Heat Decomposition Of Applied Coating Or Base Material Patents (Class 427/226)
  • Patent number: 7137276
    Abstract: A process for the production of durable photocatalytically active self-cleaning coating on glass by contacting a hot glass surface with a fluid mixture of titanium chloride, a source of oxygen and a tin precursor. The coating preferably comprises less than 10 atom % tin in the bulk of the coating and preferably there is a greater atomic percent tin in the surface of the coating than there is in the bulk of the coating. Preferably, the coating is durable to abrasion and humidity cycling.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: November 21, 2006
    Assignee: Pilkington PLC
    Inventors: Simon James Hurst, Kevin David Sanderson, Timothy Ian McKittrick, David Rimmer
  • Patent number: 7132150
    Abstract: Porous ceramic catalyst supports or filters to be provided with catalyst coatings via oxide washcoating processes are pre-coated with polymer barrier layers to prevent washcoat nanoparticle intrusion into the microcracked and/or microporous surfaces of the ceramics, the barrier coatings being formed of hydrocarbon polymers that are soluble or dispersible in polar media, capable of forming neutral or hydrophilic surfaces on porous ceramic supports, and completely vaporizable at moderate washcoat stabilization or catalyst activation temperatures.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: November 7, 2006
    Assignee: Corning Incorporated
    Inventors: Steven B. Ogunwumi, Odessa N. Petzold, Yuxin Tang, Tinghong Tao, Jianguo Wang, Raja R. Wusirika
  • Patent number: 7128944
    Abstract: The invention relates to thermally tempered safety glass comprising an non-abrasive and porous SiO2 layer which is stable during sintering and has a refractive index of between 1.25 and 1.40. The inventive safety glass can be obtained by coating standard soda-lime glass with an aqueous coating solution having a pH value of between 3 and 8 and containing between 0.5 and 5.0 wt. % of [SiOx(OH)y]n particles (0<y<4 and 0<x<2) having a particle size of between 10 and 60 nm, and a surfactant mixture. The coated glass is then dried, thermally hardened at temperatures of at least 600° C. for several minutes, and thermally tempered by a flow of air.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: October 31, 2006
    Assignee: Flabeg Solarglas GmbH & Co., KG
    Inventors: Hans-Joachim Becker, Armin Dauwalter, Andreas Gombert, Walther Glaubitt, Thomas Hofmann, Monika Kursawe
  • Patent number: 7122612
    Abstract: Porous ceramic catalyst supports or filters to be provided with catalyst coatings via oxide washcoating processes are pre-coated with cross-linked polymer barrier layers to prevent washcoat nanoparticle intrusion into the microcracked and/or microporous surfaces of the ceramics, the barrier coatings being formed by thermally cross-linking hydrocarbon polymers that are vaporizable at moderate washcoat stabilization or catalyst activation temperatures and being preferentially.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: October 17, 2006
    Assignee: Corning Incorporated
    Inventors: Tinghong Tao, Jianguo Wang
  • Patent number: 7087266
    Abstract: A thermal barrier coating, or TBC, and method for forming the TBC. The TBC is formed of a thermal-insulating material that contains yttria-stabilized zirconia (YSZ) alloyed with at least a third oxide. The TBC is formed to also contain elemental carbon, and may potentially contain carbides and/or a carbon-containing gas that forms from the thermal decomposition of carbon. The TBC is characterized by lower density and thermal conductivity, high temperature stability and improved mechanical properties. To exhibit the desired effect, the third oxide is more particularly one that increases the lattice strain energy of the TBC microstructure as a result of having an ion size that is sufficiently different than a zirconium ion.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: August 8, 2006
    Assignee: General Electric Company
    Inventors: Ramgopal Darolia, Boris A. Movchan, Yuriy E. Rudoy, Leonella M. Nerodenko, Irene Spitsberg, David John Wortman
  • Patent number: 7022376
    Abstract: A thin-walled honeycomb structure includes: a circumferential wall, numerous partition walls disposed inside the circumferential wall, and numerous cell passages defined by the partition walls. A circumferential portion of the honeycomb structure is reinforced wholly or in a part within a certain distance from an extremity surface of the honeycomb structure by a reinforcing material that dissipates or evaporates at a high temperature, and a method for producing the same.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: April 4, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihito Ichikawa, Koichi Ikeshima
  • Patent number: 6994886
    Abstract: The invention relates to a film-boiling densification method for a porous structure (mixed gas-liquid method) (5) consisting in immersing of the porous structure into a liquid precursor, a hydrocarbon, for example, and heating the system in order to deposit the decomposition product of said liquid precursor, for example carbon, into the pores of the porous structure, characterized in that the flow of the liquid precursor entering the porous structure is reduced, for example by means of a filter (52) made of polytetrafluorethylene surrounding the structure so as to reduce the vaporization phenomenon of the liquid precursor around the porous structure to be densified.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: February 7, 2006
    Assignee: Commissariat a L'Energie Atomique
    Inventors: Patrick David, Dominique Rovillain, Frédéric Malon, Pierre Delhaes, Alain Derre, Michel Trinquecoste
  • Patent number: 6994800
    Abstract: Volatile liquid precursors are provided for use in the formation of alkali metal-containing materials. The compound includes an alkali metal and an amide ligand and is a liquid at a temperature of less than about 70° C.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: February 7, 2006
    Assignee: President and Fellows of Harvard College
    Inventors: Roy G. Gordon, Randy N. R. Broomhall-Dillard
  • Patent number: 6988300
    Abstract: A piezoelectric element contains a piezoelectric ceramic body having a layered perovskite structure, and has the C axis selected and oriented in the thickness direction. In the piezoelectric ceramic body, line shaped electrodes are formed perpendicular to the C axis selected and oriented. The electrodes exposed at both of the end faces of the piezoelectric ceramic body are covered with conductive materials and insulation materials. The piezoelectric ceramic body is polarized in the opposite directions on both of the sides of electrodes arranged in the width direction. Moreover, external electrodes are formed on the faces where the conductive materials and the insulation materials are formed, whereby two groups of the electrodes are arranged in an interdigital electrode form.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: January 24, 2006
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Akira Ando, Koichi Hayashi, Masahiko Kimura
  • Patent number: 6972256
    Abstract: The present invention relates to a method of and an apparatus for forming a thin metal film of copper, silver, or the like on a surface of a semiconductor or another substrate. A method of forming a thin metal film, comprises preparing a dispersed liquid having a metal-containing organic compound dispersed in a predetermined solvent, coating the dispersed liquid on a surface of a substrate and evaporating the solvent to form a coating layer, and applying an energy beam to the coating layer to decompose away an organic substance contained in the coating layer in an area irradiated with the energy beam and bond metal contained in the coating layer.According to the present invention, it is possible to form a thin metal film of good quality efficiently and stably. The thin metal film used as metal interconnects in highly integrated semiconductor circuits contributes to the progress of a process of fabricating semiconductor devices.
    Type: Grant
    Filed: November 29, 2000
    Date of Patent: December 6, 2005
    Assignee: Ebara Corporation
    Inventors: Akira Fukunaga, Kuniaki Horie, Naoaki Ogure, Takao Kato, Hiroshi Nagasawa, Shinji Kajita, Makoto Kubota
  • Patent number: 6953603
    Abstract: The invention concerns a method for producing porous ceramic layers on metallic, ceramic, enameled or glass substrates using crystalline nanoparticles of particle sizes of between 3 nm and 100 nm via a wet-chemical process and functionalising of this porous ceramic layer through introducing a second component into the pores of the porous ceramic layer which serves as carrier layer. The porous ceramic layers can be filled with hydrophobizing, hydrophilizing, dirt-repellent and corrosion-inhibiting substances which remain in the substrate or are supplied later on demand, or with bactericidal substances, aromatics, perfumes or inhalation substances which are delivered to the room air in precise doses.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: October 11, 2005
    Assignee: ItN Nanovation GmbH
    Inventors: Ralph Nonninger, Olaf Binkle
  • Patent number: 6946161
    Abstract: A method for forming a porous silica film having mechanical strength utilizeses a surfactant, one or more kinds of nonionic surfactant(s) having a 0.1 weight % concentration according to the Du Nouy method expression and a surface tension of 45 mN/m or larger at 25° C. is (are) used as a surfactant, a mixed solution obtained by mixing this nonionic surfactant, a hydrolyzable alkoxysilane compound, water and an alcohol is coated on the substrate, and the surfactant in this mixed solution is decomposed or burned out to form a porous silica film. The surfactant is suitably represented by formula OH(CH2CH2O)x(CH(CH3)CH2O)y(CH2CH2O)xH where x and y denote an integer satisfying 1?x?185 and 5?y?70, respectively. Alternatively, a mixed solution in which a dimethyldialkoxysilane is added may be used.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: September 20, 2005
    Assignee: Ulvac, Inc.
    Inventors: Kazuhiro Yamada, Nobutoshi Fujii
  • Patent number: 6936306
    Abstract: This invention relates generally to a method for controlling the pore size, pore size distribution and porosity of aluminum-oxide based ceramics through the choice of substituents on carboxylate-alumoxanes and aluminum-oxide nanoparticles. The method allows for the formation of intra-granular pores in the nanometer range to be created in alumina and aluminum oxide ceramic bodies. The control over pore size and pore size distribution is accomplished through the use of different chemical substituents on the carboxylate-alumoxanes and aluminum-oxide nanoparticles. The size and distribution of pores within the alumina-oxide ceramic are dependent on the identity of the carboxylate substituents. In particular the formation of intra-versus inter-granular porosity is dependent on the identity of the carboxylate substituents. The invention also provides methods for the manufacture of ceramic coatings on ceramic and carbon fibers for composite applications and ceramic membranes with nanometer sized pores.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: August 30, 2005
    Assignee: William Marsh Rice University
    Inventors: Andrew R. Barron, Diane Amy Bailey, Mark Robert Wiesner, Christopher Daniel Jones, Rhonda Lynn Callender
  • Patent number: 6936188
    Abstract: A zinc oxide semiconductor material comprising at least zinc and oxygen as constituent elements, which can be deterred with respect to the deterioration of doping characteristic, luminous characteristic and the like, compared with a conventional c-axial oriented one by orienting the crystal orientation plane to a-axis of the wurtzite structure.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: August 30, 2005
    Assignees: Tohoku Techno Arch Co., Ltd., Sumitomo Electric Industries, Ltd.
    Inventor: Koichi Haga
  • Patent number: 6932664
    Abstract: A gas discharge tube includes a plurality of light-emitting portions that are provided outside of the tube, at least two discharge electrodes, and an electron emission film formed on the entire inner wall of the tube for improving discharge characteristics.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: August 23, 2005
    Assignee: Fujitsu Limited
    Inventors: Hitoshi Yamada, Akira Tokai, Manabu Ishimoto, Tsutae Shinoda
  • Patent number: 6924003
    Abstract: The present invention provides a method of processing a nanotube, comprising the steps of: causing a selective solid state reaction between a selected part of a nanotube and a reactive substance to have the selected part only become a reaction product; and separating the nanotube from the reaction product to define an end of the nanotube.
    Type: Grant
    Filed: December 18, 2000
    Date of Patent: August 2, 2005
    Assignee: NEC Corporation
    Inventor: Yuegang Zhang
  • Patent number: 6921552
    Abstract: A method of manufacture of a substantially continuous circumferential coating on a non-planar substrate, is disclosed the method comprising the steps of: utilising a substantially non directional deposition technique and a substantially static substrate deposition geometry to deposit the coating. Coatings can be deposited which include piezoelectric modulation characteristics or electro-optic modulation characteristics. Ideally the coating has semiconducting properties. The type of coating ideally includes Zinc-Oxide coatings. The non directional deposition technique can comprise chemical vapor deposition via single source chemical vapor deposition. Suitable substrates include optical fibers which are clamped onto a substantially planar heating surface during the deposition.
    Type: Grant
    Filed: May 6, 1998
    Date of Patent: July 26, 2005
    Assignee: Unisearch Limited
    Inventors: Michael Herman Koch, Robert Norman Lamb, Gock Leong Mar, Peter Yorke Timbrell
  • Patent number: 6905776
    Abstract: On a glass substrate, a base layer of indium cerium oxide is deposited, and on this a thin copper-containing silver layer, both produced by means of DC sputtering. On top there is another indium cerium oxide layer, which is produced by means of AC-superimposed DC sputter deposition. This layer system boasts very low surface resistivity combined with high transparency in the visible part of the spectrum, which means it has a high Haacke quality factor.
    Type: Grant
    Filed: October 11, 2000
    Date of Patent: June 14, 2005
    Assignee: BPS Alzenau GmbH
    Inventors: Johannes Stollenwerk, Andreas Klöppel, Marcus Bender
  • Patent number: 6903039
    Abstract: The present invention provides a method for making a microporous ceramic material and includes the steps of (a) preparing a starting material for firing comprising a nonoxide ceramic precursor containing silicon as an essential component; (b) heating the starting material for firing in an atmosphere containing at least 1 mol % of hydrogen so as to form microporous ceramic product; and (c) cooling the microporous ceramic product.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: June 7, 2005
    Assignees: Noritake Co., Limited, Chubu Electric Power Co., Inc.
    Inventors: Balagopal N. Nair, Yasunori Ando, Hisatomi Taguchi, Shigeo Nagaya, Kiyoshi Komura
  • Patent number: 6884461
    Abstract: A method for applying a coating system that is applied to a surface of a component, such as a turbine nozzle, for preventing or at least substantially preventing interdiffusion between the component surface and a protective thermal layer applied to the component surface when the thermal layer is exposed to elevated temperatures. The method includes applying a carrier layer containing aluminum to the component surface. Next, the layer is heated to a first predetermined temperature for a first predetermined period of time in the substantial absence of oxygen to bond the aluminum with the component surface, the heat dissolving the carrier portion of the aluminum layer. The remaining portion of the aluminum layer is then heated to a second predetermined temperature for a second predetermined period of time to form an oxidized aluminum layer. Finally, at least one protective thermal layer is applied over the oxidized aluminum layer.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: April 26, 2005
    Assignee: General Electric Company
    Inventors: John Frederick Ackerman, Paul Arszman, Andrew J. Skoog
  • Patent number: 6884460
    Abstract: A method for applying a coating system that is applied to a surface of a component for preventing or at least substantially preventing interdiffusion between the component surface and a protective thermal layer applied to the component surface when the thermal layer is exposed to elevated temperatures. The method includes applying a carrier layer containing aluminum to the component surface. Next, the layer is heated to a first predetermined temperature for a first predetermined period of time in the substantial absence of oxygen to bond the aluminum with the component surface, the heat dissolving the carrier portion of the aluminum layer. The remaining portion of the aluminum layer is then heated to a second predetermined temperature for a second predetermined period of time to form an oxidized aluminum layer. Finally, at least one protective thermal layer is applied over the oxidized aluminum layer.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: April 26, 2005
    Assignee: General Electric Company
    Inventors: John Frederick Ackerman, Paul Arszman, Andrew J. Skoog
  • Patent number: 6863925
    Abstract: An article is coasted by preparing a coating source having an aluminum halide, a fluoride or an iodide of a modifying element as a source of the modifying element, and a carrier gas. The modifying element is zirconium, hafnium, and yttrium, or combinations thereof. The coating source is contacted to the article, and the coating source and the article are heated to a coating temperature of at least about 1850° F. for a period of time sufficient to permit aluminum and the modifying element to coat onto the surface of the article. The preferred fluorides of modifying elements are zirconium tetrafluoride and hafnium tetrafluoride.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: March 8, 2005
    Assignee: General Electric Company
    Inventors: Gary Eugene Wheat, Terri Kay Brown, Roger Dale Wustman, Joseph David Rigney
  • Patent number: 6863923
    Abstract: Processes and compositions for printing substrates. A printing paste containing a matrix-forming precondensate containing polyorganosiloxanes obtained by a sol-gel process and at least one coloring, luminescent, conductive and/or catalytically active filler is applied imagewise to the substrate and is densified by heat treatment at a temperature below the glass transition temperature of the matrix being formed. The processes and printing pastes are suitable, for example, for the production of conductor tracks and decorative patterns.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: March 8, 2005
    Assignee: Institut fuer Neue Materialien gemeinnuetzige GmbH
    Inventors: Axel Kalleder, Rainer Kreutzer, Martin Mennig, Helmut Schmidt
  • Patent number: 6861096
    Abstract: A method for producing a painted ceramic body. A transfer material containing an inorganic pigment, or hot melt ink containing an inorganic pigment is directly or indirectly disposed on the surface of a ceramic body in an imagewise manner. Subsequently, the ceramic body with the image formed thereon is heated and the inorganic pigment contained in the image is sintered on the surface of the ceramic body.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: March 1, 2005
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Toshiaki Aono, Akio Miyamoto
  • Patent number: 6852361
    Abstract: A method of on-line coating a coat film on the inner wall of a reaction tube in a hydrocarbon pyrolysis reactor for preventing the formation and the deposit of coke on the inner walls. This method comprises the steps of vapor depositing a mixed solution of a metal alkoxide and a chromic compound on the inner walls concurrently with introducing a carrier at a flow rate of 1-5000 kg/hr/coil at a temperature of 600-900° C. under a pressure of 0-3 kg/cm2 to form a buffer layer on the inner walls; and vapor depositing a metal alkoxide as a barrier on the buffer layer; and vapor depositing an alkali metal/alkaline earth metal compound alone or mixed with metal alkoxide as a decoking layer on the barrier. A decoking layer may further be provided on the diffusion barrier.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: February 8, 2005
    Assignee: SK Corporation
    Inventors: Sin Cheol Kang, Ahn Seop Choi, Dong Hyun Cho, Sun Choi
  • Patent number: 6838119
    Abstract: A method of manufacturing an ionic conductor to improve oxygen ion conductivity that is otherwise reduced by the presence of deleterious impurities comprising silicon or silicon containing compounds. In accordance with the invention a dissolved salt of a dopant consisting of an alkaline-earth metal is applied to an oxygen ion conducting material composed of doped ceria, doped zirconia, or doped lanthanum gallate and having the impurities. The solution can also be applied with equal success to cation salts and oxides used in making the oxygen ion conducting material. The oxygen ion conducting material with the solution applied thereto is thoroughly mixed and then heated to evaporate the solvent and to decompose the alkaline-earth salt and thereby to form said ionic conductor.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: January 4, 2005
    Assignee: Praxair Technology, Inc.
    Inventor: Jonathan Andrew Lane
  • Publication number: 20040262147
    Abstract: Cobalt-nickel oxide films of nominal 100 nm thickness, and resistivity as low as 0.06 &OHgr;·cm have been deposited by spin-casting from both aqueous and organic precursor solutions followed by annealing at 450° C. in air. Films deposited on sapphire substrates exhibit a refractive index of about 1.7 and are relatively transparent in the wavelength region from 0.6 to 10.0 &mgr;m. They are also magnetic. The electrical and spectroscopic properties of the oxides have been studied as a function of x=Co/(Co+Ni) ratio. An increase in film resistivity was found upon substitution of other cations (e.g., Zn2+, Al3+) for Ni in the spinel structure. However, some improvement in the mechanical properties of the films resulted. On the other hand, addition of small amounts of Li decreased the resistivity. A combination of XRD, XPS, UV/vis and Raman spectroscopy indicated that NiCo2O4 is the primary conducting component and that the conductivity reaches a maximum at this stoichiometry.
    Type: Application
    Filed: May 25, 2004
    Publication date: December 30, 2004
    Applicant: Battelle Memorial Institute
    Inventors: Charles F. Windisch, Gregory J. Exarhos, Shiv K. Sharma
  • Patent number: 6830778
    Abstract: A process for forming an electrical conductor on a substrate is provided, consisting essentially of providing an ink comprised of a metallic chelate, printing directly thereon the ink, and decomposing the ink wherein the metal-chelate is converted to a solid metal conductor on the substrate.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: December 14, 2004
    Assignee: Midwest Research Institute
    Inventors: Douglas L. Schulz, Calvin J. Curtis, David S. Ginley
  • Patent number: 6827969
    Abstract: A chemical composition and method for repairing a thermal barrier coating on a component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The method repairs a thermal barrier coating on a component that has suffered localized damage to the thermal barrier coating. After cleaning the surface area of the component exposed by the localized spallation, a mixture of a ceramic composition comprising a ceramic powder in a binder is applied, preferably by spraying, to the surface area of the component. The binder is then allowed to dry to form a dried coating. Upon subsequent heating, the dried coating reacts to produce a ceramic-containing repair coating, wherein the coating comprises the ceramic powder in a matrix of a material formed when the binder was reacted. The binder is preferably a ceramic precursor material that can be converted immediately to a ceramic or allowed to thermally decompose over time to form a ceramic.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: December 7, 2004
    Assignee: General Electric Company
    Inventors: Andrew Jay Skoog, Jane Ann Murphy, William Randolph Stowell, Timothy Ray Lattire
  • Patent number: 6824603
    Abstract: A composition of matter comprising a mixture of an oxide powder or powders and a Reactive Organic Medium (ROM) which can be used to create electronic components on a suitable. The materials are applied to conventional polymer-based circuit substrates by any convenient printing process and thermally cured to well-consolidated oxide components at a temperature, which the substrate can withstand. Mixtures for various components, including resistors, capacitor dielectrics and magnetic cores and processes to apply them are disclosed.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: November 30, 2004
    Assignee: Parelec, Inc.
    Inventor: Paul H. Kydd
  • Patent number: 6824814
    Abstract: A method of forming a perovskite thin film includes preparing a perovskite precursor solution; preparing a silicon substrate for deposition of a perovskite thin film, including forming a bottom electrode on the substrate; securing the substrate in a spin-coating apparatus and spinning the substrate at a predetermined spin rate; injecting a perovskite precursor solution into the spin-coating apparatus thereby coating the substrate with the perovskite precursor solution to form a coated substrate; baking the coated substrate at temperatures which increase incrementally from about 90° C. to 300° C.; and annealing the coated substrate at a temperature of between about 500° C. to 800° C. for between five minutes to fifteen minutes.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: November 30, 2004
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Sheng Teng Hsu, Wei Pan, Masayuki Tajiri
  • Patent number: 6821575
    Abstract: The invention relates to a method for preparing a conductive electrode comprising applying a precursor for electrocatalytic or protective coatings on a conductive electrode substrate, irradiating the conductive electrode substrate and the precursor with near infrared (NIR) radiation to form an electrocatalytic or protective coating on the electrode substrate. The invention also relates to an electrode substrate or electrode obtainable by the method, and the use thereof.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: November 23, 2004
    Assignee: Advanced Photonics Technologies AG
    Inventors: Takayuki Shimamune, Bernd Busse, Erik Zimmerman, Lars-Erik Bergman
  • Patent number: 6821559
    Abstract: A method for preparing particulate materials useful in fabricating thin-film solar cells is disclosed. Particulate materials is prepared by the method include for example materials comprising copper and indium and/or gallium in the form of single-phase, mixed-metal oxide particulates; multi-phase, mixed-metal particulates comprising a metal oxide; and multinary metal particulates.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: November 23, 2004
    Inventors: Chris Eberspacher, Karen Lea Pauls
  • Patent number: 6821551
    Abstract: An electron-emitting device having an electroconductive film including an electron-emitting region arranged between a pair of device electrodes is manufactured. The electroconductive film is formed by applying a liquid containing the material of the film to a substrate by using an ink-jet method, then drying and heating the applied liquid. Defective conditions, if any, in the applied liquid or the precursor film formed by drying the liquid or the electroconductive film formed by heating the precursor film are detected and remedied by applying the same liquid again to the area detected for a defective condition. The detection and remedy of any defective condition may be conducted after the liquid-applying, drying or baking step.
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: November 23, 2004
    Assignee: Canon Kabushiki Kaisha
    Inventor: Mitsutoshi Hasegawa
  • Publication number: 20040224188
    Abstract: A lower electrode is formed over a substrate, and a raw material including a complex oxide is heated in an atmosphere pressurized to two atmospheres or more and containing oxygen at a volume ratio of 10% or less at a temperature raising rate of 100° C./min or less, thereby forming a lower alloy film of a compound of a first metal which makes up the complex oxide, and a second metal, which makes up the lower electrode, over the lower electrode. A ceramic film in which the raw material is crystallized is formed over the lower alloy film, and an upper electrode is formed over the ceramic film.
    Type: Application
    Filed: November 28, 2003
    Publication date: November 11, 2004
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Takeshi Kijima, Eiji Natori
  • Patent number: 6815006
    Abstract: The present invention provides a method for making a ceramic matrix composite comprising forming an infiltrated fiber reinforcement by infiltrating a plurality of plies of a fibrous material with a precursor polymer which decomposes to a substantially pure product selected from the group consisting of a refractory metal carbide and a refractory metal boride, and exposing the infiltrated fiber reinforcement to conditions effective to cure the precursor polymer and to decompose the precursor polymer to said substantially pure product.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: November 9, 2004
    Assignee: Southwest Research Institute
    Inventors: Partha P. Paul, Stuart T. Schwab
  • Patent number: 6815064
    Abstract: Methods for synthesizing luminescent nanoparticles and nanoparticles prepared by such methods are provided. The nanoparticles are prepared by a method in which an additive is included in the reaction mixture. The additive may be a Group 2 element, a Group 12 element, a Group 13 element, a Group 14 element, a Group 15 clement, or a Group 16 element. In additions, a luminescent nanoparticle is provided that comprises a semiconductive core surrounded by an inorganic shell, an interfacial region and an additive present in the interfacial region or both the interfacial region and the shell.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: November 9, 2004
    Assignee: Quantum Dot Corporation
    Inventors: Joseph A. Treadway, Donald A. Zehnder, Marc D. Schrier
  • Publication number: 20040219348
    Abstract: This substrate is coated with a composite film based on a mesoporous mineral layer containing nanoparticles formed in situ inside the layer. The composite film has a periodic lattice structure over a major portion of the thickness in which the nanoparticles are present, in which structure the nanoparticles are arranged in a periodic manner on the scale of domains of at least 4 periods in the thickness of the film.
    Type: Application
    Filed: June 7, 2004
    Publication date: November 4, 2004
    Inventors: Catherine Jacquiod, Jean-Marc Berquier, Sophie Besson, Jean-Pierre Boilot, Christian Riccolleau, Thierry Gacoin
  • Publication number: 20040219377
    Abstract: A surface of copper is brought into contact with an aqueous solution for forming a bonding layer for bonding resin comprising: (a) at least one type of acid selected from inorganic acid and organic acid; (b) tin salt or tin oxide; (c) salt or oxide of at least one type of metal selected from the group consisting of: silver, zinc, aluminum, titanium, bismuth, chromium, iron, cobalt, nickel, palladium, gold, and platinum; (d) a reaction accelerator; and (e) a diffusive retaining solvent, so that an alloy layer of tin and the at least one type of metal selected in (c) is formed on the surface of the copper.
    Type: Application
    Filed: April 16, 2004
    Publication date: November 4, 2004
    Applicant: MEC COMPANY LTD.
    Inventors: Mutsuyuki Kawaguchi, Satoshi Saito, Jun Hisada, Naomi Kanda, Toshiko Nakagawa
  • Publication number: 20040206267
    Abstract: Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.
    Type: Application
    Filed: December 23, 2003
    Publication date: October 21, 2004
    Inventors: Sankar Sambasivan, Kimberly A. Steiner, Krishnaswamy K. Rangan
  • Patent number: 6805906
    Abstract: A process of coating a refractory turbine part with a protective coating which is ultimately diffusion bonded to the part. A slurry coating material is prepared from a mixture of a silicon alkyd paint and suspended particles of an aluminum or aluminum alloy powder. Parts may be dipped in the slurry and subsequently be heat treated in selected atmospheres and temperatures to diffuse the coating into the surface of the part.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: October 19, 2004
    Assignee: Liburdi Engineering Limited
    Inventors: Vladimir Moravek, Paul Lowden, Joseph Liburdi
  • Patent number: 6806021
    Abstract: Disclosed is a method of forming a pattern comprising coating a solution containing a compound having a silicon-nitrogen linkage in the main chain thereof over a surface of a working film to form a mask, replacing the nitrogen in the mask by oxygen, forming a resist film on a surface of the mask, forming a resist pattern by subjecting the resist film to a patterning exposure and to a developing treatment, transcribing the resist pattern to the mask to form a masking pattern, and transcribing the masking pattern to the working film to form a working film pattern.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: October 19, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yasuhiko Sato, Yasunobu Onishi
  • Publication number: 20040202890
    Abstract: A method is provided for shifting the amorphous to crystalline transition temperature of a titania coating. The method includes adding a dopant, such as Mo, V, Al, Zn, Zr, Li, K, Co, La, Ca, Ba, Si, Ag, Cu, Ni, Mg, Mn, Cd, Fe, Cr, Tb, Y, Sn, Ge, and/or Pd to a titania-containing material. The doped material can then be applied, e.g., by spray pyrolysis, onto a substrate. A coated article is also provided.
    Type: Application
    Filed: April 8, 2003
    Publication date: October 14, 2004
    Inventors: Luke A. Kutilek, Cory D. Steffek
  • Patent number: 6803074
    Abstract: A metal compound solution in the atomized state is introduced directly into a film-forming chamber of which the pressure is maintained at about 100 Torr or lower by mean of a two-fluid nozzle to form a complex oxide thin-film. For use in the two-fluid nozzle, gases including an oxidative gas are used. To dissolve the metal compound, a solvent having a boiling point under ordinary pressure of about 100° C. or higher is used.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: October 12, 2004
    Assignee: Murata Manufacturing Co. Ltd
    Inventor: Yutaka Takeshima
  • Patent number: 6802991
    Abstract: A CsX:Eu phosphor produced by heating a cesium halide with a Europium compound containing one or more halides selected from the group consisting of F, Cl, Br and I. Preferably the Europium compound is selected from the group consisting of EuX′2, and EuX′3 and EuX′, X′ being one or more halides selected from the group consisting of F, Cl, Br and I. The invention also includes novel phosphors having properties inherent to the manufacturing process as well as other phosphors containing a mixture of Br and Cl in the cesium halide, europium doped phosphor. A method for preparing a binderless phosphor screen using these phosphors and a method for recording and reproducing an X-ray image using such screens are also disclosed.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: October 12, 2004
    Assignees: Symyx Technologies, Inc., AGFA-Gevaert, N.V.
    Inventors: Martin Devenney, Casper Reaves, Paul Leblans, Luc Struye
  • Publication number: 20040197470
    Abstract: Disclosed are organometallic compounds derived from Groups VIIb, VIII, IX, and X metals useful as precursors for the formation of metal containing powders and for the chemical deposition of the metals on substrates, particularly for the chemical vapor deposition of metal films suitable for the manufacture of electronic devices. Methods for their use are also disclosed.
    Type: Application
    Filed: April 19, 2004
    Publication date: October 7, 2004
    Inventor: Hyungsoo Choi
  • Patent number: 6800322
    Abstract: The invention aims to provide a method for preparing a composite substrate of substrate/electrode/dielectric layer structure having a thick-film dielectric layer with a smooth surface using a sol-gel solution of high concentration capable of forming a film to a substantial thickness without generating cracks, the composite substrate and an EL device using the same. The object is attained by a method for preparing a composite substrate including in order an electrically insulating substrate, an electrode and an insulator layer formed thereon by a thick film technique, wherein a thin-film insulator layer is formed on the insulator layer by applying to the insulator layer a sol-gel solution obtained by dissolving a metal compound in a diol represented by OH(CH2)nOH as a solvent, followed by drying and firing; the composite substrate and an EL device using the same.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: October 5, 2004
    Assignee: TDK Corporation
    Inventors: Taku Takeishi, Katsuto Nagano, Jun Hagiwara, Suguru Takayama
  • Patent number: 6800242
    Abstract: A process for making an alkaline resistant material comprises the steps of grinding together 0-40% light magnesia, 0-80% roasted magnesia, 10-54% ceramic clay, 0-9% limestone, 1-4% water glass, 0-1.5% carboxymethyl cellusolve, 0-27% talc, 0-3% calcium or barium carbonate to a particle size of less than 50 microns, mixing the ground mixture with water to produce a paste containing <23% wt. water, shaping the paste to a desired shape, drying the shaped product at a temperature of 110 degrees Centigrade, and firing the dried shaped product in a kiln at 1350 degrees Centigrade. The resulting alkali resistant ceramic contains 25-76 wt % MgO, 13-47% SiO2, 5-20 wt % Al2O3, and 1-10 wt % Fe2O3, CaO, K2O, and/or Na2O, with forsterite and spinel being the dominant crystalline phases.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: October 5, 2004
    Inventor: Xueren Cao
  • Patent number: 6796793
    Abstract: A method and device of treating an irregularly shaped article to prepare the article for painting is provided. The device includes a burner which can produce an adjustable flame tongue which can fit into crevices, openings and other irregular topographical features of an item to be painted or otherwise coated. The burner device further provides means to apply a grafting chemical on a freshly oxidized surface. Further, the invention provides means to colorize treated objects so that they may be recognized as having been treated. In another embodiment, the grafting chemicals may be enhanced with electrolytic solutions such that electrostatic methods of painting may be subsequently employed on the item. In an alternate embodiment, the burner is adapted to spray a powder inside of a generally enclosed flame, and is used in conjunction with chop guns to manufacture glass or carbon fiber preforms.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 28, 2004
    Inventors: Russell Brynolf, Michael D. Elberson
  • Patent number: 6783866
    Abstract: The invention relates to polymer ceramic composite materials with a virtually zero shrinkage compared to the original model after concluding partial pyrolysis and with a comparable thermal expansion behavior (preferably in an application range of 400° C. or less) to metal construction materials, in particular gray cast iron or steel, which are obtainable by methods described below; corresponding composite constructions and molded parts; and methods for producing and using these materials, composite constructions and molded parts. The polymer ceramic composite materials can for instance be used instead of or in contact with steel or gray cast iron temperature-proof molded parts, predominantly in mechanical engineering, without postmachining after the creative forming.
    Type: Grant
    Filed: July 5, 2002
    Date of Patent: August 31, 2004
    Assignee: Rauschert GmbH
    Inventors: Peter Greil, Andreas Basteck, Steffen Walter