an edge portion for retaining the socket once installed on the carrier strip.
    Type: Grant
    Filed: May 19, 1988
    Date of Patent: January 16, 1990
    Assignee: Augat Inc.
    Inventors: Neil F. Damon, Ronald E. Senor
  • Patent number: 4889980
    Abstract: In an electronic memory card, an IC pellet has a number of electrode pads which are provided on one surface thereof and have a size larger than that of bonding terminals formed in the IC pellet. The IC pellett is received in a storage section of an upper inner core and is adhered on a writing substrate by an anisotropic conductive adhesive tape. Thus, internal connecting terminals formed ont he substrate are electrically connected through portions of the conductive tape to the electrode pads. The wiring substrate is mounted on a lower inner core and is received in a storage section of an intermediate inner core. Films are formed on the multi film structure of the inner core and wiring substrate and contact terminals are so provided in the film and inner core as to be connected to the internal connecting terminals.
    Type: Grant
    Filed: March 1, 1988
    Date of Patent: December 26, 1989
    Assignee: Casio Computer Co., Ltd.
    Inventors: Kazuya Hara, Kenji Rikuna
  • Patent number: 4887981
    Abstract: An electronic socket carrier system in which a plurality of lead sockets are mounted on a thin flexible carrier strip which can be removed from the sockets after their mounting on a circuit board. The lead sockets each include retention elements on the socket body to retain the socket on the carrier strip and which can also be employed for locking the socket into a mounting hole of a circuit board. The sockets are preferably cold formed and have a plurality of barbs each with a ramp surface to facilitate installation of the sockets into cooperative holes in the carrier strip, and an edge portion for retaining the socket once installed on the carrier strip.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: December 19, 1989
    Assignee: Augat Inc.
    Inventors: Neil F. Damon, Ronald E. Senor
  • Patent number: 4884336
    Abstract: A method for mounting an electrical connector (10) to a printed circuit board or other support panel (12) with a top-actuated eyelet (20), and an actuation tool (50, 100) for use in practicing the method. The method comprises essentially a two-step mounting process whereby the actuating tool (50, 100) first grips and restrains the connector (10), and thereafter the connector (10) is positioned relative to a printed circuit board (13) and the tool (50, 100) operated to actuate the eyelet (20) to attach the connector (10) to the board (12). The method of the invention permits the eyelet (20) to be used to facilitate positioning of the connector (10) on the printed circuit board (12) and, in general, the method and actuating tool (50, 100) permit connectors (10) to be mounted to printed circuit boards (12) in an efficient, automated manner utilizing less complex and less costly tooling.
    Type: Grant
    Filed: September 22, 1987
    Date of Patent: December 5, 1989
    Assignee: AMP Incorporated
    Inventors: Mark H. Waters, Robert N. Whiteman, Jr.
  • Patent number: 4882838
    Abstract: An apparatus for removing a friction-fitted, axially aligned electrical component from a printed circuit board, said apparatus comprising: a base; a component removal tool mounted on said base, said tool having a longitudinal axis substantially normal to said base and being mounted for reciprocal movement along said longitudinal axis; a first pair or legs mounted on said base and extending therefrom, said first pair of legs being fixed relative to said base; and a second pair of legs mounted with said base and extending therefrom, said second pair of legs being rotatably adjustable relative to said first pair of legs.
    Type: Grant
    Filed: June 23, 1989
    Date of Patent: November 28, 1989
    Assignee: GTE Products Corporation
    Inventors: Gerald M. Jones, Rhonda L. Nemcovsky
  • Patent number: 4879808
    Abstract: A plastic leaded chip carrier connector of a base having a plurality of apertures for receiving and orienting a plurality of wire pins therein, and a plurality of wire pins each of a predetermined configuration lockingly engaged within a corresponding aperture of the base for transmitting electrical information therethrough. A method for making such connectors by aligning the base with a wire feed device, advancing one end of a wire from the wire feed device on one side of the base through an aperture in the base to the opposite side of the base, forming a predetermined configuration of the wire end, retracting the formed wire into the aperture to lockingly engage said formed wire end therein, cutting the wire to form a pin locked in the aperture, and repeating the previous steps to form a pin in each aperture of the base. Also, an apparatus for carrying out this method to manufacture the desired connectors.
    Type: Grant
    Filed: August 10, 1988
    Date of Patent: November 14, 1989
    Assignee: Barnes Group Inc.
    Inventors: Donald A. Smith, William H. Carter, Howard E. Dingfelder, Dale L. Burgess, Alan B. Gates
  • Patent number: 4871583
    Abstract: The invention relates to a housing for an electronic device including a ceramic substrate 120 on which a multilayer circuit 110 is deposited by screen-printing. The circuit serves to bring about the connection between the terminals 7 of the electronic device and mounting pins 2 of the housing, which are provided in metallized holes in the substrate. The holes are provided with conducting rings (11 and 12) by means of screen-printing the conducting layers are formed from a compound which can be screen-printed and which comprises, at least, copper and a vitreous-crystalline material. This compound is to be fired in a neutral atmosphere at a temperature which is lower than the melting temperature of copper.
    Type: Grant
    Filed: June 30, 1987
    Date of Patent: October 3, 1989
    Assignee: U.S. Philips Corporation
    Inventor: Michel J. Monnier
  • Patent number: 4866841
    Abstract: An integrated circuit chip carrier with pin grid array is provided with at least two layers of plastics material on the upper of which is provided a central chip location area and a series of metallized areas provided by printed circuit board methods to a series of metallized holes disposed inwardly of the edges of the carrier, a wall of plastics material being disposed round the edges of said upper layer to form a central cavity, the lower layer of plastics material bonded to said upper layer having a series of openings for a pin grid array and an intermediate metallized printed circuit layer disposed between said upper and lower layers to provide electrical conductive paths from the metallized holes to the openings and pins extending downwardly from said lower layer with heads mounted in said openings said array of pins being capable of being across the entire under surface of the carrier. The structure provides superior arrays of pins and similar techniques for construction.
    Type: Grant
    Filed: September 15, 1988
    Date of Patent: September 19, 1989
    Assignee: Advanced Semiconductor Packages Ltd.
    Inventor: John B. Hubbard
  • Patent number: 4852251
    Abstract: A gripping tool assembly for grip securing an eyelet to a printed circuit board. The gripping tool assembly comprises a flat blade in a blade holder. The blade has a rounded distalmost tip with tapered side edges which extend into semi-circular "curling" portions which segments any barrel of an eyelet pressed thereagainst into curled strips. A conically shaped opening in the holder shapes the non-curled portions of the blade inot biased flanges for gripping any wire inserted into the barrel of the eyelet.
    Type: Grant
    Filed: June 7, 1988
    Date of Patent: August 1, 1989
    Assignee: PCI Group Inc.
    Inventor: Donald A. Boucher
  • Patent number: 4825538
    Abstract: Inserting pins into a printed circuit board by supporting the board on a vertically adjustable platen and adjusting the height of the platen relative to the lower end of pin insertion strokes so as to control the pin height. A downward load is applied to the board to eliminate warpage and the height of each pin above the board is monitored, any variation in monitored height controlling vertical movement of the platen to make any height adjustment necessary.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: May 2, 1989
    Assignee: Northern Telecom Limited
    Inventor: Leon S. Kubis
  • Patent number: 4817279
    Abstract: A first one of a plurality of continuous pin strips (24) is selectively fed into an input slot (40) of a machine (38) by first guiding each pin strip into one end (65a) of a separate one of a plurality of spaced channels (64) extending across a plate (46). The plate is selectively indexed by means of a servo-actuator (71) to position the other end (65b) of a first one of the channels containing the first strip in alignment with the input slot on the machine. The first of the pin strips within the first channel is advanced through the first channel and into the input slot.
    Type: Grant
    Filed: February 29, 1988
    Date of Patent: April 4, 1989
    Assignee: American Telephone and Telegraph Company
    Inventor: Willard E. Rapp
  • Patent number: 4813130
    Abstract: The method and apparatus described in the disclosure utilizes the known technique of extrusion to form a plurality of very small pins, with diameters of 0.020 inch or smaller, in a substrate of electrically nonconductive material. The number of pins is 360 or more, and the electrically conductive material described in the extrusion process is copper. A pin die is formed with the same number and pattern of holes as are in a blank substrate, and it is positioned over an extrusion die with matching orifices that is fixed on an extrusion press. A head die presses the blank substrate firmly on the pin die during the extrusion operation, and when completed, the pins are sheared and the substrate is ejected as a new blank is positioned to repeat the cycle.
    Type: Grant
    Filed: April 23, 1987
    Date of Patent: March 21, 1989
    Assignee: International Business Machines
    Inventors: Donald Fey, John T. Legg, Mark V. Pierson
  • Patent number: 4810215
    Abstract: A connector has a connector terminal that has a connecting section for a partner terminal on one end of a conducting plate, a board insertion section on the other end, and a curved section for absorbing the deviations in the vertical. The connector also has horizontal directions in the middle of the conducting plate, and a housing which houses the connector terminal which has a board mounting plate on the side of the base end, and the board mounting plate mounted so as to be horizontally movably on the board via a fixing stand of the board insertion section.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: March 7, 1989
    Assignee: Yazaki Corporation
    Inventor: Tomohisa Kaneko
  • Patent number: 4807357
    Abstract: A method for bending and inserting a pin in one sequential operation includes the steps of feeding an end of a pre-notched pin wire, shearing a connector terminal from the end of the wire, clamping one part of the terminal between jaws, displacing the jaws toward a hole in a printed circuit board, displacing a bending sheet at a rate faster than the rate at which the jaws are displaced whereby the bending shoe bends the connector terminal pin while the jaws are moving, and inserting the bent terminal in the hole in the printed circuit board. The apparatus for carrying out the method includes a bending shoe ram and an insertion ram driven at different speeds and with different stroke lengths by an eccentric pin mounted on the end of a drive shaft.
    Type: Grant
    Filed: April 29, 1987
    Date of Patent: February 28, 1989
    Assignee: Autosplice, Inc.
    Inventor: Irwin Zahn
  • Patent number: 4799589
    Abstract: A bandolier carrier strip for carrying pin-like contact elements through a plating bath and for subsequent use in automated insertion apparatus is provided by a non-metallic strip-like base member of flexible non-conductive material with a layer of conductive material on at least one side thereof. The bandolier has a plurality of pairs of spaced apertures spaced longitudinally therealong. When the bandolier is flexed along its longitudinal center line, the apertures in a selected pair of apertures align allowing a pin-like contact element to be inserted therewithin. When the flexing action is released, the natural flexural characteristic of the bandolier tends to straighten out the same and cause the pin-like contact element to be releasably gripped in the apertures and placed in electrical contact with the conductive material on the surface of the strip-like base member. This process is repeated to load the pairs of spaced apertures with pin-like contact elements.
    Type: Grant
    Filed: August 7, 1987
    Date of Patent: January 24, 1989
    Assignee: Bead Chain Manufacturing Co.
    Inventor: Anthony J. Peleckis
  • Patent number: 4793058
    Abstract: A socket can be programmed to adapt the pin out configuration of an integrated circuit for convenient plug-in use or substitution in an environment, such as a socket, ordinarily intended for a similar integrated circuit with a different pin-out configuration. The invention includes a support, a first plurality of electrical contacts mounted in a prescribed pattern on one side of the support, a second plurality of electrical contacts mounted in a similar prescribed pattern on the other side of the support, at least some of the first contacts and some of the second contacts being electrically isolated from each other on the same and opposite sides of the support, and printed circuit traces and plated through holes coupling respective first contacts on one side of the support to respective second contacts on the other side of the support.
    Type: Grant
    Filed: May 2, 1986
    Date of Patent: December 27, 1988
    Assignee: Aries Electronics, Inc.
    Inventor: John T. Venaleck
  • Patent number: 4769905
    Abstract: A hand tool (10) for loading semiconductor chip carriers (30) from a supply magazine (32) into respective sockets (200) for connection to electronic circuitry is disclosed. The hand tool (10) has a loading channel (114) at the front of the load head (110) through which each chip carrier (30) passes as they are loaded into the socket (200). In order to facilitate the loading of each chip carrier (30), admitting slots (162) are provided in the walls of the loading channel (114). The admitting slots (114) are dimensioned to correspond to spaces provided between individual terminals (34) of the chip carrier (30), so that as each chip carrier (30) is loaded from the supply magazine (32) into the socket (200), the admitting slots (162) cooperate with the terminals (34) of the chip carrier (30) to insure that the chip carrier (30) will be precisely positioned in the socket (200).
    Type: Grant
    Filed: May 15, 1987
    Date of Patent: September 13, 1988
    Assignee: AMP Incorporated
    Inventors: Iosif Korsunsky, Richard C. Schroepfer
  • Patent number: 4763412
    Abstract: Automated insertion of pins (14) into apertures (12) in a backplane (10) is achieved by first shearing a predetermined number of pins from a continuous strip of pins (26). The sheared pins (12) are then engaged in a pin holder (134) which is indexed to locate the pins in registration with the apertures (12) in the backplane (10). The pin holder (134) is displaced towards the backplane (10) to insert the pins (14) into the apertures (12). As the pins are inserted, they are simultaneously engaged by a pair of guide fingers (244) which travel therewith to guide the engaged pins into the apertures without interfering with any previously inserted pins. The guide fingers disengage themselves from the pins once insertion thereof is substantially completed. An apparatus (10) is also described for carrying the above-described steps in sequence.
    Type: Grant
    Filed: June 26, 1986
    Date of Patent: August 16, 1988
    Assignee: American Telephone and Telegraph Company
    Inventors: Nagesh R. Basavanhally, Herbert A. Pohl, Willard E. Rapp
  • Patent number: 4763400
    Abstract: The machine is equipped with a programmable X-Y table (10), an intermittently rotatable distribution head (20) mounted on top of this table, equipped with a mechanism for gripping a contact pin (14) and inserting this pin into a plate, a feeding device (30) which is laterally movable with respect to this distribution head (20) for automatic and selective feeding of at least two different kinds of pins and an anvil mechanism (80) mounted under the X-Y table (10) for stopping the pin on the bottom side of the printed circuit plate (12).
    Type: Grant
    Filed: November 20, 1986
    Date of Patent: August 16, 1988
    Assignee: Burndy Corporation
    Inventor: Willy Deckers
  • Patent number: 4748741
    Abstract: Pins are inserted sequentially into a component by an insertion punch. A shuttle reciprocally mounted to move in a direction normal to the movement of a punch, moves pins to a position for insertion. In one form of apparatus, pins are fed singly to the shuttle at a loading position, the shuttle then moving to a dispensing position where the punch grips the pin, removes it from the shuttle and inserts it. While moving from the loading position to the dispensing position, the pin can pass beneath a solder preform station at which an annular preform is placed over the pin. In an alternative arrangement, pins are mounted on a bandolier and moved by the shuttle. Pins are removed one at a time from the bandolier and inserted by the insertion punch.
    Type: Grant
    Filed: March 31, 1987
    Date of Patent: June 7, 1988
    Assignee: Northern Telecom Limited
    Inventor: Paul G. Donovan
  • Patent number: 4744140
    Abstract: A tool for mounting connectors onto a printed circuit board. More particularly, the tool includes a pair of pins mounted in a holder. A connector is placed on the tool with the pins passing through holes therein. Thereafter, the connector leads are accurately piloted into plated through holes in the PCB by the pins being inserted into aligned holes in the board.
    Type: Grant
    Filed: November 26, 1982
    Date of Patent: May 17, 1988
    Assignee: AMP Incorporated
    Inventor: Edward J. Bright
  • Patent number: 4741100
    Abstract: A pin which has a compressive strength less than the tensile strength of a substrate can be fixed into a hole in the substrate when the substrate is held between a stopping block and a clamp by transporting the pin into the hole with sufficient kinetic energy that the pin is forged into a shape defined by the hole upon impacting the stopping block.The pin can be retained in the substrate by forging it into a headed and bulged shape defined by recesses in the stopping block and the clamp on either side of the hole.
    Type: Grant
    Filed: September 24, 1986
    Date of Patent: May 3, 1988
    Assignee: International Business Machines Corporation
    Inventor: Mark V. Pierson
  • Patent number: 4736522
    Abstract: Process for loading of test pins into printed circuit board test fixtures. Test pins are loaded into a loader body, and locked thereto by a sliding locking plate through frictional engagement at an interface where in test pin hole is of a reduced surface area. Upon alignment of the loading body to the sliding lock plate, increasing surface area of each test pin hole, the test pins drop through the loading body into the test fixture. The lower surface area of the head of the test pin controls movement of the test pin between the loading body and the test fixture through gravity free fall. After circuit board testings, the test pins are reloaded back to the original location within the loader body for subsequent new circuit loading and testing.
    Type: Grant
    Filed: January 5, 1987
    Date of Patent: April 12, 1988
    Assignee: Holaday Circuits, Inc.
    Inventor: James R. Larson
  • Patent number: 4719695
    Abstract: A support fixture for a printed circuit board connector having L-shaped wire wrapping pins attached to a printed circuit board includes a plurality of L-shaped elements, each for placement in the L-shaped space defined by adjacent arrays of pins, connector body and printed circuit board. An outer L-shaped structure is juxtaposed with the pins at their bends and with the elements to preclude motion of the pins at their bends in response to wire wrapping forces on the ends of the pins protruding from the printed circuit board.
    Type: Grant
    Filed: August 6, 1986
    Date of Patent: January 19, 1988
    Assignee: RCA Corporation
    Inventor: William P. Sturner
  • Patent number: 4718166
    Abstract: A high reliability low cost connector has flat retainers blanked from an electrically conductive sheel metal and inserted into opening in an electrically insulating body. Each retainer has a post at one end extending from an opening at one side of the body and has a pair of integral wings spaced from each other in a plane at its opposite end disposed in the opening at the opposite side of the body. Spring clips are blanked and formed from an electrically conductive sheet metal spring material and are inserted into the body openings so loop portions of the clips fit between the pairs of retainer wings in each opening and are biased into resilient electrical engagement with the retainer wings. Each clip preferably has two pairs of juxtaposed spring leaves integral with the loop spaced at 90.degree. relative to each other around a common axis to grip a terminal inserted between the spring leaves. The loops are also formed with interruptions in each loop in a common location between two adjacent spring leads.
    Type: Grant
    Filed: January 21, 1986
    Date of Patent: January 12, 1988
    Assignee: Texas Instruments Incorporated
    Inventors: Pietro DeFilippis, Amedeo Salvatore, Marios Biscione
  • Patent number: 4692974
    Abstract: Disclosed is a connector block used for placing an electrical connector in precise position for receiving the ends of wire segments that are inserted therein by a robotic device. The connector block includes a socket upon which the connector is supported. The socket (hence the supported connector) can be selectively positioned in a plurality of positions relative to the robotic device. The connector block also includes a lock pin for both securing the socket in position and for providing a readily detectable indication of which particular rotational orientation in which the socket is disposed. The connector block also includes a reference pin usable for establishing the particular orientation of the connector block relative to the form board.
    Type: Grant
    Filed: November 18, 1985
    Date of Patent: September 15, 1987
    Assignee: The Boeing Company
    Inventor: Dan A. Cross
  • Patent number: 4672735
    Abstract: A connector pin inserter feeds and separates continuous, integrally formed connector pins from a belt-like carrier, and presses and thereby inserts the separated connector pins into through holes of a printed circuit board. The type of printed circuit board is detected and press-inserting conditions are determined for controlling the pin inserting operation, based on data relating to the board thickness, press-inserting position, pin size, and insertion pitch, corresponding to the detected type of printed circuit board, and provided to a press-inserting mechanism. Moving conditions are supplied to an X-Y positioning table which sets the position of the printed circuit board relative to the press-inserting mechanism for pressing the connector pins into the appropriate through holes of the printed circuit board in a sequence of program-controlled operations.
    Type: Grant
    Filed: December 27, 1985
    Date of Patent: June 16, 1987
    Assignee: Fujitsu Limited
    Inventors: Michio Tamano, Yoshiaki Kawasaki
  • Patent number: 4647122
    Abstract: A filter connector is provided which securely holds each of its contacts and electrically connects a capacitor between each contact and an electrical ground, which is rugged and can be constructed at low cost. The connector includes a metal shell with a rear shell wall having holes through which the contacts pass. A group of tubular capacitors with terminals at its outside and inside are installed in the holes, and each contact passes through a central hole of a tubular capacitor. The outside terminal of each capacitor is soldered to the rear shell wall, and the inner terminal of each capacitor is soldered to a contact. The capacitor has a flange on its front end that abuts the front face of the rear shell wall, and the contact has an enlarged middle portion whose rear abuts the front of the capacitor and whose front abuts a front insulator of the connector.
    Type: Grant
    Filed: August 16, 1985
    Date of Patent: March 3, 1987
    Assignee: ITT Corporation
    Inventor: Joseph F. Kelly
  • Patent number: 4644643
    Abstract: A method for electrically interconnecting a laminated printed circuit structure comprises the steps of inserting a solder-plated connecting conductor pin into a through hole bored through overlying interconnecting sections of the respective printed circuit sheets, applying pressure to both ends of the pin to compress and thicken the pin, and passing an electric current through the pin to solder the pin and the respective interconnecting sections to one another at the inner peripheral surface of the through hole.
    Type: Grant
    Filed: July 29, 1985
    Date of Patent: February 24, 1987
    Assignee: Kangyo Denkikiki Kabushiki Kaisha
    Inventor: Michio Sudo
  • Patent number: 4631817
    Abstract: Press element insertion apparatus (10) is a press-like apparatus used to insert pins (28) or sockets (28) into a cable connector (14) where the outside diameter of the insulation on the conductor (30) is less than or equal to the outside diameter of the element (38) shank. One-piece element insertion tool (24) wraps more than 180.degree. around the shank of element (28) and securely holds element (28) with a conductor (30) attached thereto during the insertion of an element (28) into a cable connector (14).
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: December 30, 1986
    Assignee: Combustion Engineering, Inc.
    Inventors: Timothy F. Bailey, David M. Landry
  • Patent number: 4631821
    Abstract: A method for fixing a pin to a ceramic substrate includes inserting the pin into a hole through the thickness of the substrate, restraining one end of the pin that extends from one surface of the substrate, and striking the end of the pin at the opposite end of the substrate with a force sufficient to form a head on the pin and to cause permanent radial expansion of the pin against the surface of the hole in the substrate.
    Type: Grant
    Filed: December 27, 1983
    Date of Patent: December 30, 1986
    Assignee: International Business Machines Corporation
    Inventor: David E. Houser
  • Patent number: 4627161
    Abstract: A method for inserting a multilead component (30) into a printed wiring board (31) (PWB), wherein the component has its leads (32, 33) arranged in two or more rows and the PWB (31) has two or more rows of apertures (36, 37) arranged in a pattern corresponding to that of the leads of the component. The method comprises spreading the lead rows of the component (30) further apart than the aperture rows of the PWB (31); placing the component on the PWB (31) and applying a downward insertion force (41) thereon; vibrating the component (30) and the PWB (31) relative to each other; and moving the lead rows toward the aperture rows thereby inserting each lead in its corresponding aperture in the PWB.
    Type: Grant
    Filed: June 24, 1985
    Date of Patent: December 9, 1986
    Assignee: AT&T Technologies, Inc.
    Inventor: Robert H. Cushman
  • Patent number: 4625399
    Abstract: A method and apparatus are disclosed for adapting a variable center distance electronic component insertion machine to form and insert the leads of components into particularly closed spaced mounting holes of a circuit board.
    Type: Grant
    Filed: March 27, 1984
    Date of Patent: December 2, 1986
    Assignee: Universal Instruments Corporation
    Inventors: Albert W. Zemek, Frank J. Orzelek, Charles Dunlap
  • Patent number: 4612699
    Abstract: An improved anvil for supporting a printed circuit board during insertion of a terminal through the board.
    Type: Grant
    Filed: October 12, 1984
    Date of Patent: September 23, 1986
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Charles M. Lovendusky, Gregory G. White
  • Patent number: 4607899
    Abstract: A method of making conductors for shunt connectors including deforming a continuous strip of conductive material between lateral edges to form a plurality of electrical contacts integral at opposite ends with a pair of carrier strips. The spacing between electrical contacts is initially equal and the carrier strips are then deformed so that electrical contact assemblies having different spacings can be severed from the continuous strip with one of the carrier strips acting as a conductor between a pair of electrical contacts. The electrical contact assemblies are mounted on a non-conductive housings and locked therein by locking tabs with the housings being identical in configuration except for dimensions and having several gripping tabs formed thereon. The resultant shunt connector assemblies have center-to-center spacings between adjacent electrical contacts which are a predetermined dimension and multiples of that predetermined dimension to be capable of interconnecting pins having different spacings.
    Type: Grant
    Filed: May 30, 1984
    Date of Patent: August 26, 1986
    Assignee: Bally Midway Mfg. Co.
    Inventors: Edward L. Romine, Roger W. Byczek
  • Patent number: 4598469
    Abstract: A double pinch-push contact insertion end-effector for performing contact insertion on a universal basis. End-effector comprises a front jaw assembly which is moveable relative to a rear jaw assembly. Each jaw assembly comprises a pair of jaws, where each pair is individually actuable to effect contact insertion.
    Type: Grant
    Filed: November 27, 1984
    Date of Patent: July 8, 1986
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventor: Mark S. Weixel
  • Patent number: RE32540
    Abstract: An improved method and construction for positioning a plurality of socket terminals on an electrical circuit board in a predetermined configuration prior to the solder connection thereto. A sheet of electrically insulative, flexible, resinous plastic material is provided with a plurality of holes in an array conforming to the desired positioning of the sockets on the circuit boards. The socket terminals are provided with an enlarged generally cylindrical head including an intermediate groove such that the heads extend into the holes and are adapted for frictional snap engagement with the sheet. The sheet with the array of sockets temporarily held thereby is positioned on the circuit board which is then conventionally soldered so as to electrically and mechanically fix the sockets to the board. Thereafter, the sheet may be removed.
    Type: Grant
    Filed: March 17, 1986
    Date of Patent: November 10, 1987
    Assignee: Advanced Interconnections, Inc.
    Inventor: James V. Murphy