Magnesium Containing Patents (Class 420/532)
  • Patent number: 8083870
    Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the three stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: December 27, 2011
    Assignee: Alcoa Inc.
    Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund
  • Publication number: 20110290381
    Abstract: The invention relates to an aluminium alloy for the production of lithographic printing plate supports and also to an aluminium strip produced from the aluminium alloy, a process for the production of the aluminium strip and also its use for the production of lithographic printing plate supports. The object of providing an aluminium alloy as well as an aluminium strip from an aluminium alloy that permits the production of printing plate supports having improved bending-strength fatigue transverse to the rolling direction without adversely affecting the tensile strength values before and after the annealing process and while preserving the roughening properties, is achieved by the fact that the aluminium alloy contains the following alloy components in weight per cent: 0.4%<Fe?1.0%, 0.3%<Mg?1.0%, 0.05%?Si?0.25%, Mn?0.25%, Cu?0.04%, Ti?0.1%, the remainder being Al and unavoidable impurities, individually at most 0.05% and totaling at most 0.05%.
    Type: Application
    Filed: May 20, 2011
    Publication date: December 1, 2011
    Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBH
    Inventors: Bernhard Kernig, Jochen Hasenclever, Henk-Jan Brinkman, Gerd Steinhoff, Christoph Settele
  • Publication number: 20110268603
    Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the 3-stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.
    Type: Application
    Filed: July 7, 2011
    Publication date: November 3, 2011
    Applicant: Alcoa Inc.
    Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund
  • Publication number: 20110259479
    Abstract: An aluminium alloy product having high strength, excellent corrosion resistance and weldability, having the following composition in wt. %: Mg 3.5 to 6.0, Mn 0.4 to 1.2, Fe<0.5, Si<0.5, Cu<0.15, Zr<0.5, Cr<0.3, Ti 0.03 to 0.2, Sc<0.5, Zn<1.7, Li<0.5, Ag<0.4, optionally one or more of the following dispersoid forming elements selected from the group consisting of erbium, yttrium, hafnium, vanadium, each<0.5 wt. %, and impurities or incidental elements each<0.05, total<0.15, and the balance being aluminium.
    Type: Application
    Filed: July 6, 2011
    Publication date: October 27, 2011
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Nadia Telioui, Steven Dirk Meijers, Andrew Norman, Achim Buerger, Sabine Maria Spangel
  • Patent number: 8043445
    Abstract: The invention relates to an aluminium alloy wrought product with high strength and fracture toughness and high fatigue resistance and low fatigue crack growth rate, and having a composition for the alloy comprising, in weight %, about 0.3 to 1.0% magnesium (Mg), about 4.4 to 5.5% copper (Cu), about 0 to 0.20% iron (Fe), about 0 to 0.20% silicon (Si), about 0 to 0.40% zinc (Zn), and Mn in a range 0.15 to 0.8 as a dispersoids forming element in combination with one or more of dispersoids forming elements selected from the group consisting of: (Zr, Sc, Cr, Hf, Ag, Ti, V), in ranges of: about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 1.0% silver (Ag), the balance being aluminium (Al) and other incidental elements, and whereby there is a limitation of the Cu—Mg content such that ?1.1[Mg]+5.38?[Cu]?5.5. The invention further relates to a method of manufacturing such a product.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: October 25, 2011
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Hinrich Johannes Wilhelm Hargarter
  • Publication number: 20110247730
    Abstract: The present application discloses wrought 2xxx Al—Li alloy products that are work insensitive. The wrought aluminum alloy products generally include from about 2.75 wt. % to about 5.0 wt. % Cu, from about 0.2 wt. % to about 0.8 wt. % Mg, where the ratio of copper-to-magnesium ratio (Cu/Mg) in the aluminum alloy is in the range of from about 6.1 to about 17, from about 0.1 wt. % to 1.10 wt. % Li, from about 0.3 wt. % to about 2.0 wt. % Ag, from 0.50 wt. % to about 1.5 wt. % Zn, up to about 1.0 wt. % Mn, the balance being aluminum, optional incidental elements, and impurities. The wrought aluminum alloy products may realize a low strength differential and in a short aging time due to their work insensitive nature.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 13, 2011
    Applicant: Alcoa Inc.
    Inventors: Cagatay Yanar, Roberto J. Rioja, Jen C. Lin, Ralph R. Sawtell
  • Patent number: 8002913
    Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: August 23, 2011
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Patent number: 7993474
    Abstract: The invention relates to a work-hardened product, particularly a rolled, extruded or forged product, made of an alloy with the following composition (% by weight): Cu 3.8-4.3; Mg 1.25-1.45; Mn 0.2-0.5; Zn 0.4-1.3; Fe<0.15; Si<0.15; Zr?0.05; Ag<0.01, other elements <0.05 each and <0.15 total, remainder Al, treated by dissolution, quenching and cold strain-hardening, with a permanent deformation of between 0.5% and 15%, and preferably between 1.5% and 3.5%. Cold strain-hardening can be achieved by controlled tension and/or cold transformation, for example rolling, die forging or drawing. This cladded metal plate type product is a suitable element to be used as aircraft fuselage skin.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: August 9, 2011
    Assignee: Alcan Rhenalu/Constellium France
    Inventors: Timothy Warner, Ronan Dif, Bernard Bes, Herve Ribes
  • Publication number: 20110150696
    Abstract: High strength aluminum alloys based on the Al—Zn—Mg—Cu alloy system preferably include high levels of zinc and copper, but modest levels of magnesium, to provide increased tensile strength without sacrificing toughness. Preferred ranges of the elements include by weight, 8.5-10.5% Zn, 1.4-1.85% Mg, 2.25-3.0% Cu and at least one element from the group Zr, V, or Hf not exceeding about 0.5%, the balance substantially aluminum and incidental impurities. In addition, small amounts of scandium (0.05-0.30%) are also preferably employed to prevent recrystallization. During formation of the alloys, homogenization, solution heat treating and artificial aging processes are preferably employed.
    Type: Application
    Filed: December 29, 2010
    Publication date: June 23, 2011
    Inventors: Charles E. Brooks, Ralph C. Dorward, Ray D. Parkinson, Rob A. Matuska, Mory Shaarbaf
  • Publication number: 20110123390
    Abstract: Provided are an aluminium alloy and a manufacturing method thereof. In the method, aluminium and a master alloy containing a calcium (Ca)-based compound are provided. A melt is prepared, in which the master alloy and the Al are melted. The aluminum alloy may be manufactured by casting the melt.
    Type: Application
    Filed: November 18, 2010
    Publication date: May 26, 2011
    Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY
    Inventors: Shae-Kwang KIM, Jin-Kyu LEE, Min-Ho CHOI, Jeong-Ho SEO
  • Publication number: 20110044843
    Abstract: An aluminum casting alloy resistant to hot tearing includes, in wt %, about 4.0 to about 6.9 Zn, about 2.0 to about 3.5 Mg, about 0.6 to about 1.2 Cu, about 0.38 to about 0.57 Sc, about 0.18 to about 0.28 Zr, and the balance Al and impurities, substantially excluding Fe, Mn, and Si, said alloy characterized by a freezing range of less than about 150° C., solidus temperature above about 490° C., and eutectic phase fraction above about 5% at the late stages of solidification. The alloy is processed to form a dispersion of L12 particles inoculating fcc grains with a grain diameter of about 40 to about 60 ?m, and ??-phase precipitates enabling an ambient yield strength from about 410 MPa to about 540 MPa.
    Type: Application
    Filed: January 16, 2009
    Publication date: February 24, 2011
    Applicant: QUESTEK INNOVATIONS LLC
    Inventors: Abhijeet Misra, Charles Kuehmann, Herng-jeng Jou
  • Publication number: 20110017055
    Abstract: Improved 5xxx aluminum alloys and products made therefrom are disclosed. The new 5xxx aluminum alloy products may achieve an improved combination of properties due to, for example, the presence of copper. In one embodiment, the new 5xxx aluminum alloy products are able to achieve an improved combination of properties by solution heat treatment.
    Type: Application
    Filed: July 23, 2010
    Publication date: January 27, 2011
    Applicant: Alcoa Inc.
    Inventors: Dirk C. Mooy, Roberto J. Rioja, Ralph R. Sawtell, Francine S. Bovard, Gregory B. Venema, David A. Linde
  • Publication number: 20110014494
    Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.
    Type: Application
    Filed: February 5, 2009
    Publication date: January 20, 2011
    Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
  • Publication number: 20110008202
    Abstract: An aluminum alloy that is not sensitive to quenching, for the production of high-strength forged pieces that are low in inherent tension, and high-strength extruded and rolled products, consisting of: 7.0-10.5 wt. % zinc, 1.0-2.5 wt. % magnesium, 0.1-1.15 wt. % copper, 0.06-0.25 wt. % zirconium, 0.02-0.15 wt. % titanium, at most 0.5 wt. % manganese, at most 0.6 wt. % silver, at most 0.10 wt. % silicon, at most 0.10 wt. % iron, at most 0.04 wt. % chrome, and at least one element selected from the group consisting of: hafnium, scandium, strontium and/or vanadium with a summary content of at most 1.0 wt. %. The alloy can also contain contaminants at proportions of at most 0.05 wt. % per element and a total proportion of at most 0.15 wt. %, wherein the remaining component includes aluminum. The sum of the alloy elements zinc and magnesium and copper is at least 9 wt. %. Furthermore, there can also be a method for the production of a high-strength semi-finished product low in inherent tension from this alloy.
    Type: Application
    Filed: August 19, 2010
    Publication date: January 13, 2011
    Applicant: OTTO FUCHS KG
    Inventors: Gernot FISCHER, Gregor TERLINDE, Matthias HILPERT
  • Publication number: 20100326619
    Abstract: The present invention is directed to an aluminum alloy including aluminum as a basic component, silicon, copper, magnesium, iron, manganese, zinc, nickel and the like in a predetermined composition ratio, and a method of manufacturing of a vehicle cylinder liner having excellent wear resistance and heat resistance using the aluminum alloy. The method of manufacturing a vehicle cylinder liner includes the steps of: adding 50˜500 ppm of phosphorus (P) to the aluminum alloy while maintaining a temperature of the aluminum alloy at 700˜800° C. in a holding furnace, stabilizing the molten aluminum alloy including the phosphorus (P) for 30˜60 minutes to reform the molten aluminum alloy, and then continuous-casting the reformed molten aluminum alloy to form a round bar; hot-forging the round bar to forming a cylindrical liner; and machining an internal surface of the cylinder liner, with which a reciprocating piston comes into contact, to allow silicon particles to protrude.
    Type: Application
    Filed: December 7, 2009
    Publication date: December 30, 2010
    Applicants: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION
    Inventors: Young Gi Kim, Seok Jun Kim, Hoon Mo Park
  • Publication number: 20100288461
    Abstract: An aluminum-silicon alloy composition is disclosed which meets the manufacturing and performance conditions for linerless cylinder engine block casting using low-cost casting processes such as silica-sand molds. The alloy of the invention comprises in weight percent: 13%-14% Si; 2.3%-2.7% Cu; 0.1%-0.4% Fe; 0.1%-0.45% Mn; 0.1%-0.30% Mg; 0.1%-0.6% Zn; 0.05%-0.11% Ti; 0.4%-0.8% Ni; 0.01%-0.09% Sr; and and the rest being aluminum plus any remainders. This alloy has very good machining characteristics, giving a significantly improved surface finish in the cylinder bores. The manufacturing cost of engine blocks is reduced in about 40% as compared with using current commercial alloys of the prior art requiring iron liners. Any primary Si present is substantially uniformly dispersed, and copper does not segregate during solidification and cooling.
    Type: Application
    Filed: March 22, 2010
    Publication date: November 18, 2010
    Inventors: Salvador VALTIERRA-GALLARDO, José Talamantes-Silva, Andrés Fernando Rodríguez-Jasso, José Alejandro Gonazález-Villarreal
  • Patent number: 7824607
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: November 2, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Publication number: 20100226817
    Abstract: A method and apparatus produces high strength aluminum alloys from a cryomilled powder containing L12 intermetallic dispersoids. The cryomilled powder is degassed, sealed under vacuum in a container, heated, consolidated by vacuum hot pressing, and extruded.
    Type: Application
    Filed: March 5, 2009
    Publication date: September 9, 2010
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Awadh B. Pandey
  • Publication number: 20100200205
    Abstract: An extruded product, particularly a drawn tube made from an alloy of the 6XXX series with the following composition, in weight %: Mg: 0.4-0.7, Si: 0.4-0.7, Fe: 0.1-0.3, Zn: 0.16-0.3, Ti: 0.12-0.3, Mn<0.10, Cu<0.05, Cr<0.05, Ni<0.05. others<0.05 each and <0.15 in total, remainder being aluminum, with the ratio Si/Mg between 0.9 and 1.3. The tubes are advantageously used for cabin air-conditioning systems in motor vehicles using CO2 as refrigerant gas. In such systems, the product offers an advantageous combination of good mechanical properties at operating temperatures and high resistance to perforating corrosion necessary for extended operating life without leaks.
    Type: Application
    Filed: July 21, 2008
    Publication date: August 12, 2010
    Applicant: ALCAN RHENALU
    Inventors: Bruce Morere, Annabelle Bigot, Jerome Pignatel
  • Publication number: 20100201155
    Abstract: In a car body or component of a car body with at least one first component of sheet metal of a first aluminium alloy (A) and at least one second component of sheet metal of a second aluminium alloy (B), the first and second aluminium alloy are of type AlMgSi and in the sheet metal of the second aluminium alloy (B) a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg2Si and/or Si particles in order to avoid artificial ageing. As well as common recycling of process scrap in the production of the various components and simple scrap recycling of the body parts from the end of life car, by reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.
    Type: Application
    Filed: February 10, 2010
    Publication date: August 12, 2010
    Applicant: Novelis, Inc.
    Inventors: Corrado Bassi, Juergen Timm
  • Publication number: 20100190027
    Abstract: An extruded product, in particular a tube, made of alloy composed as follows (% by weight): Si<0.30, Fe:<0.30, Cu<0.05, Mn: 0.5?1.2, Mg 0.5?1.0, Zn<0.20, Cr: 0.10?0.30, Ti<0.05, Zr<0.05, Ni<0.05, others<0.05 each and<0.15 total, the remainder aluminum. The invention is further directed to a manufacturing process for tubes extruded from this composition including the steps of casting a billet, optionally homogenizing this billet, extruding a tube, drawing this tube in one or more passes, and continuously annealing at a temperature ranging between 350 and 500° C. with a rise in temperature of less than 10 seconds. The tubes according to the invention are advantageously used for air-conditioning systems for the passenger compartment of motor vehicles using CO2 as a refrigerating gas.
    Type: Application
    Filed: July 21, 2008
    Publication date: July 29, 2010
    Applicant: ALCAN RHENALU
    Inventors: Bruce Morere, Annabelle Bigot, Jerome Pignatel
  • Publication number: 20100180989
    Abstract: The aluminum alloy is an aluminum-magnesium-scandium-zirconium alloy having a long term corrosion resistance combined with high strength as compared to standard AA 5052 alloy, and is suitable for use in marine and salt water environments with a minimum of corrosion. The aluminum alloy contains about 2.2-3.0 wt. % magnesium, about 0.1-0.97 wt. % scandium, and about 0.14-0.9 wt. % zirconium. The alloy may also contain about 0.1-0.4% wt. % iron, 0.001-0.2 wt. % chromium, 0.02-0.94 wt. % titanium, and silicon, copper, zinc and manganese up to about 0.20 wt. %, 0.1 wt. %, 0.1 wt. %, and 0.01 wt. %, respectively, either as additives intentionally added during processing or as impurities, the remainder being aluminum.
    Type: Application
    Filed: February 12, 2010
    Publication date: July 22, 2010
    Inventors: Zaki Ahmad, Anwar Ul-Hamid, B.J. Abdul-Aleem
  • Publication number: 20100183474
    Abstract: New 2xxx aluminum alloys containing vanadium are disclosed. In one embodiment, the aluminum alloy includes 3.3-4.1 wt. % Cu, 0.7-1.3 wt. % Mg, 0.01-0.16 wt. % V, 0.05-0.6 wt. % Mn, 0.01 to 0.4 wt. % of at least one grain structure control element, the balance being aluminum, incidental elements and impurities. The new alloys may realize an improved combination of properties, such as in the T39 or T89 tempers.
    Type: Application
    Filed: January 22, 2010
    Publication date: July 22, 2010
    Applicant: Alcoa Inc.
    Inventors: Jen C. Lin, Ralph R. Sawtell, Gary H. Bray, Cindie Giummarra, Andre Wilson, Gregory B. Venema
  • Publication number: 20100108209
    Abstract: An aluminum alloy material for use in thermal conduction to which improved castability has been imparted by silicon addition. It has improved thermal conductivity and improved strength. The material has a composition containing 7.5-12.5 mass % Si and 0.1-2.0 mass % Cu, the remainder being Al and unavoidable impurities, wherein the amount of copper in the state of a solid solution in the matrix phase is regulated to 0.3 mass % or smaller. The composition may further contain at least 0.3 mass % Fe and/or at least 0.1 mass % Mg, provided that the sum of (Fe content) and (content of Mg among the impurities)×2 is 1.0 mass % or smaller and the sum of (Cu content), (content of Mg among the impurities)×2.5, and (content of Zn among the impurities) is 2.0 mass % or smaller.
    Type: Application
    Filed: February 27, 2007
    Publication date: May 6, 2010
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hiroshi Horikawa, Masahiko Shioda
  • Publication number: 20100101748
    Abstract: An object of the present invention is to provide an Al—Zn—Mg—Cu 7000-series Al alloy having high ductility as well as having high strength. For attaining this purpose, an Al alloy having a structure in which an inclusion is not included is produced by reducing an amount of oxygen contained in an Al alloy that is obtained by solidifying a preform resulting from rapid solidification by preferably spray forming a molten metal of an Al—Zn—Mg—Cu 7000-series Al alloy with an inert gas. This Al alloy has, as mechanical properties at an ordinary temperature, a tensile strength of 600 MPa or more, and an elongation of 15% or more when the tensile strength is from 600 MPa or more and less than 800 MPa or an elongation of 10% or more when the tensile strength is 800 MPa or more, and is excellent in cold workability such as rollability.
    Type: Application
    Filed: February 20, 2008
    Publication date: April 29, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hideo Hata, Katsura Kajihara, Shigenobu Namba, Hiroyuki Takeda, Mamoru Nagao
  • Publication number: 20100089502
    Abstract: The invention relates to an age-hardenable aluminium alloy product for structural members having a chemical composition including, in wt. %: Cu about 3.6 to 6.0%, Mg about 0.15 to 1.2%, Ge about 0.15 to 1.1%, Si about 0.1 to 0.8%, Fe<0.25%, balance aluminium and normal and/or inevitable elements and impurities. Zn, Ag and/or Ni may or may not be present. A typical range for Zn is <0.3 or, in a further embodiment about 0.3 to 1.3%. A typical range for Ag is <0.1 or, in a further embodiment about 0.1 to 1.0%. Products made from this aluminium alloy product are very suitable for aerospace applications. The alloy can be processed to various product forms, e.g. sheet, thin plate, thick plate, extruded or forged products. Products made from this alloy can be used also as a cast product, ideally as die-cast product.
    Type: Application
    Filed: February 28, 2008
    Publication date: April 15, 2010
    Applicant: ALERIS ALUMINUM KOBLENZ GMBH
    Inventors: Linzhong Zhuang, Shangping Chen, Andrew Norman
  • Publication number: 20100089503
    Abstract: There are provided an aluminum alloy forging having high strength, toughness, and resistance to corrosion in response to the thinning of automotive underbody parts, and a process for production thereof. The aluminum alloy forging includes an aluminum alloy containing predetermined amounts of Mg, Si, Mn, Fe, Zn, Cu, Cr, Zr, and Ti with the balance being composed of Al and inevitable impurities, and having a hydrogen gas concentration of 0.25 ml/100 g of Al. In the aluminum alloy forging mentioned above, the area ratio of Mg2Si having a maximum length of 0.1 ?m or above is 0.15% or below, the recrystallization ratio of the aluminum alloy is 20% or below, and a size distribution index value defined by V/r of dispersed particles of the aluminum alloy (V: the area ratio [%] of the dispersed particles, and r: the average radius [nm] of the dispersed particles) is 0.20 or above.
    Type: Application
    Filed: March 13, 2008
    Publication date: April 15, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yoshiya Inagaki, Manabu Nakai, Atsumi Fukuda
  • Publication number: 20100089506
    Abstract: An aluminum alloy of the AlZnMg type, which is suitable for producing low-stress, high-strength aluminum input materials, and to a method for producing such aluminum input materials.
    Type: Application
    Filed: September 3, 2007
    Publication date: April 15, 2010
    Inventor: Günther Trenda
  • Patent number: 7691214
    Abstract: An iron-containing heat-resistant aluminum-based alloy product consisting essentially of, in weight percent: up to 0.15% chromium, 0.80-1.20% copper, 0.80-1.20% iron, 2.20-2.80% magnesium, up to 0.10% manganese, 0.80-1.20% nickel, up to 0.15% silicon, up to 0.15% titanium, 5.50-7.00% zinc, up to 0.25% zirconium, and up to 0.25% scandium, with the balance being aluminum. Also, a manganese-containing heat-resistant aluminum-based alloy product consisting essentially of, in weight percent: up to 0.25% chromium, 0.80-1.20% copper, up to 0.30% iron, 2.30-2.90% magnesium, 2.70-3.10% manganese, 2.85-3.25% nickel, up to 0.15% silicon, up to 0.15% titanium, 6.10-7.10% zinc, up to 0.25% zirconium, and up to 0.25% scandium, with the balance being aluminum.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: April 6, 2010
    Assignee: Honeywell International, Inc.
    Inventor: John E. Ullman
  • Publication number: 20100068090
    Abstract: Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al—Zn—Mg—Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.
    Type: Application
    Filed: February 1, 2006
    Publication date: March 18, 2010
    Inventor: Timothy Langan
  • Patent number: 7678205
    Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the three stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: March 16, 2010
    Assignee: Alcoa Inc.
    Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund
  • Publication number: 20100047113
    Abstract: The present invention provides an aluminum casting alloy with a composition including 4%-9% Si; 0.1%-0.7% Mg; less than or equal to 5% Zn; less than 0.15% Fe; less than 4% Cu; less than 0.3% Mn; less than 0.05% B; less than 0.15% Ti; and the remainder consisting essentially of aluminum. The inventive AlSiMg composition provides increased mechanical properties (Tensile Yield Strength and Ultimate Tensile Strength) in comparison to similiarly prepared E357 alloy at room temperature and high temperature. The present invention also includes a shaped casting formed from the inventive composition and a method of forming a shaped casting from the inventive composition.
    Type: Application
    Filed: November 3, 2009
    Publication date: February 25, 2010
    Applicant: Alcoa Inc.
    Inventors: Jen C. Lin, Xinyan Yan, Cagatay Yanar, Larry D. Zellman, Xavier Dumant, Robert Tombari
  • Patent number: 7666267
    Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminium alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9Mg?0.6)?Cu?(0.9Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminium (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.
    Type: Grant
    Filed: April 9, 2004
    Date of Patent: February 23, 2010
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Nedia Telioui
  • Publication number: 20100037998
    Abstract: Aluminum alloy products about 4 inches thick or less that possesses the ability to achieve, when solution heat treated, quenched, and artificially aged, and in parts made from the products, an improved combination of strength, fracture toughness and corrosion resistance, the alloy consisting essentially of: about 6.8 to about 8.5 wt. % Zn, about 1.5 to about 2.00 wt. % Mg, about 1.75 to about 2.3 wt. % Cu; about 0.05 to about 0.3 wt. % Zr, less than about 0.1 wt. % Mn, less than about 0.05 wt. % Cr, the balance Al, incidental elements and impurities and a method for making same. The instantly disclosed alloys are useful in making structural members for commercial airplanes including, but not limited to, upper wing skins and stringers, spar caps, spar webs and ribs of either built-up or integral construction.
    Type: Application
    Filed: May 14, 2008
    Publication date: February 18, 2010
    Applicant: Alcoa Inc.
    Inventors: Gary H. Bray, Dhruba J. Chakrabarti, Diana K. Denzer, Jen C. Lin, John Newman, Gregory B. Venema, Cagatay Yanar, Julien Boselli
  • Publication number: 20100034694
    Abstract: An Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in weight % of: Fe 0.16 to 0.40 Si up to 0.25 Cu up to 0.01 Mn up to 0.05 Ti up to 0.015 Mg 0.02 to 0.10 Zn up to 0.06 unspecified other components up to 0.03 each Al balance, wherein the minimum Al content is 99.3.
    Type: Application
    Filed: June 23, 2009
    Publication date: February 11, 2010
    Inventors: Glenn Crosbie Smith, Graham Alfred Flukes, Sarah Elizabeth Pickthall
  • Patent number: 7625454
    Abstract: The present invention provides an aluminum casting alloy with a composition including 4%-9% Si; 0.1%-0.7% Mg; less than or equal to 5% Zn; less than 0.15% Fe; less than 4% Cu; less than 0.3% Mn; less than 0.05% B; less than 0.15% Ti; and the remainder consisting essentially of aluminum. The inventive AlSiMg composition provides increased mechanical properties (Tensile Yield Strength and Ultimate Tensile Strength) in comparison to similiarly prepared E357 alloy at room temperature and high temperature. The present invention also includes a shaped casting formed from the inventive composition and a method of forming a shaped casting from the inventive composition.
    Type: Grant
    Filed: July 28, 2005
    Date of Patent: December 1, 2009
    Assignee: Alcoa Inc.
    Inventors: Jen C. Lin, Xinyan Yan, Cagatay Yanar, Larry D. Zellman, Xavier Dumant, Robert Tombari
  • Patent number: 7610669
    Abstract: A method for producing an integrated monolithic aluminum structure, including the steps of: (a) providing an aluminum alloy plate from an aluminum alloy with a predetermined thickness (y), (b) shaping or forming the alloy plate to obtain a predetermined shaped structure, (c) heat-treating the shaped structure, (d) machining, e.g. high velocity machining, the shaped structure to obtain an integrated monolithic aluminum structure.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: November 3, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Christian Joachim Keidel, Alfred Ludwig Heinz
  • Publication number: 20090269608
    Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminium alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9Mg?0.6)?Cu?(0.9Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminium (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.
    Type: Application
    Filed: July 6, 2009
    Publication date: October 29, 2009
    Applicant: ALERIS ALUMINUM KOBLENZ GMBH
    Inventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Nedia Telioui
  • Publication number: 20090263273
    Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, zinc, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Copper is an optional alloying element.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 22, 2009
    Applicant: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Publication number: 20090263274
    Abstract: A two or three phase aluminum alloy having high strength, modulus, ductility and toughness, comprising a fine grain matrix phase nano L12 alloy having a particle size ranging from about 20 nm to 5 microns and a more ductile larger aluminum alloy coarse grain phase having a particle size ranging from about 25 to 250 microns. The fine grain matrix phase alloy comprises aluminum, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. The alloy may also include ceramic reinforcements in addition to the fine grain matrix phase and the coarse grain phase.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 22, 2009
    Applicant: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Publication number: 20090260531
    Abstract: An aluminum alloy plate for a lithographic printing plate capable of obtaining a lithographic printing plate having an excellent resistance to spotting, a method of manufacturing such aluminum alloy plate, a lithographic printing plate support obtained by using such aluminum alloy plate, and a presensitized plate and in particular an on-machine developable presensitized plate are provided. The aluminum alloy plate contains 0.08 to 0.45 wt % of iron and to 0.20 wt % of silicon, with the balance being inadvertent impurities and aluminum, and the content of aluminum-iron intermetallic compounds is not more than 0.05 wt %.
    Type: Application
    Filed: April 17, 2009
    Publication date: October 22, 2009
    Applicant: FUJIFILM Corporation
    Inventors: Shinya KUROKAWA, Takanori Mori, Hirokazu Sawada
  • Patent number: 7604772
    Abstract: An aluminum-based material and method of manufacturing products from the aluminum-based material formed by a solid solution of zinc, magnesium and copper in aluminum with dispersed phase particles of aluminum, zinc, magnesium and copper essentially evenly distributed in the solution and particles of nickel aluminide being essentially evenly distributed in the matrix of the aluminum-based material that contains particles, essentially evenly distributed in the matrix, of at least one of the aluminides group such as chromium aluminide and zirconium aluminide, with a total content of 0.1-0.5% of the volume with the maximum amount of nickel aluminide particles being 3 ?m and the proportion between the maximum and minimum amount of nickel aluminide particles of no more than 2 and with the maximum amount of chromium aluminide and zirconium aluminide particles is 0.
    Type: Grant
    Filed: April 10, 2006
    Date of Patent: October 20, 2009
    Inventors: Andrei Anatolyevich Axenov, Nikolay Alexandrovich Belov, Vadim Semenovich Zolotorevskij
  • Patent number: 7601434
    Abstract: The invention relates to a plain bearing composite material comprising a steel carrier layer and a bearing coating which is applied to the carrier layer in such a way that it cannot be removed and consists of lead-free aluminium bearing alloy consisting of between 4.4 and 6 wt. % of zinc, between 2.5 and 6 wt % of bismuth, between 1 and 2 wt. % of silicon, between 0.8 and 1.2 wt. % of copper and between 0.2 and 0.8 wt. % of magnesium, optionally a maximum of 0.2 wt. % each of titanium, nickel, manganese, and tin, optionally a maximum of 0.6 wt. % of iron, and also optionally respectively a maximum of 0.1 wt. % of impurity related additives, the total quantity thereof not amounting to more than 1 wt. % of the sum of the constituents. The aluminium bearing alloy forms an aluminium solid solution supersaturated with zinc, said zinc being finely distributed by solution annealing and subsequent chilling.
    Type: Grant
    Filed: July 17, 2004
    Date of Patent: October 13, 2009
    Assignee: KS Gleitlager GmbH
    Inventors: Werner Schubert, Klaus Deicke, Thomas Steffens, Bernd Mueller
  • Publication number: 20090252642
    Abstract: An aluminum alloy sheet for a lithographic printing plate which allows pits to be more uniformly formed by an electrochemical surface-roughening treatment and exhibits more excellent adhesion to a photosensitive film and water retention properties, and a method of producing the same are disclosed. The aluminum alloy sheet includes 0.1 to 1.5% of Mg, more than 0.05% and 0.5% or less of Zn, 0.1 to 0.6% of Fe, 0.03 to 0.15% of Si, 0.0001 to 0.10% of Cu, and 0.0001 to 0.05% of Ti, with the balance being aluminum and impurities, the Mg content and the Zn content satisfying a relationship “4×Zn %?1.4%?Mg %?4×Zn %+0.6%”, and the amount of aluminum powder on the surface of the aluminum alloy sheet being 0.1 to 3.0 mg/m2. It is more effective when precipitates with a diameter (circle equivalent diameter) of 0.1 to 1.0 ?m are dispersed on the surface of the sheet in a number of 10,000 to 100,000 per square millimeter (mm2).
    Type: Application
    Filed: August 16, 2006
    Publication date: October 8, 2009
    Inventors: Akio Uesugi, Hirokazu Sawada, Hiroshi Ougi, Atsushi Hibino
  • Publication number: 20090191090
    Abstract: An aluminum alloy extruded product that exhibits excellent impact cracking resistance is formed of an aluminum alloy that includes 0.50 to 0.75 mass % of Mg, 4.5 to 6.5 mass % of Zn, 0.10 to 0.20 mass % of Cu, 0.17 to 0.23 mass % of Zr, 0.005 to 0.05 mass % of Ti, 0.05 mass % or less of Mn, 0.03 mass % or less of Cr, 0.20 mass % or less of Fe, and 0.10 mass % or less of Si, with the balance being Al and unavoidable impurities.
    Type: Application
    Filed: March 30, 2009
    Publication date: July 30, 2009
    Applicant: ASIN KEIKINZOKU CO., LTD.
    Inventor: Shinji MAKINO
  • TAP
    Publication number: 20090183793
    Abstract: Tap for connecting to a fluid outlet, such as a pipe whereby the tap comprises a part having a surface that is arranged to come into contact with fluid when the tap is in use and which is manufactured from the extruded or forged aluminum or an extruded or forged aluminum alloy.
    Type: Application
    Filed: December 29, 2008
    Publication date: July 23, 2009
    Inventors: Matti Weineland, Lars Nothall, Carl-Olof Redin
  • Publication number: 20090180920
    Abstract: A copper-free wrought aluminum alloy product and method for producing the same are provided. In one example, the alloy has a composition of about 0.01 to about 1.5 weight percent silver; about 1.0 to about 3.0 weight percent magnesium; about 4.0 to about 10.0 weight percent zinc; about 0.05 to about 0.25 weight percent zirconium; a maximum of 0.15 weight percent iron; a maximum of 0.15 weight percent silicon; and a remainder including aluminum, incidental elements, and impurities. In one example, the alloy may be used to manufacture structural elements for aircraft.
    Type: Application
    Filed: January 14, 2008
    Publication date: July 16, 2009
    Inventors: Burke L. Reichlinger, Brien J. McElroy, Iulian Gheorghe
  • Patent number: 7550110
    Abstract: The invention relates to alloys and associated products which are laminated, extruded or forged in Al—Zn—Mg—Cu alloy. Alloys of the invention generally comprise (in mass percentage): a) Zn 8.3-14.0=Cu 0.3-4.0=Mg 0.5-4.5 Zr 0.03-0.15 Fe+Si<0.25 b) at least one element selected from the group consisting of Sc, Hf, La, Ti, Ce, Nd, Eu, Gd, Tb, Dy, Ho, Er, Y and Yb, the content of each elements; if included, being between 0.02 and 0.7%, and c) the aluminum remainder and inevitable impurities, and wherein Mg/Cu<2.4 and (7.7?0.4 Zn)>(Cu+Mg)>(6.4?0.4 Zn). Products of the present invention are useful as structural elements (for example wing unit caisson, wing unit extrados) in aeronautical construction.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: June 23, 2009
    Assignee: Alcan Rhenalu
    Inventors: Timothy Warner, Christophe Sigli, Bernard Bes
  • Publication number: 20090142222
    Abstract: Improved aluminum-copper-lithium alloys are disclosed. The alloys may include 3.4-4.2 wt. % Cu, 0.9-1.4 wt. % Li, 0.3-0.7 wt. % Ag, 0.1-0.6 wt. % Mg, 0.2-0.8 wt. % Zn, 0.1-0.6 wt. % Mn, and 0.01-0.6 wt. % of at least one grain structure control element, the balance being aluminum and incidental elements and impurities. The alloys achieve an improved combination of properties over prior art alloys.
    Type: Application
    Filed: December 4, 2008
    Publication date: June 4, 2009
    Applicant: ALCOA INC.
    Inventors: Edward L. Colvin, Roberto J. Rioja, Les A. Yocum, Diana K. Denzer, Todd K. Cogswell, Gary H. Bray, Ralph R. Sawtell, Andre L. Wilson
  • Patent number: 7520945
    Abstract: The present invention is directed to optimization of recrystallization rates on the fatigue crack growth resistance, in the particular case of a Al—Zn—Cu—Mg plate products, and especially on the evolution of da/dN.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: April 21, 2009
    Assignees: Alcan Rhenalu, Alcan Rolled Products - Ravenswood, LLC
    Inventors: David Dumont, Vic Dangerfield