Alkali Metal (li, Na, K, Rb, Or Cs) Patents (Class 423/179)
  • Patent number: 5185488
    Abstract: A process for the reductive dehalogenation of halogenated aromatics. The process comprises reacting halogenated aromatics with sodium or calcium in the presence of a lower alcohol selected from the group comprising methanol, ethanol or isopropanol and mixtures thereof in order to convert the halogenated aromatics to hydrogenated aromatics. The halogenated aromatics are preferably reacted with sodium in the presence of methanol under reaction conditions whereby said sodium is in molten form. The preferred starting sodium/methanol/halogen molar ratio ranges from 30-40/15-20/1. The process is particularly useful for dechlorinating polychlorinated biphenyl found in electrical transformer oil.
    Type: Grant
    Filed: June 14, 1990
    Date of Patent: February 9, 1993
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of Natural Resources
    Inventors: Jalal A. Hawari, Rejean Samson
  • Patent number: 5178848
    Abstract: Lithium metatungstate as a new composition of matter and the production thereof are disclosed. A solution of lithium monotungstate is treated with an extractant to remove sufficient lithium ions to produce a dilute solution of lithium metatungstate and the dilute solution is then concentrated. Lithium metatungstate solutions are more dense than other alkali metal metatungstates and have lower viscosities which properties make the solutions highly useful for heavy media separations.
    Type: Grant
    Filed: June 25, 1991
    Date of Patent: January 12, 1993
    Assignee: BHP-Utah International Corp.
    Inventors: Willem P. C. Duyvesteyn, Houyuan Liu, Nicholas L. Labao, Purusotam L. Shrestha
  • Patent number: 5160367
    Abstract: A process of separating transuranium actinide values from uranium values present in spent nuclear oxide fuels which contain rare earth and noble metal fission products. The oxide fuel is reduced with Ca metal in the presence of CaCl.sub.2 and a Cu--Mg alloy containing not less than about 25% by weight Mg at a temperature in the range of from about 750.degree. C. to about 850.degree. C. to precipitate uranium metal and some of the noble metal fission products leaving the Cu--Mg alloy having transuranium actinide metals and rare earth fission product metals and some of the noble metal fission products dissolved therein. The CaCl.sub.2 having CaO and fission products of alkali metals and the alkali earth metals and iodine dissolved therein is separated and electrolytically treated with a carbon electrode to reduce the CaO to Ca metal while converting the carbon electrode to CO and CO.sub.2. The Ca metal and CaCl.sub.2 is recycled to reduce additional oxide fuel.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: November 3, 1992
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: R. Dean Pierce, John P. Ackerman, James E. Battles, Terry R. Johnson, William E. Miller
  • Patent number: 5159094
    Abstract: Fe(III) complexes having high bulk density and a process for the production of the same without the generation of heavy metal-contaminated effluents are disclosed. Solid complexes of EDTANaFe and EDTAKFe having high bulk densities are formed by reaction with ferric sulfate containing low chromium levels, followed by total drying of the resulting mixture in the same processing equipment without the prior separation of the sulfate salts formed.
    Type: Grant
    Filed: May 15, 1991
    Date of Patent: October 27, 1992
    Assignee: W.R. Grace & Co.-Conn.
    Inventor: Jon C. Thunberg
  • Patent number: 5147616
    Abstract: A process of separating transuranium actinide values from uranium values present in spent nuclear oxide fuels which contain rare earth and noble metal fission products. The oxide fuel is reduced with Ca metal in the presence of CaCl.sub.2 and a U-Fe alloy containing not less than about 84% by weight uranium at a temperature in the range of from about 800.degree. C. to about 850.degree. C. to produce additional uranium metal which dissolves in the U-Fe alloy raising the uranium concentration and having transuranium actinide metals and rare earth fission product metals and the noble metal fission products dissolved therein. The CaCl.sub.2 having CaO and fission products of alkali metals and the alkali earth metals and iodine dissolved therein is separated and electrolytically treated with a carbon electrode to reduce the CaO to Ca metal while converting the carbon electrode to CO and CO.sub.2. The Ca metal and CaCl.sub.2 is recycled to reduce additional oxide fuel.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: September 15, 1992
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: John P. Ackerman, James E. Battles, Terry R. Johnson, William E. Miller, R. Dean Pierce
  • Patent number: 5141723
    Abstract: A process of separating transuranium actinide values from uranium values present in spent nuclear oxide fuels containing rare earth and noble metal fission products as well as other fission products is disclosed. The oxide fuel is reduced with Ca metal in the presence of Ca chloride and a U-Fe alloy which is liquid at about 800.degree. C. to dissolve uranium metal and the noble metal fission product metals and transuranium actinide metals and rare earth fission product metals leaving Ca chloride having CaO and fission products of alkali metals and the alkali earth metals and iodine dissolved therein. The Ca chloride and CaO and the fission products contained therein are separated from the U-Fe alloy and the metal values dissolved therein.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: August 25, 1992
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: William E. Miller, John P. Ackerman, James E. Battles, Terry R. Johnson, R. Dean Pierce
  • Patent number: 5108722
    Abstract: Disclosed is a method of removing sulfate ion from an aqueous sodium chlorate liquor. A crystallization temperature is selected between about -15.degree. and about 0.degree. C. and the maximum concentration of sodium chlorate that is soluble in the liquor at that temperature is determined. The liquor is diluted so that the concentration of sodium chlorate in the liquor is less than that miximum concentration and the liquor is cooled to that temperature so that the sulfate ion in the liquor crystallizes as sodium sulfate decahydrate but the sodium chlorate does not crystallize.
    Type: Grant
    Filed: August 27, 1990
    Date of Patent: April 28, 1992
    Assignee: Occidental Chemical Corporation
    Inventors: Walter W. Ruthel, Tilak V. Bommaraju
  • Patent number: 4804498
    Abstract: A soluble salt (sodium sulfate or sodium borate (Na.sub.2 SO.sub.4 or Na.sub.2 B.sub.4 O.sub.7) contained as the main component in a concentrated radioactive waste liquid generated in the BWR power plant or the PWR power plant is insolubilized and precipitated, sodium hydroxide (NaOH formed in the insolubilization is separated from the precipitate and the radioactive waste liquid slurry containing the precipitate is solidified with a hydraulic solidifying material. Since the separated caustic soda (NaOH) is free of radioactive substances, it can be easily utilized again, and since the radioactive substances are stably fixed in the solidified body, leakage of radioactivity from the solidified body can be greatly reduced.
    Type: Grant
    Filed: December 8, 1986
    Date of Patent: February 14, 1989
    Assignee: Hitachi, Ltd.
    Inventors: Hiroko Mizuno, Makoto Kikuchi, Shin Tamata, Tatsuo Izumida, Tsutomu Baba
  • Patent number: 4775546
    Abstract: A process for treating potassium chloride, wherein the potassium chloride is dissolved in an aqueous medium and resulting solution is heated to evaporate water contained therein.
    Type: Grant
    Filed: June 20, 1986
    Date of Patent: October 4, 1988
    Assignee: Meiji Seika Kaisha, Ltd.
    Inventors: Mikio Higurashi, Hiroaki Fujiki, Kaoru Nishino
  • Patent number: 4738835
    Abstract: A method of recovering alkaline chemicals from a material containing sodium or potassium compounds. The material is gasified by an external heat source after which the gas is rapidly cooled by arranging it to contact with cooled solid particles separated from the gas.
    Type: Grant
    Filed: December 16, 1986
    Date of Patent: April 19, 1988
    Assignee: A. Ahlstrom Corporation
    Inventor: Erkki J. Kiiskila
  • Patent number: 4724130
    Abstract: In flue gas desulfurization, sorbent promoters are recovered by mixing collected particulates with water to form a slurry. The slurry is dewatered and wet solids are disposed. The recovered material contains water soluble desulfurization promoters and is reinjected in a flue gas desulfurization humidification system. The recycle allows recovery of water soluble promoters and reduces consumption. In addition, for promoters having undesirable disposal characteristics, the system improves the disposal characteristics of the waste solids.
    Type: Grant
    Filed: July 28, 1986
    Date of Patent: February 9, 1988
    Assignee: Conoco Inc.
    Inventors: Robert M. Statnick, Duane C. McCoy
  • Patent number: 4720422
    Abstract: A material is, herein disclosed for collecting radionuclides and heavy metals that comprises an acrylic fiber element having MnO.sub.2 and/or ferrocyanide compound of the formula K.sub.2 M.sup.II [Fe(CN).sub.6 ] (wherein M.sup.II is a divalent metal such as cobalt, zirconium, zinc or nickel) supported thereon. The material of the present invention is used in collecting and concentrating radionuclides present in liquid radioactive wastes discharged from nuclear power plants and other facilities using radioisotopes such as hospitals and non-destructive testing laboratories. The material is also used in collecting and concentrating radionuclides and heavy metals present in the seawater, rivers and industrial waste-water.
    Type: Grant
    Filed: April 3, 1985
    Date of Patent: January 19, 1988
    Assignee: Japan Chemical Analysis Center
    Inventors: Hideo Higuchi, Nobuhiro Nonaka
  • Patent number: 4717429
    Abstract: Undesired nitrites are formed during the treatment of salt bath nitrided structural components of iron and steel in nitrate containing cooling baths, and they must be removed from the washing water. The build-up of nitrites can be avoided by oxidizing the nitrite in the salt bath into nitrate by passing air into the cooling bath during off-times.
    Type: Grant
    Filed: August 5, 1986
    Date of Patent: January 5, 1988
    Assignee: Degussa Aktiengesellschaft
    Inventors: Helmut Kunst, Christian Scondo
  • Patent number: 4676870
    Abstract: A feedforward control system for a multiple-effect evaporator is provided wherein control is based on maintaining desired values for inferential variables of concentration and boiling point rise for a solution of a solid inorganic substance.
    Type: Grant
    Filed: June 2, 1986
    Date of Patent: June 30, 1987
    Assignee: Phillips Petroleum Company
    Inventors: William S. Stewart, John D. Hottovy, John E. Blaesi
  • Patent number: 4668495
    Abstract: The present invention provides a process for manufacture of potassium nitrate from potassium chloride and nitric acid. A source of potassium chloride may be screened and separated into fine and coarse fractions, or the screening may be eliminated and the source may be separated into equal coarse fractions. The coarse fraction, when screening has occurred, or one of the equal fractions, where no screening has occurred, is dissolved in a dilute solution of nitric acid prior to any reaction. Thereafter, either the fine fraction (if screening occurred) or the other equal fraction (if no screening occurred) reacts with the dilute nitric acid-potassium chloride solution and additional nitric acid having a concentration of about 60% at ambient temperature. The resulting solution may be crystallized with or without the prior separation of solid potassium nitrate. Nitric acid is recovered by solvents from a residual brine solution after crystallization.
    Type: Grant
    Filed: August 30, 1985
    Date of Patent: May 26, 1987
    Assignee: Union Explosivos Rio Tinto, S.A.
    Inventor: Luis S. Portela
  • Patent number: 4597955
    Abstract: Cesium is recovered from a cesium-bearing mineral such as pollucite by roasting with an alkaline flux to convert the cesium to a soluble salt, extracting the cesium salt with water, and separating the cesium solution from the residual solids. Water-soluble permanganate is then added to the cesium solution to selectively precipitate cesium permanganate, giving other soluble metal compounds in solution. Cesium permanganate of high purity is recovered by separation from the residual solution. The cesium permanganate can be converted to other cesium compounds.
    Type: Grant
    Filed: May 1, 1985
    Date of Patent: July 1, 1986
    Assignee: Carus Corporation
    Inventor: Peter G. Mein
  • Patent number: 4584118
    Abstract: Metal trithiocarbonates such as Na.sub.2 CS.sub.3 are useful depressant for such sulfided minerals as copper and iron sulfides in molybdenum recovery.
    Type: Grant
    Filed: January 14, 1985
    Date of Patent: April 22, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Robert M. Parlman, Tommy L. Young, Clarence R. Bresson
  • Patent number: 4547197
    Abstract: The invention relates to the treatment of brine and more particularly the treatment of the brine elutriate drawn off after evaporation of the brine at an elevated temperature to separate some of the sodium chloride thereon. The crude brine normally contains sodium sulphate and potassium chloride, sometimes to relatively high levels, and the invention is directed primarily at the separation out of these salts. To achieve this, the brine elutriate is cooled, in chamber (12) whereby an NaCl--/KCl--/Na.sub.2 SO.sub.4 -- salt mixture is separated off by crystallization. The remaining parent solution can be returned to the evaporation stage (10), without disturbing the equalized balance of the secondary salts in the brine to be processed. The NaCl present in the salt mixture can be recovered by deposition with refrigerated water and separation of the Na.sub.2 SO.sub.4.
    Type: Grant
    Filed: December 7, 1983
    Date of Patent: October 15, 1985
    Assignee: Sulzer-Escher Wyss Ltd.
    Inventor: Robert Winkler
  • Patent number: 4504092
    Abstract: In a treatment of carnallitic ores by treatment with a decomposition-brine containing amounts of MgCl.sub.2, KCl and NaCl suitable for precipitating artificial sylvinite in a solution of MgCl.sub.2 saturated in KCl and NaCl, the improvement of adding to said decomposition-brine a collector, e.g., a fatty amine acetate, for the flotation of KCl and a source of gas, preferably a gas-liberating additive such as H.sub.2 O.sub.2, so as to contact newly formed crystal nucleii of KCl selectively with said collector and to contact bubbles of said gas with said collector so as to form a froth enriched in KCl simultaneously with the decomposition of said carnallite, the process being particularly useful for treatment of underground carnallitic ore whereby the froth and brine are withdrawn at the surface, separated, and the brine, after make-up additions, is recycled to the ore formation.
    Type: Grant
    Filed: March 5, 1982
    Date of Patent: March 12, 1985
    Assignee: Mines de Potasse d'Alsace S.A.
    Inventors: Michel Bichara, Jean-Pierre Koensgen, Michel Bodu, Michel Meriaux, Jean-Pierre Zimmermann
  • Patent number: 4470957
    Abstract: The invention relates to a method for recovering sodium chemicals from green liquor by precarbonating green liquor by means of flue gases, by bringing a precarbonated solution into contact with a sodium bicarbonate solution and by stripping hydrogen sulphide from the so obtained reaction mixture by means of steam, for producing hydrogen sulphide gas and a sodium carbonate solution, which sodium carbonate solution is so pure, in relation to sodium sulphide that it can directly be led into the washing of the flue gases and into a carbonation stage, for producing the sodium bicarbonate solution.
    Type: Grant
    Filed: August 23, 1982
    Date of Patent: September 11, 1984
    Assignee: Oy Tampella Ab
    Inventor: Pertti Rimpi
  • Patent number: 4466950
    Abstract: Cesium is recovered from cesium alum, CsAl(SO.sub.4).sub.2, by a two-reaction sequence in which the cesium alum is first dissolved in an aqueous hydroxide solution to form cesium alum hydroxide, CsAl(OH).sub.3, and potassium sulfate, K.sub.2 SO.sub.4. Part of the K.sub.2 SO.sub.4 precipitates and is separated from the supernatant solution. In the second reaction, a water-soluble permanganate, such as potassium permanganate, KMnO.sub.4, is added to the supernatant. This reaction forms a precipitate of cesium permanganate, CsMnO.sub.4. This precipitate may be separated from the residual solution to obtain cesium permanganate of high purity, which can be sold as a product or converted into other cesium compounds.
    Type: Grant
    Filed: July 12, 1983
    Date of Patent: August 21, 1984
    Assignee: Carus Corporation
    Inventor: Peter G. Mein
  • Patent number: 4450057
    Abstract: A process for removing dissolved aluminum and silica contaminants from concentrated alkali metal halide brines used in membrane electrolytic cells is disclosed. The process involves contacting an acidified brine at a pH of between about 2.0 and about 3.0 with a strong macroreticular cationic chelating resin.
    Type: Grant
    Filed: November 18, 1983
    Date of Patent: May 22, 1984
    Assignee: OLIN Corporation
    Inventor: Pilar P. Kelly
  • Patent number: 4447406
    Abstract: Cesium is recovered from a cesium-bearing mineral such as pollucite by extraction with hydrochloric acid to obtain an extract of cesium chloride and other alkali metal and polyvalent metal chlorides. The iron and aluminum chlorides can be precipitated as the hydroxides and separated from the solution of the alkali metal chlorides to which is added potassium permanganate or other water-soluble permanganate to selectively precipitate cesium permanganate. The cesium precipitate is then separated from the residual solution containing the metal chlorides. The cesium permanganate, which is in a very pure form, can be converted to other cesium compounds by reaction with a reducing agent to obtain cesium carbonate and cesium delta manganese dioxide.
    Type: Grant
    Filed: July 12, 1983
    Date of Patent: May 8, 1984
    Assignee: Carus Corporation
    Inventor: Peter G. Mein
  • Patent number: 4405573
    Abstract: Disclosed is a process for making potassium ferrate (K.sub.2 FeO.sub.4) by reacting substantially pure KOH, C1.sub.2, and a ferric salt in the presence of a stabilizing proportion of at least one ferrate-stabilizing compound (e.g., a combination of an alkali metal silicate and an alkali metal iodine-containing salt). The formed K.sub.2 FeO.sub.4 is separated and recovered from other reaction co-products [KCl, H.sub.2 O, KOCl, and Fe(OH).sub.3 ] and excess KOH. Other specific improvements include the following:(i) returning KCl co-product back to a chlor/alkali membrane-type electrolytic cell and then making very pure KOH and Cl.sub.2 ;(ii) recylcing excess KOH back to the ferrate-forming reaction; and(iii) recovering a substantially pure dry solid K.sub.2 FeO.sub.4 product by washing the above-noted K.sub.2 FeO.sub.4 product in DMSO or its equivalent; and then washing with methanol or its equivalent, before drying.
    Type: Grant
    Filed: December 17, 1981
    Date of Patent: September 20, 1983
    Assignee: Olin Corporation
    Inventors: J. Paul Deininger, Ronald L. Dotson
  • Patent number: 4373070
    Abstract: Novel sequestering agents useful for the extraction of metal values and in various organic syntheses comprise a cross-linked organic polymeric substrate, said substrate having covalently coupled thereto a plurality of functional groups, the free valence of which having the structural formula: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3, R.sub.4, R.sub.6 and R.sub.7, which are identical or different, each represents a hydrogen atom or an alkyl radical having 1 to 4 carbon atoms, R.sub.5 and R.sub.8, which are also identical or different, each represents a hydrogen atom, an alkyl or cycloalkyl radical having 1 to 12 carbon atoms, a phenyl radical, a --C.sub.g H.sub.2q --.phi. or C.sub.q H.sub.2+1 --.phi.-- radical, and further wherein q ranges from 1 to about 12, and n, m and p, which are also identical or different, range from 1 to 10, and .phi. is phenyl.
    Type: Grant
    Filed: August 25, 1981
    Date of Patent: February 8, 1983
    Assignee: Rhone-Poulenc Industries
    Inventor: Gerard Soula
  • Patent number: 4372924
    Abstract: A method to purify an aqueous solution of an alkali metal hydroxide by countercurrently contacting the ammonia and hydroxide, in a volume ratio of about 0.6 to 1 to about 1 to 1, in a packed bed. The temperature in the lower portion of an extractor in which the process is carried out is controlled and maintained within a range of at least about 155.degree. to about 170.degree. F.
    Type: Grant
    Filed: May 27, 1980
    Date of Patent: February 8, 1983
    Assignee: The Dow Chemical Company
    Inventor: David L. Porter
  • Patent number: 4366130
    Abstract: In a process for manufacturing food-grade caustic such as sodium hydroxide wherein hydrazine or a derivative or salt thereof is used as a corrosion inhibitor, residual hydrazine is removed from the concentrated caustic product solution by oxidation. The oxidation of residual hydrazine is accomplished by adding to the hydrazine-containing concentrated caustic solution, which is characterized by a pH of 14 or higher, a 5- to 10-fold stoichiometric excess of hydrogen peroxide or an equivalent peroxy compound or hypochlorite.
    Type: Grant
    Filed: April 6, 1981
    Date of Patent: December 28, 1982
    Assignee: Vulcan Materials Company
    Inventor: Gyaneshwari P. Khare
  • Patent number: 4343621
    Abstract: The invention relates to an open dissolving chamber for rock salt and to a process for the production, free from vapors, of concentrated, aqueous sodium chloride crude brine by continuously dissolving rock salt in this dissolving chamber. The dissolving chamber contains a heap of rock salt with which the brine which is unsaturated in respect of salt comes into contact. The brine thereby becomes saturated with sodium chloride and then passes out of the dissolving chamber. In the present process, the unsaturated brine enters at the base of the dissolving chamber. The saturated crude brine is removed from the rock salt through at least one vertical or inclined screen which largely holds back suspended rock salt particles. The liquid level of the saturated crude brine in the dissolving chamber should not reach the surface of the heap of rock salt, and the side of the screen facing the interior of the dissolving chamber should be completely covered with a mixture of saturated crude brine and rock salt.
    Type: Grant
    Filed: March 4, 1981
    Date of Patent: August 10, 1982
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Siegfried Benninger, Karl Reining, Werner Krasel
  • Patent number: 4323436
    Abstract: A purification of an aqueous solution of potassium chloride which is used for producing potassium hydroxide by an electrolysisin an electrolytic cell using a cation exchange membrane is carried out by incorporating an oxidizing reagent to remove additives as an anticaking reagent.
    Type: Grant
    Filed: December 18, 1980
    Date of Patent: April 6, 1982
    Assignee: Asahi Glass Company, Ltd.
    Inventors: Eiji Itoi, Takashi Nakayama, Makoto Nakao, Yukio Matsumura
  • Patent number: 4308031
    Abstract: N-substituted perhydro-s-triazine compounds can be used to increase the solubility of alkali or alkaline earth metal salts in an organic medium. Increasing the solubility of such salts catalyzes the reaction between the salts and other components of the organic medium. For example, 5 percent of a tris(n-octylpolyoxyethylene)-N,N',N"-perhydro-s-triazine compound catalyzes the reaction between sodium iodide and n-octyl bromide at 80.degree. C. for 1 hour to form 100 percent yield of n-octyl iodide.
    Type: Grant
    Filed: May 9, 1980
    Date of Patent: December 29, 1981
    Assignee: The Dow Chemical Company
    Inventor: Andrew T. Au
  • Patent number: 4304760
    Abstract: Potassium ferrate (VI), K.sub.2 FeO.sub.4, which has been crystallized from a concentrated aqueous solution of KOH is washed with an aqueous solution of a potassium salt of an inorganic acid to remove the residual KOH. The wash solution is at an alkaline pH and contains a high concentration of the potassium salt.
    Type: Grant
    Filed: October 6, 1980
    Date of Patent: December 8, 1981
    Assignee: Carus Chemical Company, Inc.
    Inventors: Peter G. Mein, Arno H. Reidies
  • Patent number: 4265863
    Abstract: A process and installation for the integrated treatment of concentrated residual solutions resulting from the anodization of aluminium parts is described, in which caustic soda is employed in the pickling process and sulphuric acid in the anodization bath.The process comprises three sets of operations:(1) Production of aluminium sulphate in concentrated solution or in hydrated crystals, by the treatment of part of the residual solution from the anodization.(2) Production of precipitated aluminium hydroxide and a solution of sodium sulphate from residual anodization and pickling solutions.(3) Production of sodium aluminate from residual pickling solutions and aluminium hydroxide producted in (2). (FIG. 1.
    Type: Grant
    Filed: April 3, 1979
    Date of Patent: May 5, 1981
    Assignee: Exergie Societe de Personnes a Responsabilitie Limitee
    Inventor: Samuel J. Wajc
  • Patent number: 4254089
    Abstract: A method and apparatus for safely and economically converting sodium sludge and other dangerous wastes containing metallic sodium, lithium and potassium into products of economic value. The process reacts solid or molten wastes with an aqueous solution to yield products of the metal hydroxides, hydrogen gas and waste heat while consuming only water. Both scrap sodium and sodium sludge are acceptable feedstocks for this unique float/spray process.
    Type: Grant
    Filed: October 29, 1979
    Date of Patent: March 3, 1981
    Assignee: Lockheed Missiles & Space Company, Inc.
    Inventor: Donald J. Levy
  • Patent number: 4251490
    Abstract: Methods and apparatus are disclosed for enhanced purification of caustic soda solutions. In place of conventional mechanical separators, flotation separation methods are taught utilizing sequential multi-temperature sparging gas treatments. A first stage treatment, at about 70.degree. F.-90.degree. F., provides separation of sodium chloride and a subsequent stage, higher temperature (about 90.degree. F.-100.degree. F.) treatment provides enhanced removal of suspended sodium sulfate. Sensible heat is added to sparging gas to offset the cooling effect of gas expansion in a treatment tank and avoid crystallization of dissolved impurities from saturated solutions on sparging gas nozzles.
    Type: Grant
    Filed: June 13, 1979
    Date of Patent: February 17, 1981
    Assignee: The H. K. Ferguson Company
    Inventors: Rodney A. Cerny, Robert P. Dolesh
  • Patent number: 4248601
    Abstract: A process for reducing the sodium chloride content of crystalline potassium salts without the use of successive recrystallization. The crystalline potassium salts having a sodium chloride content greater than about 0.8 percent by weight are subjected to compacting and crushing to provide a crystalline product having an average particle diameter less than 1.6 millimeters. The crystalline product is leached with a brine at least about 80 percent saturated with said potassium salt and less than 50 percent saturated with sodium chloride to produce a crystalline potassium salt product containing less than about 0.35 percent by weight of sodiumchloride.
    Type: Grant
    Filed: July 12, 1979
    Date of Patent: February 3, 1981
    Assignee: Kerr-McGee Chemical Corporation
    Inventors: Eugene R. McGough, Albert Adams
  • Patent number: 4246241
    Abstract: A process for selectively removing sodium sulfate and sodium hydroxide from an aqueous slurry containing sodium chloride, sodium sulfate and sodium hydroxide, which comprises contacting the slurry in a countercurrent wash step with cool water to remove sodium sulfate and sodium hydroxide therefrom.
    Type: Grant
    Filed: July 16, 1979
    Date of Patent: January 20, 1981
    Assignee: Dow Chemical Canada Limited
    Inventors: Indresh Mathur, Dale M. Bristow (nee Elley), Allan R. Knight
  • Patent number: 4190632
    Abstract: There is provided a process for treating air-borne dust containing silicon dioxide in order to form a silicic acid or a silicate. The air-borne dust is dissolved in an alkali metal hydroxide solution to form an alkali metal silicate solution. The alkali metal silicate solution is purified by treating it with activated charcoal and/or oxidation agents. Non-decomposable substances remaining after the purification step are removed from the alkali metal silicate solution. The alkali metal silicate solution is then reacted with acids and/or salts of aluminum, magnesium and calcium. The resulting product is then filtered, washed and dried, and then comminuted to form a finely divided, amorphous, substantially pure, precipitated, silicic acid or silicate having a whiteness according to Berger at a wave length of 460 m.mu. of about 90 to about 95% and a specific surface area of about 30 to about 800 m.sup.2 /g BET.
    Type: Grant
    Filed: March 7, 1977
    Date of Patent: February 26, 1980
    Assignee: Deutsche Gold- und Silber-Scheideanstalt vormals Roessler
    Inventors: Karl Achenbach, Gunter Turk
  • Patent number: 4154607
    Abstract: A process for safely and conveniently disposing of active metal residue, such as a mixture of alkali metal and alkaline earth metal, by introducing the residue into a furnace in which it is completely transformed into harmless metal salts or oxides, which can be disposed of safely and inexpensively.
    Type: Grant
    Filed: November 14, 1977
    Date of Patent: May 15, 1979
    Assignee: Ethyl Corporation
    Inventors: Andrew O. Wikman, Robert L. Say, Robert H. Jones, James E. Rogers
  • Patent number: 4140747
    Abstract: The present invention relates to a process for the production of potassium chloride and of magnesium chloride hexahydrate (bischoffite) from carnallite or from carnallite containing sodium chloride.The process comprises heating carnallite at a temperature of between above 70.degree. C. and above 167.5.degree. C. in the presence of added water at the above former temperature or without added water (but preventing evaporation of water) at the above latter temperature. Solid potassium chloride is then separated. In the residual brine, carnallite is precipitated by evaporation or by lowering the temperature, and it is recycled to the starting stage. The residual solution consists essentially of magnesium chloride which is recovered as bischoffite.
    Type: Grant
    Filed: October 20, 1977
    Date of Patent: February 20, 1979
    Assignee: Israel Chemicals Ltd.
    Inventor: Abraham Sadan
  • Patent number: 4113832
    Abstract: A fully integrated process is provided for the recovery of valuable components from waste materials generated in electrolytic aluminum reduction systems. The waste materials, such as spent pot linings, channel and trench cleanings, floor sweepings and spent alumina from offgas purifying dry scrubbers, are combined, then pyrohydrolyzed at elevated temperature. Fluoridic values, such as NaF and HF can be recovered from the offgas generated by pyrohydrolysis, while alumina and Na.sub.2 O values, or if desired, sodium aluminate, is reclaimed from the solid residue of pyrohydrolysis.The fluoridic values from the pyrohydrolysis offgas can be used for the manufacture of both electrolytes for aluminum reduction cells and also for the production of anhydrous HF. The alumina from the pyrohydrolysis residue can be reclaimed by a Bayer process-type leach with a caustic solution and the recovered high purity alumina utilized, for example, as reduction cell feed and/or for scrubbing reduction cell offgases.
    Type: Grant
    Filed: November 28, 1977
    Date of Patent: September 12, 1978
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: Norman Bell, John N. Andersen, Hung-Kei H. Lam
  • Patent number: 4094956
    Abstract: The content of sodium sulfate (and less soluble sulfates) in rock salt (halite) can economically be reduced from levels as high as 5 weight percent to levels as low as about 0.1 weight percent by the process of the invention. The halite is crushed to a certain particle size range and particles less than 0.5 mm in effective diameter are removed while (or after) the crushed material is subjected to attrition washing with a low sulfate, high NaCl brine. The washed, coarse particles are rinsed with a low sulfate brine, drained and dried to an extent appropriate to their contemplated use.
    Type: Grant
    Filed: August 12, 1977
    Date of Patent: June 13, 1978
    Assignee: The Dow Chemical Company
    Inventor: Barrie H. Bieler
  • Patent number: 4065270
    Abstract: An aqueous solution of sodium hydroxide containing soluble impurities such as a concentrated catholyte produced by a diaphragm electrolysis is cooled by a coolant or a heat-exchanger to form a slurry containing sodium hydroxide hydrate crystals and fine impurity crystals. The fine impurity crystals are adsorbed on bubbles which are formed by vaporizing a dissolved coolant or introducing a gas in the slurry and separated from the slurry.
    Type: Grant
    Filed: April 16, 1976
    Date of Patent: December 27, 1977
    Assignee: Asahi Glass Co., Ltd.
    Inventors: Keiichi Nakaya, Suekazu Hirata, Kunio Sato
  • Patent number: 4056599
    Abstract: Carnallite, comprising principally of MgCl.sub.2. KCl.6H.sub.2 O, with varying amounts of sodium chloride and other impurities, is dissolved in a lower saturated monohydric aliphatic alcohol having from one to four carbon atoms such as methanol, ethanol, propanol, isopropyl alcohol, N-butyl alcohol, secondary-butyl alcohol, iso-butyl alcohol, and tert-butyl alcohol, to dissolve the magnesium chloride therein leaving an insoluble residue of principally potassium chloride, sodium chloride and other materials. The residue is filtered from the solution, dried and stored or further processed. The filtrate, a magnesium chloride hydrate solution is further processed by injecting steam or water into the solution and removing, e.g., evaporating the methanol from the solution leaving an aqueous magnesium chloride hexahydrate brine. The recovered methanol is dried by distillation, condensed and recycled.
    Type: Grant
    Filed: October 20, 1975
    Date of Patent: November 1, 1977
    Assignee: Bechtel International Corporation
    Inventors: Joseph M. Fox, III, Bruce D. Degen, Irving Leibson
  • Patent number: 4032615
    Abstract: Alkali metals such as those employed in liquid metal coolant systems can be safely reacted to form hydroxides by first dissolving the alkali metal in relatively inert metals such as lead or bismuth. The alloy thus formed is contacted with a molten salt including the alkali metal hydroxide and possibly the alkali metal carbonate in the presence of oxygen. This oxidizes the alkali metal to an oxide which is soluble within the molten salt. The salt is separated and contacted with steam or steam-CO.sub.2 mixture to convert the alkali metal oxide to the hydroxide. These reactions can be conducted with minimal hydrogen evolution and with the heat of reaction distributed between the several reaction steps.
    Type: Grant
    Filed: January 27, 1976
    Date of Patent: June 28, 1977
    Assignee: The United States of America as represented by the United States Energy Research and Development Administration
    Inventor: Terry R. Johnson
  • Patent number: 4032614
    Abstract: Large quantities of alkali metals may be safely reacted for ultimate disposal by contact with a hot concentrated caustic solution. The alkali metals react with water in the caustic solution in a controlled reaction while steam dilutes the hydrogen formed by the reaction to a safe level.
    Type: Grant
    Filed: October 20, 1975
    Date of Patent: June 28, 1977
    Assignee: The United States of America as represented by the United States Energy Research and Development Administration
    Inventor: Leroy C. Lewis
  • Patent number: 4029741
    Abstract: A process is disclosed for separating antimony sulfides from solutions comprising anitmony sulfides and arsenic sulfides by subjecting the solution to partial oxidation within prescribed pH limits in order to oxidize and precipitate a substantial portion of the antimony sulfides while leaving substantially all of the arsenic sulfides in solution.
    Type: Grant
    Filed: March 1, 1976
    Date of Patent: June 14, 1977
    Assignee: Tajima Roofing Co., Ltd.
    Inventor: Enzo L. Coltrinari
  • Patent number: 3981964
    Abstract: Chrome saltcake has stable free flowing properties imparted to it by subjecting the sodium dichromate impurity present in chrome saltcake to reaction to form a product that is less susceptible to absorption of moisture than sodium dichromate.
    Type: Grant
    Filed: December 3, 1974
    Date of Patent: September 21, 1976
    Assignee: British Chrome & Chemicals Limited
    Inventor: Danvers A. Swales
  • Patent number: RE30411
    Abstract: An aqueous solution of sodium hydroxide containing soluble impurities such as a concentrated catholyte produced by a diaphragm electrolysis is cooled by a coolant or a heat-exchanger to form a slurry containing sodium hydroxide hydrate crystals and fine impurity crystals. The fine impurity crystals are adsorbed on bubbles which are formed by vaporizing a dissolved coolant or introducing a gas in the slurry and separated from the slurry.
    Type: Grant
    Filed: April 28, 1978
    Date of Patent: October 7, 1980
    Assignee: Asahi Glass Company, Limited
    Inventors: Keiichi Nakaya, Suekazu Hirata, Kunio Sato
  • Patent number: RE32556
    Abstract: Cesium is recovered from cesium alum, CsAl(SO.sub.4).sub.2, by a two-reaction sequence in which the cesium alum is first dissolved in an aqueous hydroxide solution to form cesium alum hydroxide, CsAl(OH).sub.3, and potassium sulfate, K.sub.2 SO.sub.4. Part of the K.sub.2 SO.sub.4 precipitates and is separated from the supernatant solution. In the second reaction, a water-soluble permanganate, such as potassium permanganate, KMnO.sub.4, is added to the supernatant. This reaction forms a precipitate of cesium permanganate, CsMnO.sub.4. This precipitate may be separated from the residual solution to obtain cesium permanganate of high purity, which can be sold as a product or converted into other cesium compounds.
    Type: Grant
    Filed: July 28, 1986
    Date of Patent: December 8, 1987
    Inventor: Peter G. Mein
  • Patent number: RE34164
    Abstract: Disclosed is a method for producing hydrotalcite in high yield including reacting activated magnesia with an aqueous solution containing aluminate, carbonate, and hydroxyl ions. The .[.method further includes a first step of.]. .Iadd.activated magnesia is produced by .Iaddend.heating magnesium carbonate or magnesium hydroxide to a temperature between about 500.degree.-900.degree. C. .[.to form activated magnesia or magnesium oxide..]. The method is suited to producing synthetic hydrotalcite from industrial Bayer liquor.
    Type: Grant
    Filed: February 4, 1991
    Date of Patent: January 19, 1993
    Assignee: Aluminum Company of America
    Inventor: Chanakya Misra