Magnesium Containing Patents (Class 420/532)
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Aluminum alloy products having improved property combinations and method for artificially aging same
Patent number: 8083870Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the three stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.Type: GrantFiled: February 7, 2005Date of Patent: December 27, 2011Assignee: Alcoa Inc.Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund -
Publication number: 20110290381Abstract: The invention relates to an aluminium alloy for the production of lithographic printing plate supports and also to an aluminium strip produced from the aluminium alloy, a process for the production of the aluminium strip and also its use for the production of lithographic printing plate supports. The object of providing an aluminium alloy as well as an aluminium strip from an aluminium alloy that permits the production of printing plate supports having improved bending-strength fatigue transverse to the rolling direction without adversely affecting the tensile strength values before and after the annealing process and while preserving the roughening properties, is achieved by the fact that the aluminium alloy contains the following alloy components in weight per cent: 0.4%<Fe?1.0%, 0.3%<Mg?1.0%, 0.05%?Si?0.25%, Mn?0.25%, Cu?0.04%, Ti?0.1%, the remainder being Al and unavoidable impurities, individually at most 0.05% and totaling at most 0.05%.Type: ApplicationFiled: May 20, 2011Publication date: December 1, 2011Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBHInventors: Bernhard Kernig, Jochen Hasenclever, Henk-Jan Brinkman, Gerd Steinhoff, Christoph Settele
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ALUMINUM ALLOY PRODUCTS HAVING IMPROVED PROPERTY COMBINATIONS AND METHOD FOR ARTIFICIALLY AGING SAME
Publication number: 20110268603Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the 3-stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.Type: ApplicationFiled: July 7, 2011Publication date: November 3, 2011Applicant: Alcoa Inc.Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund -
Publication number: 20110259479Abstract: An aluminium alloy product having high strength, excellent corrosion resistance and weldability, having the following composition in wt. %: Mg 3.5 to 6.0, Mn 0.4 to 1.2, Fe<0.5, Si<0.5, Cu<0.15, Zr<0.5, Cr<0.3, Ti 0.03 to 0.2, Sc<0.5, Zn<1.7, Li<0.5, Ag<0.4, optionally one or more of the following dispersoid forming elements selected from the group consisting of erbium, yttrium, hafnium, vanadium, each<0.5 wt. %, and impurities or incidental elements each<0.05, total<0.15, and the balance being aluminium.Type: ApplicationFiled: July 6, 2011Publication date: October 27, 2011Applicant: Aleris Aluminum Koblenz GmbHInventors: Nadia Telioui, Steven Dirk Meijers, Andrew Norman, Achim Buerger, Sabine Maria Spangel
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Patent number: 8043445Abstract: The invention relates to an aluminium alloy wrought product with high strength and fracture toughness and high fatigue resistance and low fatigue crack growth rate, and having a composition for the alloy comprising, in weight %, about 0.3 to 1.0% magnesium (Mg), about 4.4 to 5.5% copper (Cu), about 0 to 0.20% iron (Fe), about 0 to 0.20% silicon (Si), about 0 to 0.40% zinc (Zn), and Mn in a range 0.15 to 0.8 as a dispersoids forming element in combination with one or more of dispersoids forming elements selected from the group consisting of: (Zr, Sc, Cr, Hf, Ag, Ti, V), in ranges of: about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 1.0% silver (Ag), the balance being aluminium (Al) and other incidental elements, and whereby there is a limitation of the Cu—Mg content such that ?1.1[Mg]+5.38?[Cu]?5.5. The invention further relates to a method of manufacturing such a product.Type: GrantFiled: May 28, 2004Date of Patent: October 25, 2011Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Hinrich Johannes Wilhelm Hargarter
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Publication number: 20110247730Abstract: The present application discloses wrought 2xxx Al—Li alloy products that are work insensitive. The wrought aluminum alloy products generally include from about 2.75 wt. % to about 5.0 wt. % Cu, from about 0.2 wt. % to about 0.8 wt. % Mg, where the ratio of copper-to-magnesium ratio (Cu/Mg) in the aluminum alloy is in the range of from about 6.1 to about 17, from about 0.1 wt. % to 1.10 wt. % Li, from about 0.3 wt. % to about 2.0 wt. % Ag, from 0.50 wt. % to about 1.5 wt. % Zn, up to about 1.0 wt. % Mn, the balance being aluminum, optional incidental elements, and impurities. The wrought aluminum alloy products may realize a low strength differential and in a short aging time due to their work insensitive nature.Type: ApplicationFiled: April 11, 2011Publication date: October 13, 2011Applicant: Alcoa Inc.Inventors: Cagatay Yanar, Roberto J. Rioja, Jen C. Lin, Ralph R. Sawtell
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Patent number: 8002913Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: GrantFiled: July 5, 2007Date of Patent: August 23, 2011Assignee: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Patent number: 7993474Abstract: The invention relates to a work-hardened product, particularly a rolled, extruded or forged product, made of an alloy with the following composition (% by weight): Cu 3.8-4.3; Mg 1.25-1.45; Mn 0.2-0.5; Zn 0.4-1.3; Fe<0.15; Si<0.15; Zr?0.05; Ag<0.01, other elements <0.05 each and <0.15 total, remainder Al, treated by dissolution, quenching and cold strain-hardening, with a permanent deformation of between 0.5% and 15%, and preferably between 1.5% and 3.5%. Cold strain-hardening can be achieved by controlled tension and/or cold transformation, for example rolling, die forging or drawing. This cladded metal plate type product is a suitable element to be used as aircraft fuselage skin.Type: GrantFiled: October 1, 2007Date of Patent: August 9, 2011Assignee: Alcan Rhenalu/Constellium FranceInventors: Timothy Warner, Ronan Dif, Bernard Bes, Herve Ribes
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Publication number: 20110150696Abstract: High strength aluminum alloys based on the Al—Zn—Mg—Cu alloy system preferably include high levels of zinc and copper, but modest levels of magnesium, to provide increased tensile strength without sacrificing toughness. Preferred ranges of the elements include by weight, 8.5-10.5% Zn, 1.4-1.85% Mg, 2.25-3.0% Cu and at least one element from the group Zr, V, or Hf not exceeding about 0.5%, the balance substantially aluminum and incidental impurities. In addition, small amounts of scandium (0.05-0.30%) are also preferably employed to prevent recrystallization. During formation of the alloys, homogenization, solution heat treating and artificial aging processes are preferably employed.Type: ApplicationFiled: December 29, 2010Publication date: June 23, 2011Inventors: Charles E. Brooks, Ralph C. Dorward, Ray D. Parkinson, Rob A. Matuska, Mory Shaarbaf
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Publication number: 20110123390Abstract: Provided are an aluminium alloy and a manufacturing method thereof. In the method, aluminium and a master alloy containing a calcium (Ca)-based compound are provided. A melt is prepared, in which the master alloy and the Al are melted. The aluminum alloy may be manufactured by casting the melt.Type: ApplicationFiled: November 18, 2010Publication date: May 26, 2011Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGYInventors: Shae-Kwang KIM, Jin-Kyu LEE, Min-Ho CHOI, Jeong-Ho SEO
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Publication number: 20110044843Abstract: An aluminum casting alloy resistant to hot tearing includes, in wt %, about 4.0 to about 6.9 Zn, about 2.0 to about 3.5 Mg, about 0.6 to about 1.2 Cu, about 0.38 to about 0.57 Sc, about 0.18 to about 0.28 Zr, and the balance Al and impurities, substantially excluding Fe, Mn, and Si, said alloy characterized by a freezing range of less than about 150° C., solidus temperature above about 490° C., and eutectic phase fraction above about 5% at the late stages of solidification. The alloy is processed to form a dispersion of L12 particles inoculating fcc grains with a grain diameter of about 40 to about 60 ?m, and ??-phase precipitates enabling an ambient yield strength from about 410 MPa to about 540 MPa.Type: ApplicationFiled: January 16, 2009Publication date: February 24, 2011Applicant: QUESTEK INNOVATIONS LLCInventors: Abhijeet Misra, Charles Kuehmann, Herng-jeng Jou
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Publication number: 20110017055Abstract: Improved 5xxx aluminum alloys and products made therefrom are disclosed. The new 5xxx aluminum alloy products may achieve an improved combination of properties due to, for example, the presence of copper. In one embodiment, the new 5xxx aluminum alloy products are able to achieve an improved combination of properties by solution heat treatment.Type: ApplicationFiled: July 23, 2010Publication date: January 27, 2011Applicant: Alcoa Inc.Inventors: Dirk C. Mooy, Roberto J. Rioja, Ralph R. Sawtell, Francine S. Bovard, Gregory B. Venema, David A. Linde
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Publication number: 20110014494Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.Type: ApplicationFiled: February 5, 2009Publication date: January 20, 2011Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
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Publication number: 20110008202Abstract: An aluminum alloy that is not sensitive to quenching, for the production of high-strength forged pieces that are low in inherent tension, and high-strength extruded and rolled products, consisting of: 7.0-10.5 wt. % zinc, 1.0-2.5 wt. % magnesium, 0.1-1.15 wt. % copper, 0.06-0.25 wt. % zirconium, 0.02-0.15 wt. % titanium, at most 0.5 wt. % manganese, at most 0.6 wt. % silver, at most 0.10 wt. % silicon, at most 0.10 wt. % iron, at most 0.04 wt. % chrome, and at least one element selected from the group consisting of: hafnium, scandium, strontium and/or vanadium with a summary content of at most 1.0 wt. %. The alloy can also contain contaminants at proportions of at most 0.05 wt. % per element and a total proportion of at most 0.15 wt. %, wherein the remaining component includes aluminum. The sum of the alloy elements zinc and magnesium and copper is at least 9 wt. %. Furthermore, there can also be a method for the production of a high-strength semi-finished product low in inherent tension from this alloy.Type: ApplicationFiled: August 19, 2010Publication date: January 13, 2011Applicant: OTTO FUCHS KGInventors: Gernot FISCHER, Gregor TERLINDE, Matthias HILPERT
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Publication number: 20100326619Abstract: The present invention is directed to an aluminum alloy including aluminum as a basic component, silicon, copper, magnesium, iron, manganese, zinc, nickel and the like in a predetermined composition ratio, and a method of manufacturing of a vehicle cylinder liner having excellent wear resistance and heat resistance using the aluminum alloy. The method of manufacturing a vehicle cylinder liner includes the steps of: adding 50˜500 ppm of phosphorus (P) to the aluminum alloy while maintaining a temperature of the aluminum alloy at 700˜800° C. in a holding furnace, stabilizing the molten aluminum alloy including the phosphorus (P) for 30˜60 minutes to reform the molten aluminum alloy, and then continuous-casting the reformed molten aluminum alloy to form a round bar; hot-forging the round bar to forming a cylindrical liner; and machining an internal surface of the cylinder liner, with which a reciprocating piston comes into contact, to allow silicon particles to protrude.Type: ApplicationFiled: December 7, 2009Publication date: December 30, 2010Applicants: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATIONInventors: Young Gi Kim, Seok Jun Kim, Hoon Mo Park
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Publication number: 20100288461Abstract: An aluminum-silicon alloy composition is disclosed which meets the manufacturing and performance conditions for linerless cylinder engine block casting using low-cost casting processes such as silica-sand molds. The alloy of the invention comprises in weight percent: 13%-14% Si; 2.3%-2.7% Cu; 0.1%-0.4% Fe; 0.1%-0.45% Mn; 0.1%-0.30% Mg; 0.1%-0.6% Zn; 0.05%-0.11% Ti; 0.4%-0.8% Ni; 0.01%-0.09% Sr; and and the rest being aluminum plus any remainders. This alloy has very good machining characteristics, giving a significantly improved surface finish in the cylinder bores. The manufacturing cost of engine blocks is reduced in about 40% as compared with using current commercial alloys of the prior art requiring iron liners. Any primary Si present is substantially uniformly dispersed, and copper does not segregate during solidification and cooling.Type: ApplicationFiled: March 22, 2010Publication date: November 18, 2010Inventors: Salvador VALTIERRA-GALLARDO, José Talamantes-Silva, Andrés Fernando Rodríguez-Jasso, José Alejandro Gonazález-Villarreal
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Patent number: 7824607Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.Type: GrantFiled: December 17, 2007Date of Patent: November 2, 2010Assignee: Kobe Steel, Ltd.Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
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Publication number: 20100226817Abstract: A method and apparatus produces high strength aluminum alloys from a cryomilled powder containing L12 intermetallic dispersoids. The cryomilled powder is degassed, sealed under vacuum in a container, heated, consolidated by vacuum hot pressing, and extruded.Type: ApplicationFiled: March 5, 2009Publication date: September 9, 2010Applicant: UNITED TECHNOLOGIES CORPORATIONInventor: Awadh B. Pandey
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Publication number: 20100200205Abstract: An extruded product, particularly a drawn tube made from an alloy of the 6XXX series with the following composition, in weight %: Mg: 0.4-0.7, Si: 0.4-0.7, Fe: 0.1-0.3, Zn: 0.16-0.3, Ti: 0.12-0.3, Mn<0.10, Cu<0.05, Cr<0.05, Ni<0.05. others<0.05 each and <0.15 in total, remainder being aluminum, with the ratio Si/Mg between 0.9 and 1.3. The tubes are advantageously used for cabin air-conditioning systems in motor vehicles using CO2 as refrigerant gas. In such systems, the product offers an advantageous combination of good mechanical properties at operating temperatures and high resistance to perforating corrosion necessary for extended operating life without leaks.Type: ApplicationFiled: July 21, 2008Publication date: August 12, 2010Applicant: ALCAN RHENALUInventors: Bruce Morere, Annabelle Bigot, Jerome Pignatel
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Publication number: 20100201155Abstract: In a car body or component of a car body with at least one first component of sheet metal of a first aluminium alloy (A) and at least one second component of sheet metal of a second aluminium alloy (B), the first and second aluminium alloy are of type AlMgSi and in the sheet metal of the second aluminium alloy (B) a substantial part of the elements Mg and Si, which are required to achieve artificial ageing in solid solution, is present in the form of separate Mg2Si and/or Si particles in order to avoid artificial ageing. As well as common recycling of process scrap in the production of the various components and simple scrap recycling of the body parts from the end of life car, by reduction of the hardening capacity of the second component during artificial ageing of the body as part of the paint baking cycle, the car body has an improved impact protection for pedestrians in comparison with solutions according to the prior art.Type: ApplicationFiled: February 10, 2010Publication date: August 12, 2010Applicant: Novelis, Inc.Inventors: Corrado Bassi, Juergen Timm
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Publication number: 20100190027Abstract: An extruded product, in particular a tube, made of alloy composed as follows (% by weight): Si<0.30, Fe:<0.30, Cu<0.05, Mn: 0.5?1.2, Mg 0.5?1.0, Zn<0.20, Cr: 0.10?0.30, Ti<0.05, Zr<0.05, Ni<0.05, others<0.05 each and<0.15 total, the remainder aluminum. The invention is further directed to a manufacturing process for tubes extruded from this composition including the steps of casting a billet, optionally homogenizing this billet, extruding a tube, drawing this tube in one or more passes, and continuously annealing at a temperature ranging between 350 and 500° C. with a rise in temperature of less than 10 seconds. The tubes according to the invention are advantageously used for air-conditioning systems for the passenger compartment of motor vehicles using CO2 as a refrigerating gas.Type: ApplicationFiled: July 21, 2008Publication date: July 29, 2010Applicant: ALCAN RHENALUInventors: Bruce Morere, Annabelle Bigot, Jerome Pignatel
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Publication number: 20100180989Abstract: The aluminum alloy is an aluminum-magnesium-scandium-zirconium alloy having a long term corrosion resistance combined with high strength as compared to standard AA 5052 alloy, and is suitable for use in marine and salt water environments with a minimum of corrosion. The aluminum alloy contains about 2.2-3.0 wt. % magnesium, about 0.1-0.97 wt. % scandium, and about 0.14-0.9 wt. % zirconium. The alloy may also contain about 0.1-0.4% wt. % iron, 0.001-0.2 wt. % chromium, 0.02-0.94 wt. % titanium, and silicon, copper, zinc and manganese up to about 0.20 wt. %, 0.1 wt. %, 0.1 wt. %, and 0.01 wt. %, respectively, either as additives intentionally added during processing or as impurities, the remainder being aluminum.Type: ApplicationFiled: February 12, 2010Publication date: July 22, 2010Inventors: Zaki Ahmad, Anwar Ul-Hamid, B.J. Abdul-Aleem
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Publication number: 20100183474Abstract: New 2xxx aluminum alloys containing vanadium are disclosed. In one embodiment, the aluminum alloy includes 3.3-4.1 wt. % Cu, 0.7-1.3 wt. % Mg, 0.01-0.16 wt. % V, 0.05-0.6 wt. % Mn, 0.01 to 0.4 wt. % of at least one grain structure control element, the balance being aluminum, incidental elements and impurities. The new alloys may realize an improved combination of properties, such as in the T39 or T89 tempers.Type: ApplicationFiled: January 22, 2010Publication date: July 22, 2010Applicant: Alcoa Inc.Inventors: Jen C. Lin, Ralph R. Sawtell, Gary H. Bray, Cindie Giummarra, Andre Wilson, Gregory B. Venema
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Publication number: 20100108209Abstract: An aluminum alloy material for use in thermal conduction to which improved castability has been imparted by silicon addition. It has improved thermal conductivity and improved strength. The material has a composition containing 7.5-12.5 mass % Si and 0.1-2.0 mass % Cu, the remainder being Al and unavoidable impurities, wherein the amount of copper in the state of a solid solution in the matrix phase is regulated to 0.3 mass % or smaller. The composition may further contain at least 0.3 mass % Fe and/or at least 0.1 mass % Mg, provided that the sum of (Fe content) and (content of Mg among the impurities)×2 is 1.0 mass % or smaller and the sum of (Cu content), (content of Mg among the impurities)×2.5, and (content of Zn among the impurities) is 2.0 mass % or smaller.Type: ApplicationFiled: February 27, 2007Publication date: May 6, 2010Applicant: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Hiroshi Horikawa, Masahiko Shioda
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Publication number: 20100101748Abstract: An object of the present invention is to provide an Al—Zn—Mg—Cu 7000-series Al alloy having high ductility as well as having high strength. For attaining this purpose, an Al alloy having a structure in which an inclusion is not included is produced by reducing an amount of oxygen contained in an Al alloy that is obtained by solidifying a preform resulting from rapid solidification by preferably spray forming a molten metal of an Al—Zn—Mg—Cu 7000-series Al alloy with an inert gas. This Al alloy has, as mechanical properties at an ordinary temperature, a tensile strength of 600 MPa or more, and an elongation of 15% or more when the tensile strength is from 600 MPa or more and less than 800 MPa or an elongation of 10% or more when the tensile strength is 800 MPa or more, and is excellent in cold workability such as rollability.Type: ApplicationFiled: February 20, 2008Publication date: April 29, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hideo Hata, Katsura Kajihara, Shigenobu Namba, Hiroyuki Takeda, Mamoru Nagao
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Publication number: 20100089502Abstract: The invention relates to an age-hardenable aluminium alloy product for structural members having a chemical composition including, in wt. %: Cu about 3.6 to 6.0%, Mg about 0.15 to 1.2%, Ge about 0.15 to 1.1%, Si about 0.1 to 0.8%, Fe<0.25%, balance aluminium and normal and/or inevitable elements and impurities. Zn, Ag and/or Ni may or may not be present. A typical range for Zn is <0.3 or, in a further embodiment about 0.3 to 1.3%. A typical range for Ag is <0.1 or, in a further embodiment about 0.1 to 1.0%. Products made from this aluminium alloy product are very suitable for aerospace applications. The alloy can be processed to various product forms, e.g. sheet, thin plate, thick plate, extruded or forged products. Products made from this alloy can be used also as a cast product, ideally as die-cast product.Type: ApplicationFiled: February 28, 2008Publication date: April 15, 2010Applicant: ALERIS ALUMINUM KOBLENZ GMBHInventors: Linzhong Zhuang, Shangping Chen, Andrew Norman
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Publication number: 20100089503Abstract: There are provided an aluminum alloy forging having high strength, toughness, and resistance to corrosion in response to the thinning of automotive underbody parts, and a process for production thereof. The aluminum alloy forging includes an aluminum alloy containing predetermined amounts of Mg, Si, Mn, Fe, Zn, Cu, Cr, Zr, and Ti with the balance being composed of Al and inevitable impurities, and having a hydrogen gas concentration of 0.25 ml/100 g of Al. In the aluminum alloy forging mentioned above, the area ratio of Mg2Si having a maximum length of 0.1 ?m or above is 0.15% or below, the recrystallization ratio of the aluminum alloy is 20% or below, and a size distribution index value defined by V/r of dispersed particles of the aluminum alloy (V: the area ratio [%] of the dispersed particles, and r: the average radius [nm] of the dispersed particles) is 0.20 or above.Type: ApplicationFiled: March 13, 2008Publication date: April 15, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yoshiya Inagaki, Manabu Nakai, Atsumi Fukuda
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Publication number: 20100089506Abstract: An aluminum alloy of the AlZnMg type, which is suitable for producing low-stress, high-strength aluminum input materials, and to a method for producing such aluminum input materials.Type: ApplicationFiled: September 3, 2007Publication date: April 15, 2010Inventor: Günther Trenda
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Patent number: 7691214Abstract: An iron-containing heat-resistant aluminum-based alloy product consisting essentially of, in weight percent: up to 0.15% chromium, 0.80-1.20% copper, 0.80-1.20% iron, 2.20-2.80% magnesium, up to 0.10% manganese, 0.80-1.20% nickel, up to 0.15% silicon, up to 0.15% titanium, 5.50-7.00% zinc, up to 0.25% zirconium, and up to 0.25% scandium, with the balance being aluminum. Also, a manganese-containing heat-resistant aluminum-based alloy product consisting essentially of, in weight percent: up to 0.25% chromium, 0.80-1.20% copper, up to 0.30% iron, 2.30-2.90% magnesium, 2.70-3.10% manganese, 2.85-3.25% nickel, up to 0.15% silicon, up to 0.15% titanium, 6.10-7.10% zinc, up to 0.25% zirconium, and up to 0.25% scandium, with the balance being aluminum.Type: GrantFiled: February 24, 2006Date of Patent: April 6, 2010Assignee: Honeywell International, Inc.Inventor: John E. Ullman
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Publication number: 20100068090Abstract: Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al—Zn—Mg—Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.Type: ApplicationFiled: February 1, 2006Publication date: March 18, 2010Inventor: Timothy Langan
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Aluminum alloy products having improved property combinations and method for artificially aging same
Patent number: 7678205Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the three stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.Type: GrantFiled: November 28, 2005Date of Patent: March 16, 2010Assignee: Alcoa Inc.Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund -
Publication number: 20100047113Abstract: The present invention provides an aluminum casting alloy with a composition including 4%-9% Si; 0.1%-0.7% Mg; less than or equal to 5% Zn; less than 0.15% Fe; less than 4% Cu; less than 0.3% Mn; less than 0.05% B; less than 0.15% Ti; and the remainder consisting essentially of aluminum. The inventive AlSiMg composition provides increased mechanical properties (Tensile Yield Strength and Ultimate Tensile Strength) in comparison to similiarly prepared E357 alloy at room temperature and high temperature. The present invention also includes a shaped casting formed from the inventive composition and a method of forming a shaped casting from the inventive composition.Type: ApplicationFiled: November 3, 2009Publication date: February 25, 2010Applicant: Alcoa Inc.Inventors: Jen C. Lin, Xinyan Yan, Cagatay Yanar, Larry D. Zellman, Xavier Dumant, Robert Tombari
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Patent number: 7666267Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminium alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9Mg?0.6)?Cu?(0.9Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminium (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.Type: GrantFiled: April 9, 2004Date of Patent: February 23, 2010Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Nedia Telioui
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Aluminum alloy products having improved property combinations and method for artificially aging same
Publication number: 20100037998Abstract: Aluminum alloy products about 4 inches thick or less that possesses the ability to achieve, when solution heat treated, quenched, and artificially aged, and in parts made from the products, an improved combination of strength, fracture toughness and corrosion resistance, the alloy consisting essentially of: about 6.8 to about 8.5 wt. % Zn, about 1.5 to about 2.00 wt. % Mg, about 1.75 to about 2.3 wt. % Cu; about 0.05 to about 0.3 wt. % Zr, less than about 0.1 wt. % Mn, less than about 0.05 wt. % Cr, the balance Al, incidental elements and impurities and a method for making same. The instantly disclosed alloys are useful in making structural members for commercial airplanes including, but not limited to, upper wing skins and stringers, spar caps, spar webs and ribs of either built-up or integral construction.Type: ApplicationFiled: May 14, 2008Publication date: February 18, 2010Applicant: Alcoa Inc.Inventors: Gary H. Bray, Dhruba J. Chakrabarti, Diana K. Denzer, Jen C. Lin, John Newman, Gregory B. Venema, Cagatay Yanar, Julien Boselli -
Publication number: 20100034694Abstract: An Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in weight % of: Fe 0.16 to 0.40 Si up to 0.25 Cu up to 0.01 Mn up to 0.05 Ti up to 0.015 Mg 0.02 to 0.10 Zn up to 0.06 unspecified other components up to 0.03 each Al balance, wherein the minimum Al content is 99.3.Type: ApplicationFiled: June 23, 2009Publication date: February 11, 2010Inventors: Glenn Crosbie Smith, Graham Alfred Flukes, Sarah Elizabeth Pickthall
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Patent number: 7625454Abstract: The present invention provides an aluminum casting alloy with a composition including 4%-9% Si; 0.1%-0.7% Mg; less than or equal to 5% Zn; less than 0.15% Fe; less than 4% Cu; less than 0.3% Mn; less than 0.05% B; less than 0.15% Ti; and the remainder consisting essentially of aluminum. The inventive AlSiMg composition provides increased mechanical properties (Tensile Yield Strength and Ultimate Tensile Strength) in comparison to similiarly prepared E357 alloy at room temperature and high temperature. The present invention also includes a shaped casting formed from the inventive composition and a method of forming a shaped casting from the inventive composition.Type: GrantFiled: July 28, 2005Date of Patent: December 1, 2009Assignee: Alcoa Inc.Inventors: Jen C. Lin, Xinyan Yan, Cagatay Yanar, Larry D. Zellman, Xavier Dumant, Robert Tombari
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Patent number: 7610669Abstract: A method for producing an integrated monolithic aluminum structure, including the steps of: (a) providing an aluminum alloy plate from an aluminum alloy with a predetermined thickness (y), (b) shaping or forming the alloy plate to obtain a predetermined shaped structure, (c) heat-treating the shaped structure, (d) machining, e.g. high velocity machining, the shaped structure to obtain an integrated monolithic aluminum structure.Type: GrantFiled: February 27, 2004Date of Patent: November 3, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Christian Joachim Keidel, Alfred Ludwig Heinz
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Publication number: 20090269608Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminium alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9Mg?0.6)?Cu?(0.9Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminium (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.Type: ApplicationFiled: July 6, 2009Publication date: October 29, 2009Applicant: ALERIS ALUMINUM KOBLENZ GMBHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Nedia Telioui
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Publication number: 20090263273Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, zinc, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Copper is an optional alloying element.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090263274Abstract: A two or three phase aluminum alloy having high strength, modulus, ductility and toughness, comprising a fine grain matrix phase nano L12 alloy having a particle size ranging from about 20 nm to 5 microns and a more ductile larger aluminum alloy coarse grain phase having a particle size ranging from about 25 to 250 microns. The fine grain matrix phase alloy comprises aluminum, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. The alloy may also include ceramic reinforcements in addition to the fine grain matrix phase and the coarse grain phase.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090260531Abstract: An aluminum alloy plate for a lithographic printing plate capable of obtaining a lithographic printing plate having an excellent resistance to spotting, a method of manufacturing such aluminum alloy plate, a lithographic printing plate support obtained by using such aluminum alloy plate, and a presensitized plate and in particular an on-machine developable presensitized plate are provided. The aluminum alloy plate contains 0.08 to 0.45 wt % of iron and to 0.20 wt % of silicon, with the balance being inadvertent impurities and aluminum, and the content of aluminum-iron intermetallic compounds is not more than 0.05 wt %.Type: ApplicationFiled: April 17, 2009Publication date: October 22, 2009Applicant: FUJIFILM CorporationInventors: Shinya KUROKAWA, Takanori Mori, Hirokazu Sawada
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Patent number: 7604772Abstract: An aluminum-based material and method of manufacturing products from the aluminum-based material formed by a solid solution of zinc, magnesium and copper in aluminum with dispersed phase particles of aluminum, zinc, magnesium and copper essentially evenly distributed in the solution and particles of nickel aluminide being essentially evenly distributed in the matrix of the aluminum-based material that contains particles, essentially evenly distributed in the matrix, of at least one of the aluminides group such as chromium aluminide and zirconium aluminide, with a total content of 0.1-0.5% of the volume with the maximum amount of nickel aluminide particles being 3 ?m and the proportion between the maximum and minimum amount of nickel aluminide particles of no more than 2 and with the maximum amount of chromium aluminide and zirconium aluminide particles is 0.Type: GrantFiled: April 10, 2006Date of Patent: October 20, 2009Inventors: Andrei Anatolyevich Axenov, Nikolay Alexandrovich Belov, Vadim Semenovich Zolotorevskij
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Patent number: 7601434Abstract: The invention relates to a plain bearing composite material comprising a steel carrier layer and a bearing coating which is applied to the carrier layer in such a way that it cannot be removed and consists of lead-free aluminium bearing alloy consisting of between 4.4 and 6 wt. % of zinc, between 2.5 and 6 wt % of bismuth, between 1 and 2 wt. % of silicon, between 0.8 and 1.2 wt. % of copper and between 0.2 and 0.8 wt. % of magnesium, optionally a maximum of 0.2 wt. % each of titanium, nickel, manganese, and tin, optionally a maximum of 0.6 wt. % of iron, and also optionally respectively a maximum of 0.1 wt. % of impurity related additives, the total quantity thereof not amounting to more than 1 wt. % of the sum of the constituents. The aluminium bearing alloy forms an aluminium solid solution supersaturated with zinc, said zinc being finely distributed by solution annealing and subsequent chilling.Type: GrantFiled: July 17, 2004Date of Patent: October 13, 2009Assignee: KS Gleitlager GmbHInventors: Werner Schubert, Klaus Deicke, Thomas Steffens, Bernd Mueller
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Publication number: 20090252642Abstract: An aluminum alloy sheet for a lithographic printing plate which allows pits to be more uniformly formed by an electrochemical surface-roughening treatment and exhibits more excellent adhesion to a photosensitive film and water retention properties, and a method of producing the same are disclosed. The aluminum alloy sheet includes 0.1 to 1.5% of Mg, more than 0.05% and 0.5% or less of Zn, 0.1 to 0.6% of Fe, 0.03 to 0.15% of Si, 0.0001 to 0.10% of Cu, and 0.0001 to 0.05% of Ti, with the balance being aluminum and impurities, the Mg content and the Zn content satisfying a relationship “4×Zn %?1.4%?Mg %?4×Zn %+0.6%”, and the amount of aluminum powder on the surface of the aluminum alloy sheet being 0.1 to 3.0 mg/m2. It is more effective when precipitates with a diameter (circle equivalent diameter) of 0.1 to 1.0 ?m are dispersed on the surface of the sheet in a number of 10,000 to 100,000 per square millimeter (mm2).Type: ApplicationFiled: August 16, 2006Publication date: October 8, 2009Inventors: Akio Uesugi, Hirokazu Sawada, Hiroshi Ougi, Atsushi Hibino
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Publication number: 20090191090Abstract: An aluminum alloy extruded product that exhibits excellent impact cracking resistance is formed of an aluminum alloy that includes 0.50 to 0.75 mass % of Mg, 4.5 to 6.5 mass % of Zn, 0.10 to 0.20 mass % of Cu, 0.17 to 0.23 mass % of Zr, 0.005 to 0.05 mass % of Ti, 0.05 mass % or less of Mn, 0.03 mass % or less of Cr, 0.20 mass % or less of Fe, and 0.10 mass % or less of Si, with the balance being Al and unavoidable impurities.Type: ApplicationFiled: March 30, 2009Publication date: July 30, 2009Applicant: ASIN KEIKINZOKU CO., LTD.Inventor: Shinji MAKINO
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Publication number: 20090183793Abstract: Tap for connecting to a fluid outlet, such as a pipe whereby the tap comprises a part having a surface that is arranged to come into contact with fluid when the tap is in use and which is manufactured from the extruded or forged aluminum or an extruded or forged aluminum alloy.Type: ApplicationFiled: December 29, 2008Publication date: July 23, 2009Inventors: Matti Weineland, Lars Nothall, Carl-Olof Redin
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Publication number: 20090180920Abstract: A copper-free wrought aluminum alloy product and method for producing the same are provided. In one example, the alloy has a composition of about 0.01 to about 1.5 weight percent silver; about 1.0 to about 3.0 weight percent magnesium; about 4.0 to about 10.0 weight percent zinc; about 0.05 to about 0.25 weight percent zirconium; a maximum of 0.15 weight percent iron; a maximum of 0.15 weight percent silicon; and a remainder including aluminum, incidental elements, and impurities. In one example, the alloy may be used to manufacture structural elements for aircraft.Type: ApplicationFiled: January 14, 2008Publication date: July 16, 2009Inventors: Burke L. Reichlinger, Brien J. McElroy, Iulian Gheorghe
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Patent number: 7550110Abstract: The invention relates to alloys and associated products which are laminated, extruded or forged in Al—Zn—Mg—Cu alloy. Alloys of the invention generally comprise (in mass percentage): a) Zn 8.3-14.0=Cu 0.3-4.0=Mg 0.5-4.5 Zr 0.03-0.15 Fe+Si<0.25 b) at least one element selected from the group consisting of Sc, Hf, La, Ti, Ce, Nd, Eu, Gd, Tb, Dy, Ho, Er, Y and Yb, the content of each elements; if included, being between 0.02 and 0.7%, and c) the aluminum remainder and inevitable impurities, and wherein Mg/Cu<2.4 and (7.7?0.4 Zn)>(Cu+Mg)>(6.4?0.4 Zn). Products of the present invention are useful as structural elements (for example wing unit caisson, wing unit extrados) in aeronautical construction.Type: GrantFiled: April 4, 2003Date of Patent: June 23, 2009Assignee: Alcan RhenaluInventors: Timothy Warner, Christophe Sigli, Bernard Bes
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Publication number: 20090142222Abstract: Improved aluminum-copper-lithium alloys are disclosed. The alloys may include 3.4-4.2 wt. % Cu, 0.9-1.4 wt. % Li, 0.3-0.7 wt. % Ag, 0.1-0.6 wt. % Mg, 0.2-0.8 wt. % Zn, 0.1-0.6 wt. % Mn, and 0.01-0.6 wt. % of at least one grain structure control element, the balance being aluminum and incidental elements and impurities. The alloys achieve an improved combination of properties over prior art alloys.Type: ApplicationFiled: December 4, 2008Publication date: June 4, 2009Applicant: ALCOA INC.Inventors: Edward L. Colvin, Roberto J. Rioja, Les A. Yocum, Diana K. Denzer, Todd K. Cogswell, Gary H. Bray, Ralph R. Sawtell, Andre L. Wilson
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Patent number: 7520945Abstract: The present invention is directed to optimization of recrystallization rates on the fatigue crack growth resistance, in the particular case of a Al—Zn—Cu—Mg plate products, and especially on the evolution of da/dN.Type: GrantFiled: December 16, 2004Date of Patent: April 21, 2009Assignees: Alcan Rhenalu, Alcan Rolled Products - Ravenswood, LLCInventors: David Dumont, Vic Dangerfield