Plate Or Wafer-type Photographic Medium Patents (Class 396/611)
  • Patent number: 7563042
    Abstract: A substrate carrying apparatus includes an arm body; supporting portion provided in the arm body and adapted to support a region inside the periphery of the rear face of the substrate; a one-side restricting portion and an other-side restricting portion provided at opposite positions across the periphery of the substrate to restrict the peripheral positions of the substrate; and liquid receivers provided between each supporting portion and each restricting portion. A liquid drop attached to the rear peripheral portion of the substrate flows down on the bottom face of each liquid receiver. Even though repeated substrate carrying operations are performed and thus the liquid drop is accumulated in each liquid receiver, there is no risk that the liquid drop in each liquid receiver would be scattered in the air by the action of the periphery of the substrate and hence the scattered liquid would be attached again onto the surface of the substrate.
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: July 21, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Masahiro Nakaharada, Seiki Ishida, Taro Yamamoto, Katsuhiro Morikawa
  • Patent number: 7563043
    Abstract: In a coating/developing apparatus, a process section includes post-exposure baking units each having a waiting position and configured to perform a baking process on a substrate. An interface section transfer mechanism includes a first transfer mechanism configured to transfer the substrate to and from the process section and to load the substrate into the post-exposure baking units, and a second transfer mechanism configured to transfer the substrate to and from the light exposure apparatus. An interface section includes a relay position configured to place thereon the substrate transferred by the second transfer mechanism, and to allow the first transfer mechanism to receive the substrate therefrom. A control section is arranged to set the substrate on standby at the relay position and the waiting position, to make a time period constant among substrates from an end of the light exposure process to a start of a post-exposure baking process.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: July 21, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Tomohiro Kaneko, Akira Miyata
  • Patent number: 7549811
    Abstract: A forward direction-only path (first substrate transport path) is formed for transporting substrates in a forward direction to pass the substrates on to an exposing apparatus. A separate, substrate transport path (second substrate transport path) is formed exclusively for post-exposure bake (PEB). Substrate transport along each path is carried out independently of substrate transport along the other. A fourth main transport mechanism is interposed as a predetermined substrate transport mechanism between transfer points consisting of a buffer acting as a temporary storage module for temporarily storing the substrates and a post-exposure bake (PEB) unit corresponding to a predetermined treating unit. This arrangement forms the path for transporting the substrates between the buffer and the PEB unit, to allow PEB treatment of the substrates to be performed smoothly. Similarly, the substrates are transported smoothly to the buffer.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: June 23, 2009
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Yoshihisa Yamada, Masafumi Maeda, Takashi Taguchi
  • Patent number: 7550043
    Abstract: A processing chamber actually performs a heating process for a substrate. The processing chamber has an upper plate, a lower plate, and an exhaust opening. The upper plate heats a resist from a front surface of the substrate. The lower plate heats the resist from a rear surface of the substrate. The exhaust opening exhausts gas from the processing chamber. The upper plate is disposed in such a manner that it can be raised and lowered in the processing chamber by an upper air cylinder that composes an upper driving mechanism. The lower plate is disposed on a floor of the processing chamber. The exhaust opening is connected to a pump through a pipe. Heating temperature and heating time of the upper plate and the lower plate are controlled by a heating control portion. A pressure in the processing chamber is controlled by a pump. The pump is controlled by a pressure controlling portion.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: June 23, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Masatoshi Shiraishi, Masatsugu Nakama, Hideyuki Takamori
  • Patent number: 7537401
    Abstract: A photo process apparatus including: a loading/unloading unit that loads and unloads a substrate; a coating line that coats photoresist on the substrate; an exposure line that exposes the photoresist coated on the substrate; a development line that develops the exposed substrate; and a transferring line that temporarily stores the substrate coated with the photoresist and loads the substrate coated with the photoresist to the exposure line and temporarily stores the exposed substrate and loads the exposed substrate to the development line.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: May 26, 2009
    Assignee: LG Display Co., Ltd.
    Inventors: Yong Hun Kim, Jin Woo Seo
  • Patent number: 7530749
    Abstract: A coating and developing system prevents wetting its component units with water when the coating and developing system forms a resist film on a substrate and processes the substrate processed by immersion exposure by a developing process. A substrate having a surface coated with a resist film and processed by immersion exposure is placed on a substrate support device and a liquid detector detects at least the liquid formed a liquid film for immersion exposure and remaining on the surface of the substrate. A decision is made as to whether or not the substrate needs to be dried on the basis of the result of detection made by the liquid detector. If it is decided that the substrate needs to be dried, the substrate is dried by a drying means. Thus wetting the interior of the coating and developing system with water can be prevented. Since only substrates that need to be dried are subjected to a drying process, the coating and developing system is able to operate at a high throughput.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: May 12, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Taro Yamamoto, Osamu Hirakawa
  • Patent number: 7527442
    Abstract: A process for forming a resist pattern according to the invention is a process for forming a resist pattern in which a photoresist is coated on a first substrate, the coated photoresist is exposed to light of a predetermined pattern, and afterwards developing is performed, wherein in at least one of the processes of coating, exposing, and developing, whenever lots to which the first substrate belongs change, the atmosphere residing in the lot is changed.
    Type: Grant
    Filed: October 15, 2007
    Date of Patent: May 5, 2009
    Assignee: Elpida Memory, Inc.
    Inventor: Hiroshi Yoshioka
  • Patent number: 7525634
    Abstract: Apparatus for processing substrates according to a predetermined photolithography process includes a loading station in which the substrates are loaded, a coating station in which the substrates are coated with a photoresist material, an exposing station in which the photoresist coating is exposed to light through a mask having a predetermined pattern to produce a latent image of the mask on the photoresist coating, a developing station in which the latent image is developed, an unloading station in which the substrates are unloaded and a monitoring station for monitoring the substrates with respect to predetermined parameters of said photolithography process before reaching the unloading station.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: April 28, 2009
    Assignee: Nova Measuring Instruments Ltd.
    Inventors: Giora Dishon, Moshe Finarov, Zvi Nirel, Yoel Cohen
  • Patent number: 7510341
    Abstract: A temperature calibration method for a baking apparatus comprising forming a photoresist film onto a substrate, forming a latent image of a dose monitor mark onto the photoresist film, preparing baking processing apparatuses, baking the substrate or another substrate by temperature settings performed every repeat of a series of the forming the resist film and the forming the latent image with each prepared baking apparatus, cooling the baking-processed substrate, measuring a length of the latent image of the dose monitor mark after the cooling or a length of a dose monitor mark which being obtained by developing the resist film, determining relationship between a temperature setting and an effective dose in advance, and calibrating temperature settings corresponding to the each baking processing apparatus to be obtained a predetermined effective dose on the basis of the determining relationship and the measured length corresponding to the each baking processing apparatus.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: March 31, 2009
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kei Hayasaki, Daizo Mutoh, Masafumi Asano, Tadahito Fujisawa, Tsuyoshi Shibata, Shinichi Ito
  • Patent number: 7508486
    Abstract: An exposure apparatus for exposing a substrate coated with a photosensitive material to radiant energy comprises a first controller and a second controller. The first controller is configured to control a process of exposing the substrate. The second controller is configured to generate a control signal corresponding to a time at which the substrate is exposed under a control by the first controller, and to transmit the control signal to a developing apparatus.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: March 24, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventor: Shinichi Hirano
  • Publication number: 20090074402
    Abstract: After a substrate is cleaned, a liquid layer of a rinse liquid is formed so as to cover one surface of the substrate. Then, a liquid supply nozzle moves outward from above the center of the substrate. The liquid supply nozzle is stopped once at the time point where it moves by a predetermined distance from above the center of the substrate. In this time period, the liquid layer is divided within a thin layer region by a centrifugal force, so that a drying core is formed at the center of the liquid layer. Thereafter, the liquid supply nozzle moves outward again, so that a drying region where no rinse liquid exists expands on the substrate with the drying core as its starting point.
    Type: Application
    Filed: September 11, 2008
    Publication date: March 19, 2009
    Applicant: SOKUDO CO., LTD.
    Inventors: Tadashi Miyagi, Masashi Kanaoka, Kazuhito Shigemori, Shuichi Yasuda, Masakazu Sanada
  • Patent number: 7503710
    Abstract: In the present invention, a plurality of first units capable of accommodating the substrate and a second unit are provided, in which a substrate is carried between the first unit and the second unit. The first units and the second unit are arranged side by side in a plan view, and at least one of the plurality of the first units is a processing unit for performing processing for the substrate. The plurality of first units are arranged in a line in the horizontal direction, and at least two first units adjacent to each other in the horizontal direction of the plurality of first units are movable in the horizontal direction to be able to transfer the substrate to/from the second unit. According to the present invention, the substrate processing system including a plurality of units flexibly deals with various substrate processing recipes and reduces the processing time difference among substrates and the carriage waiting time of the substrate.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: March 17, 2009
    Assignee: Tokyo Electron Limited
    Inventor: Kenji Kiyota
  • Publication number: 20090059187
    Abstract: Disclosed herein is a coating and developing apparatus 1 whose decreases in substrate-conveying accuracy can be suppressed. A processing block S2 of the coating and developing apparatus 1 includes multiple resist-film forming blocks G2, G3, and a developing block G1. A conveyance element 12 for substrate loading into the processing block S2 is provided to convey substrates W from a carrier C to the resist-film forming blocks G2, G3. Also, a conveyance element I for substrate loading into an exposure apparatus S4 is provided in an interface block S3 to load the substrates W into the exposure apparatus S4 and after unloading the substrates W from the exposure apparatus S4, convey the substrates W to the developing block G1.
    Type: Application
    Filed: August 25, 2008
    Publication date: March 5, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshitaka Hara, Shingo Katsuki
  • Patent number: 7497633
    Abstract: A substrate processing apparatus comprises an indexer block, an anti-reflection film processing block, a resist film processing block, a drying/development processing block, and an interface block. An exposure device is arranged adjacent to the interface block. The drying/development processing block comprises a drying processing group. The interface block comprises an interface transport mechanism. A substrate is subjected to exposure processing by the exposure device, and subsequently transported to the drying processing group by the interface transport mechanism. The substrate is cleaned and dried by the drying processing group.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: March 3, 2009
    Assignee: Sokudo Co., Ltd.
    Inventors: Koji Kaneyama, Shuji Shibata, Tsuyoshi Okumura, Shuichi Yasuda, Masashi Kanaoka, Tadashi Miyagi, Kazuhito Shigemori
  • Patent number: 7488127
    Abstract: A resist pattern forming apparatus comprising a controller having a controlling portion that controls a processing of a coating and developing apparatus with a coating unit and a developing unit being provided therewith and an aligner being connected thereto, while an inspecting portion and the like measures at least one of a plurality of measurement items selected from, a reflection ratio and a film thickness of a base film and a resist film, a line width after the development, an accuracy that the base film matches with a resist pattern, a defect after the development, and so on. The measured data is transmitted to the controller. At the controller, a parameter subject to an amendment is selected based on the corresponding data of each of the measurement item such as the film thickness of the resist and the line width after the development, and the amendment of the parameters subject to the amendment is performed.
    Type: Grant
    Filed: August 9, 2005
    Date of Patent: February 10, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Kunie Ogata, Koki Nishimuko, Hiroshi Tomita, Yoshio Kimura, Ryouichi Uemura, Michio Tanaka
  • Patent number: 7486377
    Abstract: A developing method is used for subjecting a light-exposed resist film disposed on a wafer W to a developing process by a developing solution and a rinsing process by a rinsing liquid. In a state where the resist film on the wafer W is wet with the developing solution or rinsing liquid before a drying process is performed on the wafer W, a chemical liquid (curing chemical liquid), which contains a resist curing aid contributory to curing of a resist film remaining on the wafer W, is supplied onto a surface of the wafer W. Then, ultraviolet rays are radiated onto a surface of the wafer to cure a resist film remaining on the wafer W by a synergistic effect of the resist curing aid and the ultraviolet rays thus radiated, so as to prevent pattern fall.
    Type: Grant
    Filed: November 26, 2004
    Date of Patent: February 3, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Junichi Kitano, Osamu Miyahara, Shinya Wakamizu
  • Patent number: 7470098
    Abstract: An optical sensor for detecting the housing state such as the thickness of a substrate in the present invention is provided at supporting arms. The supporting arms are attached to a supporting shaft. The supporting arms are in a vertical state in a state before detection of the substrate, but when detecting, the supporting shaft rotates to bring the supporting arms into a horizontal state so that the optical sensor enters a substrate housing body and is set at a predetermined detection position. Accordingly, a space for moving the optical sensor in the horizontal direction becomes unnecessary to reduce the space required for the detecting operation and the like, making it possible to reduce the size of a substrate processing apparatus in which the detecting apparatus is incorporated.
    Type: Grant
    Filed: October 12, 2007
    Date of Patent: December 30, 2008
    Assignee: Tokyo Electron Limited
    Inventor: Naruaki Iida
  • Patent number: 7467901
    Abstract: A substrate heat treatment apparatus for heat-treating a substrate includes a bake plate for supporting the substrate, and a cover disposed above the bake plate and temperature-controlled for securing a heat-treating atmosphere of the bake plate. An adjusting device adjusts a space between the cover and the bake plate. A control device adjusts the space, through the adjusting device, successively to a transport space for allowing transport of the substrate, a transitional space smaller than the transport space and close to the bake plate, and a steady space smaller than the transport space and larger than the transitional space.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: December 23, 2008
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Kenji Kamei
  • Publication number: 20080267619
    Abstract: A developing apparatus includes two rotating members 41 and 42 respectively having parallel horizontal axes of rotation and disposed longitudinally opposite to each other, a carrying passage forming mechanism 4 extended between the rotating members 41 and 42 to form a carrying passage, and capable of moving along an orbital path to carry a wafer W supported thereon along the carrying passage, a sending-in transfer unit 31 disposed at the upstream end of the carrying passage, a sending-out transfer unit 32 disposed at the downstream end of the carrying passage, a developer pouring nozzle 71 for pouring a developer onto the wafer W, a cleaning nozzle 72 for pouring a cleaning liquid onto the wafer W, and a gas nozzle 74 for blowing a gas against the wafer W. The developer pouring nozzle 71, the cleaning nozzle 72 and the gas nozzle 74 are arranged in that order in a direction in which the wafer W is carried along the carrying passage between the upstream and the downstream end of the carrying passage.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 30, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Nobuaki MATSUOKA
  • Patent number: 7441968
    Abstract: Excellent development of photosensitive coatings on planographic printing plates is achieved by directing a dynamic flow of fresh alkaline developer solution that impinges on a target area of the coating extending the width of the plate and floods the target area with a turbulent flow. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: October 28, 2008
    Assignee: Anocoil Corporation
    Inventors: Howard A. Fromson, William J. Rozell, William J. Ryan
  • Patent number: 7427168
    Abstract: In a developing method for performing developing treatment of a substrate by supplying a developing solution onto a resist film formed on a surface of the substrate, the present invention controls a zeta potential of the surface of the substrate at a predetermined potential in the same polarity as that of a zeta potential of insoluble substances floating in the developing solution, thereby preventing or reducing the adhesion of the insoluble substances to the resist film and the substrate. This remedies the occurrence of development defects. The adhesion of the insoluble substances to the resist film and the substrate can also be prevented or inhibited by supplying an acid liquid to a liquid on the substrate, or controlling a pH value of the liquid on the substrate to control an absolute value of the zeta potential of the insoluble substances.
    Type: Grant
    Filed: September 14, 2007
    Date of Patent: September 23, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Yuko Ono, Junichi Kitano
  • Patent number: 7419316
    Abstract: A developing treatment apparatus for performing a developing treatment for a substrate, includes a substrate holding member for holding the substrate; an outer peripheral plate surrounding an outer peripheral portion of the substrate to form a gap between the plate and the outer peripheral portion of the substrate; and gas blowout ports for forming a gas flow which flows on a rear face of the substrate from a central portion side of the substrate to the outer peripheral portion side of the substrate, and passes by a lower end portion side of the gap.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: September 2, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Tetsuya Kitamura, Shuuichi Nishikido
  • Patent number: 7408615
    Abstract: A lithographic apparatus having an improved transfer unit, is presented. The lithographic apparatus includes a processing unit that performs a lithographic process involving exchangeable objects in which the processing unit includes an illumination system that provides a beam of radiation, a support structure configured to support a patterning device that imparts a desired pattern to the beam of radiation, a substrate holder configured to hold a substrate, and a projection system configured to project the patterned beam onto a target portion of the substrate. The lithographic apparatus also includes a transfer unit comprising a single robot. The single robot is configured to transfer a first exchangeable object from a loading station to the processing unit and to transfer a second exchangeable object from the processing unit to a discharge station.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: August 5, 2008
    Assignee: ASML Netherlands B.V.
    Inventors: Jan Jaap Kuit, Petrus Rutgerus Bartray, Dirk Jan Bijvoet, Jan Frederik Hoogkamp
  • Patent number: 7404681
    Abstract: Described are process control methods for spin-coating, and apparatuses and devices incorporating the same, wherein the method is useful for application of developer solution to a substrate, and wherein the process control method includes one or more features of: interrupted serial process control using an interrupt signal from a hardware or a software component, an interrupt service routine, and a multiple process commands initiated at durations measured in parallel from an earlier process event.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: July 29, 2008
    Assignee: FSI International, Inc.
    Inventors: Samuel A. Cooper, Joseph W. Daggett
  • Patent number: 7403259
    Abstract: A rework station and a metrology device(s) are incorporated into a lithographic processing cell so that a faulty substrate can be reworked directly and reprocessed without, for example, an overhead involved in changing masks, etc.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: July 22, 2008
    Assignee: ASML Netherlands B.V.
    Inventors: Stefan Geerte Kruijswijk, Rard Willem De Leeuw, Paul Frank Luehrmann, Wim Tjibbo Tel, Paul Jacques Van Wijnen, Kars Zeger Troost
  • Patent number: 7401988
    Abstract: On top of respective areas divided by partition plates, that is, a cassette station, a processing station, and an interface section in a coating and developing processing system, gas supply sections for supplying an inert gas into the respective areas are provided. Exhaust pipes for exhausting atmospheres in the respective areas are provided at the bottom of the respective areas. The atmospheres in the respective areas are maintained in a clean condition by supplying the inert gas not containing impurities such as oxygen and fine particles from the respective gas supply sections into the respective areas and exhausting the atmospheres in the respective areas from the exhaust pipes.
    Type: Grant
    Filed: February 9, 2007
    Date of Patent: July 22, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Takayuki Katano, Hidefumi Matsui, Junichi Kitano, Yo Suzuki, Masami Yamashita, Toru Aoyama, Hiroyuki Iwaki, Satoru Shimura
  • Patent number: 7403260
    Abstract: The coating and developing system carries a substrate delivered to a carrier handling block to a processing block to form a film on the substrate by a coating block included in the processing block, carries the substrate through an interface block to the exposure system, processes the substrate having the exposed film by a developing process by a developing block included in the processing block and returns the thus processed substrate to the carrier handling block. A direct carrying means is superposed on the coating block and the developing block to carry a substrate having a surface coated with a film from the carrier handling block directly to the interface block. A test substrate can be carried to the exposure system to inspect the condition of the exposure system even in a state where the coating block and the developing block are under maintenance work.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: July 22, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Nobuaki Matsuoka, Shinichi Hayashi, Yasushi Hayashida
  • Patent number: 7387455
    Abstract: Rinsing nozzles 310a to 310e are moved on a wafer W while they are discharging rinsing solution 326. At that point, discharging openings 317a to 317e are contacted to developing solution 350 coated on the wafer W or rinsing solution 326 on the wafer W. Thus, the impact against the wafer W can be suppressed. As a result, pattern collapse can be prevented. In addition, a front portion of the developing solution 350 can push away the developing solution 350.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: June 17, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Tetsutoshi Awamura, Yukio Kiba, Keiichi Tanaka, Takahiro Okubo, Shuuichi Nishikido
  • Patent number: 7371023
    Abstract: An apparatus (100) for processing substrates includes: a substrate cleaning device (20), which cleans the substrates with treating liquid; a developing device (40); and a treating liquid recovery system (30), which is connected with the cleaning device and the developing device. The treating liquid recovery system can convey the treating liquid from the cleaning device to the developing device. Thus the treating liquid that has been used in the cleaning device can be reused in the developing device. Therefore the apparatus can economize on treating liquid and reduce costs.
    Type: Grant
    Filed: June 13, 2005
    Date of Patent: May 13, 2008
    Assignee: Innolux Display Corp.
    Inventors: Yu-Ying Chan, Ching-Lung Wang, Wen-Cheng Hsu, Tseng-Kui Tseng, Chen Kun Teng, Ho-Li Hsieh
  • Patent number: 7371022
    Abstract: A method of detecting developer endpoint. The method includes illuminating a device region of a substrate with a first optical beam prior to initiating a development stage of processing and detecting a baseline optical signal reflected from the device region of the substrate. The method also includes illuminating the device region of the substrate with a second optical beam during a development stage of processing and detecting an endpoint optical signal reflected from the device region of the substrate. The method further includes comparing the baseline optical signal to the endpoint optical signal and determining a developer endpoint based on the comparing step.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: May 13, 2008
    Assignee: Sokudo Co., Ltd.
    Inventor: Harald Herchen
  • Patent number: 7367725
    Abstract: An apparatus (3) for removing developing solution from a substrate (30) includes a working table (36) for placing the substrate, a supporting frame (33) positioned on the working table, a gas dispensing nozzle (31) mounted on the supporting frame, and a water dispensing nozzle (32) mounted on the supporting frame. The apparatus can remove the residual developing solution from the substrate and needs not to lift the substrate. The substrate is safely processed and the working time is improved.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: May 6, 2008
    Assignee: Innolux Display Corp.
    Inventors: Wen-Cheng Hsu, Ching-Lung Wang, Yu-Ying Chan, Tseng-Kuei Tseng
  • Publication number: 20080101792
    Abstract: Excellent development of photosensitive coatings on planographic printing plates is achieved by directing a dynamic flow of fresh alkaline developer solution that impinges on a target area of the coating extending the width of the plate and floods the target area with a turbulent flow. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.
    Type: Application
    Filed: October 27, 2006
    Publication date: May 1, 2008
    Inventors: Howard A. Fromson, William J. Rozell, William J. Ryan
  • Patent number: 7364376
    Abstract: After an exposure process in an exposure part, the exposure part transmits an exposure completion signal to a main controller. At time (t12) which is a predetermined time interval (T12) later than an exposure completion time (t11), the main controller transmits a substrate transport signal to a heating part, to cause the transport of a substrate from a temporary substrate rest part to a heating plate and the start of a heating process by the heating plate. This provides substantially the same length of the time interval between the completion of the exposure process and the start of the heating process in the heating part, if there are variations in the time at which each substrate is placed on the temporary substrate rest part of the heating part.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: April 29, 2008
    Assignee: Dainippon Screen MFG. Co., Ltd.
    Inventors: Kenji Sugimoto, Kenji Kamei
  • Patent number: 7350991
    Abstract: An imaged plate processor for covering the imaged coating with a turbulent flow of fresh developer solution for a short dwell time, and which preferably can be modified by the end user for development of a wide range of plates. The processor comprises a flat support surface for the plate, a plate feeder to the support surface, a plate transporter, and a nozzle array oriented to discharge developer solution onto a plate as the plate moves along the support surface. A source of fresh developer solution is connected to a pump for pressurizing the developer in the nozzle array in the range of about 5 to 250 psi, whereby fresh developer solution is directed from the nozzles as a pressurized flow pattern transversely onto the plate. A continual flow of fresh developer solution impinges on successive areas of the plate. Adjustable variables for accommodating a variety of plates include at least one of spray pressure and plate transport speed.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: April 1, 2008
    Assignee: Anocoil Corporation
    Inventors: Howard A. Fromson, William J. Rozell, William J. Ryan
  • Patent number: 7338223
    Abstract: A substrate processing apparatus and method provide for exhausting air from a first peripheral region ? around a substrate undergoing processing, and for exhausting air from a second peripheral region ? between the first peripheral region and the substrate. The method reduces the effects of air flow on a developing solution on the substrate, and enables the developing solution to act effectively on the exposed resist on the substrate.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: March 4, 2008
    Inventor: Yoshitake Ito
  • Patent number: 7329058
    Abstract: A process for developing an imaged lithographic printing plate, including the step of delivering developing fluid to the plate at a high volumetric flow rate for a short dwell time such that the non-image is completely solubilized while the image remains unaffected by the developing fluid. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: February 12, 2008
    Assignee: Anocoil Corporation
    Inventors: Howard A. Fromson, William J. Rozell, William J. Ryan
  • Publication number: 20080031618
    Abstract: In a system and process for developing an imaged plate by contacting the plate with an alkaline developer, contained in a developer tank having a cover spaced over the developer level, the space between the developer level and cover is maintained at a concentration of carbon dioxide below ambient for a substantial portion of each day. Preferably, active carbon dioxide control is implemented in the space at least during idle periods, to maintain the concentration of carbon dioxide below about 100 ppm, preferably in the range of 0-10 ppm. The system has a first conduit with an extraction port in the space and a second conduit with a return port in the space. A canister or closed vessel of carbon dioxide scavenger material in the form of pellets or a strong alkaline solution, is fluidly connected between the conduits.
    Type: Application
    Filed: December 1, 2006
    Publication date: February 7, 2008
    Inventors: Howard A. Fromson, William J. Rozell, William J. Ryan, Sean P. Evans
  • Patent number: 7322756
    Abstract: A coating and developing apparatus comprises a process block which forms a resist film on a wafer, then transfers the wafer to an exposure apparatus, and performs a developing process on the wafer after exposure, and an interface transfer mechanism provided between the process block and the exposure apparatus. The process block includes unit blocks for coating-film formation and unit blocks for development laid out in a stacked manner. When an abnormality occurs in the interface transfer mechanism, an ordinary process in the unit block for coating-film formation is performed on those substrates which are present in that unit block for coating-film formation, after which processed wafers are retreated to a retaining unit and transfer of any wafer into the unit block for coating-film formation is inhibited.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: January 29, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Masami Akimoto, Shinichi Hayashi, Yasushi Hayashida, Nobuaki Matsuoka
  • Patent number: 7323060
    Abstract: A forward direction-only path (first substrate transport path) is formed for transporting substrates in a forward direction to pass the substrates on to an exposing apparatus. A separate, substrate transport path (second substrate transport path) is formed exclusively for post-exposure bake (PEB). Substrate transport along each path is carried out independently of substrate transport along the other. A fourth main transport mechanism is interposed as a predetermined substrate transport mechanism between transfer points consisting of a buffer acting as a temporary storage module for temporarily storing the substrates and a post-exposure bake (PEB) unit corresponding to a predetermined treating unit. This arrangement forms the path for transporting the substrates between the buffer and the PEB unit, to allow PEB treatment of the substrates to be performed smoothly. Similarly, the substrates are transported smoothly to the buffer.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: January 29, 2008
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Yoshihisa Yamada, Masafumi Maeda, Takashi Taguchi
  • Publication number: 20080008973
    Abstract: The invention provides a method capable of preventing the occurrence of collapse of resist pattern accompanied by size reduction in pattern dimensions can be prevented when processing a resist film having been exposed and formed on the surface of a substrate, and in which there is no fear that posterior processes are adversely affected. In the step of processing a resist film having been exposed and formed on the surface of a substrate, a developer mixed with a hydrophobizing agent is fed onto the resist film on the substrate surface; or before rinsing the resist film having been processed, a solvent containing a hydrophobic resin is fed onto the resist film on the substrate surface. Thus, a resist exposed surface is made to be hydrophobic before the rinsing, and thereafter rinsed and dried by spinning.
    Type: Application
    Filed: July 10, 2007
    Publication date: January 10, 2008
    Inventors: Tomohiro GOTO, Masakazu SANADA, Osamu TAMADA
  • Patent number: 7316515
    Abstract: In a liquid processing apparatus a spin chuck holds a wafer having a surface supplied with a liquid to be applied through a nozzle receiving the liquid through a feed path and whether the liquid passing through the feed path has fluctuation is detected by a fluctuation detection device. Thus the liquid's condition in the feed path can be determined significantly accurately. Supplying the substrate with the liquid without fluctuation allows the substrate to receive the liquid in an optimal condition. A satisfactory liquid process can thus be performed.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: January 8, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Shouichi Terada, Nobuyuki Sata
  • Patent number: 7315033
    Abstract: Disclosed are a method of reducing biological contamination in an immersion lithography system and an immersion lithography system configured to reduce biological contamination. A reflecting element and/or an irradiating element is used to direct radiation to kill biological contaminates present with respect to at least one of i) a volume adjacent a final element of the projection system or ii) an immersion medium supply device disposed adjacent the final element.
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: January 1, 2008
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Adam R. Pawloski, Harry J. Levinson, Jongwook Kye
  • Publication number: 20070297794
    Abstract: A photolithography system includes an application and development module, an exposure module, and an interface module interposed between the first two modules. Bake units for performing a post-exposure bake process are provided to both the application and development module and the interface module. The interface module also includes a buffer unit. An error detected within the application and development module would ordinarily stop operation of the post-exposure bake process in the application and development module. Upon detection of the error, communication between the auxiliary controller controlling the bake unit of the interface module and the exposure controller is made, and a wafer processed at the exposure module undergoes a post-exposure bake process at the bake unit of the interface module, and then is stored in the buffer unit of the interface module.
    Type: Application
    Filed: June 22, 2007
    Publication date: December 27, 2007
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Byong-Cheol PARK, Dong-Hwa SHIN, Yun-Sik YANG
  • Patent number: 7306384
    Abstract: A processing apparatus for a lithographic printing plate, which has a photosensitive material coated thereon and has an image formed with an FM screen or a high definition AM screen, by a developing part and a rinsing part in this order, in which a concavo-convex part or grooves are provided on a lower roller of a pair of feeding roller at a feeding port of the rinsing part.
    Type: Grant
    Filed: August 25, 2005
    Date of Patent: December 11, 2007
    Assignee: Fujifilm Corporation
    Inventors: Keiichi Adachi, Hisao Kanzaki
  • Publication number: 20070274711
    Abstract: A cleaning substrate for use in the cleaning operation for a substrate stage in an exposure unit compatible with immersion exposure and a dummy substrate for use during the adjustment of an exposure position of a pattern image in the exposure unit are held in a cleaning substrate housing part and a dummy substrate housing part, respectively, which are provided in a substrate processing apparatus. For the cleaning operation for the substrate stage or an alignment operation in the exposure unit, the cleaning substrate or the dummy substrate is transferred from the substrate processing apparatus to the exposure unit. A back surface cleaning process on the cleaning substrate or the dummy substrate is performed in a back surface cleaning unit of the substrate processing apparatus immediately before or immediately after the cleaning operation for the substrate stage or the alignment operation.
    Type: Application
    Filed: May 29, 2007
    Publication date: November 29, 2007
    Inventors: Koji KANEYAMA, Kazuhito SHIGEMORI, Masashi KANAOKA, Tadashi MIYAGI, Shuichi YASUDA
  • Patent number: 7290948
    Abstract: A substrate processing apparatus has at least one of a developing processing apparatus that supplies a developing solution as a processing solution to a non-processed substrate to process and a resist coating processing apparatus that supplies a resist solution as a processing solution to the non-processed substrate. A transfer mechanism enables the non-processed substrate to be transferred to the developing processing apparatus and/or the resist coating processing apparatus. In a substrate processing method processes, an exposed resist is developed on a processing surface of the non-processed substrate inside a cup mechanism of the developing processing apparatus, and a resist solution is supplied to the processing surface of the non-processed substrate inside a cup mechanism of a resist coating processing apparatus. the non-processed substrate is transferred to the developing processing apparatus or the resist coating processing apparatus.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: November 6, 2007
    Inventor: Yoshitake Ito
  • Publication number: 20070253709
    Abstract: A developing apparatus, a developing processing method, a developing processing program, and a computer readable recording medium recording the program, which can reduce the consumption amount of the developing solution and the developing processing time irrespective of the type of resist materials or the shape of resist patterns, are provided. A step of horizontally holding a substrate and rotating the substrate around a vertical axis at a prescribed rotation rate, and a step of intermittently supplying a developing solution to a center of the substrate from a discharge port of a developing solution nozzle arranged opposing to the surface of the substrate are executed. In the step of intermittently supplying the developing solution to the center of the substrate, an intermittence time and a substrate rotation rate in the intermittence time are set to prevent the developing solution supplied to the substrate from drying.
    Type: Application
    Filed: April 25, 2007
    Publication date: November 1, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Kousuke YOSHIHARA
  • Publication number: 20070253710
    Abstract: In an exposure unit compatible with immersion exposure, a dummy substrate to be used for an alignment process for adjustment of an exposure position for a pattern image is transferred to a substrate processing apparatus for performing a resist coating process before exposure and a development process after exposure. In the substrate processing apparatus, the received dummy substrate is reversed and transferred to a back surface cleaning unit, to be subjected to a back surface cleaning process. After that, the dummy substrate is reversed again and transferred to a front surface cleaning unit, to be subjected to a front surface cleaning process. The dummy substrate after being cleaned is transferred back from the substrate processing apparatus to the exposure unit. Since the alignment process can be performed by using a clean dummy substrate in the exposure unit, it is possible to reduce contamination of mechanisms in the exposure unit, such as a substrate stage and the like.
    Type: Application
    Filed: April 26, 2007
    Publication date: November 1, 2007
    Inventors: Koji KANEYAMA, Kazuhito SHIGEMORI, Masashi KANAOKA, Tadashi MIYAGI, Shuichi YASUDA
  • Patent number: 7287920
    Abstract: A semiconductor manufacturing apparatus includes a transfer mechanism including a moving part for holding a substrate to be processed and moving along a longitudinal transferring passage and a plurality of processing units for performing respective processes on the substrate. The processing units are disposed along the transferring passage and the substrate is transferred between the processing units and the transfer mechanism. An exhaust chamber is provided under the processing units, the exhaust chamber having a gas exhaust opening at the side of the transferring passage, the exhaust chamber. Further, a suction exhaust line is connected to the exhaust chamber, and a guide member is provided inside the exhaust chamber or at a position facing the opening, wherein the guide member extends along the transferring passage.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: October 30, 2007
    Assignee: Tokyo Electron Limited
    Inventors: Shinichi Hayashi, Tsunenaga Nakashima, Suguru Enokida, Masami Akimoto, Nobuaki Matsuoka
  • Patent number: 7289190
    Abstract: Apparatus for processing substrates according to a predetermined photolithography process includes a loading station in which the substrates are loaded, a coating station in which the substrates are coated with a photoresist material, an exposing station in which the photoresist coating is exposed to light through a mask having a predetermined pattern to produce a latent image of the mask on the photoresist coating, a developing station in which the latent image is developed, an unloading station in which the substrates are unloaded and a monitoring station for monitoring the substrates with respect to predetermined parameters of said photolithography process before reaching the unloading station.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: October 30, 2007
    Assignee: Nova Measuring Instruments Ltd.
    Inventors: Giora Dishon, Moshe Finarov, Zvi Nirel, Yoel Cohen