Probe Contact Enhancement Or Compensation Patents (Class 324/754.11)
  • Publication number: 20120074976
    Abstract: A wafer testing system and associated methods of use and manufacture are disclosed herein. In one embodiment, the wafer testing system includes an assembly for releaseably attaching a wafer to a wafer translator and the wafer translator to an interposer by means of separately operable vacuums, or pressure differentials. The assembly includes a wafer translator support ring coupled to the wafer translator, wherein a first flexible material extends from the wafer translator support ring so as to enclose the space between the wafer translator and the interposer so that the space may be evacuated by a first vacuum through one or more first evacuation paths. The assembly can further include a wafer support ring coupled to the wafer and the chuck, wherein a second flexible material extends from wafer support ring so as to enclose the space between the wafer and the wafer translator so that the space may be evacuated by a second vacuum through one or more second evacuation pathways.
    Type: Application
    Filed: September 28, 2011
    Publication date: March 29, 2012
    Applicant: Advanced Inquiry Systems, Inc.
    Inventors: Aaron Durbin, David Keith, Morgan T. Johnson
  • Publication number: 20120074977
    Abstract: The wafer probe station includes: a plurality of the pressure sensors; a tilt correction unit which is constructed with a plurality of actuators, a plurality of displacement sensors which are disposed at positions adjacent to the corresponding actuators and a microcomputer; and a control unit which allows the wafer to be come in contact with the probe card by lifting up a Z-axis stage by a predetermined overdriving amount, extracts the pressure values of the installation positions from the pressure sensors, calculates driving amounts of the actuators of the tilt correction unit by using the pressure values so that a uniform load is applied to the chuck, calculates X and Y directional displacement values w occurring according to a change in a tilt of the chuck, lifts down the Z-axis stage, and after that, corrects an eccentric load of the chuck by driving the actuators of the tilt correction unit according to the driving amounts, and controls movement of the XY-axis stage by using the X and Y directional displ
    Type: Application
    Filed: June 1, 2010
    Publication date: March 29, 2012
    Applicant: SEMICS INC.
    Inventor: Hong-Jun Yang
  • Patent number: 8130005
    Abstract: A method of fabricating a guard structure can include depositing an insulating material over at least a portion of electrical signal conductors disposed on a component of a probe card assembly, and depositing an electrically conductive material onto the insulating material and at least a portion of electrical guard conductors disposed on the component of the probe card assembly. Each signal conductor can be disposed between a pair of the guard conductors. The probe card assembly can include a plurality of probes disposed to contact an electronic device to be tested. The signal conductors can be part of electrical paths within the probe card assembly to the probes.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: March 6, 2012
    Assignee: FormFactor, Inc.
    Inventor: Keith J. Breinlinger
  • Publication number: 20120043984
    Abstract: Independent assemblies are compliantly mounted to a force transfer mechanism to optically align and thermally couple a device under test (DUT) to a test apparatus. A first assembly includes an optical connector. The first assembly has an alignment feature and a first compliant interface. A second assembly includes a thermal control member and force transfer members coupled to a structure. A passage permits a portion of the arm of the first assembly to extend through the structure. The force transfer members provide respective seats for an additional compliant interface. The alignment feature engages a corresponding feature to align the optical connector with the DUT before the compliant interfaces compress under an external force. Compliant mounting of the assemblies accommodates manufacturing tolerances in the DUT so that contact forces on the DUT are relatively consistent and thereby enable consistent optical and thermal coupling between the test apparatus and the DUT.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 23, 2012
    Applicant: AVAGO TECHNOLOGIES FIBER IP (SINGAPORE) PTE. LTD.
    Inventors: Frank Yashar, David J.K. Meadowcroft, Seng-Kum Chan
  • Publication number: 20120043985
    Abstract: An electrical probe and associated method are provided to establish electrical contact with a wire. The electrical probe includes an elongate member extending between opposed first and second ends, and first and second needles connected to the elongate member and extending beyond the first end of the elongate member. The electrical probe also includes first and second conductors electrically connected to the first and second needles, respectively, and extending along the elongate member. The electrical probe also includes a bumper stop connected to the elongate member proximate the first end of the tube. Further, the electrical probe includes a movable engagement member extending lengthwise along the elongate member. The moveable engagement member includes a hook that extends beyond the first end of the elongate member and beyond the first and second needles. The hook may include a terminal portion configured to contact the bumper stop.
    Type: Application
    Filed: August 19, 2010
    Publication date: February 23, 2012
    Inventors: Edward K. Hoffman, Thomas A. Miller
  • Publication number: 20120019275
    Abstract: The invention relates to a contacting unit for a test apparatus for testing printed circuit boards. The contacting unit comprises a full grid cassette and an adapter. The full grid cassette is provided with a plurality of spring contact pins arranged in the grid of contact points of a basic grid of a test apparatus. The adapter is provided with test needles for electrically connecting each of the spring contact pins of the full grid cassette to a circuit board test point of a printed circuit board to be tested, the spring contact pins being secured in the full grid cassette against falling out on the side remote from the adapter and the test needles being secured in the adapter on the side remote from the full grid cassette. The adapter and the full grid cassette are releasably joined to each other. In this way, both the spring contact pins and the test needles are secured against falling out of the contacting unit in the assembled state of the adapter and the full grid cassette.
    Type: Application
    Filed: April 1, 2010
    Publication date: January 26, 2012
    Inventors: Rüdiger Dehmel, Andreas Gülzow
  • Patent number: 8098077
    Abstract: A contact-making apparatus for electrical connection of a unit under test to an electrical test device. The apparatus has a plurality of electrical test contacts, which are associated with at least one holding element, for making contact with the unit under test. An adapter device increases the distance between adjacent contact paths. The adapter device has contact elements for touch contact with the test contacts. The contact elements are comprised of noble metal or of a noble metal alloy, or of an alloy having at least one noble metal component, or of electrically conductive plastic. The invention also relates to a corresponding method of forming the contact elements by heating and then cooling and then forming the apparatus.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: January 17, 2012
    Assignee: Feinmetall GmbH
    Inventors: Rainer Schmid, Achim Weiland
  • Patent number: 8098078
    Abstract: A conductive connector includes a flexible-deflectable extension having a probing end and a head connection end. A conductive transmission path extends between the probing end and the head connection end. A pogo-rotational-action pin is electrically connected to the transmission path at the head connection end of the flexible-deflectable extension.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: January 17, 2012
    Assignee: LeCroy Corporation
    Inventor: Julie A. Campbell
  • Patent number: 8098076
    Abstract: Apparatus for terminating a test signal applied to multiple semiconductor loads under test is described—for example apparatus for interfacing a test signal between a tester and a semiconductor device under test (DUT). In some examples, a probe card assembly may include at least one probe substrate each having test probes configured to contact test features of a DUT; a wiring substrate, coupled to the at least one probe substrate, having a connector configured for coupling with a source termination of a tester; a signal path formed on and/or in the wiring substrate and the at least one probe substrate, the signal path having a trace and trace stubs fanning out from the trace, an input of the trace being coupled to the connector and outputs of the trace stubs being coupled to the test probes; and a resistive termination coupled between the trace and at least one potential.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: January 17, 2012
    Assignee: FormFactor, Inc.
    Inventors: Guang Chen, Charles Miller, David Pritzkau
  • Patent number: 8081008
    Abstract: A method for testing a characteristic impedance of an electronic component includes sending a positioning command to a control computer through a switch, so as to drive a probe holder of a mechanical arm to position probes of a time domain reflectometer (TDR) on a position of the electronic component. The method further receives measured data collected by the TDR, and compares the measured data with preset standard values to determine if the measured data is acceptable.
    Type: Grant
    Filed: October 26, 2009
    Date of Patent: December 20, 2011
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsien-Chuan Liang, Shen-Chun Li, Yung-Chieh Chen, Shou-Kuo Hsu
  • Patent number: 8081007
    Abstract: An inspection apparatus for inspecting electric characteristics of a plurality of devices formed on a target object includes a vertical drive mechanism for lifting and lowering a movable mounting table and a control unit for controlling the vertical drive mechanism. The vertical drive mechanism includes an elevation shaft connected to the mounting table and a servo motor for driving the elevation shaft to lift and lower the mounting table. Further, the control unit has a servo driver which includes a position control part for controlling a position of the servo motor, a torque control part for controlling a torque of the servo motor as a probe card is expanded or contracted by a change in temperature and a switching part for switching the position control part and the torque control part.
    Type: Grant
    Filed: June 25, 2008
    Date of Patent: December 20, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Yasuhito Yamamoto, Isamu Inomata
  • Patent number: 8063652
    Abstract: The present invention stably maintains contact between probe pins and a wafer. Screws are provided at a plurality of positions in an outer circumferential portion of a printed circuit board. On a lower surface side of the outer circumferential portion of the printed circuit board, a retainer plate is provided, and a bottom end surface of each of the screws is held down with the retainer plate. Turning each of the screws in a state where the bottom end surface of the each of the screws is held down with the retainer plate causes the outer circumferential portion of the printed circuit board to be moved up and down. Adjusting a height of the outer circumferential portion of the printed circuit board by turning each of the screws located at the plurality of positions enables parallelism of the entire probe card with respect to the wafer to be adjusted.
    Type: Grant
    Filed: October 2, 2006
    Date of Patent: November 22, 2011
    Assignee: Tokyo Electron Ltd.
    Inventors: Takashi Amemiya, Syuichi Tsukada
  • Patent number: 8058887
    Abstract: A probe test card assembly for testing a device under test includes interposer probes to connect a printed circuit board to a substrate. The probe test card assembly includes a printed circuit board, a substrate and a substrate holder. A plurality of test probes is connected to the substrate for making electrical contact with the device under test. A plurality of interposer probes is attached to the substrate for providing electrical connections between the substrate and the printed circuit board. The substrate holder holds the substrate in position with respect to the printed circuit board so that the interposer probes contact the printed circuit board. The interposer probes may be arranged in interposer probe groups to facilitate maintenance and replacement of the interposer probes. Hardstop elements may also be used to protect the interposer probes.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: November 15, 2011
    Assignee: SV Probe Pte. Ltd.
    Inventor: Bahadir Tunaboylu
  • Patent number: 8049525
    Abstract: A parallelism adjusting mechanism of a probe card is provided. The parallelism adjusting mechanism can bring probes held by a probe card into uniform contact with a wafer even if a parallelism between a mounting reference surface for the probe card and the wafer as a test object is lost. To achieve this purpose, specifically, to adjust a parallelism of a probe card (101) that holds a plurality of probes (1) for electrically connecting a wafer (31) as a test object and a circuitry for generating a signal for a test with respect to the wafer (31), adjusting screws (22) as at least part of an inclination changing unit are provided. The inclination changing unit changes a degree of inclination of the probe card (101) with respect to a mounting reference surface (S1) of a prober (202) for mounting the probe card (101) thereon.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: November 1, 2011
    Assignee: NHK Spring Co., Ltd.
    Inventors: Yoshio Yamada, Hiroshi Nakayama, Mitsuhiro Nagaya, Tsuyoshi Inuma, Takashi Akao
  • Publication number: 20110254575
    Abstract: A probe connector (1) connects a circuit board (2) and a coaxial plug (3) including an axial terminal (162) and a surrounding terminal (163). A coaxial probe (51) of the probe connector includes a center terminal (52) connected to the circuit board and the axial terminal; and an outer terminal (61) coaxial with the center terminal and connected to the circuit board and the surrounding terminal. The outer terminal includes an cylindrical outer conductor (62) surrounding the center terminal and mated with the surrounding terminal; an anchor (63) formed, as a projection (69), on part of an outer surface of the outer conductor by machining process so that a hole is formed on the part of the outer surface; and a conductive cover (91) covering and closing the hole and electrically conducted to the outer conductor. Thus, the position of the coaxial probe is slightly shifted even when the coaxial plug is inserted thereto or pulled therefrom.
    Type: Application
    Filed: October 12, 2009
    Publication date: October 20, 2011
    Applicant: MOLEX INCORPORATED
    Inventors: Ryo Uesaka, Akinori Mizumura, James Maroney
  • Publication number: 20110248735
    Abstract: A microelectronic contactor assembly can include a probe head having microelectronic contactors for contacting terminals of semiconductor devices to test the semiconductor devices. A stiffener assembly can provide mechanical support to microelectronic contactors and for connecting a probe card assembly to a prober machine. A stiffener assembly may include first and second stiffener bodies that are connected together at their central portions with adjustment mechanisms such as three differential screw mechanisms. A probe head may be attached to a first stiffener body at locations outside its central portion, while a prober machine may be attached to a second stiffener body at locations outside its central portion. The first and second stiffener bodies may have different coefficients of thermal expansion.
    Type: Application
    Filed: April 8, 2010
    Publication date: October 13, 2011
    Applicant: TOUCHDOWN TECHNOLOGIES, INC.
    Inventors: Matt Losey, Melvin Khoo, Yohannes Desta, Chang Huang
  • Patent number: 8030955
    Abstract: An inclination adjusting method adjusts an inclination of a probe card installed at a probe apparatus to make the probe card be in parallel with a mounting surface of a movable mounting table for mounting thereon an object to be inspected. The method includes: detecting an average tip height of multiple probes disposed at each of plural locations of the probe card by using a tip position detecting device; obtaining an inclination of the probe card with respect to the mounting table based on differences in the average tip heights detected from the plural locations of the probe card; and adjusting the inclination of the probe card based on the obtained inclination.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: October 4, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Hiroshi Yamada, Tetsuji Watanabe, Takeshi Kawaji
  • Patent number: 8013621
    Abstract: Disclosed is an inspection method capable of performing an inspection of high reliability even for very fine and thin-film electrode pads of a target object, by using needle traces formed on the electrode pads and making the electrode pads repeatedly contact the probes at high accuracy. In the inspection method, under the control of a control unit 15 of an inspection apparatus 10, by using old needle traces formed on the respective pads P of the target object such as a semiconductor wafer W, contactable regions S for the probes 12A in preparation for a present inspection, so that each of the probes 12A contact each of the electrode pad P in the contactable region S and within an empty area with no needle trace.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: September 6, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Satoshi Sano, Daiki Kurihara
  • Patent number: 8008936
    Abstract: A probe card test interface is described. The probe card test interface includes a first frame configured to support a probe card circuit card assembly (CCA). The probe card CCA is configured to contact a semiconductor wafer with one or more test probes. The first frame is also configured to support a first group of electrical contact points, the first group of electrical contact point being electrically coupled to circuitry of the probe card CCA. A second frame is coupled to a test interface CCA, where the test interface CCA includes a second group of electrical contact points. A number of actuation devices are slidably mounted on the second frame. The actuation devices have a tip member configured to engage a lip of the first frame when the corresponding actuation device is moved to an engagement position.
    Type: Grant
    Filed: November 13, 2008
    Date of Patent: August 30, 2011
    Assignee: QUALCOMM, Incorporated
    Inventors: James A. Clarke, John Thomas Josefosky, Michael A. Larkin
  • Patent number: 8008938
    Abstract: A testing system module for testing printed circuit board (PCB) includes at least one robot having a pogo pin for moving to a testing point of the PCB; a pressure detecting unit for detecting a current pressure value on the printed circuit board; and a control system for keeping the pogo pin to contact with the PCB with constant pressure.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: August 30, 2011
    Assignee: King Yuan Electronics Co., Ltd.
    Inventor: Cheng-Chin Ni
  • Patent number: 8008937
    Abstract: A diagnosis board is electrically connected with a test apparatus for testing a device-under-test and used in diagnosing the test apparatus. The test apparatus has a test head containing test modules for sending/receiving signals to/from the device-under-test. The diagnosis board has a plurality of sub-boards arranged substantially on the same plane, substantially forming a plane as a unit, and connected with each part of a plurality of terminals of the test modules and used for diagnosing the connected terminals, each of the plurality of sub-boards having a plate-like shape. The diagnosis board also has a fixing section for attaching and fixing the plurality of sub-boards in a body to the test head.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: August 30, 2011
    Assignee: Advantest Corporation
    Inventor: Atsunori Shibuya
  • Patent number: 7960989
    Abstract: A stiffener structure, a wiring substrate, and a frame having a major surface disposed in a stack can be part of a probe card assembly. The wiring substrate can be disposed between the frame and the stiffener structure, and probe substrates can be coupled to the frame by one or more non-adjustably fixed coupling mechanisms. Each of the probe substrates can have probes that are electrically connected through the probe card assembly to an electrical interface on the wiring substrate to a test controller. The non-adjustably fixed coupling mechanisms can be simultaneously stiff in a first direction perpendicular to the major surface and flexible in a second direction generally parallel to the major surface.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: June 14, 2011
    Assignee: FormFactor, Inc.
    Inventors: Keith J. Breinlinger, Eric D. Hobbs
  • Patent number: 7956635
    Abstract: A stiffener assembly for use with testing devices is provided herein. In some embodiments, a stiffener for use with testing devices includes an inner member; an outer member disposed in a predominantly spaced apart relation to the inner member; and a plurality of alignment mechanisms for orienting the inner and outer members with respect to each other, wherein the alignment mechanisms transfer forces applied to a lower surface of the inner member to the outer member and provide the predominant conductive heat transfer passageway between the inner and outer members.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: June 7, 2011
    Assignee: FormFactor, Inc.
    Inventors: Eric D. Hobbs, Andrew W. McFarland
  • Patent number: 7956627
    Abstract: A frame bonded and fixed to a back face of a probe sheet so as to surround a group of pyramid-shaped or truncated pyramid-shaped contact terminals collectively formed at a central region portion of the probe sheet on a probing side thereof is protruded from a multi-layered wiring board, and pressing force is imparted to the frame and a pressing piece at a central portion by a plurality of guide pins having spring property so as to tilt finely.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: June 7, 2011
    Assignee: Renesas Electronics Corporation
    Inventors: Susumu Kasukabe, Naoki Okamoto
  • Publication number: 20110121847
    Abstract: A probe comprises: a membrane having a bump which contacts an input/output terminal of an IC device built into a semiconductor wafer under test; a pitch conversion board having a bottom surface on which a first terminal is provided and a top surface on which a second terminal connected to the first terminal is provided; a circuit board which is electrically connected to a test head and has a third terminal; a first anisotropic conductive rubber member having a first conductor part which electrically connects the bump of the membrane and the first terminal of the pitch conversion board; and a second anisotropic conductive rubber member having a second conductor part which electrically connects the second terminal of the pitch conversion board and the third terminal of the circuit board, and the second conductor parts are provided on the whole of the second anisotropic conductive rubber member.
    Type: Application
    Filed: May 12, 2009
    Publication date: May 26, 2011
    Applicants: ADVANTEST CORPORATION, PANASONIC CORPORATION
    Inventor: Yoshiharu Umemura
  • Patent number: 7936177
    Abstract: Devices and methods for providing, making, and/or using an electronic apparatus having a wall structure adjacent a resilient contact structure on a substrate. The electronic apparatus can include a substrate and a plurality of electrically conductive resilient contact structures, which can extend from the substrate. A first of the contact structures can be part of an electrical path through the electronic apparatus. A first electrically conductive wall structure can also extend from the substrate, and the first wall structure can be disposed adjacent one of the contact structures. The first wall structure can be electrically connected to a return current path within the electronic apparatus for an alternating current signal or power on the first contact structure.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: May 3, 2011
    Assignee: FormFactor, Inc.
    Inventors: Keith J. Breinlinger, David P. Pritzkau, Benjamin N. Eldridge
  • Patent number: 7928749
    Abstract: A vertical probe comprises a linear body, a tip portion connected to one side of the linear body, and at least one slot positioned on the linear body. In particular, the vertical probe includes a depressed structure having a plurality of slots positioned on the linear body in parallel and on one side of the linear body. The present application also provides a probe card for integrated circuit devices comprising an upper guiding plate having a plurality of fastening holes, a bottom guiding plate having a plurality of guiding holes and a plurality of vertical probes positioned in the guiding holes. The vertical probe includes a linear body positioned in the guiding holes, a tip portion connected to one side of the linear body and at least one slot positioned on the linear body.
    Type: Grant
    Filed: March 15, 2010
    Date of Patent: April 19, 2011
    Assignee: Star Technologies Inc.
    Inventor: Choon Leong Lou
  • Publication number: 20110018567
    Abstract: A sensing probe for measuring device performance electrically at a delivery inspection is disclosed. The probe comprises a plunger, a barrel and a coil spring. The plunger provides a groove in an outer surface thereof, while, the inner surface of the barrel provides a projection. The groove comprises a plurality of unit patterns including a front groove and a rear groove. The projection slides in the front groove as the plunger is pulled into the barrel, while, it slides in the rear groove as the plunger is pushed out from the barrel. Moreover, the plunger rotates in the barrel as the projection slides in the front and rear grooves, which makes an area of the plunger coming in contact with the barrel always fresh and lowers the contact resistance between them.
    Type: Application
    Filed: July 22, 2010
    Publication date: January 27, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventor: Ikuma Shiga
  • Publication number: 20100289512
    Abstract: A probe having a conductive body and a contacting tip that is terminated by one or more blunt skates for engaging a conductive pad of a device under test (DUT) for performing electrical testing. The contacting tip has a certain width and the blunt skate is narrower than the tip width. The skate is aligned along a scrub direction and also has a certain curvature along the scrub direction such that it may undergo both a scrub motion and a self-cleaning rotation upon application of a contact force between the skate and the conductive pad. While the scrub motion clears oxide from the pad to establish electrical contact, the rotation removes debris from the skate and thus preserves a low contact resistance between the skate and the pad. The use of probes with one or more blunt skates and methods of using such self-cleaning probes are especially advantageous when testing DUTs with low-K conductive pads or other mechanically fragile pads that tend to be damaged by large contact force concentration.
    Type: Application
    Filed: May 11, 2010
    Publication date: November 18, 2010
    Applicant: MicroProbe, Inc.
    Inventor: January Kister
  • Publication number: 20100277191
    Abstract: A spring contact pin includes a depressible probe member having a tapered configuration that prevents contact between the projecting end of the probe member and the end of the spring barrel throughout the compression and release cycle of the probe. The tapered configuration of the depressible probe member improves the mechanical performance, reliability, and high-speed signal performance of the contact pin.
    Type: Application
    Filed: March 29, 2010
    Publication date: November 4, 2010
    Applicant: ESSAI, INC.
    Inventors: Nasser Barabi, Oksana Kryachek, Chee-Wah Ho
  • Publication number: 20100277190
    Abstract: A test-signal detection system provides a probe, a first transmission line and a measuring device. The probe is connected to the measuring device by the first transmission line. The first transmission line transmits broadband test signals to the measuring device. The test-signal detection system provides at least one further transmission line. The probe is additionally connected to the measuring device at least indirectly by the at least one further transmission line. The at least one further transmission line transmits DC-voltage test signals to the measuring device.
    Type: Application
    Filed: October 27, 2008
    Publication date: November 4, 2010
    Applicant: Rohde & Schwarz GmbH & Co. KG
    Inventors: Thomas Reichel, Martin Peschke