Magnesium Containing Patents (Class 420/532)
  • Publication number: 20090068056
    Abstract: The incorporation of calcium and at least one member selected from the group consisting of vanadium and scandium into an aluminum lithium alloy containing: lithium, copper, magnesium, zirconium, beryllium, titanium, nickel, manganese, gallium, zinc, and sodium provides an aluminum lithium alloy that: 1) exhibits improved ductility; 2) exhibits improved processability resulting in the capability to obtain higher yields of semi-finished products; 3) provides the ability to fabricate thin sheets, thin walled sections and forgings, all while preserving the inherent strength and operating characteristics of such alloys when applied to semi-finished products and parts thereof demanded by structural applications in these fields.
    Type: Application
    Filed: March 7, 2007
    Publication date: March 12, 2009
    Inventors: Valeriy I. Popov, Boris V. Ovsyannikov, Victor M. Zamyatin
  • Publication number: 20090053098
    Abstract: An extruded product includes a 7000-series aluminum alloy, the 7000-series aluminum alloy having an excess Mg content or an excess Zn content of less than 0.5 mass % with respect to a stoichiometric composition shown by MgZn2.
    Type: Application
    Filed: October 20, 2008
    Publication date: February 26, 2009
    Applicant: AISIN KEIKINZOKU CO., LTD.
    Inventors: Tomoo YOSHIDA, Arata YOSHIDA, Shinji MAKINO
  • Publication number: 20090028746
    Abstract: A series of inventions leading to the production of specific aluminum alloys (especially aluminum beverage can sheet product) through novel approach of introducing, selectively partitioning and managing alloying elements. This invention also enables manufacturing practices to enhance the performance characteristics of aluminum alloys produced. The selected elements can be derived from carbon anodes made from calcined petroleum coke with high metallic contents (such as nickel and vanadium). Alloying elements can also be introduced and managed from other raw material such as alumina and bath constituents added during aluminum smelting process. Additionally, cell operating parameters, such as cell temperature, off gas flow rate, aluminum tapping rate and impurity partition characteristics can also be manipulated to produce low cost aluminum alloys and facilitate utilization of high metallic content calcined petroleum coke.
    Type: Application
    Filed: July 21, 2008
    Publication date: January 29, 2009
    Inventors: Gyan Jha, Frank R. Cannova, Subodh K. Das, Barry A. Sadler
  • Publication number: 20090010798
    Abstract: An aluminum-copper-magnesium alloy having ancillary additions of lithium. The alloy composition includes from about 3 to about 5 weight percent Cu, from about 0.5 to about 2 weight percent Mg, and from about 0.01 to about 0.9 weight percent Li. The combined amount of Cu and Mg is maintained below a solubility limit of the aluminum alloy. The alloys possess improved combinations of fracture toughness and strength, and also exhibit good fatigue crack growth resistance.
    Type: Application
    Filed: September 16, 2008
    Publication date: January 8, 2009
    Applicant: Alcoa Inc.
    Inventors: Roberto J. Rioja, Gary H. Bray, Paul E. Magnusen
  • Publication number: 20080318081
    Abstract: The invention relates to a malleable, high mechanical strength aluminum alloy of the AlMgSi type which can be anodized in a decorative manner, to a semifinished product produced from said alloy, in the shape of strips, sheets or extruded profiles, and to a structural component produced from the above semifinished products, especially a reshaped component that has been anodized in a decorative manner. The invention also relates to a method for producing an aluminum alloy component of the above type. Said aluminum alloy has good malleability, achieved by weight percentages of strontium in the alloy and defined weight ratios of silicon to magnesium and iron to strontium.
    Type: Application
    Filed: April 30, 2005
    Publication date: December 25, 2008
    Inventor: Reiner Steins
  • Publication number: 20080308196
    Abstract: The present invention discloses a high strength and high toughness aluminum alloy for a bumper beam and a method for manufacturing the same. The method includes: casting into a billet an aluminum alloy which comprises aluminum as a principal element, silicon (Si) of 0.1 wt. % or less, ferrum (Fe) of 0.2 wt. % or less, copper of 0.45 wt. % to 0.60 wt. %, manganese (Mn) of 0.1 wt. % to 0.20 wt. %, magnesium (Mg) of 1.3 wt. % to 1.5 wt. %, chromium (Cr) of 0.1 wt. % or less, zinc of 4.5 wt. % to 5.1 wt. %, titanium (Ti) of 0.04 wt. % or less, zirconium (Zr) of 0.08 wt. % to 0.12 wt. %, and inevitable impurities of 0.15 wt. % or less; extruding the billet into a predetermined form to form an extrusion; performing a solid-solutionization process to quench the extrusion; subjecting the extrusion to an artificial age-hardening which is performed at a temperature of about 120° C. for 24 hours; and subjecting the extrusion an over age-hardening which is performed at a temperature of about 170° C. to 185° C.
    Type: Application
    Filed: October 25, 2007
    Publication date: December 18, 2008
    Applicant: Hyundai Motor Company
    Inventor: Yoo Dong Chung
  • Publication number: 20080305000
    Abstract: Al—Mg—Ag wrought products and methods of making such products useful in aircraft applications. The Al—Mg—Ag wrought products have improved strength when compared to traditional AA5XXX alloys. The alloys may comprise from about 3.5 to about 10 weight percent Mg, from about 0.05 to about 0.5 weight percent Ag, from about 0.01 to about 1.0 weight percent Mn, from about 0.01 to about 0.15 weight percent Zr, and the remainder Al and incidental impurities. In addition, from about 0.05 to about 0.4 weight percent Sc may be added to further improve the strength characteristics.
    Type: Application
    Filed: May 12, 2008
    Publication date: December 11, 2008
    Inventors: Iulian Gheorghe, Victor B. Dangerfield
  • Publication number: 20080299000
    Abstract: An aluminum wrought alloy product having improved strength, fracture toughness, and excellent exfoliation corrosion resistance, the aluminum base alloy comprised of 1.6 to 2.5 wt. % Mg, 0.01 to 0.9 wt. % Cu, 7.5 to 9.5 wt. % Zn, 0.1 to 1 wt. % Ag, 0.05 to 0.25 wt. % Zr, 0.05 to 0.8 wt. % Mn, max. 0.15 wt. % Si, max. 0.15 wt. % Fe, the remainder aluminum and incidental elements and impurities.
    Type: Application
    Filed: October 9, 2007
    Publication date: December 4, 2008
    Inventors: Julian Gheorghe, Dean C. Malejan
  • Publication number: 20080299001
    Abstract: The present invention relates to modified alloy compositions for reduced hot tear susceptibility, the aluminum alloy comprising from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B. The invention also relates to a method of preventing or eliminating hot tears in an aluminum alloy comprising the step of combining with aluminum: from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B.
    Type: Application
    Filed: May 27, 2008
    Publication date: December 4, 2008
    Applicant: Alcan International Limited
    Inventors: Joseph Langlais, Alain Lemieux, Neivi Andrade
  • Patent number: 7452429
    Abstract: The present invention relates to an extruded, rolled and/or forged product made of an aluminum alloy. Alloys of the present invention may comprise (by mass): Zn 6.7-7.5% Cu 2.0-2.8% Mg 1.6-2.2% at least one element selected from the group composed of: i Zr 0.08-0.20% Cr 0.05-0.25% Sc 0.01-0.50% Hf 0.05-0.20% and V 0.02-0.20% Fe+Si<0.20% other elements ?0.05 each and ?0.15 total, balance aluminum. Products of the present invention in some embodiments have an improved compromise between static mechanical strength and damage tolerance.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: November 18, 2008
    Assignee: Pechiney Rhenalu
    Inventors: Julien Boselli, Fabrice Heymes, Frank Eberl, Timothy Warner
  • Publication number: 20080202066
    Abstract: The invention relates to a metal composite panel intended for construction, including at least two substantially parallel sheets (21) and (22) and, arranged between them, profiles (3) substantially parallel to each other and fastened to said sheets, characterised in that said profiles, numbering at least three, serve as separators making it possible to separate said sheets and are arranged so that the average distance between two adjacent profiles is not necessarily uniform but suited to the local conditions of use of said panel. In order to obtain a panel having an optimal compromise between weight and performance, light alloys and, in particular, aluminium are advantageous. The composite panels according to the invention are particularly useful as a floor of a rolling vehicle, as the floor, deck or ramp of a floating vehicle or as the floor of a flying vehicle.
    Type: Application
    Filed: February 8, 2008
    Publication date: August 28, 2008
    Applicant: Alcan Rhenalu
    Inventors: Sylvie Arsene, Jerome Guillemenet, Celine Andrieu, Myriam Bouet-Griffon
  • Publication number: 20080175747
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Application
    Filed: December 17, 2007
    Publication date: July 24, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Publication number: 20080145266
    Abstract: A weldable aluminum alloy wrought product having high strength and improved resistance to intergranular corrosion, the alloy consisting essentially of, in weight percent: Si 0.2-1.3, Mg 0.4-1.5, Cu 0.1-1.1, Mn up to 0.7, Fe 0.02-0.3, Zn up to 0.9, Cr up to 0.25, Ti 0.06-0.19, Zr up to 0.2, Ag up to 0.5, and wherein 0.1<Ti+Cr<0.35, other elements and unavoidable impurities each <0.05, total <0.20, and the balance aluminum.
    Type: Application
    Filed: June 13, 2007
    Publication date: June 19, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Shangping Chen, Linzhong Zhuang, Nadia Telioui
  • Publication number: 20080118393
    Abstract: The present invention provides a method for producing AlMn strip or sheet for making components by brazing, as well as the products obtained by said method. In particular this method is related to fin materials used in heat exchangers. The fins can be delivered with or without a cladding depending on application. Rolling slabs are produced from a melt which contains 0.3-1.5% Si, ?0.5% Fe, ?0.3% Cu, 1.0-2.0% Mn, ?0.5% Mg, ?4.0% Zn, ?0.3% each of elements from group IVb, Vb, or VIb elements, and unavoidable impurity elements, as well as aluminium as the remainder in which the rolling slabs prior to hot rolling are preheated at a preheating temperature of less than 550° C., preferably between 400 and 520° C., more preferably between 450 and 520° C. to control the number and size of dispersoid particles, and the preheated rolling slab is hot rolled into a hot strip. The strip is thereafter cold rolled into a strip with a total reduction of at least 90%, and the cold rolled strip is heat treated to obtain a 0.
    Type: Application
    Filed: October 12, 2007
    Publication date: May 22, 2008
    Inventors: Anders Oskarsson, Hans-Erik Ekstrom, Richard Westergard, Stian Tangen
  • Publication number: 20080107560
    Abstract: The invention relates to an aluminium alloy and anode made therefrom containing silicon, iron, copper, manganese, magnesium, chromium, zinc and titanium. The anode is used as a sacrificial anode in water vessels with non-metallic hulls.
    Type: Application
    Filed: November 17, 2006
    Publication date: May 8, 2008
    Inventor: Brett Alexander Maddern
  • Publication number: 20080060723
    Abstract: A castable aluminum alloy includes, in weight %, about 0.4% to about 2.5% Si, up to about 5% Cu, up to about 1% Mg, up to about 1% Fe, up to about 2% Mn, up to about 0.3% Ti, up to about 2.5% Ni, up to about 3% Zn, and the balance aluminum and provides reduced casting porosity and improved tensile strength and ductility in the cast and the heat treated condition.
    Type: Application
    Filed: September 11, 2006
    Publication date: March 13, 2008
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventor: Herbert W. Doty
  • Publication number: 20080031768
    Abstract: An aluminum-silicon alloy composition is disclosed which meets the manufacturing and performance conditions for linerless cylinder engine block casting using low-cost casting processes such as silica-sand molds. The alloy of the invention comprises in weight percent: 13%-14% Si; 2.3%-2.7% Cu; 0.1%-0.4% Fe; 0.1%-0.45% Mn; 0.1%-0.30% Mg; 0.1%-0.6% Zn; 0.05%-0.11 % Ti; 0.4%-0.8% Ni; 0.01%-0.09% Sr; and and the rest being aluminum plus any remainders. This alloy has very good machining characteristics, giving a significantly improved surface finish in the cylinder bores. The manufacturing cost of engine blocks is reduced in about 40% as compared with using current commercial alloys of the prior art requiring iron liners. Any primary Si present is substantially uniformly dispersed, and copper does not segregate during solidification and cooling.
    Type: Application
    Filed: August 4, 2006
    Publication date: February 7, 2008
    Inventors: Salvador Valtierra-Gallardo, Jose Talamantes-Silva, Andres Fernando Rodriguez-Jasso, Jose Alejandro Gonzalez-Villarreal
  • Publication number: 20080029187
    Abstract: The invention provides a 2000 series aluminum alloy having enhanced damage tolerance, the alloy consisting essentially of about 3.0-4.0 wt % copper; about 0.4-1.1 wt % magnesium; up to about 0.8 wt % silver; up to about 1.0 wt % Zn; up to about 0.25 wt % Zr; up to about 0.9 wt % Mn; up to about 0.5 wt % Fe; and up to about 0.5 wt % Si, the balance substantially aluminum, incidental impurities and elements, said copper and magnesium present in a ratio of about 3.6-5 parts copper to about 1 part magnesium. The alloy is suitable for use in wrought or cast products including those used in aerospace applications, particularly sheet or plate structural members, extrusions and forgings, and provides an improved combination of strength and damage tolerance.
    Type: Application
    Filed: September 7, 2005
    Publication date: February 7, 2008
    Inventors: Jen C. Lin, John M. Newman, Paul E. Magnusen, Gary H. Bray
  • Patent number: 7135077
    Abstract: The object of the invention is a rolled, forged or extruded aluminum alloy product more than 12 mm thick, heat treated by solutionizing, quenching and artificial aging, with a microstructure characterized by the following parameters: the fraction of recrystallized grains measured between one-quarter thickness and mid-thickness of the final wrought product is smaller than 35% by volume; the characteristic intercept distance between recrystallized areas is greater than 250 ?m, preferably greater than 300 ?m and most preferably greater than 350 ?m.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: November 14, 2006
    Assignee: Pechiney Rhenalu
    Inventor: Timothy Warner
  • Patent number: 7097719
    Abstract: An alloy product having improved fatigue failure resistance, comprising about, by weight, 7.6 to about 8.4% zinc, about 2.0 to about 2.6% copper, about 1.8 to about 2.3% magnesium, about 0.088 to about 0.25.% Zr, about 0.01 to about 0.09.% Fe, and about 0.01 to about 0.06 w % Si the balance substantially aluminum and incidental elements and impurities The alloy product, suitable for aerospace applications, exhibits improved fatigue failure resistance than its 7055 counterpart of similar size, shape, thickness and temper.
    Type: Grant
    Filed: November 17, 2003
    Date of Patent: August 29, 2006
    Assignee: Alcoa Inc.
    Inventors: Gary H. Bray, John Liu, Lynn Eugene Oswald
  • Patent number: 7087125
    Abstract: An aluminum alloy for shaped castings, the alloy having the following composition ranges in weight percent: about 6.0–8.5% silicon, less than 0.4% magnesium, less than 0.1% cerium, less than 0.2% iron, copper in a range from about 0.1% to about 0.5% and/or zinc in a range from about 1% to about 4%, the alloy being particularly suited for T5 heat treatment.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: August 8, 2006
    Assignee: Alcoa Inc.
    Inventors: Jen C. Lin, Cagatay Yanar, Wenping Zhang, Pål S. Jacobsen, Geir Grasmo, Michael K. Brandt, Moustapha Mbaye, Martijn Vos, Michael V. Glazoff, Knut Pettesen, Svein Jorgensen, Terje Johnsen
  • Patent number: 7060139
    Abstract: The present invention provides a high strength aluminum alloy composition and applications of the high strength aluminum alloy composition. The alloy composition exhibits high tensile strength at ambient temperatures and cryogenic temperatures. The alloy composition can exhibit high tensile strength while maintaining a high elongation in ambient temperatures and cryogenic temperatures.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: June 13, 2006
    Assignee: UES, Inc.
    Inventors: Oleg N. Senkov, Svetlana V. Senkova, Madan G. Mendiratta, Daniel B. Miracle, Yuly V. Milman, Dina V. Lotsko, Alexandr I. Sirko
  • Patent number: 7045094
    Abstract: An aluminum-based material and method of manufacturing products from the aluminum-based material formed by a solid solution of zinc, magnesium and copper in aluminum with dispersed phase particles of aluminum, zinc, magnesium and copper essentially evenly distributed in the solution and particles of nickel aluminide being essentially evenly distributed in the matrix of the aluminum-based material that contains particles, essentially evenly distributed in the matrix, of at least one of the aluminides group such as chromium aluminide and zirconium aluminide, with a total content of 0.1–0.5% of the volume with the maximum amount of nickel aluminide particles being 3 ?m and the proportion between the maximum and minimum amount of nickel aluminide particles of no more than 2 and with the maximum amount of chromium aluminide and zirconium aluminide particles is 0.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: May 16, 2006
    Inventors: Andrei Anatolyevich Axenov, Nikolay Alexandrovich Belov, Vadim Semenovich Zolotorevskij
  • Patent number: 6972110
    Abstract: Aluminum alloy products, such as plate, forgings and extrusions, suitable for use in making aerospace structural components like integral wing spars, ribs and webs, comprises about: 6 to 10 wt. % Zn; 1.2 to 1.9 wt. % Mg; 1.2 to 2.2 wt. % Cu, with Mg?(Cu+0.3); and 0.05 to 0.4 wt. % Zr, the balance Al, incidental elements and impurities. Preferably, the alloy contains about 6.9 to 8.5 wt. % Zn; 1.2 to 1.7 wt. % Mg; 1.3 to 2 wt. % Cu. This alloy provides improved combinations of strength and fracture toughness in thick gauges. When artificially aged per the three stage method of preferred embodiments, this alloy also achieves superior SCC performance, including under seacoast conditions.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: December 6, 2005
    Assignee: Alcoa Inc.
    Inventors: Dhruba J. Chakrabarti, John Liu, Jay H. Goodman, Gregory B. Venema, Ralph R. Sawtell, Cynthia M. Krist, Robert W. Westerlund
  • Patent number: 6918970
    Abstract: A cast article from an aluminum alloy has improved mechanical properties at elevated temperatures. The cast article has the following composition in weight percent: Silicon 6.0-25.0, Copper 5.0-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.2, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Strontium 0.001-0.1, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a L12 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix containing up to about 60% by volume of a secondary filler material.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: July 19, 2005
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Jonathan A. Lee, Po-Shou Chen
  • Patent number: 6863747
    Abstract: An aluminum sheet material for automobiles is herein disclosed, having an aluminum alloy composition: (i) comprising 3.5 to 5 wt % of Si, 0.3 to 1.5 wt % of Mg, 0.4 to 1.5 wt % of Zn, 0.4 to 1.5 wt % of Cu, 0.4 to 1.5 wt % of Fe, and 0.6 to 1 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities, or (ii) comprising between more than 2.6 wt % and 5 wt % of Si, 0.2 to 1.0 wt % of Mg, 0.2 to 1.5 wt % of Zn, 0.2 to 1.5 wt % of Cu, 0.2 to 1.5 wt % of Fe, and between 0.05 and less than 0.6 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: March 8, 2005
    Assignees: Furukawa-Sky Aluminum Corp., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuhisa Kashiwazaki, Yoichiro Bekki, Noboru Hayashi
  • Patent number: 6843863
    Abstract: Aluminum alloy compositions are disclosed, which include small amounts of calcium that result in improved surface properties of the cast aluminum. The calcium, and up to 0.25% grain refiners, are added along with alkaline earth metals, transition metals and/or rare earth metals to the aluminum alloy as a melt. The addition results in improved appearance, substantially reduced surface imperfections and reduced surface oxidation in cast ingot aluminum and aluminum alloys. The addition of small amounts of these additives, surprisingly were found to substantially eliminate vertical folds, pits and ingot cracking in more than one ingot casting technique. The additions also improved the appearance of the ingots, including reflectance. As a result, the ingots could be reduced or worked essentially right out of the casting without first conditioning the surface by, for example, scalping.
    Type: Grant
    Filed: January 18, 2002
    Date of Patent: January 18, 2005
    Assignee: Alcoa Inc.
    Inventors: David H. DeYoung, William F. McGinnis, Ray T. Richter, Jeffrey J. Wiesner
  • Publication number: 20040256036
    Abstract: Aluminium-magnesium alloy in the form of a rolled product or an extrusion, having the composition in weight percent:—Mg 4.5-5.6 Mn 0.05-0.4 Zn 0.40-0.8 Cu 0.06-0.35 Cr 0.25 max. Fe 0.35 max. Si 0.25 max. Zr 0.12 max. Ti 0.3 max. others (each) max. 0.05, (total) max. 0.15 balance aluminium.
    Type: Application
    Filed: August 27, 2004
    Publication date: December 23, 2004
    Inventors: Job Anthonius Van Der Hoeven, Linzhong Zhuang, Bruno Schepers, Peter De Smet, Jean Pierre Jules Baekelandt
  • Publication number: 20040228755
    Abstract: High strength aluminum alloy powders, extrusions, and forgings are provided in which the aluminum alloys exhibit high strength at atmospheric temperatures and maintain high strength and ductility at extremely low temperatures. The alloy is produced by blending about 89 atomic % to 99 atomic % aluminum, 1 atomic % to 11 atomic % of a secondary metal selected from the group consisting of magnesium, lithium, silicon, titanium, zirconium, and combinations thereof, and up to about 10 atomic % of a tertiary metal selected from the group consisting of Be, Ca, Sr, Ba, Ra, Sc, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, W, and combinations thereof. The alloy is produced by nanostructure material synthesis, such as cryomilling, in the absence of refractory dispersoids. The synthesized alloy is then canned, degassed, consolidated, extruded, and optionally forged into a solid metallic component. Grain size within the alloy is less than 0.5 &mgr;m, and alloys with grain size less than 0.
    Type: Application
    Filed: February 5, 2004
    Publication date: November 18, 2004
    Applicant: THE BOEING COMPANY
    Inventors: Leslie G. Fritzemeier, Daniel E. Matejczyk, Thomas J. Van Daam
  • Publication number: 20040182482
    Abstract: There is disclosed a DC cast alloy of composition (in wt %): Fe 0.8-1.5 Si 0.7-0.95 Mn 0.2-0.5 Zn 0.2-0.8 Mg up to 0.2 Cu up to 0.2 Ti<0.1 B<0.01 C<0.01. Unavoidable impurities up to 0.05 each, 0.15 total AI balance. Also disclosed is a method of DC casting the alloy to form an ingot.
    Type: Application
    Filed: March 9, 2004
    Publication date: September 23, 2004
    Inventors: Alan Gray, Andrew David Howells
  • Patent number: 6790407
    Abstract: The present invention relates to high-strength aluminium-based alloy of Al—Zn—Mg—Cu system and the article made thereof. Said alloy can be used as a structural material in aircraft- and rocket engineering, and for fabricating the articles for transportation- and instrument engineering. The advantage of the suggested alloy is its high strength and the required level of service properties combined with sufficient technological effectiveness necessary for fabricating various wrought semiproducts, mainly of large sizes. Said alloy has the following composition (in wt %): zinc 7.6-8.6 magnesium 1.6-2.3 copper  1.4-1.95 zirconium 0.08-0.20 manganese 0.01-0.1  iron 0.02-0.15 silicon 0.01-0.1  chrome 0.01-0.05 nickel 0.0001-0.03  beryllium 0.0001-0.005  bismuth 0.00005-0.0005  hydrogen 0.08 × 10−5-2.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: September 14, 2004
    Assignees: Federalnoe Gosudarstvennoe Unitarnoe Predpriyatie “Vserossiisky auchno-Issledovatelsky Institut Aviatsionnykh Materialov”, Otkrytoe Aktsionernoe Obschestvo “Samrsky Metallurgichesky Zavod”
    Inventors: Iosif Naumovich Fridlyander, Evgeny Nikolaevich Kablov, Olga Grigorievna Senatorova, Svetlana Fedorovna Legoshina, Vladimir Nikolaevich Samonin, Alexandr Juvenarievich Sukhikh, Johannes Koshorst
  • Patent number: 6783869
    Abstract: The invention relates to an aluminium alloy for an anti-friction element containing respectively, as a % by weight, 4.2% to 4.8% Zn, 3.0% to 7.0% Si, 0.8% to 1.2% Cu, 0.7% to 1.3% Pb, 0.12% to 0.18% Mg, 0% to 0.3% Mn and 0% to 0.2% Ni. Also incorporated, based on % by weight, are 0.05% to 0.1% Zr, 0% to 0.05% Ti, 0% to 0.4% Fe, 0% to 0.2% Sn. The rest is formed by Al with the usual incidental impurities depending on the melt.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: August 31, 2004
    Assignee: MIBA Gleitlager Aktiengesellschaft
    Inventors: Johannes Humer, Herbert Kirsch, Markus Manner, Robert Mergen
  • Publication number: 20040136862
    Abstract: An alloy product having improved fatigue failure resistance, comprising about, by weight, 7.6 to about 8.4% zinc, about 2.0 to about 2.6% copper, about 1.8 to about 2.3% magnesium, about 0.088 to about 0.25% Zr, about 0.01 to about 0.09% Fe, and about 0.01 to about 0.06 w % Si the balance substantially aluminum and incidental elements and impurities The alloy product, suitable for aerospace applications, exhibits improved fatigue failure resistance than its 7055 counterpart of similar size, shape, thickness and temper.
    Type: Application
    Filed: November 17, 2003
    Publication date: July 15, 2004
    Inventors: Gary H. Bray, John Liu, Lynn Eugene Oswald
  • Publication number: 20040115087
    Abstract: An aluminum-based material and method of manufacturing products from the aluminum-based material formed by a solid solution of zinc, magnesium and copper in aluminum with dispersed phase particles of aluminum, zinc, magnesium and copper essentially evenly distributed in the solution and particles of nickel aluminide being essentially evenly distributed in the matrix of the aluminum-based material that contains particles, essentially evenly distributed in the matrix, of at least one of the aluminides group such as chromium aluminide and zirconium aluminide, with a total content of 0.1-0.5% of the volume with the maximum amount of nickel aluminide particles being 3 &mgr;m and the proportion between the maximum and minimum amount of nickel aluminide particles of no more than 2 and with the maximum amount of chromium aluminide and zirconium aluminide particles is 0.
    Type: Application
    Filed: June 9, 2003
    Publication date: June 17, 2004
    Inventors: Andrei Anatolyevich Axenov, Nikolay Alexandrovich Belov, Vadim Semenovich Zolotorevskij
  • Patent number: 6743308
    Abstract: The present invention provides an aluminum alloy structural plate excelling in strength and corrosion resistance, in particular, resistance to stress corrosion cracking, and a method of manufacturing the aluminum alloy plate. This aluminum alloy structural plate includes 4.8-7% Zn, 1-3% Mg, 1-2.5% Cu, and 0.05-0.25% Zr, with the remaining portion consisting of Al and impurities, wherein the aluminum alloy structural plate has a structure in which grain boundaries with a ratio of misorientations of 3-10° is 25% or more at the plate surface. The aluminum alloy structural plate is manufactured by: homogenizing an ingot of an aluminum alloy having the above composition; hot rolling the ingot; repeatedly rolling the hot-rolled product at 400-150° C. so that the degree of rolling is 70% or more to produce a plate with a specific thickness, or repeatedly rolling the hot-rolled product at a material temperature of 400-150° C. in a state in which rolls for hot rolling are heated at 40° C.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: June 1, 2004
    Assignees: Kabushiki Kaisha Kobe Seiko Sho., Sumitomo Light Metal Industries, Ltd., Nippon Light Metal Co., Ltd., The Furukawa Electric Co., Ltd., Mitsubishi Aluminum Co., Ltd.
    Inventors: Hiroki Tanaka, Hiroki Esaki, Tadashi Minoda
  • Publication number: 20040101434
    Abstract: The present invention relates to high-strength aluminium-based alloy of Al—Zn—Mg—Cu system and the article made thereof. Said alloy can be used as a structural material in aircraft—and rocket engineering, and for fabricating the articles for transportation—and instrument engineering.
    Type: Application
    Filed: June 25, 2003
    Publication date: May 27, 2004
    Inventors: Iosif Naumovich Fridlyander, Evgeny Nikolaevich Kablov, Olga Grigorievna Senatorova, Svetlana Fedorovna Legoshina, Vladimir Nikolaevich Samonin, Alexandr Juvanarievich Sukhikh, Johannes Koshorst
  • Publication number: 20040091386
    Abstract: The use of A1-5083 in a wide range of applications has been an industrial constant for many years. It possesses an excellent balance of properties, including high strength, good weldability, light weight and low cost. One of the commonly perceived drawbacks of the use of 5083 has been concern over susceptibility to stress corrosion cracking (SCC) and subsequent failure while in service. In the present invention, the susceptibility of high-magnesium Al—Mg alloys to SCC was evaluated with an eye toward altering SCC characteristics through compositional changes. These alloy composition changes are comprised of minor additions of Zn and Cu, in levels that are preferably low enough to minimize changes to the favorable bulk properties already inherent to A1-5083. Additionally, in accordance with the present invention, established industrial practices for material processing have been mimicked in order to evaluate the effects on inventive alloys in what would essentially be considered an as-supplied state.
    Type: Application
    Filed: July 29, 2003
    Publication date: May 13, 2004
    Inventors: Mark C. Carroll, Michael J. Mills, Rudolph G. Buchhiet, Glenn S. Daehn, Bruce Morere, Paul Kobe, H. S. Goodrich
  • Publication number: 20040089378
    Abstract: The present invention provides a high strength aluminum alloy composition and applications of the high strength aluminum alloy composition. The alloy composition exhibits high tensile strength at ambient temperatures and cryogenic temperatures. The alloy composition can exhibit high tensile strength while maintaining a high elongation in temperatures and cryogenic temperatures.
    Type: Application
    Filed: November 8, 2002
    Publication date: May 13, 2004
    Inventors: Oleg N. Senkov, Svetlana V. Senkova, Madan G. Mendiratta, Daniel B. Miracle, Yuly V. Milman, Dina V. Lotsko, Alexandr I. Sirko
  • Publication number: 20040086418
    Abstract: The invention relates to a work-hardened product, particularly a rolled, extruded or forged product, made of an alloy with the following composition (% by weight):
    Type: Application
    Filed: July 7, 2003
    Publication date: May 6, 2004
    Inventors: Timothy Warner, Ronan Dif, Bernard Bes, Herve Ribes
  • Patent number: 6726785
    Abstract: An aluminum alloy sheet material, containing 2.6% by mass or more and less than 3.5% by mass (% by mass is simply denoted by % hereinafter) of Si, 0.05 to 0.5% of Mg, 0.5% or more and less than 1.2% of Cu, 0.6 to 1.5% of Mn, 0.5 to 1.6% of Zn, and 0.3 to 2.0% of Fe, and containing, if necessary, at least one of 0.01 to 0.2% of Cr, 0.01 to 0.2% of Zr, 0.01 to 0.2% of V, and 0.01 to 0.2% of Ti, with the balance of Al and unavoidable impurities. A method of producing the aluminum alloy sheet material, which method contains carrying out specific workings.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: April 27, 2004
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Koji Oyama, Yoichiro Bekki, Noboru Hayashi, Morio Kuroki
  • Patent number: 6726878
    Abstract: The invention relates to high strength aluminium—based alloy of Al—Zn—Mg—Cu system and the articles made thereof. The present alloy is characterized by the combination of improved properties: flowability, technological plasticity, fracture toughness while preserving high levels of strength properties. Said alloy comprises (mass. %): Zn 6.35-8.0 Si 0.01-0.2 Mg 0.5-2.5 Fe 0.06-0.25 Cu 0.8-1.3 Zr 0.07-0.2 Cr 0.001-0.05 Ti 0.03-0.1 Mn 0.001-0.1 Be 0.0001-0.05 and at least one element from the group of alkali-earth metals: K 0.0001-0.01 Na 0.0001-0.01 Ca 0.0001-0.01 Al-balance the sum Zr+2Ti≦0.3%, and the ratio Si:Be≧2.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: April 27, 2004
    Assignees: Federalnoe Gosudarstvennoe Unitarnoe Predpriyatie “Vserossiisky Nauchno-Issle-Dovatelsky Institut Aviatsionnykh Materialov”, Otkrytoe Aktsionernoe Obschestvo “Samarsky Metallurgichesky Zavod”
    Inventors: Iosif Naumovich Flidlyander, Evgeny Nikolaevich Kablov, Evgeniya Anatolievna Tkachenko, Vladimir Nikolaevich Samonin, Viktor Yakovlevich Valkov
  • Publication number: 20040071586
    Abstract: An aluminum-copper-magnesium alloy having ancillary additions of lithium. The alloy composition includes from about 3 to about 5 weight percent Cu, from about 0.5 to about 2 weight percent Mg, and from about 0.01 to about 0.9 weight percent Li. The combined amount of Cu and Mg is maintained below a solubility limit of the aluminum alloy. The alloys possess improved combinations of fracture toughness and strength, and also exhibit good fatigue crack growth resistance.
    Type: Application
    Filed: October 3, 2003
    Publication date: April 15, 2004
    Inventors: Roberto J. Rioja, Gary H. Bray, Paul E. Magnusen
  • Patent number: 6716390
    Abstract: An aluminum alloy extruded material for automotive structural members, which contains 2.6 to 5 wt % of Si, 0.15 to 0.3 wt % of Mg, 0.3 to 2 wt % of Cu, 0.05 to 1 wt % of Mn, 0.2 to 1.5 wt % of Fe, 0.2 to 2.5 wt % of Zn, 0.005 to 0.1 wt % of Cr, and 0.005 to 0.05 wt % of Ti, and satisfies relationship of the following expression (I), (Content of Mn (wt %))+0.32×(content of Fe (wt %))+0.097×(content of Si (wt %))+3.5×(content of Cr (wt %))+2.9×(content of Ti (wt %))≦1.36 (I) with the balance being made of aluminum and unavoidable impurities. A method of producing the aluminum alloy extruded material for automotive structural members, which comprises cooling with a refrigerant from outside of a die-exit side, at the time of extrusion.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: April 6, 2004
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoichiro Bekki, Noboru Hayashi
  • Publication number: 20040062678
    Abstract: All aluminum alloy is disclosed that includes 6.5 to 8.5 percent silicon, 0.6 to 1.0 percent iron, 0.0 to 0.5 percent manganese, 0.35 to 0.65 percent magnesium, 0.0 to 1.0 percent zinc, 0.0 to 0.2 percent titanium, 2.0 to 2.5 percent copper, and aluminum as the remainder with further one or more other elements that are 0.0 to 0.15 percent of the weight of the aluminum alloy. An aluminum alloy of the above composition is high in strength and suitable for use with SSM methods of casting, such as Rheocasting and Thixocasting.
    Type: Application
    Filed: October 28, 2003
    Publication date: April 1, 2004
    Applicant: SPX Corporation
    Inventor: Rathindra DasGupta
  • Patent number: 6706242
    Abstract: Heat resistant Al die cast material having 12.5% to 14.0% of Si, 3.0% to 4.5% of Cu, 1.4% to 2.0% of Mg, and 1.12% to 2.4% of Zn. The die cast metal becomes amenable to age hardening treatment when appropriate amounts of Mg and Zn are added to an Al—Si—Cu alloy for enhancing mechanical strength and seizure characteristics.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: March 16, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Norimasa Takasaki, Yuuko Yoshimura
  • Patent number: 6676899
    Abstract: A chemical composition of alloys, in particular naturally hard semifinished-material alloys, which are intended to be used in this form as material for semifinished materials. A naturally hard aluminum alloy for semifinished materials which, in addition to magnesium, titanium, beryllium, zirconium, scandium, and cerium, is also made of manganese, copper, zinc, and an element group containing iron and silicon, the ratio of iron to silicon being in the range of 1 to 5.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: January 13, 2004
    Assignee: Eads Deutschland GmbH
    Inventors: Valentin Georgijevich Davydov, Yuri Filatov, Blanka Lenczowski, Viktor Yelagin, Valeri Zakarov
  • Publication number: 20030219353
    Abstract: The invention relates to alloys and associated products which are laminated, extruded or forged in Al—Zn—Mg—Cu alloy.
    Type: Application
    Filed: April 4, 2003
    Publication date: November 27, 2003
    Inventors: Timothy Warner, Christophe Sigli, Bernard Bes
  • Publication number: 20030156967
    Abstract: The present invention relates to the chemical composition of alloys, in particular naturally hard semifinished-material alloys, which are intended to be used in this form as material for semifinished materials.
    Type: Application
    Filed: November 12, 2002
    Publication date: August 21, 2003
    Inventors: Valentin Georgijevich Davydov, Yuri Filatov, Blanka Lenczowski, Viktor Yelagin, Valeri Zakarov
  • Patent number: 6607615
    Abstract: There is disclosed an aluminum alloy extruded material for structural members of automotive bodies, which is composed of an aluminum alloy containing more than 2.6 wt % but 4.0 wt % or less of Si and more than 0.3 wt % but 1.5 wt % or less of Mg, further, (i) containing Mn, Zn, Cu, and Fe each in a given amount, or (ii) containing Zn, Cu, and Fe each in a given amount and containing at least one selected from among Mn, Cr, Zr, and V in a given amount, and the balance being made of Al and unavoidable impurities, which material has a given conductivity and a given melting start temperature. There is also disclosed a method for producing the extruded material, in which after an aluminum alloy ingot of the above composition is subjected to a homogenizing treatment at given conditions, it is cooled, heated again, and subjected to hot extrusion at given conditions.
    Type: Grant
    Filed: August 6, 1999
    Date of Patent: August 19, 2003
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoichiro Bekki, Kazuhisa Kashiwazaki, Nobuaki Ohara, Noboru Hayashi
  • Publication number: 20030145912
    Abstract: Aluminium-magnesium alloy in the form of a rolled product or an extrusion, having the following composition in weight percent: 1 Mg >3.0-4.5 Mn   0.4-1.2 Zn   0.4-1.7 Zr   0.05-0.25 Cr   0.3 max. Ti   0.2 max. V   0.2 max. Li   0.5 max. Sc   0.5 max. Fe   0.5 max. Si   0.5 max. Cu   0.15 max. Ag   0.4 max. others (each) max. 0.05 (total) max. 0.15 balance aluminium.
    Type: Application
    Filed: November 20, 2002
    Publication date: August 7, 2003
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath, Jean Pierre Jules Baekelandt, Job Anthonius Van Der Hoeven