Noninterengaged Fiber-containing Paper-free Web Or Sheet Which Is Not Of Specified Porosity Patents (Class 428/292.1)
  • Publication number: 20080213560
    Abstract: The invention relates to glass strands and glass strand structures coated with an electrically conducting coating composition which comprises (as % by weight of solid matter): 6 to 50% of a film-forming agent, preferably 6 to 45%, 5 to 40% of at least one compound chosen from plasticizing agents, surface-active agents and/or dispersing agents, 20 to 75% of electrically conducting particles, 0 to 10% of a doping agent, 0 to 10% of a thickening agent, 0 to 15% of additives. The invention also relates to the electrically conducting coating composition used to coat the said strands and strand structures, to their process of manufacture and to the composite materials including these strands or strand structures. Application to the preparation of structures and composite materials which can be heated by the Joule effect or which can be used for electromagnetic shielding.
    Type: Application
    Filed: February 11, 2005
    Publication date: September 4, 2008
    Applicant: Saint- Gobain Vetrotex France S.A.
    Inventors: Patrick Moireau, Claire Ceugniet
  • Patent number: 7419714
    Abstract: A composite of polymer or ceramic material has reinforcing fibers. The composite is for use in manufacturing medical implants like osteosynthesis plates, endoprostheses, screw coupling elements, surgical instruments, and similar components. The fibers and fibrous parts are made from a material that absorbs X-rays so that it can be seen during X-ray examination.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: September 2, 2008
    Assignee: Sepitec Foundation
    Inventors: Fritz Magerl, Roger Roland Tognini, Erich Wintermantel, Jörg Mayer, Thomas Andreas Peter, Walter Spirig
  • Publication number: 20080206541
    Abstract: Methods of making fibrous materials are disclosed that include shearing a fiber source to provide a first fibrous material, and passing the first fibrous material through a first screen. Also, composites are disclosed that includes a fibrous material, a resin and a dye.
    Type: Application
    Filed: September 21, 2007
    Publication date: August 28, 2008
    Inventor: Marshall Medoff
  • Patent number: 7416779
    Abstract: To provide a fiberboard capable of reducing a load on the environment at all states of producing, using, and abolishing and moreover having a high degree of bending strength and a high bending-strength retention rate at high temperature and high humidity so as to be usable for an automobile interior material or building material and a fiber-board producing method. The fiberboard is formed by mixing natural fiber with polylactic acid resin serving as a binder and has an apparent density of 0.2 g/cm3.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: August 26, 2008
    Assignees: Toyota Auto Body Co. Ltd., Toyota Boshoku Co. Ltd., Toray Industries, Inc., Toyota Tsusho Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Masanori Hashiba, Takehiro Kato, Kousuke Tamaki, Osamu Mito, Kazuya Matsumura, Tomomichi Fujiyama, Yuhei Maeda, Eiji Sugiyama, Takashi Inoh, Hiroshi Urayama, Hisashi Okuyama
  • Publication number: 20080196188
    Abstract: The present invention relates to a fibrous composite comprising or consisting of natural and/or synthetic fibres, characterised in that at least some of the fibres of the composite exhibit a flat cross-section and the fibrous composite is readily decomposable or dissoluble in water or other liquid.
    Type: Application
    Filed: June 14, 2006
    Publication date: August 21, 2008
    Applicant: KELHEIM FIBRES GMBH
    Inventors: Konrad Brunner, Friedrich Herbig, Walter Roggenstein, Stefan Sulzmaier
  • Patent number: 7410687
    Abstract: Embodiments of the invention include a composite. The composite includes a crystalline polymer, a plurality of wood fibers blended with the crystalline polymer, an outer surface, and an amorphous polymer visible on the outer surface. The amorphous polymer has a first color and the blend of the crystalline polymer and the plurality of wood fibers has a second color different from the first color. The invention also includes a method of manufacturing the wood-plastic composites such that one polymer is shifted in the composite relative to the other polymer.
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: August 12, 2008
    Inventor: Blair Dolinar
  • Publication number: 20080187734
    Abstract: Disclosed are composite materials that can exhibit low transmission energy loss and can also be temperature resistant. The composites include reinforcement fibers held in a polymeric matrix. The polymeric matrix can include an amorphous polymer component. Also disclosed are methods of forming the composites. Methods can include forming amorphous thermoplastic polymer fibers, forming a fabric from the fibers, combining the fabric with reinforcement fibers, and molding the structure thus formed under heat and pressure such that the amorphous thermoplastic polymer flows and forms a polymeric matrix incorporating the reinforcement fibers. The composites can be molded from multi-layer structures that can include layers of differing materials, for instance layers formed of polyaramids, fiberglass, or carbon fiber wovens or nonwovens. The composites can advantageously be utilized in low loss dielectric applications, such as in forming circuit board substrates, radomes, antennas, and the like.
    Type: Application
    Filed: February 6, 2007
    Publication date: August 7, 2008
    Inventor: Brian G. Morin
  • Patent number: 7408056
    Abstract: Cellulosic or lignocellulosic materials, and compositions and composites made therefrom, are disclosed.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: August 5, 2008
    Assignee: Xyleco, Inc.
    Inventors: Marshall Medoff, Arthur P. Lagace
  • Patent number: 7399520
    Abstract: A fibre-reinforced building article includes a matrix of a binding material, and at least one fibrous layer of alkaliresistant glass fibres incorporated in the matrix. The binding material is based on an aluminous cement, a carboxylic ether polymer based plasticizer and alkaliresistant glass fibres. The fibre-reinforced building article has fire protection properties.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: July 15, 2008
    Assignee: Murk en Murk Holding B.V.
    Inventor: Erwin Coenraad Murk
  • Publication number: 20080166536
    Abstract: An environment-conservation rubber shoe sole is made of vegetable fibrous materials including disposed rice/wheat husks, together with natural and synthetic rubbers with suitable amounts of curing additive, activation prompter, and filler, which, after being fully mixed and stirred, are subject to pressurization to form material sheets of suitable thickness for subsequent deposition in a forming mold for curing and molding by heating and pressurizing to complete formation of shoe sole made of environment-conversation material, whereby a de-molded product can be finished with simple trimming whereby low-cost, comfortable, and easy-to-recycle environment-conservation rubber shoe sole can be manufactured and true non-pollution use of shoe sole can be realized.
    Type: Application
    Filed: October 30, 2006
    Publication date: July 10, 2008
    Inventor: Yu-Hua Kao
  • Publication number: 20080152890
    Abstract: To produce a structural element that withstands corrosive and/or abrasive flows of hot gas during a predetermined service life and, on the other hand, can be advantageously produced, it is proposed that the structural element comprises a fiber-ceramic main body, in that the main body is formed by a C/C shaped body having a fiber-ceramic structure converted with Si to C/C—SiC in a volume region bordering on an upper side of the main body, and in that a coating comprising a metal is applied to at least a partial region of the upper side of the main body.
    Type: Application
    Filed: November 29, 2007
    Publication date: June 26, 2008
    Applicant: Deutsches Zentrum fuer Luft-und Raumfahrt e.V.
    Inventors: Martin Friess, Martin Nedele
  • Patent number: 7390759
    Abstract: The invention provides a steel plate reinforcing sheet having light weight and thin layer, providing sufficient adhesion and reinforcing effect to a steel plate, and having excellent workability. In the steel plate reinforcing sheet comprising a restricting layer and a resin layer, a curing composition is first prepared by mixing rubber components comprising diene-based rubber and rubber having a vinyl group in its side chain, with a cross-linking agent capable of reacting with these rubber components, and then by kneading the mixture. Thereafter, the curing composition thus prepared is rolled by molding, to form a resin layer. Then, the resin layer thus formed is adhesively bonded to the restricting layer, to produce a steel plate reinforcing sheet.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: June 24, 2008
    Assignee: Nitto Denko Corporation
    Inventors: Yasuhiko Kawaguchi, Katsuhiko Tachibana
  • Publication number: 20080145636
    Abstract: A Yuga pad of the present invention includes a flexible foaming member with a plurality of reinforced fibers therein. The Yuga pad is made from a raw material mixed with the reinforced fibers and processed by extrusion and vulcanization. In the extrusion step, an extruder will force the reinforced fiber oriented substantially along an axial direction of the extruder. As a result, after vulcanization step the reinforced fibers in the flexible foaming member still are oriented substantially along a direction.
    Type: Application
    Filed: December 18, 2006
    Publication date: June 19, 2008
    Inventor: Semi Ko
  • Patent number: 7385220
    Abstract: Fibers having an electrically conductive outer surface and having an average diameter of less than about 5 millimeters; and a dielectric polymeric layer comprising a polymer having a main polymer chain on the outer surface, the dielectric polymeric layer having a thickness of less than about 50 microns, the main polymer chain comprising carbon. Fiber transistors having an on/off ratio of at least about 10. Techniques for making fibers and fiber transistors.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: June 10, 2008
    Assignee: Lucent Technologies Inc.
    Inventors: Jimmy Granstrom, Howard Edan Katz
  • Publication number: 20080131683
    Abstract: A material comprising aerogel particles and a polytetrafluoroethylene (PTFE) binder is formed having a thermal conductivity of less than or equal to 25 mW/m K at atmospheric conditions. The material is moldable or formable, having little or no shedding of filler particles, and may be formed into structures such as tapes or composites, for example, by bonding the material between two outer layers. Advantageously, composites may be flexed, stretched, or bent without significant dusting or loss of insulating properties.
    Type: Application
    Filed: January 10, 2008
    Publication date: June 5, 2008
    Inventors: Cedomila Ristic-Lehmann, Brian Farnworth, Anit Dutta, Bradley E. Reis
  • Publication number: 20080096452
    Abstract: The invention is a highly abrasion resistant laminate material with high resistance to water penetration, yet breathable, that can be manufactured to various degrees of breathability to suit any particular application need and a method for making same.
    Type: Application
    Filed: September 19, 2006
    Publication date: April 24, 2008
    Applicant: Tredegar Film Products Corporation
    Inventors: Carl Douglas Ray, Geoffrey Mial Baldwin
  • Publication number: 20080090064
    Abstract: Carbon-carbon composite material article and method of manufacturing it. The carbon-carbon composite material comprises a carbonized woven or nonwoven fabric-based preform which is subjected to rapid densification, e.g. using a resin transfer molding process, and which may subsequently be infiltrated with a ceramic additive solution in order to improve wear and friction properties. The method comprises densifying the preform and subsequently adding a ceramic additive to it to infiltrate the material with the additive and enhance the properties of the final product.
    Type: Application
    Filed: October 13, 2006
    Publication date: April 17, 2008
    Inventors: Mark C. James, Neil Murdie, Michael D. Wood
  • Publication number: 20080090065
    Abstract: The combination of a hinge and an insulated wire is provided, wherein the hinge is capable of closing and opening to an angle of at least 90°, the insulated wire being secured by the hinge so as to fold when said hinge is closed and to unfold when said hinge is opened, the insulation on the wire comprising fluoropolymer, such as tetrafluoroethylene/-hexafluoropropylene copolymer or tetrafluoroethylene/perfluoro(methyl vinyl ether)/perfluoro(propyl vinyl ether) copolymer, each polymer having a melting point of 260 to 290° C. and MIT Flex Life of at least about 15,000 cycles, the hinge being useful in such electronic devices as a laptop computer or a clamshell cell phone, attaching the keyboard and screen portion to one another, the insulation being capable of repeated opening and closing of the hinge without cracking of the insulation.
    Type: Application
    Filed: October 9, 2007
    Publication date: April 17, 2008
    Inventors: Robert D. Kenny, Philip S. Smith, Patricia A. Tooley, Sundar Kilnagar Venkataraman
  • Publication number: 20080081170
    Abstract: Pre-impregnated composite material (prepreg) is provided that can be molded to form composite parts that have high levels of both strength and damage tolerance without causing any substantial negative impact upon the physical or chemical characteristics of the uncured prepreg or cured part. This is achieved by including in the matrix resin a substantial amount of a multifunctional aromatic epoxy resin that has at least one phenyl group that is meta-substituted.
    Type: Application
    Filed: April 17, 2007
    Publication date: April 3, 2008
    Applicant: Hexcel Corporation
    Inventors: David Tilbrook, Dana Blair, Maureen Boyle, Paul Mackenzie
  • Publication number: 20080081165
    Abstract: A fibrous composite, comprising cellulose fibers treated with a first galactomannan polymer or a first glucomannan polymer, the treated fibers having particles attached thereto, the particles comprising carboxyalkyl cellulose, a second galactomannan polymer or a second glucomannan polymer, and a plurality of non-permanent metal crosslinks.
    Type: Application
    Filed: October 2, 2006
    Publication date: April 3, 2008
    Applicant: Weyerhaeuser Co.
    Inventors: S. Ananda Weerawarna, Bing Su
  • Publication number: 20080081169
    Abstract: An adhesive bonding material can be provided. This adhesive bonding material comprises (a) an isocyanate polymer and/or (b) an amino resin, and (c) a plant oil modifier. The adhesive bonding system can be used in a method for producing a composite lignocellulosic product.
    Type: Application
    Filed: October 3, 2006
    Publication date: April 3, 2008
    Applicant: LOUISIANA-PACIFIC CORPORATION
    Inventors: Jay Tanzer, Wu-Hsiung Ernest Hsu
  • Patent number: 7349215
    Abstract: A material comprising aerogel particles and a polytetrafluoroethylene (PTFE) binder is formed having a thermal conductivity of less than or equal to 25 mW/m K at atmospheric conditions. The material is moldable or formable, having little or no shedding of filler particles, and may be formed into structures such as tapes or composites, for example, by bonding the material between two outer layers. Advantageously, composites may be flexed, stretched, or bent without significant dusting or loss of insulating properties.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: March 25, 2008
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Cedomila Ristic-Lehmann, Brian Farnworth, Anit Dutta, Bradley E. Reis
  • Patent number: 7342793
    Abstract: A material comprising aerogel particles and a polytetrafluoroethylene (PTFE) binder is formed having a thermal conductivity of less than or equal to 25 mW/m K at atmospheric conditions. The material is moldable or formable, having little or no shedding of filler particles, and may be formed into structures such as tapes or composites, for example, by bonding the material between two outer layers. Advantageously, composites may be flexed, stretched, or bent without significant dusting or loss of insulating properties.
    Type: Grant
    Filed: January 20, 2005
    Date of Patent: March 11, 2008
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Cedomila Ristic-Lehmann, Brian Farnworth, Anit Dutta, Bradley E. Reis
  • Publication number: 20080057283
    Abstract: A multilayer composite material is formed of an acoustic core layer and at least one outer strengthening layer. The acoustic composite material has desirable high strength and high flexural modulus properties.
    Type: Application
    Filed: August 29, 2006
    Publication date: March 6, 2008
    Inventors: Arthur Blinkhorn, Terry L. Cheney
  • Publication number: 20080057284
    Abstract: The present disclosure is generally directed to hydrogel-fibrous web composites that can be used various heat transfer applications. For instance, the thermally conductive hydrogel-fibrous web composite can be used as a skin-contacting layer in a thermal energy transfer pad used to control patient body temperature. The hydrogel polymer is integral to the fibers of the web. Thus, the hydrogel-fibrous web composite provides good thermal conductivity and skin adhesion properties. The present disclosure is also generally directed to methods of preparing the hydrogel-fibrous web composites.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 6, 2008
    Inventors: Ali Yahiaoui, Anthony Stephen Spencer, Charles Edward Bolian
  • Publication number: 20080020193
    Abstract: Disclosed is a hybrid fiber tow that comprises multiple continuous filaments and nanoscale fillers embedded in the interstitial spaces between continuous filaments. Nanoscale fillers may be selected from a nanoscale graphene plate, non-graphite platelet, carbon nano-tube, nano-rod, carbon nano-fiber, non-carbon nano-fiber, or a combination thereof. Also disclosed are a hybrid fiber tow impregnated with a matrix material and a composite structure fabricated from a hybrid fiber tow. The composite exhibits improved physical properties (e.g., thermal conductivity) in a direction transverse to the continuous fiber axis. A roll-to-roll process for producing a continuous fiber tow or matrix-impregnated fiber tow and an automated process for producing composite structures containing both continuous filaments and nanoscale fillers are also provided.
    Type: Application
    Filed: July 24, 2006
    Publication date: January 24, 2008
    Inventors: Bor Z. Jang, Aruna Zhamu, Jiusheng Guo, Lulu Song
  • Publication number: 20080014428
    Abstract: Fibrous structures, especially fibrous structures that exhibit softness and strength, sanitary tissue products employing such fibrous structures and methods for making such fibrous structures are provided. More particularly, fibrous structures that have a long fiber furnish that comprises less than 10% by weight of fibers having a coarseness of less than 20 mg/100 m, sanitary tissue products employing such fibrous structures and methods for making such fibrous structures are provided.
    Type: Application
    Filed: June 20, 2007
    Publication date: January 17, 2008
    Inventors: Kenneth Douglas Vinson, Eric James Watkins, Dale Gary Kavalew
  • Publication number: 20080014427
    Abstract: A wood composite board comprising balsam fir strands is disclosed.
    Type: Application
    Filed: July 17, 2006
    Publication date: January 17, 2008
    Applicant: HUBER ENGINEERED WOODS LLC
    Inventors: Jianhua Pu, Eric N. Lawson
  • Patent number: 7316839
    Abstract: The specification discloses a method for affixing a strip to an underlying web substrate. According to the method, a substrate web having at least one surface is provided and at least one strip is applied over at least a portion of the substrate surface such that at least a significant portion of an underside surface of the strip disposed adjacent the substrate surface is unbounded to the substrate. A polymer coating is extruded over both the substrate surface and the strip. The strip is thereby affixed to the substrate surface by the coating while the portion of the underside surface of the strip remains substantially unbounded to the substrate surface. At the same time, a substantial portion of an upper surface of the strip adjacent the polymer coating layer is bonded to the coating layer. Also disclosed are packaging materials formed from the reinforced substrate.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: January 8, 2008
    Assignee: Thilmany LLC
    Inventor: Gary H. Knauf
  • Patent number: 7311964
    Abstract: A method of reinforcing a structural support, includes applying a reinforcement system comprising an AR-glass fibrous layer embedded in an inorganic matrix to the structural support. The AR-glass fibrous layer has a sizing applied thereon, and a resinous coating applied is applied over the sizing. The inorganic matrix is adherent to the resinous coating and the resinous coating is adherent to the sizing.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: December 25, 2007
    Assignee: Saint-Gobain Technical Fabrics Canada, Ltd.
    Inventors: Corina-Maria Aldea, David Geraint Roberts
  • Publication number: 20070290394
    Abstract: A method for forming a self-planarizing wiring layer for a semiconductor device includes forming a mat of filament material over a semiconductor substrate, and infusing the mat with a conductive material formed at a thickness substantially corresponding to the thickness of the mat of filament material. The mat is then patterned so as to expose regions where conductive wiring is not to be present, and the infused conductive material is removed from the exposed regions. The exposed regions of the mat are infused with an insulating material, formed at a thickness substantially corresponding to the thickness of the mat of filament material.
    Type: Application
    Filed: June 20, 2006
    Publication date: December 20, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Charles W. Koburger
  • Publication number: 20070292674
    Abstract: Disclosed are composites that can exhibit low transmission energy loss and can also be temperature resistant. The composites include reinforcement fibers held in a polymeric matrix. The reinforcement fibers can include an amorphous polymer component. The fibers can be woven or knit to form a fabric or can be included in a nonwoven fabric. The composites can include other fibers as well, such as fiberglass. The composites can be multi-layer structures and can include layers of other materials, for instance layers formed of polyaramids, fiberglass, or carbon fiber wovens or nonwovens. The composites can advantageously be utilized in low loss dielectric applications, such as in forming circuit board substrates.
    Type: Application
    Filed: June 15, 2006
    Publication date: December 20, 2007
    Inventor: Brian G. Morin
  • Patent number: 7309664
    Abstract: A substrate, its process of manufacture, and its applications. The substrate includes a fibrous material which is provided, over at least a portion of its surface and/or within its thickness, with a coating with photocatalytic properties including a semi-conducting material with photocatalytic properties of the oxide or sulphide type.
    Type: Grant
    Filed: June 10, 1999
    Date of Patent: December 18, 2007
    Assignee: Saint-Gobain Recherche
    Inventors: Christian Marzolin, Arnaud Marchal, Xavier Talpaert
  • Patent number: 7309522
    Abstract: The present invention relates to compositions such as fibers, elastic yarns, wovens, nonwovens, knitted fabrics, fine nets, and articles produced at least in part from a styrenic block copolymer comprising at least two blocks produced from vinyl aromatic monomers and at least one block produced from alkyl-substituted, conjugated alkene monomers, where the block produced from the conjugated alkene may have sufficient substitution so as to prevent or significantly minimize thermal cross-linking of the residual unsaturation in the formed block during fiber formation. Additionally, the composition may be described as processable, without requiring any additives if, for example, the order-disorder-transition (ODT) temperature is less than about 280° C.
    Type: Grant
    Filed: July 8, 2004
    Date of Patent: December 18, 2007
    Assignee: Advanced Design Concepts GmbH
    Inventors: Steven P. Webb, Jared A. Austin, Thomas Baltes, Kenneth A. Toney
  • Publication number: 20070286999
    Abstract: The present invention relates to sizing compositions for glass fibers and glass fiber reinforced resins. In one embodiment, the present invention provides a sizing composition comprising at least one polyvinyl alcohol in an amount greater than about 65 weight percent of the sizing composition on a total solids basis, and at least one coupling agent in an amount greater than about 5 weight percent of the sizing composition on a total solids basis. Embodiments of the present invention also relate to fiber glass strands, glass fiber reinforced resin compositions, and methods for producing composites.
    Type: Application
    Filed: June 13, 2006
    Publication date: December 13, 2007
    Inventors: Jacob Cornelis Dijt, Bartholomeus J.J. van de Heisteeg, Helene A.J.M. Bakkum, Jacobus Hendricus Antonius van der Woude
  • Patent number: 7306665
    Abstract: A friction material composition containing a fibrous material, a binder and a friction adjusting agent, wherein the friction adjusting agent is secondary aggregates of an activated alumina being spherical and having a diameter of 10 to 300 ?m, or an activated alumina having a specific surface area of 100 to 400 m2/g and an average particle diameter of 1 to 200 ?m. The composition can be used for producing a friction material which exhibits significant improvement with respect to fading phenomenon, without adversely affecting its characteristics of attacking to a disc rotor, which is the article mating therewith, and without marked reduction of the friction coefficient at an elevated temperature, and is capable of controlling the thickness of the sliding film formed on a frictionally sliding face and preventing a high frequency noise (grabbing chatter).
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: December 11, 2007
    Assignee: Hitachi Chemical Co., Ltd.
    Inventors: Teruyuki Nagayoshi, Noboru Suzuki, Manabu Ono
  • Patent number: 7300697
    Abstract: A reinforced polymer matrix composite material with anti-anisotropy reinforcement array is disclosed having coupled fiber reinforcement structures. The coupled fiber reinforcement structures are formed of a plurality of bound or bonded fibers, which form multi-dimensional structures capable of maintaining cross structure during molding. The structures are sized to allow their use in various molding processes. The coupled multiple fiber structures preferably have an aspect ratio of less than ten.
    Type: Grant
    Filed: August 5, 2004
    Date of Patent: November 27, 2007
    Assignee: Chrysler LLC
    Inventors: Thomas S Moore, Gilbert B Chapman, II
  • Publication number: 20070269644
    Abstract: A method of fabricating a porous, fiber-reinforced thermoplastic sheet having increased lofting properties is provided. The method includes adding reinforcing fibers having an average length of about 5 mm to about 50 mm, and thermoplastic resin powder particles to an agitated aqueous foam to form a dispersed mixture, laying the dispersed mixture of reinforcing fibers and thermoplastic resin particles down onto a support structure, evacuating the water to form a web, generating a z-axis orientation of a portion of the reinforcing fibers, heating the web above the glass transition temperature of the thermoplastic resin, and pressing the web to a predetermined thickness to form a porous thermoplastic composite sheet having a void content of about 1 percent to about 95 percent.
    Type: Application
    Filed: May 19, 2006
    Publication date: November 22, 2007
    Inventors: Coray Avery Harper, Charles William Peterson, Venkatkrishna Raghavendran
  • Publication number: 20070269643
    Abstract: Provided is a filter medium comprised of core-sheath fibers wherein the sheath portion comprises an effective amount of antimicrobial agent. Preferably, all fibers of the filter medium comprise such core-sheath fibers, so that every fiber of the filter medium contains the antimicrobial agent to effectively deter bacterial growth.
    Type: Application
    Filed: May 16, 2006
    Publication date: November 22, 2007
    Inventors: James Calvin Bennett, Barry Nelson Edge, Charles Russell Granger, Charles Francis Kern
  • Patent number: 7297396
    Abstract: A bond is created during gypsum board cure between a gypsum matrix and a tacky coating applied onto a glass fiber. The tacky coating is comprised of a polymer composed of methacrylic acid and dimethyldiallyammonium chloride. The polymer is dissolved in an acidic aqueous solution and is roller coated onto the glass fibers. The chopped glass fibers may also be placed in such an acidic solution, which is made alkaline by the addition of alkali, thereby precipitating the polymer out of solution as a tacky composition that produces a tacky coating on the glass fibers. The glass fibers with the tacky bond coating are incorporated in an alkaline gypsum slurry to form a gypsum board having a first and second facer sheet. The tacky coating on the glass fibers bonded to the gypsum matrix result in compliant load transfer between the gypsum matrix and the glass fibers, yielding improved flexure strength and nail pullout resistance.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: November 20, 2007
    Assignee: Johns Manville
    Inventors: Lance Wang, Thomas G. Grassl, Robert David Hamilton
  • Patent number: 7297395
    Abstract: The present invention relates to water swellable, water insoluble superabsorbent materials having controlled variable gel-bed friction angles. Controlling the gel-bed friction angle of the superabsorbent materials may allow control of the swelling of the material, the absorbency of the material, and/or the absorbency, resiliency, and porosity of the absorbent composite containing the superabsorbent material. The present invention relates to treatments for superabsorbent materials to manipulate friction angle and new superabsorbent materials having the desired friction angle characteristics. The present invention also relates to absorbent composites employing superabsorbent materials having the desired friction angle characteristics.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: November 20, 2007
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Arvinder Pal Singh Kainth, Richard Norris Dodge, II, Joseph Raymond Feldkamp, Stacy Averic Mundschau, Estelle Anne Ostgard
  • Publication number: 20070254144
    Abstract: The furniture composites boards are mainly composed of all kinds of materials. The surface of a proper-shaped matrix is covered by thermosetting resin and then fibers. The fibers then are soaked in thermosetting resin. During the process of thermosetting, the fibers would be solidified and become hard and firm on the surface of the matrix. The composite board has strong strength and its weight would change according to the matrix. It is easy for the composite to form various shapes; easy to be produced and needs no complicated equipment.
    Type: Application
    Filed: April 27, 2006
    Publication date: November 1, 2007
    Inventor: Te-Lung Chen
  • Patent number: 7285326
    Abstract: An outer skin of an aircraft body is supported by a frame of longitudinal stringers and circumferential ribs or frame elements interconnecting the stringers. Additionally, the outer skin is strengthened by a reinforcing strip formation adhesively bonded to the inwardly facing surface of the outer skin between the ribs and stringers. The reinforcing strips are made of a material that is damage tolerant, for example high strength aluminum alloys and fiber composite materials are suitable for making the reinforcing strip formation. The reinforcing strips of the strip formation may extend in parallel to the stringers and/or the ribs and preferably form a lattice work. The reinforcing strips need not cross each other at right angles but should cross a crack propagation direction in the outer skin.
    Type: Grant
    Filed: July 8, 2004
    Date of Patent: October 23, 2007
    Assignee: Airbus Deutschland GmbH
    Inventors: Hans-Juergen Schmidt, Alexei Vichniakov
  • Publication number: 20070237954
    Abstract: A process for the impregnation of carbon fiber bundles enables the carbon fiber bundles to be impregnated with a curable liquid resin without the impregnated fiber bundles sticking together. The fiber bundles are present in a mechanically generated fluidized bed during the impregnation and are held in the fluidized bed until the resin has been cured or at least dried. A resin-impregnated carbon fiber bundle, a shaped body and an intermediate body for silicization are also provided.
    Type: Application
    Filed: April 11, 2007
    Publication date: October 11, 2007
    Inventors: Andreas Kienzle, Ingrid Kratschmer
  • Publication number: 20070224407
    Abstract: Spacecraft heat shields are fabricated as one-piece assemblies using low-density ablative thermal protection materials. The heat shield assembly is built from modular pieces formed by ablative impregnation processing. Once the full-size heat shield is assembled from the modular blocks, heat treatment is used to bond the individual blocks together by facilitating polymeric cross-linking of impregnant material within and/or between each block.
    Type: Application
    Filed: March 26, 2007
    Publication date: September 27, 2007
    Inventors: M. Alan Covington, Margaret M. Stackpoole
  • Patent number: 7267868
    Abstract: An uncured composite product having a middle fibrous reinforcement, a thermosetting-resin based layer and a hardening-agent based layer for the thermosetting resin. The thermosetting-resin based layer is placed on one side of the fibrous reinforcement and the hardening-agent based layer is placed on the other side so that the fibrous reinforcement forms a physical barrier between the thermosetting resin and the hardener. When heated, the thermosetting resin and/or hardener flows across the physical barrier to provide mixing and resultant curing.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: September 11, 2007
    Assignee: Hexcel Composites S.A.
    Inventors: Régis Gallet, Marie-France Wilhelm
  • Publication number: 20070207301
    Abstract: A composite building panel that includes a fabric reinforcing sheet between one of the metal skins and the core of the panel. The fabric reinforcing sheet, which is preferably made from aramid fibers improves the impact resistance and penetration resistance of the building panel without substantially increasing weight and without adding fuel content to the panel system.
    Type: Application
    Filed: March 1, 2006
    Publication date: September 6, 2007
    Inventors: Jeffrey Alan Hanks, Jeffrey Allen Chambers, Sassan Hojabr, Stephen Robert Tanny, Samuel W. Chastain, Karl-Heinz J. Reilmann
  • Patent number: 7261936
    Abstract: An insulation material having insulative properties of a synthetic down, while have a fir-tree structure more similar to natural down, and being in a blown form. The blowable insulation material is composed of plural units each having a number of filaments that are fused at one end of the unit and are open at an opposite end.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: August 28, 2007
    Assignee: Albany International Corp.
    Inventors: Trent W. Davis, Victor P. Laskorski
  • Patent number: 7261846
    Abstract: A ceramic brake lining which is reinforced with carbon fibers and has a matrix which consists essentially of silicon carbide together with silicon and/or carbon, wherein the reinforcing fibers used are long fibers having a mean length of at least 10 mm which are aligned in the plane parallel to the friction surface, a process for its production and its use in combination with brake discs made of C/SiC or CFC or as lining in friction clutches.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: August 28, 2007
    Assignee: Audi AG
    Inventors: Moritz Bauer, Ronald Huener, Peter Winkelmann
  • Patent number: 7258913
    Abstract: The present invention relates to a consolidated form of the commingled continuous filaments of glass fibers and polymeric fibers as reinforcement. The consolidation of the commingled fibers into composite reinforcement can be used in a continuous form or bulk molding compound pellets. The consolidation of the commingled fibers into composite reinforcement can be made in-situ during in-line extrusion of the final end product extrudate, or prepared as a tape or rod and incorporated into an off-line extrusion of final product. The bulk molding pellets are used solely or diluted with an addition of polymeric material for mono or co-extrusion or compression molding.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: August 21, 2007
    Assignee: CertainTeed Corp.
    Inventors: Byeong H. Jo, John B. Peavey