Abstract: There is provided a method for manufacturing a polyester fiber cord for reinforcing rubber materials that has an excellent adhesive property to rubber materials, and maintains a good adhesive property even after exposed to high temperatures in a state being compounded with rubber materials. Said method is characterized in that a first aqueous processing liquid comprising a blocked polyisocyanate compound is applied to a polyester fiber that has been beforehand provided with an epoxy compound during a yarn manufacturing process or in a state of a twisted cord in an amount of 0.5 to 5.0% based on the fiber weight in terms of solids of the blocked isocyanate compound; the treated yarn is dried at a yarn temperature of ≧(A+20)° C., wherein A° C. is a dissociation temperature of the blocked isocyanate, and then subjected to heat treatment; and a second processing liquid comprising resorcin-formalin-rubber latex is applied to the yarn, followed by heat treatment.

Abstract: A multi-layer material, useful as a preformed part for the inside roof lining of an automobile, with a plastic foam core which is incorporated with a partially disintegrated fiber reinforcement, and at least one top layer.

Abstract: he present invention relates to a fibrous base material having a primary layer and a secondary layer of friction modifying particles on at least one surface of the primary layer for use as an anti-shudder friction material. The fibrous base material is impregnated with a phenolic or phenolic-based resin material to form a friction material.

Abstract: A fine carbon fiber having a multilayer structure having stacked cylindrical carbon sheets and a center axis having a hollow structure. The fine carbon fiber has an outer diameter of 2 to 300 nm and an aspect ratio of 10 to 15,000, and at least one cylindrical carbon sheet layer among the multiple layers is folded at an end part of the carbon fiber and continued to another cylindrical carbon sheet. The folded and continued cylindrical carbon sheets form a cylindrical structure opened at the end part.

Abstract: A method of bonding an ethylene•&agr;-olefin rubber composition with a fiber material. The method includes the steps of adhesion treating the fiber material with a resorcinol-formalin-rubber latex with an ethylene•&agr;-olefin elastomer latex and vulcanization bonding the adhesion-treated fiber material together with an unvulcanized ethylene•&agr;-olefin rubber composition.

Abstract: According to the invention, in the unidirectional strengthening composite (1) based on thread laps, said thread laps consist of a first lap (2) of mutually parallel strengthening threads (3), a second lap (4) of bonding threads (5) composed of a fibrous core coated with a thermoplastic and running transversely to the threads (3) of the first lap (2), being crossed without interlacing, said strengthening threads (3) of the first lap (2) being bonded, at least locally, to the bonding threads (5) of the second lap (4) by fusion of the thermoplastic, and optionally a third lap (6) of strengthening threads (7) parallel to one another and to those of the first lap (2) and bonded, at least locally, to the coated bonding threads (5) by fusion of the thermoplastic, the coated bonding threads (5) of the second lap (4) being trapped between the strengthening threads (3) of the first lap (2) and the strengthening threads (7) of the third lap (6).

Abstract: Disclosed is a method of copolymerizing polyethylene glycol (PEG) and branching agent into polyethylene terephthalate (PET) to achieve a polyethylene glycol-modified polyester composition that can be spun into filaments. Fabrics made from fibers formed from the copolyester composition possess wicking, dyeability, and tactility properties that are superior to those of fabrics formed from conventional polyethylene terephthalate fibers of the same yarn and fabric construction. Also disclosed are polyethylene glycol modified copolyester compositions, fibers, yarns, and fabrics.

Abstract: An ultra dense composite strip for flexible pipe having armouring formed of longitudinal carbon fibers provided within a thermoplastic or thermosetting matrix in the form of a flat ribbon with a substantially rectangular cross-section, whereof at least one of the surfaces of the strip is reinforced with a film made integral with said surface, over substantially its whole width and over substantially its whole length.

Abstract: A composite part made from a sheet molding compound is disclosed as having improved characteristics over traditional sheet molding compound composite parts. The fibrous material is introduced as a veil layer adjacent a paste layer, the veil flows well during the molding process. The improved flow and surface characteristics of a composite part are attributed to the elongation of the veil during molding and to the improved filling capabilities.

Abstract: The present invention provides a process and apparatus for blow spinning continuous fibers. The novel process utilizes a tensioning device to preclude slack in the fiber. The present invention also provides novel fiber products which utilize continuous fibers prepared by a blow spinning process.

Abstract: The formation of articles using a breathable, electromagnetic shielding material. More particularly, a material and process for the formation of articles capable of shielding electromagnetic waves while allowing the release of thermal energy. Electromagnetic shielding powder particles are infused into cavities of multilobal polymeric fibers and between the fibers forming a flexible, breathable electromagnetic shielding material suitable for forming shaped articles.

Abstract: Moulding material that includes a layer of fibrous reinforcing material having one surface on which a first layer of a resin partially impregnates the fibrous material and a further resin layer located on the opposite surface which retains in position surface fibers of the fibrous material. The further resin layer is of lower weight than the first layer and is formed as an openwork structure with a solid part and spaces through which the fibrous material is exposed.

Abstract: Polymer resin/dispersed modifier compositions are provided. The polymer resin/dispersed modifier compositions have improved melt processability and properties and may be used to thermally process films, fibers, and articles having improved properties. In one embodiment, the polymer resin/dispersed modifier compositions are further grafted with one or more monomers, which graft onto the polymer resin and/or the dispersed modifier. In a further embodiment, the polymer resin is a water-soluble or water-dispersible polymer, such as polyethylene oxide; the modifier is a styrene butadiene polymer, a carboxylated acrylonitrile-butadiene-styrene polymer, or a combination thereof; and the grafted monomer is poly(ethylene glycol) ethyl ether methacrylate, poly(ethylene glycol) ethyl ether acrylate, 2-hydroxyethyl methacrylate (HEMA), poly(ethylene glycol) methacrylate (PEG-MA), or a mixture thereof.

Abstract: A tissue paper used for heat sensitive stencil sheet to be used for a heat-sensitive stencil sheet comprising natural fibers, synthetic fibers, or their mixture, which being impregnated with an ionizing radiation curable type of resin, and a heat-sensitive stencil sheet having a thermoplastic resin film being bonded thereto, wherein, at surface of one side of the resin film, there is provided the tissue paper used for heat-sensitive stencil sheet, which is that being bonded the thermoplastic resin film by point-bonding with using an ionizing radiation-curable resin, and there is provided an anti-sticking layer on the other side of the thermoplastic resin film.

Abstract: The invention pertains to a transmission belt comprising a cord, a rubber or thermoplastic matrix, and an adhesion material which is able to adhere the cord to the rubber or thermoplastic matrix, characterized in that the cord is made of at least two yarns, the first being a yarn with a melting or decomposition point T1 and the second being a yam with a melting point T2, wherein T1>T2 and the ratio of the linear density of the first yarn to the linear density of the second yam is between 1,000:1 and 1:1, wherein the second yarn is fused to the first yarn. The invention also pertains to a method in which the first and the second yarn are intertwined and then heated at a temperature between T1 and T2, with the heating step being integrated with or followed by a step wherein the cord is subjected to a dipping treatment with a rubber adhesion material and to a method of making transmission belts using said cords.

Abstract: The roof module is formed from outer and inner polyurethane layers. The inner polyurethane layer has a first thickness, which is larger than a second thickness of the outer polyurethane layer. The inner layer is injection molded, and the outer layer is then molded to the inner layer. The inner polyurethane layer is molded with an embedded reinforcement material.

Abstract: A long glass fiber filler reinforced resin material for molding comprises a masterbatch formed of a composite of a matrix resin including a PP component and a long glass fiber filler and a diluent resin made from an ethylene-propylene block copolymer. The above-described matrix resin of the masterbatch includes the PP component having a pentad isotactic index of at least 95%, and a MFR of the matrix resin of the masterbatch is 100 to 500 g/10 min and larger than six times a melt flow rate of the diluent resin. The long glass fiber filler is in a content of 30 to 50 mass percent with respect to a total mass thereof.

Abstract: Method and machine for producing multiaxial fibrous webs. A plurality of unidirectional sheets (30a, 30b, 30c) are superposed in different directions and they are bonded together. At least one of the unidirectional sheets is made by spreading a tow so as to obtain uniform thickness, width not less than 5 cm, and a weight of no more than 300 g/m2, cohesion being imparted to the sheet so as to enable it to be handled prior to being superposed with other sheets. Advantageously, the unidirectional sheets are made of carbon fibers and are obtained by spreading out large tows.

Abstract: Spray on polyurethaneurea coatings provide corrosion resistance over long periods of time to marine fixtures, particularly of active metals such as aluminum and steel. Radar arches, fishing platforms, railing systems, etc. can maintain their aesthetics over extended periods of time, even in salt water environments, when the coating has been penetrated to the metal surface.

Abstract: A process for the manufacture of a fibre web containing a thermosetting resin, and a reinforced thermosetting resin composite containing the fibre web containing the thermosetting resin. The process comprises forming a fibre web of at least reinforcing fibres, bringing at least a thermosetting resin together with the reinforcing fibres, and joining the fibre web at least partly by means of said thermosetting resin. Further, the process comprises having the thermosetting resin in the form of substantially dry grains, bringing said grains of thermosetting resin together with the reinforcing fibres at a confluence temperature at about room temperature, and then joining the fibre web by prior to and/or under a pressure at least partly heating the grains of thermosetting resin present in the fibre web to a joining temperature being higher than the temperature at the confluence and then cooling the fibre web to room temperature.

Abstract: A lightweight thermal heat transfer apparatus, including a core section and a laminate composite section. The core section is substantially similar to a diamond shape. The laminate composite section has a plurality of thermally conductive fibers, which are disposed around the core section and oriented at a configuration similar to the core section.

Abstract: Described are hydrophilic fibrillated articles comprising melt-processable polymer and hydrophilic component such as hydrophilic surfactant or hydrophilic polymer, as well as methods of preparing such articles.

Abstract: A plasterboard composition includes from 55 to 92% of hydratable calcium sulphate; from 0.1 to 5% of mineral and/or refractory fibres; from 3 to 25% of a mineral additive; from 1 to 5% of unexpanded vermiculite; and from 3 to 15% of hydrated alumina.

Abstract: A fiber preform constituting fiber reinforcement of a composite material part that is to be fabricated is made by superposing and bonding together fiber plies, and by densifying the needled preform by introducing a material constituting the matrix of the composite material into it. During the process of making the preform, a powder is dusted onto the surface of at least some of the plies, the powder comprising at least one ingredient selected from a solid resin in powder form and solid fillers in powder form. The powder is dusted onto the surface of the top ply of the preform that is being made, prior to superposing and needling at least one additional ply.

Abstract: Protection products and armored products made of a fiber-reinforced composite material with a ceramic matrix, include a protection element for partial or complete absorption of at least one impact-like load focussed at a point. The protection element has a body having at least one dimension at least equal to 3 cm, in a direction perpendicular to a load to be absorbed. The body includes a fiber-reinforced composite material having a ceramic matrix with at least 10% by weight of silicon carbide and having reinforcing fibers. At least 5% by weight of the reinforcing fibers are carbon fibers and/or graphite fibers.

Abstract: An acoustical panel formed from a fibrous, open-celled material comprised of up to about 50% by weight fibers, between about 3% and about 10% by weight binder, between about 20% and about 75% by weight filler and about 0.01% to about 2.0% by weight surfactant. Additionally, voids are formed within the panel having an average distribution size diameter of about 50 &mgr;m to about 250 &mgr;m. The acoustic panel achieves very high sound absorption properties without the need for additional surface perforations, while maintaining a very high surface hardness.

Abstract: Fiber-reinforced ceramic composites which comprise at least two layers of a multidirectional woven fiber fabric as reinforcement, with at least 5% of the area of each layer of woven fiber fabric being permeated by matrix material, friction disks comprising these composites as core zone or support zone, a process for producing them and their use as brake disks or clutch disks.

Abstract: A positive variable resistive yarn having a core, a sheath, and an insulator. The sheath includes distinct electrical conductors intermixed within a thermal expansive low conductive matrix. As the temperature of the yarn increases, the resistance of the sheath increases.

Abstract: The present invention is directed to a nonwoven composite fabric for use on batteries or fuel cells comprising one or more layers of fine denier spunbond filaments and at least one layer of barrier material, wherein said nonwoven composite fabric has an improved barrier performance as measured by an increase in the hydrostatic head to barrier layer basis weight ratio. In the present invention, a first fine denier layer is formed, comprising continuous spunbond thermoplastic filaments, with the size of the continuous filaments between about 0.7 and 1.2 denier, preferably less than or equal to 1 denier. A barrier layer is deposited onto the first fine denier layer. The barrier layer preferentially comprises microfibers of finite length, wherein the average fiber diameter is in the range of about 1 micron to about 10 microns, and preferably between about 1 micron and 5 microns, said layers being consolidated into a composite fabric.

Abstract: A binder for inorganic fiber, which comprises an aldehyde condensable thermosetting resin precursor and a fluorocarbon compound having a polyfluoroalkyl group.

Abstract: This invention relates to a latent polymer composite which contains a heat-sensitive polymer material and a microwave sensitizer. The latent polymer material is inelastic in the latent state but can be made elastic with the addition of heat. The microwave sensitizer is a solid material blended uniformly into the latent polymer composite. The sensitizer absorbs microwave radiation and heats the heat-sensitive polymer material. The polymer composite becomes elastic under microwave radiation or thermal energy. The latent polymer composite can bonded to a fibrous sheet to form a latent laminate material. When exposed to microwave radiation, the latent laminate material becomes an elastic laminate. The latent polymer composite of the laminate shrinks and returns to an elastic state creating an elastic laminate material. The polymer composite of this invention has a rough surface created by the sensitizer particles.

Abstract: Disclosed is a water disintegratable sheet including bast/leaf fibers and at least one kind of primary fibers. The bast/leaf fibers have a Canadian Standard freeness value of at most 600 milliliter and occupy 2 to 75% by weight of a total fiber weight of the sheet.

Abstract: The present invention is directed to highly attenuated fibers produced by melt spinning a composition comprising destructurized starch, a thermoplastic polymer, and a plasticizer. The present invention is also directed to highly attenuated fibers containing microfibrils which are formed within the starch matrix. Nonwoven webs and disposable articles comprising the highly attenuated fibers are also disclosed.

Abstract: A method of and an apparatus for manufacturing a three-dimensional netted structure which is capable of rendering it unnecessary to carry out a finishing operation in a later stage, improving the degree of straightness of the side surfaces of the netted structure, meeting a demand for finishing the netted structure to modified shapes, and improving the durability of the netted structure. A three-dimensional netted structure (1) using thermoplastic resin as a raw material or a main raw material is characterized by a three-dimensional plate type netted structure, in which a plurality of filaments are helically and randomly entangled and partly and thermally bonded together.

Abstract: A sheet comprising thermoplastic polymer (TP) and short high tensile modulus fibers, in which the concentration of TP in the middle of the sheet is higher than at the surface of the sheet, useful for making prepregs with a thermoset resin.

Abstract: A fiber laminate production method includes a step of controlling an influence of gravity on a fiber absorber during thermoforming.

Abstract: The present invention relates to an intermediate web comprising of high glass transition polymer fibers. The fibers are spun at low to moderate speeds and have a relative crystallinity of from 10% to 75% of the maximum achievable crystallinity. The intermediate web is a low crystallinity web that exhibits shrinkage of more than 30% and elongation to break of more than 80% at high strain rates. This web can be heat treated to reduce shrinkage to less than 15% while the web is capable of at least about 60% elongation at a strain rate of at least about 50 second−1.

Abstract: A three-dimensional spacer fabric resin infusion medium and reinforcing composite lamina for use in the manufacture of fiber reinforced polymer composites is disclosed. The use of the three-dimensional spacer fabric as a composite lamina aids in both the resin infusion rate and resin uniformity throughout the laminate.

Abstract: A sound absorption material excellent in moldability, wherein a filament nonwoven fabric (A) having a weight of 20 to 200 g/m2 and including fiber having a fiber diameter of not more than 15 &mgr;m and a staple fiber nonwoven fabric (B) having a weight of 50 to 2000 g/m2 and a fiber diameter of 7 to 40 &mgr;m are laminated and integrated, and 5 to 50% by mass of the staple fiber nonwoven fabric (B) is a thermally adhesive fiber having a melting point of 100 to 190° C.

Abstract: A solar array including a carbon fiber mesh substrate is provided. The solar panels including a series of hybrid structures formed along the common and continuous substrate by sandwiching the substrate between a series of discontinuous upper and lower support layers. In order to construct the solar panels having such hybrid structure, a series of top support layers or upper face sheets is disposed on a upper surface of the substrate and between the folding sections. The solar cells are placed on top of the upper face sheets. Similarly, a series of lower support layers or lower face sheets are disposed on a bottom surface of the substrate and between the folding sections. The folding sections are the regions where the upper and lower face sheets discontinue and expose the underlying substrate. The solar array can be folded along the folding section when a bending force is applied over one of the hybrid structures.

Abstract: Described are microfiber articles and methods and intermediates for their production, the microfiber articles being preferably produced from co-extruded multi-layer films, and the articles having a multi-layer construction that allows selection of the different layers to have different properties such that the article can have a desired combination of properties.

Abstract: The invention relates to a coated fiber mat of improved tear strength upon dividing pieces of the coated mat and the coating which comprises a cured, non-woven, fiber glass mat containing a polysiloxane wherein the fibers are fixedly distributed in a formaldehyde type binder containing a binder modifier which is a crosslinked styrene/acrylic polymer, and to a process for the preparation of the mat.

Abstract: The present invention is generally directed to base webs that are creped after a bonding material has been applied to at least one side of the web according to a predetermined pattern. According to the present invention, the bonding material contains a creping adhesive mixed with composite particles. The composite particles generally have a median particle size of less than about 5 microns and a particle size distribution of less than about 10 microns.

Abstract: A method for sintering a porous coating on an open-structure substrate, i.e., a substrate with pre-made pores or openings. The open-structure substrate is spread with a coating paste that is prepared with such a viscosity so that the paste will not drip through the pores/openings on the open-structure substrate. The coating paste is then sintered to form a porous layer on the surface of the open-structure substrate. Optionally, the porous coating may be further coated with a catalyst for fuel cell applications.

Abstract: An absorbent, low-linting fibrous structure comprising an entangled web of synthetic fibers, wherein fibers of at least one of said top surface and said bottom surface are surface bonded, such as by thermal or adhesive bonding. The web is absorbent, has low density, is resistant to linting, and can retain structural integrity at high temperatures. The structure can be made by forming a web of synthetic fibers, entangling the fibers of the web, such as by needling or hydroentangling, and bonding the fibers at the surface of the web by thermal or adhesive bonding.

Abstract: A non-asbestos friction material is obtained by molding and curing a composition which includes a fibrous base other than asbestos, a binder and a filler wherein the fibrous base contains no inorganic fibers having a length of at least 5 &mgr;m, a diameter of up to 3 &mgr;m and an aspect ratio greater than 3, and the binder includes a resin having a flow of at most 27 mm at 125° C. The friction materials having a porosity of 8 to 20% exhibit a good braking performance and stability, are endowed with good resistance to fade and wear, provide enhanced safety and hygiene during production, and have minimal impact on the human body from dust generated during use.

Abstract: A composite structural product is provided which comprises light weight cores made from processed kenaf, balsa or other cellulosic stalks bonded together. These may be conveniently manufactured into core blocks, and later sized and joined as the core member of a composite structure, e.g. laminates, fiberglass walls, or plastic encased products. The other members of the composite could include many different materials, from metals to woods to synthetic polymers such as thermoplastic and thermosetting resins. In one form, the kenaf or balsa stalks are formed into small strips or grindings for use as a light core weight filler in molding processes. If combined with yet other strong materials like bamboo in the core, a light-weight, stronger, and cheaper core can be achieved for, e.g., “plastic wood” applications. Thus, an improved core and composite, and process for making them, is provided that has the ability to overcome the disadvantages of the presently available structural materials.

Abstract: A friction material includes a base material fiber, a binder, and a friction regulator. The base material fiber includes extremely-short aramid fiber with 1 mm or less length and short aramid fiber with over 1 mm length. By compounding the extremely-short aramid fiber with 1 mm or less length, a brake squealing of the friction material being obtained can be decreased.

Abstract: The present invention relates to a splittable multi-component fiber of good splittability, a method for producing it, and a fibrous article comprising it. More precisely, the invention relates to a splittable multi-component fiber of good splittability favorable for use in the field of industrial materials for battery separators, wipers, filters, etc., and also in the field of sanitary materials for napkin, etc. and relates to a method for producing it, and a fibrous article comprising it.

Abstract: The present invention relates to a blend of 15-97 weight percent electret fibers and 3-85 percent by weight dissimilar non-electret fibers using dry laid blending techniques. The electret fibers incorporate 0.05 to 30 weight percent charge control agents. Optionally, at least about 3 to about 50 weight percent of said blend is bicomponent fibers having a low melting component to bond the blend into a unitary nonwoven structure. The blend is bonded to form nonwoven webs that are used in making filter fabric and particularly air filter fabric.