With Means To Close Mold Patents (Class 425/589)
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Patent number: 7344370Abstract: A device (20) for assembling a plastic-lens-forming casting mold includes a gasket clamping mechanism (22) which clamps a gasket (2) from its axial direction, a first mold push-in mechanism (23) which pushes in an upper mold (3) fitted in an upper open end of the gasket (2), and a second mold push-in mechanism (24) which pushes in a lower mold (4) fitted in a lower open end of the gasket (2). The gasket clamping mechanism (22) clamps the gasket (2) from the axial direction by a gasket-pressing ring (34) and lower mold ring (35). The first mold push-in mechanism (23) pushes the upper mold (3) into the gasket (2) by a gasket push-in member (58). The second mold push-in mechanism (24) includes a plurality of push pins (68) and pushes up the lower mold (4) to push it into the gasket (2).Type: GrantFiled: December 22, 2003Date of Patent: March 18, 2008Assignee: Hoya CorporationInventors: Tatsuo Nishimoto, Akira Hamanaka, Nobuhiko Takeda
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Publication number: 20070273059Abstract: Disclosed are: (i) a molding-system platen actuator, (ii) a molding system having a molding-system platen actuator, and/or (iii) a method of a molding-system platen actuator, amongst other things.Type: ApplicationFiled: May 23, 2006Publication date: November 29, 2007Inventor: Martin Richard Kestle
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Publication number: 20070210487Abstract: A press has a frame including guides extending in a predetermined direction and a pair of tool-halves mounted on the frame and are movable on the guides in the direction toward and away from each other. Two knee-lever linkages symmetrically spacedly flanking each tool half with respect to a center plane substantially parallel to the direction, each coupled to the respective tool half and to the frame, and operable to shift the tool halves in the direction. Respective reversible, rotary drives each carry an eccentric output connected to respective drive links extending to the linkages. A controller connected to the drives rotates the eccentrics oppositely in respective first senses to press the one half in the direction against the other half and thereafter to pull the one half in the direction away from the other half with the two linkages never extending into a central region of the machine.Type: ApplicationFiled: March 8, 2007Publication date: September 13, 2007Inventor: Jens Schroder
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Patent number: 7261555Abstract: A closing device in a hydraulic injection molding machine includes at least one pressure cylinder unit for building up locking pressure and a drive cylinder mounted in the pressure piston of the pressure cylinder unit for closing the injection mold. The drive cylinder is arranged concentrically relative to the central axis of the pressure cylinder unit. A support element for the pressure cylinder is jutted out by at least one cylinder of the mold closing unit on the side opposite to the stationary mold carrier, the cylinder being connected to the support element and stationary as a result thereof. The support element forms thereby a single piece with the stationary cylinder of the mold closing unit that is connected to the support element. This provides a space-saving structure that meets precision requirements for the production of injection molded parts.Type: GrantFiled: February 25, 2003Date of Patent: August 28, 2007Inventor: Karl Hehl
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Patent number: 7252494Abstract: Disclosed is a mold-closing device for an injection molding machine used for processing plastic materials, in which the mold supports accommodating an injection mold therebetween and a support element (13) for a mold-closing mechanism (C) are mounted on the machine base (14). In order to be able to precisely align the mold supports, the first mold support is also mounted on the machine base (14) so as to be movable in the closing direction, the support element (13) is mounted on the machine base (14) or a part thereof via a stationary bearing, and a positioning mechanism (16) is provided for adjusting the angle between the support element (13) and the machine base (14).Type: GrantFiled: February 19, 2004Date of Patent: August 7, 2007Inventor: Karl Hehl
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Patent number: 7244378Abstract: A clamping apparatus is operable in a closure position detection mode for detecting closure of a mold on the basis of a change in a physical quantity because of closure of the mold, detecting a position of a crosshead of a toggle mechanism at the time of detection of the closure, and obtaining a closure position of a movable platen at the time of the closure from the detected position of the crosshead. The apparatus is previously operated in the closure position detection mode to store, as a reference value, the closure position at which a target mold clamping force is obtained. In the production operation, the apparatus is operated in the closure position detection mode to obtain an actual closure position (detection value). The mold clamping force is corrected on the basis of a deviation of the detection value from the reference value.Type: GrantFiled: November 4, 2004Date of Patent: July 17, 2007Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Okada Haruo, Miyajima Masahiko, Hakoda Takashi
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Patent number: 7244379Abstract: In a mold protection method for a mold clamping apparatus, a predetermined mold protection zone is set in a zone in which a mold is closed, and an anomaly such as presence of a foreign object is detected on the basis of a change in a physical quantity in the mold protection zone so as to protect the mold. The method includes the steps of previously setting, as a reference position, a closed position of a movable platen at which a target mold clamping force is obtained; setting an end position of the mold protection zone with respect to the reference position; obtaining, during a production operation, an actual closed position (detected position) of the movable platen; and correcting the end position of the mold protection zone on the basis of a deviation between the detected position and the reference position.Type: GrantFiled: December 22, 2004Date of Patent: July 17, 2007Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Takashi Hakoda, Masahiko Miyajima
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Publication number: 20070148281Abstract: An injection mold includes a first mold part (10), a second mold part (50) mating with the first mold part, a sliding block (20), a cam actuator (30), and a rack (40). The sliding block is movably disposed on the first mold part. The cam actuators resist the sliding block for driving the sliding block to move along the first mold part. The rack is fixed to the second mold part for actuating the cam actuator.Type: ApplicationFiled: September 8, 2006Publication date: June 28, 2007Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: CHIEN-SHENG TU
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Patent number: 7229268Abstract: A guiding system for guiding a moldset onto a molding machine. The guiding system includes guide grooves on each side of a core plate of the moldset and guide slots on a face of the machine. A slightly raised surface is provided in a top portion of the guide slots and a wedge shaped portion is provided at a base of the guide slots. The moldset is inserted into the machine by guiding the grooves into the guide slots. The slightly raised portion initially moves the core plate away from the face and the wedge shaped portion forces the core plate into firm contact with the face when the moldset is substantially loaded into the machine. The face may be a face of a movable platen or a face of a hot runner.Type: GrantFiled: October 15, 2004Date of Patent: June 12, 2007Assignee: Husky Injection Molding Systems Ltd.Inventor: John DiSimone
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Patent number: 7217383Abstract: A mold height adjustment device for modifying the distance between the stationary mold carrier and a support element by means of a drive mechanism is provided in a plastic injection molding machining. A locking device locks the support element in its respective position. A release position is provided in the area of movement of the moving mold carrier, which unlocks the locking device when the moving mold carrier is in the release position, thereby providing a mold height adjustment device and a method for actuating the device, which advantageously uses the elements moving on the machine for its actuation.Type: GrantFiled: December 10, 2002Date of Patent: May 15, 2007Inventor: Karl Hehl
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Patent number: 7213508Abstract: A mold for making an egg-shaped food product includes top and bottom mold halves which cooperate when joined to form an egg-shaped interior mold cavity adapted for receiving a liquid foodstuff. The top and bottom mold halves define a plurality of thermal transit holes passing in registration through the top and bottom mold halves. The thermal transit holes are located adjacent to the interior mold cavity for promoting movement of heat between the interior mold cavity and an environment within which the mold is placed. An injection port is formed in one of the top and bottom mold halves, and communicates with the interior mold cavity for introducing the liquid foodstuff into the interior mold cavity. A fastener joins the top and bottom mold halves together to seal the interior mold cavity.Type: GrantFiled: November 26, 2002Date of Patent: May 8, 2007Inventor: Clarence Staton
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Patent number: 7211215Abstract: The invention relates to a mould for encapsulating electronic components mounted on a carrier, comprising: at least two mould parts displaceable relative to each other, at least one of which is provided with a recess, and feed means for encapsulating material, wherein at least one of the mould parts is provided with a runner which connects on one side to a wall of a mould part co-defining a mould cavity and connects on the other side to a side of the mould part remote from the mould cavity. The invention also relates to an encapsulating device of which such a mould forms parts, and to a method for encapsulating electronic components mounted on a carrier.Type: GrantFiled: July 5, 1999Date of Patent: May 1, 2007Assignee: Fico B.V.Inventors: Marcel Gerardus Antonius Tomassen, Antonius Bernardus Claassen
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Patent number: 7156652Abstract: The invention provides a motor-driven injection molding apparatus in which an entire of the apparatus is simplified and made compact. In a motor-driven injection molding apparatus (1), a movable metal mold (12) clamped to a stationary metal mold (11) is mounted to a movable mold plate (13), and two ball screws (17, 18) for moving the movable mold plate (13) are passed through two points on opposing corners of the movable mold plate (13). End portions of the ball screws (17, 18) are set in a cantilever state, and are rotated via pulleys (55, 55) and a timing belt (56), thereby moving the movable mold plate (13). Further, the movable mold plate (13) is guided by a slide guide having a structure that a bearing unit (14) fixed to both sides of a lower portion thereof is fitted to linear rails (15, 16).Type: GrantFiled: October 3, 2003Date of Patent: January 2, 2007Assignee: Daiwa kasei Industry Co., Ltd.Inventor: Syuuichi Hazama
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Patent number: 7140872Abstract: A molding machine including a base frame assembly and a clamping mechanism and an injection mechanism provided on the base frame assembly. The clamping mechanism includes a stationary platen carrying a stationary mold; a movable platen arranged movably relative to the stationary platen and carrying a movable mold; a rear platen disposed at a location opposite to the stationary platen about the movable platen; a tie bar tying the stationary platen and the rear platen with each other; a drive section for applying a drive force to the movable platen so as to move the movable platen relative to the stationary platen; and a platen support movably supporting the movable platen on the base frame assembly. The base frame assembly includes a first base frame supporting a first mass including the stationary platen, and a second base frame supporting a second mass including the movable platen, among the components of the molding machine.Type: GrantFiled: March 19, 2004Date of Patent: November 28, 2006Assignee: Panuc LtdInventors: Koichi Nishimura, Masatoshi Senga
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Patent number: 7134870Abstract: In a mold clamping mechanism of a molding machine, at least two pieces of movable platen guides are provided separate from tie bars, inserting the movable platen guides into the holes formed in a movable platen. A sliding part of each movable platen guide on which at least the movable platen slides is given in the form of a ball spline shaft. Also, ball spline nuts are provided in the holes formed in the movable platen.Type: GrantFiled: April 6, 2004Date of Patent: November 14, 2006Assignee: Fanuc LtdInventors: Koichi Nishimura, Yasuo Naito
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Patent number: 7132069Abstract: A closure position detection mode is provided so as to obtain a rate of variation (which encompasses an amount of variation) in a physical quantity to a predetermined amount of movement of a movable platen or a crosshead, and detect, as a mold closure position, a position when the variation rate reaches a preset ratio. The mold clamping apparatus is previously operated in the closure position detection mode so as to store, as a reference value, the mold closure position at which a target mold clamping force is obtained. In production operation, the mold clamping apparatus is operated in the closure position detection mode so as to obtain an actual mold closure position (detection value). The mold clamping force is corrected on the basis of a deviation of the detection value from the reference value.Type: GrantFiled: March 30, 2005Date of Patent: November 7, 2006Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Takashi Hakoda, Toshimi Kato
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Patent number: 7132067Abstract: A mold-clamping control method for an injection molding machine includes the steps of detecting a value of a monitor item in a monitor region predetermined in relation to a mold closing operation in a mold clamping step; performing emergency processing when the detected value exceeds a threshold value; and performing an automatic setting operation. This automatic setting operation includes the steps of periodically detecting the value of the monitor item in the monitor region at predetermined sampling intervals to thereby obtain detection values in sampling order; repeating the step of periodical detection for each of a predetermined number of shots; obtaining threshold values and torque limit values for individual places of sampling order, on the basis of the detection values, by use of predetermined arithmetic expressions; and storing the obtained threshold values and torque limit values for control use.Type: GrantFiled: April 29, 2004Date of Patent: November 7, 2006Assignee: Nissei Plastic Industrial Co., Ltd.Inventor: Takashi Hakoda
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Patent number: 7132068Abstract: In a mold closure position detection method, a mold closure position is detected on the basis of a variation in a physical quantity because of closure of a mold. The method comprises detecting an amount of movement of a movable platen, or a crosshead in the case where the mold clamping apparatus is of a toggle type, during closure of the mold; detecting a variation in the physical quantity because of closure of the mold; obtaining a rate of variation (which encompasses an amount of variation) in the physical quantity to a predetermined amount of movement of the movable platen or the crosshead; and detecting, as a mold closure position, a position of the movable platen or the crosshead when the variation rate reaches a preset ratio.Type: GrantFiled: March 30, 2005Date of Patent: November 7, 2006Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Takashi Hakoda, Toshimi Kato
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Patent number: 7128855Abstract: A mold-clamping control method for an injection molding machine includes the steps of detecting a value of a monitor item in a monitor region predetermined in relation to a mold closing operation during the course of a mold clamping step; differentiating the detected value in order to obtain a differential detection value; and performing emergency processing when the differential detection value exceeds a threshold value. The monitor item may be torque or velocity of a servomotor for performing a mold closing operation.Type: GrantFiled: April 29, 2004Date of Patent: October 31, 2006Assignee: Nissei Plastic Industrial Co., Ltd.Inventor: Takashi Hakoda
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Patent number: 7128565Abstract: A three level stack mold machine comprising a machine frame, a fixed platen mounted on the frame, guide rails mounted on the frame, a movable platen mounted on the guide rails and two carriages mounted on the guide rails between the fixed platen and the movable platen. A hot runner plate is mounted on the fixed platen and water manifolds are mounted on each carriage assembly. Each manifold has water connectors extending upwardly therefrom. A hot runner plate is mounted on each manifold and connected to a first group of the water connectors. A core plate is mounted on the movable platen and connected to water connectors extending upwardly from a water manifold attached to the movable platen. Core plates are mounted on the hot runner plates on the carriage assemblies. The core plates have water connectors on a bottom surface thereof connected to a second group of the water connectors. Cavity plates are mounted on the hot runner plates and connected to hot runner nozzles extending out of the hot runner plates.Type: GrantFiled: October 15, 2004Date of Patent: October 31, 2006Assignee: Husky Injection Molding Systems Ltd.Inventors: John DiSimone, Pierre Glaesener
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Patent number: 7124581Abstract: A drive mechanism for an injection molding machine has an output element that is moveable in a straight line and an electric motor drive unit having an electric motor and a piston-cylinder unit which has a first piston-cylinder unit in the force chain between the output element of the electric-motor drive unit and the movable component. A rapid actuating movement is possible and, the action of a high force is also achievable wherein a second piston-cylinder unit and a third piston-cylinder unit. A fluidic connection between the first cylinder chamber and the second cylinder chamber is controllable via a valve. When the valve is open, the second hydraulic piston displaces pressurized liquid from the second cylinder chamber into the first cylinder chamber, to actuate the movable component and, when the valve is closed, the third hydraulic piston displaces pressurized liquid from the third cylinder chamber into the first cylinder chamber to exert a high force on the movable component.Type: GrantFiled: July 20, 2001Date of Patent: October 24, 2006Assignee: Bosch Rexroth AGInventor: Jörg Dantlgraber
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Patent number: 7122137Abstract: A device has a first mold plate mounted rotatably using a shaft, and a second mold plate, between which a cavity is formed. The device further has an apparatus for applying an erecting force to the first mold plate such that in the open state of the device the first mold plate is inclined to the second mold plate, and an angle of inclination decreases with increasing degree of clamping of the device. The device further contains an axial guide in which the shaft of the first mold plate is mounted rotatably and at the same time displaceably in the direction of the second mold plate.Type: GrantFiled: January 21, 2003Date of Patent: October 17, 2006Inventor: Franz Josef Summerer
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Patent number: 7114948Abstract: A clamping mechanism of a molding machine, including a bed; a stationary platen mounted on the bed, and carrying a stationary mold; a guide bar arranged fixedly relative to the stationary platen, and defining a longitudinal guiding axis; a first movable platen arranged movably relative to the stationary platen along the guiding axis, and carrying a movable mold; a support structure interposed between the guide bar and the first movable platen, and movably supporting the first movable platen on the guide bar along the guiding axis; a second movable platen separate from the first movable platen, and arranged movably relative to the stationary platen along the guiding axis; a connecting member connecting the first movable platen and the second movable platen to each other; and a drive section for applying a drive force to the second movable platen, to move the first movable platen and the second movable platen along the guiding axis.Type: GrantFiled: March 12, 2004Date of Patent: October 3, 2006Assignee: Fanuc LtdInventors: Koichi Nishimura, Yasuo Naito
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Patent number: 7114949Abstract: Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.Type: GrantFiled: March 30, 2005Date of Patent: October 3, 2006Assignee: Toshiba Kikai Kabushiki KaishaInventors: Makoto Nishizawa, Toshihiro Kasai, Kazuhito Kobayashi, Yukio Iimura
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Patent number: 7041247Abstract: In an injection compression-molding apparatus, a molded article is produced by setting molds 10 and 11 to an intermediate clamped state, and then by setting the molds 10 and 11 to a final clamped state by re-clamping the molds 10 and 11 to each other after injecting melted resin into a cavity defined by the molds 10 and 11. The apparatus includes a clamping mechanism and a parallelism retaining mechanism 20. The clamping mechanism has a mold-driving cylinder 7 for moving the movable mold 10 toward and away from the fixed mold 11, a guide engaging member 8, support panels 4, 5, etc. so as to selectively set the molds 10 and 11 to the intermediate clamped state and the final clamped state. The parallelism retaining mechanism 20 retains parallelism between the molds 10 and 11 in the intermediate clamped state by giving a corrective force to mold attaching surfaces of the clamping mechanism where the respective molds 10 and 11 are mounted.Type: GrantFiled: May 31, 2002Date of Patent: May 9, 2006Assignees: Kabushiki Kaisha Kobe Seiko Sho, Teijin Chemicals, Ltd.Inventors: Tsutomu Nagaoka, Toshiaki Hotaka
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Patent number: 7033164Abstract: A nozzle-contacting device of an injection molding machine includes an injection module and a mold-holding structure both set on a lathe bed. The injection module sets a nozzle at a front end thereof and a nozzle-adjusting device, which is fixed and locked on the lathe bed, at a back end thereof. The mold-holding structure includes a mold-clamping structure and an adjusting plate, wherein the mold-holding structure sets plural tie rods. A mold is fixed and locked on the adjusting plate which is sleeved on plural tie rods, and one or more driver set on a front end of a dead plate penetrates the dead plate to connect to the adjusting plate. Furthermore, the dead plate has a perforation set on a center thereof corresponding to a position of the nozzle of the injection module.Type: GrantFiled: January 30, 2003Date of Patent: April 25, 2006Assignee: Industrial Technology Research InstituteInventors: Ming-Chang Deng, Chia-Hung Lin, Wen-Hung Feng, Ming-Chi Chen
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Patent number: 7018189Abstract: A mold closing device of an injection molding machine for producing plastic parts made of two or more plastic components includes a central mold carrier element which is arranged between two outer mold mounting plates and has two or four opposing mold mounting areas arranged in pairs for affixing two or four mold halves and which is fitted with a turning device supported in a supporting frame. Each of the mold halves of the mold carrier element can be closed against the mold halves of the outer mold mounting plates by a drive mechanism and a mold pressure unit. The outer mold mounting plates are interconnected by columns which extend through the supporting frame for the central mold carrier element. The supporting frame is fixedly connected to the machine frame while the outer mold mounting plate is displaceably supported on the machine frame.Type: GrantFiled: February 2, 2004Date of Patent: March 28, 2006Assignee: Krauss-Maffei Kunststofftechnik GmbHInventors: Hans Wobbe, Walter Wohlrab
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Patent number: 7014457Abstract: Mould assembly (1) consisting of two interacting mold sections (2, 3). One mold section is provided with a seat (4) and the other mould section with a body (5, 6) that is accurately accommodated by the seat (4), the body/seat interaction having a centering effect. The seat (4) is delimited by a series of ridge-shaped elements (8) that are arranged according to an annular shape. The rigidity thereof in the radial direction is greater than that in the axial direction.Type: GrantFiled: November 21, 2001Date of Patent: March 21, 2006Assignee: Axxicon Moulds Eindhoven B.V.Inventors: Danny Maria Hubertus Philips, Arie Gerrit Izaäk van der Velde
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Patent number: 7004746Abstract: The novel solution provides a closing part comprising an electromechanical drive for a CD injection molding machine having a working stroke and a servicing stroke. The entire mold closing unit is characterized by the combination of a short-stroke crank mechanism which is operated by an electric motor and which is provided for the working stroke and of a central electromotive column-type nut drive for the servicing stroke. According to the invention, synchronous motors or asynchronous motors are used with corresponding servo boosters to realize servo axles. The central column drive is used as a control element of the closing force control, together with a force sensor for detecting the closing force, as an actual value transmitter and as a control device.Type: GrantFiled: June 4, 2004Date of Patent: February 28, 2006Assignee: Netstal-Maschinen AGInventors: Robert Weinmann, Bruno Stillhard, Ralph Keitel
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Patent number: 7001172Abstract: The mold opening speed is increase by upward moving a movable plate of a vertical clamping device for an injection blow molding machine by hydraulic cylinders at the both sides instead of a booster ram. The following are used: a lower base plate with an injection cavity mold set on its upper surface, a cylinder block for clamping connected to upper ends of tie bars vertically disposed at both sides of the lower base plate, an upper base plate vertically movably set above the lower base plate guided by the tie bars to rotatably hold a turntable of a neck mold below the upper base plate, a movable plate vertically movably set on the upper base plate guided by the tie bars and connected with a clamping ram at the center of the upper surface, and an injection core inserted into a cavity of an injection cavity mold through the upper base plate, turntable, and neck mold and attached to the under face of the movable plate.Type: GrantFiled: September 29, 2003Date of Patent: February 21, 2006Assignee: A.K. Technical Laboratory, Inc.Inventor: Hideaki Koda
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Patent number: 7001173Abstract: A mold guiding device includes a tube having a hole in an end thereof and a threaded recess is defined in an inner end of the hole. A positioning member and a first end of a sleeve are inserted in the hole in sequence. A rod extends through the passage of the sleeve and the central hole of the positioning member and is threadedly engaged with the threaded recess in the tube. The diameter is the same as the sleeve when the sleeve is positioned in still, and is movable when the diameter of the positioning member is smaller than the passage of the sleeve.Type: GrantFiled: September 24, 2004Date of Patent: February 21, 2006Inventor: En Te Chu
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Patent number: 6984120Abstract: An object of the present invention is to suppress a clamping force from sharply increasing when dies are clamped in an electric direct-acting die clamping unit of an injection molding machine. A movable platen is arranged to face a stationary platen. A stationary die is attached to the front surface of the stationary platen, whereas a movable die is attached to the front surface of the movable platen. The movable platen is connected to the front surface of a backup plate via four coil springs. A nut of a ball screw is fixed at each of diagonally-opposed corners of the backup plate. The threaded rod of the ball screw passes through the backup plate via the nut. The tip portion of the threaded rod is rotatably connected to the stationary platen. The rear end portion of the threaded rod is connected to a motor.Type: GrantFiled: April 16, 2002Date of Patent: January 10, 2006Assignee: Toshiba Machine Co., LTDInventors: Akira Yoshinaga, Jun Koike, Fumiyuki Kato, Makoto Nishizawa
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Patent number: 6932924Abstract: Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.Type: GrantFiled: April 9, 2003Date of Patent: August 23, 2005Assignee: Toshiba Kikai Kabushiki KaishaInventors: Makoto Nishizawa, Toshihiro Kasai, Kazuhito Kobayashi, Yukio Iimura
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Patent number: 6926514Abstract: A two-plate injection molding machine comprising a movable mold mounting plate and a stationary mold mounting plate and at most three bars passing through the edge region of the mold mounting plates, wherein the closing force is applied to the movable mold mounting plate by pull bars, wherein at least two corner regions of the mold mounting plates have pull bars passing therethrough.Type: GrantFiled: December 5, 2002Date of Patent: August 9, 2005Assignee: Engel Mashinenbau Gesellschaft m.b.H.Inventor: Otto Urbanek
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Patent number: 6896508Abstract: A mold closing device for an injection molding machine for plastics includes a movable tool clamping plate having a first side opposedly oriented to a fixed tool clamping plate for cooperatively mating tool halves with the fixed tool clamping plate and having a second side distal from the fixed tool clamping plate. The movable tool clamping plate is mounted on a machine slide connected to a first and second guide shoe for traversing in an axial direction two guide rails associated with a respective edge of the movable tool clamping plate. The mold closing device also includes two bending elements. Each of the two bending elements connects a corner of the second side of the movable tool clamping plate to a guide shoe that is cooperating with one of the at least two guide rails. Each bending element is rigid perpendicular to the respective guide rail and includes a bending region that has a predeterminable elasticity in the axial direction to absorb a closing force.Type: GrantFiled: September 12, 2001Date of Patent: May 24, 2005Assignee: Demag Ergotech GmbHInventors: Jens Krüger, Rudolf Kastel
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Patent number: 6884057Abstract: An electromechanical clamping device with hydraulic assistance. A thrust mechanism driven by an electric motor displaces two clamping jaws with respect to each other along a guide device. One clamping jaw is divided into two mutually displaceable part java. A chamber to hold pressure medium is formed between the part jaws. The first part jaw can be displaced along the guide device and locked with respect to the latter. One part jaw is provided with a first cylinder coupled to the output of the thrust mechanism. In order to close the clamping device, in a first step the thrust mechanism pulls the part jaws against the other clamping jaw, and in a second step the thrust mechanism delivers pressure medium from the first cylinder into the chamber between the two part jaws, with the first part jaw locked with respect to the guide device.Type: GrantFiled: March 13, 2002Date of Patent: April 26, 2005Assignee: Bosch Rexroth AGInventor: Jörg Dantlgraber
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Patent number: 6877977Abstract: In a two plate closing unit of an injection molding machine the stationary and the movable mold mounting plates are connected by columns, wherein the columns that traverse the fixed mold mounting plate are fixedly connected to a clamping cylinder in which the columns configured at their ends as pressure plungers configured for generating a clamping pressure reciprocate, and while some of the clamping plungers are dual action plungers, the clamping plungers are coupled to a spindle drive and drive unit, such that the spindle drive is at the same time the control drive for a stepped plunger and the closing force and the closing and opening motion is realized by a single drive which operates the spindle and the plunger cylinder unit.Type: GrantFiled: January 22, 2003Date of Patent: April 12, 2005Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Walter Wohlrab
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Patent number: 6878317Abstract: The present invention provides a hydraulic actuating mechanism of an injection molding machine, in which a plurality of hydraulic actuators are driven by one hydraulic pump, wherein the hydraulic pump of the hydraulic actuating mechanism is a variable discharge pump having the maximum necessary delivery capacity at least for each of the hydraulic actuators at the time of the highest rotational speed of the pump; the discharged fluid pressure is controlled by a discharge cutoff function of a pressure compensator ancillary to the variable discharge pump; and the pump is driven by a motor whose rotation can be controlled in a stepless mode.Type: GrantFiled: May 2, 2002Date of Patent: April 12, 2005Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Koji Kubota
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Patent number: 6875006Abstract: The invention relates to a screw mechanism comprised of a screw shaft (1), a screw nut (2) and rolling bodies. When the screw mechanism is subjected to a high static load, the forces are transmitted from the screw shaft (1) to the screw nut (2) by means of the rolling bodies. As the contact surfaces between the rolling bodies, the screw nut (2) and the screw shaft (1) are very small, only relatively weak forces can be transmitted. In order to adapt the screw mechanism to high static loads, using simple construction measures, the surface of the screw shaft (1) between the grooves (4) of the rolling bodies is provided with locking structures which can be form-fittingly connected with complementary locking structures of locking elements (7, 8) which are moveable essentially transversally to the axis of the screw shaft (1).Type: GrantFiled: December 20, 2001Date of Patent: April 5, 2005Assignee: Mannesmann Plastics Machinery GmbHInventor: Gunther Fischbach
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Patent number: 6866500Abstract: A clamping apparatus includes a fixed die plate (21) fixed to a frame (26), four tie rods (23), (24) extending in the horizontal direction and respectively fixed to the fixed die plate (21) in parallel to each other, a moving die plate (22) supported to the four tie rods (23), (24) so that the moving die plate (22) can slide freely and a clamping mechanism for moving the moving die plate (22) forward and backward along the four tie rods (23), (24). This clamping apparatus comprises a guide mechanism (25) for downwardly or upwardly supporting the moving die plate (22) and which allows the moving die plate (22) to move in the opposite direction of gravitation.Type: GrantFiled: October 10, 2002Date of Patent: March 15, 2005Assignee: Sony CorporationInventors: Shinsuke Kishi, Kazuhiro Miura, Osamu Matsuura
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Patent number: 6863521Abstract: A molding apparatus have a cavity plate with cavity components thereon spaced significantly apart from one another wherein the cavity components are adapted to translate on the cavity plate to compensate for any misalignment with their corresponding core components. The core plate side has core components thereon spaced significantly apart from one another wherein the core components are adapted to translate on the core plate side to compensate for any misalignment with their corresponding cavity components.Type: GrantFiled: November 26, 2002Date of Patent: March 8, 2005Inventor: Nicoleon Petrou
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Patent number: 6851942Abstract: To displace a moving mold mounting plate (3), a threaded spindle drive is inserted between the moving mold mounting plate (3) and a fixed mold mounting plate (16), whereby one end of each threaded spindle is mounted in the fixed mold mounting plate (16) and is configured as a piston (9) of a hydraulic piston and cylinder unit. The pistons are mounted in the fixed mold mounting plate (16) in hydraulic cylinders and an increased clamping force is created for the platen clamping mechanism by an appropriate impingement of the piston (9). In addition, the invention provides a detachable anti-rotation mechanism (23) for the threaded spindles (15). The invention thus allows an inclined position of the mold mounting plates (3, 16) to be corrected, by the targeted rotation of one or more threaded spindles.Type: GrantFiled: August 21, 2001Date of Patent: February 8, 2005Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Walter Wohlrab
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Patent number: 6843647Abstract: A mechanism for advancing and retreating a movable die plate toward and from a fixed die plate includes a moving base in which the upper surface thereof is connected integrally with the movable die plate and a slide unit is installed on the lower surface thereof. A pair of track rails are provided on the base and form a linear guide by engaging with the slide unit. A ball screw shaft is supported in parallel with the track rails by a bearing provided on the base and has an axial direction restrained rotatably. A servomotor drives the ball screw shaft and a ball screw nut is installed on the lower surface of the moving base to threadedly engage with the ball screw shaft, and the ball screw shaft and the ball screw nut are provided at an arbitrary position between the paired track rails for linear guidance.Type: GrantFiled: February 4, 2002Date of Patent: January 18, 2005Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Saburo Fujita, Junichi Yamamoto, Tosimichi Sugita
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Publication number: 20040265410Abstract: A sealing device (12) is provided for the cyclical opening and closing of the injection mould (M) and for applying the sealing force on a mould sealing unit on an injection moulding machine for the working of plastics. The sealing device is supported on a support. A high resolution surface deflection sensor (13) is provided as sensor means for recording the tool securing force and the sealing force, which is arranged on the support for the sealing device (12). A simple, economic and reliable measuring system is thus achieved, which can record the forces throughout the whole cycle.Type: ApplicationFiled: April 13, 2004Publication date: December 30, 2004Inventor: Karl Hehl
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Publication number: 20040265423Abstract: An injection mechanism for an injection molding machine includes a front plate carrying an injection cylinder. A guide rod is arranged fixedly relative to the front plate, and defines a longitudinal guiding axis. A movable plate is arranged movably relative to said front plate along said guiding axis, and carries an injection screw. A support structure is interposed between the guide rod and the movable plate, and movably supports the movable plate on the guide rod along the guiding axis. The support structure including a ball-engaging surface is provided on the guide rod and a ball-spline nut is provided in the movable plate. The ball-spline nut is engaged with the ball-engaging surface.Type: ApplicationFiled: June 4, 2004Publication date: December 30, 2004Applicant: FANUC LTD.Inventors: Mitsushi Yoshioka, Koji Senda
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Patent number: 6835061Abstract: A device for carrying out a two-stage, linear movement as well as an associated method for displacing a displaceable structural unit relative to a stationary structural unit. A first drive unit drives a shaft, which is in operative connection with a tube, which is connected to the displaceable structural unit. If a predeterminable condition is substantially achieved, a switch is made from the first drive unit to a second drive unit.Type: GrantFiled: May 21, 2002Date of Patent: December 28, 2004Inventor: Karl Hehl
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Patent number: 6824382Abstract: A closing unit with rigidly mounted supporting rails (2), a stationary (6) and a movable (12) clamping plate, has a pivot bearing (14, 15) behind each of these clamping plates (6, 12). A closing drive (23) is hinged in these pivot bearings (14, 15) so that it can freely move between said pivot bearings (14, 15) and the closing forces exercised by the closing drive (23) can exercise no bending moment on the machine frame (2, 3).Type: GrantFiled: February 28, 2002Date of Patent: November 30, 2004Assignee: Ettlinger Kunststoffmaschinen GmbHInventor: Martin Ganz
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Publication number: 20040234647Abstract: Press for the injection-moulding of plastic materials and/or non-ferrous alloys comprising a movable plane and a fixed plane, on whose opposite sides a mould and a counter mould are applied. Four cross members are provided associated to said movable (10) and fixed (12) planes and clamping means (46) acting on said cross members (14) in order to transmit the pressure generated by a piston means to said movable plane (10) during the injection phase. The cross members (14) are, at one end, integral with the movable plane (10) and project from this on the side of the fixed plane (12), four operating heads (28), each of them comprising one of said piston means for controlling the closing of the mould and counter mould and one of said clamping means (46).Type: ApplicationFiled: December 5, 2003Publication date: November 25, 2004Inventor: Hector Augusto Mendez
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Patent number: 6821110Abstract: This invention consists of a new cost effective injection molding apparatus for molding with hot melt adhesives and other Polyamide materials. Manufactured from standard tubing components in a double “L” or “C” design, it has fewer moving parts than other molding machines therefore requiring less maintenance. It is specifically designed to not require the use of temperature limiting and maintenance prone heated hoses for transport of melted material or sliding injection nozzles for engagement into mold-set by utilizing a substantially fixed injection nozzle. It incorporates a sell-draining melt reservoir with single-side mounting to allow for heat expansion and has very short material transfer distance from reservoir to mold-set. It can utilize permanent nozzle engagement into the mold-set to simplify molding operation and reduce cost. It incorporates several safety features to protect operators against injuries.Type: GrantFiled: July 23, 2002Date of Patent: November 23, 2004Assignee: The Cavist CorporationInventors: Kurt Carlson, Reimer Hanson, Wilhelm Thilo
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Patent number: 6821463Abstract: A method and a mold clamping press for injection molding machines; the press comprises a stationary platen and a movable platen operatively connected to control means which can be operated to relatively move the platens towards and away from each other. Slidable tie-rods, each connected to a respective control cylinder, axially extend between the platens passing through locking bushes rotatably supported by a platen of the press. Each locking bush and the corresponding tie-rod are provided with opposite intermeshing screw threads having an axial clearance; the bushes are made to rotate in synchronism and in a way correlated to the displacement of the movable platen, avoiding any frictional contact between the screw threads during the closing and opening of the mold.Type: GrantFiled: July 9, 2002Date of Patent: November 23, 2004Assignee: Sandretto Industrie S.p.A.Inventors: Leonardo Di Dio, Anselmo Vignale