Carbide-, Nitride-, Or Sulfide-containing Layer Patents (Class 428/698)
  • Publication number: 20140255673
    Abstract: An article is coated with a coating having a dark color. In a preferred embodiment, the coating comprises a nickel or polymer basecoat layer, and a first color layer comprised of oxygen-rich refractory metal oxycarbides, a second color layer comprising oxygen-rich refractory metal oxycarbides and a top layer of refractory metal oxides.
    Type: Application
    Filed: March 8, 2013
    Publication date: September 11, 2014
    Inventors: Nicholas L. Peterson, Bryce R. Anton
  • Patent number: 8828562
    Abstract: The present invention provides hard coating film which excels conventional surface coating layer in wear resistance, has lower frictional coefficient and better slideability, a material coated with the hard coating film, a die for cold plastic working, and a method for forming the hard coating film. The hard coating film according to the present invention is a hard coating film comprising (NbxM1?x)y(BaCbN1?a?b)1?y, where 0.2?x?1.0??Equation (1) 0?a?0.3??Equation (2) 0?1?a?b?0.5??Equation (3) 0.5?b=1??Equation (4) 0.4?1?y?0.9??Equation (5) [however, M denotes at least one species of elements belonging to Groups 4a, 5a, and 6a and Si and Al; x, 1?x, a, b, and 1?a?b represent respectively the atomic ratio of Nb, M, B, C and N; and y and 1?y represent respectively the ratio of (NbxM1?x) and (BaCbN1?a?b).
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: September 9, 2014
    Assignee: Kobe Steel, Ltd.
    Inventor: Kenji Yamamoto
  • Patent number: 8828564
    Abstract: A glazing incorporating a glass substrate includes, on at least one portion of its surface, a stack of layers including a barrier layer to the migration of ions contained in the substrate, especially of Na+ or K+ alkali metal type, the barrier layer being interposed in the stack between the surface of the substrate and at least one upper layer giving the glazing a functionality of the solar-control, low-emissivity, antireflection, photocatalytic, hydrophobic or other type, the barrier layer essentially consisting of a silicon oxide or a silicon oxynitride, wherein the silicon oxide or oxynitride includes one or more elements selected from the group consisting of Al, Ga and B and wherein the Si/X atomic ratio is strictly less than 92/8 in the barrier layer, X being the sum of the atomic contributions of the Al, Ga and B elements.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: September 9, 2014
    Assignee: Saint-Gobain Glass France
    Inventor: Frédéric Clabau
  • Patent number: 8828527
    Abstract: A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 ?m. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 ?m, and having an ?-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 ?m, and containing one or more elements of Ti, Y, Zr, Cr, and B.
    Type: Grant
    Filed: March 18, 2010
    Date of Patent: September 9, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventors: Kohei Tomita, Makoto Igarashi, Akira Osada, Eiji Nakamura
  • Patent number: 8828563
    Abstract: A cutting tool for metal material processing has a hard metal body and a multi-layer coating applied to the hard metal body in at least one surface area. The multi-layer coating includes the following, sequentially in direction from the hard metal body to the surface of the cutting tool: at least one layer TiCx1Ny1, where x1+y1=1, x1?0, y1>0; at least one layer TiCx2Ny2Oz2, where x2+y2+z2=1, 0?z2?0.03 and 0.5?x2?0.85; at least one layer TiN, or TiCx31Ny31, where 0.2?x31?0.8 and x31+y31=1, or TiNy32Bv32, where 0.0001?v32?0.05 and y32+v32=1; at least one layer: TiNy41Bv41Oz41, where y41+v41+z41=1 and 0.0001?v41?0.05 and 0.01?z41?0.6, or TiCx42Ny42Oz42, where x42+y42+z42=1 and 0?y42?0.5 and 0.01?z42?0.6; and at least one outer layer ?-Al2O3. The at least one layer TiCx2Ny2Oz2 has a texture in the direction having a texture coefficient TC(311)=1.3.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: September 9, 2014
    Assignee: Ceratizit Austria Gesellschaft mbH
    Inventors: Martin Kathrein, Werner Bürgin, Christoph Czettl, Peter Lechleitner, Josef Thurner
  • Patent number: 8822045
    Abstract: The present invention provides methods of protecting a surface of an aluminum nitride substrate. The substrate with the protected surface can be stored for a period of time and easily activated to be in a condition ready for thin film growth or other processing. In certain embodiments, the method of protecting the substrate surface comprises forming a passivating layer on at least a portion of the substrate surface by performing a wet etch, which can comprise the use of one or more organic compounds and one or more acids. The invention also provides aluminum nitride substrates having passivated surfaces.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: September 2, 2014
    Assignee: North Carolina State University
    Inventors: Ramon R. Collazo, Zlatko Sitar, Rafael Dalmau
  • Patent number: 8822027
    Abstract: A mold for plastic forming having excellent seizure resistance controlled by adjusting its surface properties. In addition, a process producing the mold, that includes: roughening a surface of a base material by a shot blast method to adjust its arithmetic averaged roughness Ra: higher than 1 ?m but 2 ?m or lower; polishing the surface of the base material to adjust its skewness Rsk to 0 or lower while retaining Ra: 0.3 ?m or higher; and forming a hard film on the surface of the base material where the surface of the hard film has an arithmetic averaged roughness Ra: 0.3 ?m or higher but 2 ?m or lower and skewness Rsk: 0 or lower. Adjusting the surface of the mold to have a non-concave-biased configuration, limits the capacity for concaves to accumulate lubricant, such that the lubricant is sufficiently deposited on the surfaces of the convexes.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: September 2, 2014
    Assignee: Kobe Steel, Ltd.
    Inventor: Kenji Yamamoto
  • Patent number: 8822360
    Abstract: An article which includes a structure of a ceramic material that has a composition SiOxMzCy, where Si is silicon, O is oxygen, M is at least one metal and C is carbon and wherein x<2, y>0 and z<1 and x and z are non-zero.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: September 2, 2014
    Assignee: United Technologies Corporation
    Inventors: Wayde R. Schmidt, Paul Sheedy, Tania Bhatia Kashyap, Daniel G. Goberman, Xia Tang
  • Patent number: 8822019
    Abstract: A coated article includes a substrate, a first layer deposited on the substrate, a second layer deposited on the first layer and a third layer deposited on the second layer. The first layer substantially consists of one material selected from the group consisting of Al layer, Al alloy layer, Zn layer or Zn alloy layer. The first layer is white. The second layer substantially includes metal M?, O and N, wherein M? is Al or Zn. The third layer is an aluminum oxide layer or a silicon oxide layer. The third layer has an anti-fingerprint property.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: September 2, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Wen-Rong Chen, Cheng-Shi Chen, Ying-Ying Wang, Zhi-Jie Hu, Cong Li
  • Publication number: 20140242401
    Abstract: Provided is a tantalum sputtering target having a (200)-plane orientation ratio of 70% or less and a (222)-plane orientation ratio of 10% or more at the sputtering surface of the tantalum sputtering target. The sputter rate can be increased by controlling the crystalline orientation of the target, and thereby a film having an intended thickness can be formed in a short time to improve the throughput.
    Type: Application
    Filed: November 15, 2012
    Publication date: August 28, 2014
    Inventors: Shinichiro Senda, Kotaro Nagatsu
  • Patent number: 8815379
    Abstract: A coated article includes a substrate, a first layer formed on the substrate, and a second layer deposited on the first layer. The substrate comprises a first outer surface. The substrate defines a plurality of first convexes in the first outer surface. The first layer comprises a second outer surface away from the first outer surface. The second outer surface of the first layer defines a plurality of second convexes corresponding to the first convexes in the position. The second layer substantially includes substance M, O, and N, wherein M is Al or Si.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: August 26, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Cheng-Shi Chen, Cong Li
  • Publication number: 20140234664
    Abstract: To improve peelability, yield in a peeling step, and yield in manufacturing a flexible device. A peeling method is employed which includes a first step of forming a peeling layer containing tungsten over a support substrate; a second step of forming, over the peeling layer, a layer to be peeled formed of a stack including a first layer containing silicon oxynitride and a second layer containing silicon nitride in this order and forming an oxide layer containing tungsten oxide between the peeling layer and the layer to be peeled; a third step of forming a compound containing tungsten and nitrogen in the oxide layer by heat treatment; and a fourth step of peeling the peeling layer from the layer to be peeled at the oxide layer.
    Type: Application
    Filed: February 18, 2014
    Publication date: August 21, 2014
    Applicant: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Seiji YASUMOTO, Masataka SATO, Shingo EGUCHI, Kunihiko SUZUKI
  • Patent number: 8808853
    Abstract: A coated article includes a substrate, a color layer formed on the substrate and a ceramic layer deposited on the color layer. The color layer substantially includes metal Zn and O. The ceramic layer substantially includes substance M, O, and N, wherein M is Al or Si.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: August 19, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8808859
    Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a substrate and a pre-sintered polycrystalline diamond (“PCD”) table including a plurality of bonded diamond grains defining a plurality of interstitial regions, an upper surface, and a back surface that is bonded to the substrate. The pre-sintered PCD table includes a first thermally-stable region extending inwardly from the upper surface, and a second region located between the first thermally-stable region and the substrate. The second region exhibits a thermal stability that is less than that of the first thermally-stable region, and includes at least one interstitial constituent disposed interstitially between the bonded diamond grains thereof. The at least one interstitial constituent may include at least one silicon-containing phase.
    Type: Grant
    Filed: October 31, 2011
    Date of Patent: August 19, 2014
    Assignee: US Synthetic Corporation
    Inventor: Mohammad N. Sani
  • Patent number: 8808871
    Abstract: A sintered cermet of a rotary tool has a hard phase with a first hard phase and a second hard phase comprising a carbide, a nitride, and a carbonitride of at least one of group 4, 5, and 6 metals of the periodic table of which metals the metal titanium is a main component. The result of an X-ray diffraction measurement in a surface region of the sintered cermet provides a first peak intensity Ib on a high angle side that is attributable to a (220) plane of the first hard phase and a second peak intensity Ia on a low-angle side that is attributable to a (220) plane of the second hard phase, and an intensity ratio Ib/Ia of the first peak intensity Ib to the second peak intensity Ia is in the range of 0.5 to 1.5.
    Type: Grant
    Filed: November 26, 2010
    Date of Patent: August 19, 2014
    Assignee: Kyocera Corporation
    Inventors: Hideyoshi Kinoshita, Katsuhiro Hanaki
  • Publication number: 20140224958
    Abstract: A multi-layer coating for a glass-shaping mold is disclosed. The multi-layer coating may include a glass-contacting layer and a diffusion barrier layer. The glass-contacting layer may make contact with glass during glass-shaping and may include titanium oxide, aluminium oxide, or combinations thereof. The diffusion barrier layer may be positioned between the glass-contacting layer and a mold body and may restrict diffusion of base metals from the mold body to the glass-contacting layer and diffusion of glass materials from the glass-contacting layer to the mold body.
    Type: Application
    Filed: February 7, 2014
    Publication date: August 14, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Jiangwei Feng, Lin Lin, Ljerka Ukrainczyk
  • Patent number: 8802227
    Abstract: A coated article includes a substrate, a first ceramic layer deposited on the substrate, a color layer deposited on the first ceramic layer, and a second ceramic layer deposited on the color layer. The first ceramic layer substantially includes substance M, elemental O and elemental N, wherein M is Al or Si. The color layer substantially includes metal M?, O and elemental N, wherein M? is elemental Al or Zn. The second ceramic layer substantially includes substance M, elemental O and elemental N, wherein M is Al or Si.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: August 12, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8801817
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y)?0.90) and having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ?.
    Type: Grant
    Filed: July 4, 2011
    Date of Patent: August 12, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Hideaki Kanaoka, Chikako Kojima, Erika Iwai
  • Patent number: 8802244
    Abstract: Ceramic nanocomposite and methods for manufacturing thereof. One method comprising: receiving a fired green ceramic body comprising ceramic matrix; introducing to the fired green ceramic body submicron particles; and introducing at least one type of location-controlling dopant at an amount that is sufficient to cover the majority of the ceramic matrix grain boundaries, as well as the majority of the interfaces between the submicron particles and the ceramic matrix grains but less than an amount that would result in a concentration that exceeds the bulk solubility limit of the location-controlling dopant ions in the ceramic matrix, at the ceramic nanocomposite sintering temperature.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: August 12, 2014
    Assignee: Technion Research & Development Foundation Limited
    Inventors: Wayne David Kaplan, Gali Gluzer, Moshe Katz, Gil Perlberg
  • Patent number: 8795854
    Abstract: Novel articles and methods to fabricate the same resulting in flexible, oriented, semiconductor-based, electronic devices on {110}<100> textured substrates are disclosed. Potential applications of resulting articles are in areas of photovoltaic devices, flat-panel displays, thermophotovoltaic devices, ferroelectric devices, light emitting diode devices, computer hard disc drive devices, magnetoresistance based devices, photoluminescence based devices, non-volatile memory devices, dielectric devices, thermoelectric devices and quantum dot laser devices.
    Type: Grant
    Filed: March 25, 2008
    Date of Patent: August 5, 2014
    Inventor: Amit Goyal
  • Patent number: 8795840
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The anti-corrosion layer is an amorphous alloy layer containing elements of iron, chromium, boron and M, wherein M is one or more selected from the group consisting of phosphorus, carbon and silicon. A method for making the coated article is also described.
    Type: Grant
    Filed: November 2, 2011
    Date of Patent: August 5, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8795430
    Abstract: A method for improving the growth morphology of (Ga,Al,In,B)N thin films on nonpolar or semipolar (Ga,Al,In,B)N substrates, wherein a (Ga,Al,In,B)N thin film is grown directly on a nonpolar or semipolar (Ga,Al,In,B)N substrate or template and a portion of the carrier gas used during growth is comprised of an inert gas. Nonpolar or semipolar nitride LEDs and diode lasers may be grown on the smooth (Ga,Al,In,B)N thin films grown by the present invention.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: August 5, 2014
    Assignee: The Regents of the University of California
    Inventors: Robert M. Farrell, Michael Iza, James S. Speck, Steven P. DenBaars, Shuji Nakamura
  • Patent number: 8795839
    Abstract: A method for repairing optical elements having a coating, in which the coating is fully or partially removed or left on the optical element, a polishing layer being provided in the coating or a polishing layer being applied, which allows simple processing of the surface to achieve high geometrical accuracy and lower surface roughness. A new coating is applied onto the corresponding polishing layer. Also addressed are corresponding optical elements, including optical elements recycled according to the method.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: August 5, 2014
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Thure Boehm
  • Publication number: 20140212672
    Abstract: A one-dimensional conductive nanomaterial-based conductive film having the conductivity thereof enhanced by a two-dimensional nanomaterial in which the conductive film includes a substrate, a one-dimensional conductive nanomaterial layer formed on the substrate, and a two-dimensional nanomaterial layer formed on the one-dimensional conductive nanomaterial layer, wherein the one-dimensional conductive nanomaterial layer includes a one-dimensional conductive nanomaterial formed of at least one selected from a carbon nanotube, a metal nanowire, and a metal nanorod, and the two-dimensional nanomaterial layer includes a two-dimensional nanomaterial formed of at least one selected from graphene, boron nitride, tungsten oxide (WO3), molybdenum sulfide (MoS2), molybdenum telluride (MoTe2), niobium diselenide (NbSe2), tantalum diselenide (TaSe2), and manganese dioxide (MnO2).
    Type: Application
    Filed: April 2, 2014
    Publication date: July 31, 2014
    Applicant: Korea Electrotechnology Research Institute
    Inventors: Joong-tark Han, Geon-woong Lee, Hee-jin Jeong, Seung-yol Jeong, Jun-suk Kim
  • Patent number: 8791389
    Abstract: An electric arc welding wire having an outer cylindrical surface and an electrically conductive layer on the surface wherein the layer comprises an alloy of copper with the copper content being about 60% to about 90% by weight of said alloy. Furthermore, the layer can be made thin with a thickness of less than about 0.50 microns while using essentially pure copper.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: July 29, 2014
    Assignee: Lincoln Global, Inc.
    Inventors: Matthew J. James, Teresa A. Melfi
  • Patent number: 8790783
    Abstract: Certain example embodiments relate to a coated article including at least one infrared (IR) reflecting layer of a material such as silver or the like in a low-E coating, and methods of making the same. In certain cases, at least one layer of the coating is of or includes nickel and/or titanium (e.g., NixTiyOz). The provision of a layer including nickel titanium and/or an oxide thereof may permit a layer to be used that has good adhesion to the IR reflecting layer, and reduced absorption of visible light (resulting in a coated article with a higher visible transmission). When a layer including nickel titanium oxide is provided directly over and/or under the IR reflecting layer (e.g., as a barrier layer), this may result in improved chemical and mechanical durability. Thus, visible transmission may be improved if desired, without compromising durability; or, durability may simply be increased.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: July 29, 2014
    Assignee: Guardian Industries Corp.
    Inventors: Richard Blacker, Marcus Frank, Muhammad Imran
  • Publication number: 20140204508
    Abstract: A housing includes a substrate, a transition layer disposed on the substrate, and a color layer disposed on the transition layer. The transition layer is a layer of titanium-nitride and M-nitride, wherein the M is chromium, aluminum, or silicon. The color layer is a titanium-aluminum-nitride layer. The color layer provides the appearance of enamel on the exterior of the housing. The transition layer enhances the hardness of the housing. An electronic device using the housing is also described.
    Type: Application
    Filed: June 11, 2013
    Publication date: July 24, 2014
    Inventor: CHUN-JIE ZHANG
  • Patent number: 8784977
    Abstract: A cubic boron nitride sintered substrate has a coating with lower and upper layers. The upper layer has an average layer thickness of 0.5 to 3.0 ?m and is formed from a compound of a compositional formula M?, where M represents one or more of Ti, V, Zr, Nb, Mo, Al, Si, and ? is one or more of C, N, B and O. The lower layer has an average thickness of 0.5 to 3.0 ?m and has alternated first and second thin layers. The first thin layer is formed from a compound with compositional formula (Ti(1-x)Lx)?, where L is one or more of Al, B and Si, and ? is C or N, or both. The second thin layer is formed with compositional formula (Al(1-y)Jy)?, where J represents one or more of Ti, V, Cr, Zr, Nb and Mo, and ? is C or N, or both.
    Type: Grant
    Filed: June 22, 2009
    Date of Patent: July 22, 2014
    Assignee: Tungaloy Corporation
    Inventor: Hiroyuki Miura
  • Patent number: 8784986
    Abstract: A coated article includes a substrate and a Si—B—C—N ceramic coating deposited on the substrate by magnetron sputtering process. The Si—B—C—N ceramic coating is an amorphous coating, the weight of elemental Si in the coating is between about 30 wt % and about 60 wt % of the total weight of Si, B, C and N, the weight of elemental B in the coating is between about 10 wt % and about 20 wt % of the total weight of Si, B, C and N, the weight of elemental C in the coating is between about 10 wt % and about 20 wt % of the total weight of Si, B, C and N, the weight of elemental N in the coating is between about 20 wt % and about 30 wt % of the total weight of Si, B, C and N.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: July 22, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Juan Zhang
  • Patent number: 8778491
    Abstract: A coated article is described. The coated article includes a substrate, a titanium bonding layer, a titanium-chromium alloy transition layer, and a titanium-chromium-nitrogen hard layer formed thereon, and in that order. The titanium bonding layer is a titanium layer. The titanium-chromium alloy transition layer is a titanium-chromium alloy layer. The titanium-chromium-nitrogen hard layer is a titanium-chromium-nitrogen layer. The titanium bonding layer, titanium-chromium alloy transition layer, and the titanium-chromium-nitrogen hard layer are formed by ion beam assisted sputtering.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: July 15, 2014
    Assignees: Shenzhen Futaihong Precision Industry Co., Ltd., FIH (Hong Kong) Limited
    Inventors: Chwan-Hwa Chiang, Jia-Lin Chen, Yi-Jun Huang, Hai-Bo Pan, Xu Li
  • Publication number: 20140193623
    Abstract: A surface-coated cutting tool according to the present invention is a surface-coated cutting tool including a base material and a coating film formed on the base material, wherein the coating film includes at least a wear-resistant layer and an adhesion-resistant layer, the wear-resistant layer has a multilayer structure in which an A layer of a nitride containing Ti and Al as well as a B layer of a nitride containing Al and Cr are alternately stacked, and has a cubic crystal structure, and the adhesion-resistant layer is located at an outermost surface of the coating film, is composed of a nitride expressed by (AlaCrbTi1-a-b)N (wherein a+b<0.99, b>0.01, and 0.2b+0.7<a), and has a wurtzite-type crystal structure.
    Type: Application
    Filed: June 24, 2013
    Publication date: July 10, 2014
    Inventors: Makoto Setoyama, Akihiko Shibata, Yinxue Xiao, Akira Kobayashi
  • Publication number: 20140193637
    Abstract: Cutting tool has a substrate and a multilayer coating deposited by PVD. The coating comprises a base layer of one or more identical or different layers of a nitride or carbonitride which contains at least aluminium (Al) and a chromium-containing, oxidic functional layer. Attachment of the chromium-containing functional layer is improved by an intermediate layer of one or more oxides or oxide nitrates of the metals Al, Cr, Si, and/or Zr provided between the base layer and the functional layer. The intermediate layer has a cubic structure and the chromium-containing functional layer is selected from chromium oxide (Cr2O3), chromium oxynitride, aluminium-chromium oxide (AlCr)2O3, aluminium-chromium oxynitride or a mixed oxide or mixed oxynitride of aluminium, chromium and further metals of (AlCrMe1, Men)2 oxide or (AlCrMe1, Men)2 oxynitride, where Me . . . Men means one or more further metals, selected from Hf, Y, Zr and Ru, and wherein the functional layer has a rhombohedral structure.
    Type: Application
    Filed: September 5, 2012
    Publication date: July 10, 2014
    Applicant: WALTER AG
    Inventors: Veit Schier, Wolfgang Engelhart
  • Patent number: 8771552
    Abstract: A group III nitride crystal substrate is provided in which a uniform distortion at a surface layer of the crystal substrate represented by a value of |d1 ?d2 |/d2 obtained from a plane spacing d1 at the X-ray penetration depth of 0.3 ?m and a plane spacing d2 at the X-ray penetration depth of 5 ?m is equal to or lower than 1.9 ×10?3, and the main surface has a plane orientation inclined in the <10-10> direction at an angle equal to or greater than 10° and equal to or smaller than 80° with respect to one of (0001) and (000-1) planes of the crystal substrate. A group III nitride crystal substrate suitable for manufacturing a light emitting device with a blue shift of an emission suppressed, an epilayer-containing group III nitride crystal substrate, a semiconductor device and a method of manufacturing the same can thereby be provided.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: July 8, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Ishibashi, Yusuke Yoshizumi
  • Patent number: 8765268
    Abstract: A coated article includes a substrate, a composite layer formed on the substrate, and a chromium-oxygen-nitrogen layer formed on the composite layer. The composite layer includes a plurality of nickel-aluminum-holmium layers and a plurality of iridium layers. Each nickel-aluminum-holmium layer interleaves with one iridium layer. A method for making the coated article is also described.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: July 1, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Cheng-Shi Chen, Cong Li
  • Patent number: 8765091
    Abstract: This invention relates to a method for the manufacture of monolithic ingot of silicon carbide comprising: i) introducing a mixture comprising polysilicon metal chips and carbon powder into a cylindrical reaction cell having a lid; ii) sealing the cylindrical reaction cell of i); iii) introducing the cylindrical reaction cell of ii) into a vacuum furnace; iv) evacuating the furnace of iii); v) filling the furnace of iv) with a gas mixture which is substantially inert gas to near atmospheric pressure; vi) heating the cylindrical reaction cell in the furnace of v) to a temperature of from 1600 to 2500° C.; vii) reducing the pressure in the cylindrical reaction cell of vi) to less than 50 torr but not less than 0.05 torr; and viii) allowing for substantial sublimation and condensation of the vapors on the inside of the lid of the cylindrical reaction cell of vii).
    Type: Grant
    Filed: October 8, 2008
    Date of Patent: July 1, 2014
    Assignee: Dow Corning Corporation
    Inventors: Mark Loboda, Seung Ho Park, Victor Torres
  • Patent number: 8765272
    Abstract: A cermet has a hard phase which contains W and nitrogen, and includes at least one selected from a carbide, nitride and carbonitride of a metal having Ti as a main component, and a binder phase having an iron group metal as a main component. A W amount contained in the whole cermet is 5 to 40% by weight, an interfacial phase including a complex carbonitride with a larger W amount than a W amount of the hard phase being present between grains of the hard phase, and when a W amount contained in the interfacial phase based on the whole metal element is represented by Wb (atomic %), and a W amount contained in the hard phase based on the whole metal element is represented by Wh (atomic %), then, an atomic ratio of Wb to Wh (Wb/Wh) is 1.7 or more. The cermet is excellent in fracture resistance and wear resistance.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: July 1, 2014
    Assignee: Tungaloy Corporation
    Inventors: Keitaro Tamura, Daisuke Takesawa, Hiroki Hara, Kozo Kitamura, Yasuro Taniguchi, Koji Hayashi, Akihiro Matsumoto, Sung-Pyo Cho
  • Patent number: 8763883
    Abstract: A method for assembling at least two parts made of silicon carbide-based materials by non-reactive brazing is disclosed. The two parts are contacted with a non-reactive brazing composition. The assembly formed by the parts and the brazing composition is heated to a brazing temperature sufficient to melt the brazing composition. The parts and the brazing composition are cooled so that, after solidification of the brazing composition, a moderately refractory joint is formed. The non-reactive brazing composition is a binary alloy composed, in mass percentages, of about 46% to 99% silicon and 54% to 1% neodymium.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: July 1, 2014
    Assignee: Commissariat à l'énergie atomique et aux énergies alternatives
    Inventors: Valérie Chaumat, Jean-François Henne
  • Patent number: 8758907
    Abstract: Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4?b/a?20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 ?m or less.
    Type: Grant
    Filed: November 1, 2010
    Date of Patent: June 24, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventors: Makoto Igarashi, Kohei Tomita, Eiji Nakamura, Akira Osada
  • Patent number: 8758890
    Abstract: A coated cutting tool includes a substrate and a PVD coating having an outermost zone C being a nitride, carbide, boride, or mixtures thereof, of Si and at least two additional elements selected from Al, Y, and groups 4, 5 or 6 of the periodic table and zone C is free from a compositional gradient of an average content of Si. Zone C has a laminar, aperiodic, multilayered structure with alternating individual layers X and Y having different compositions from each other. The coating further includes a zone A closest to the substrate, a transitional zone B, where zone A is essentially free from Si, zone B includes a compositional gradient of the average content of Si, and where the average content of Si is increasing towards zone C.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: June 24, 2014
    Assignee: Sandvik Intellectual Property AB
    Inventors: Johan Böhlmark, Helen Blomqvist
  • Publication number: 20140162130
    Abstract: The present invention is directed to compositions comprising free standing and stacked assemblies of two dimensional crystalline solids, and methods of making the same.
    Type: Application
    Filed: December 3, 2013
    Publication date: June 12, 2014
    Applicant: DREXEL UNIVERSITY
    Inventors: MICHEL W. BARSOUM, YURY GOGOTSI, MICHAEL NAGUIB ABDELMALAK, OLHA MASHTALIR
  • Patent number: 8747990
    Abstract: A coated tool is excellent in adhesiveness of film, wear resistance, crater resistance and chipping resistance. The coated tool has a substrate and a coating coated on the surface thereof, at least one layer of the coating being an ?-type aluminum oxide film, an average film thickness of the ?-type aluminum oxide film being about 0.5 to about 10 ?m, an average grain size of the ?-type aluminum oxide film being about 0.5 to about 1.5 ?m, and a texture coefficient TCA(012) of (012) plane of the ?-type aluminum oxide film and a texture coefficient TCA(104) of (104) plane of the ?-type aluminum oxide film satisfying TCA(104)/TCA(012)?2.0.
    Type: Grant
    Filed: November 8, 2010
    Date of Patent: June 10, 2014
    Assignee: Tungaloy Corporation
    Inventor: Yohei Sone
  • Patent number: 8748016
    Abstract: The invention relates to coated bodies made of metal, hard metal, cermet or ceramic material, coated with a single- or multi-layer coating system containing at least one hard material composite coating, and to a method for coating such bodies. The aim of the invention is to develop a coating system for such bodies, which is single- or multi-layered and comprises at least one hard material composite coating, which contains cubic TiAlCN and hexagonal AlN as the main phases and is characterized by a composite structure having a smooth, homogeneous surface, high oxidation resistance and high hardness. The aim includes the development of a method for cost-effectively producing such coatings. The hard material composite coating according to the invention contains cubic TiAlCN and hexagonal AlN as main phases, wherein the cubic TiAlCN is microcrystalline fcc-Ti1-xAlxCyNz where x>0.75, y=0 to 0.25 and z=0.75 to 1 having a crystallite size of ?=0.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: June 10, 2014
    Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.
    Inventors: Ingolf Endler, Mandy Hoehn
  • Patent number: 8748006
    Abstract: The invention relates to a slide bearing composite material having at least one carrier layer and a sintered bearing metal layer. The sintered bearing metal layer is designed in at least one layer region as a gradient layer.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: June 10, 2014
    Assignee: Federal-Mogul Wiesbaden GmbH
    Inventors: Holger Schmitt, Thomas Enghof, Daniel Meister
  • Patent number: 8741451
    Abstract: A crystal foundation having dislocations is used to obtain a crystal film of low dislocation density, a crystal substrate, and a semiconductor device. One side of a growth substrate (11) is provided with a crystal layer (13) with a buffer layer (12) in between. The crystal layer (13) has spaces (13a), (13b) in an end of each threading dislocation D1 elongating from below. The threading dislocation D1 is separated from the upper layer by the spaces (13a), (13b), so that each threading dislocation D1 is blocked from propagating to the upper layer. When the displacement of the threading dislocation D1 expressed by Burgers vector is preserved to develop another dislocation, the spaces (13a), (13b) vary the direction of its displacement. As a result, the upper layer above the spaces (13a), (13b) turns crystalline with a low dislocation density.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: June 3, 2014
    Assignee: Sony Corporation
    Inventors: Etsuo Morita, Yousuke Murakami, Goshi Biwa, Hiroyuki Okuyama, Masato Doi, Toyoharu Oohata
  • Patent number: 8741011
    Abstract: The present invention relates to a cutting tool insert comprising a body of cemented carbide, cermet, ceramics, high speed steel (HSS), polycrystalline diamond (PCD) or polycrystalline cubic boron nitride (PCBN), a hard and wear resistant coating is applied, grown by physical vapour deposition (PVD) such as cathodic arc evaporation or magnetron sputtering. Said coating comprises at least one layer of (ZrxAl1-x)N with of 0.45<x<0.85 and 0.90?y<1.30 with a thickness between 0.5 and 10 ?m. Said layer has a nanocrystalline microstructure consisting of a single cubic phase or a mixture of hexagonal and cubic phases. The insert is particularly useful in metal cutting applications generating high temperatures with improved crater wear resistance.
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: June 3, 2014
    Assignee: Sandvik Intellectual Property AB
    Inventors: Mats Johansson, Lina Rogström, Lars Johnson, Magnus Odén, Lars Hultman
  • Patent number: 8741428
    Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy(in which 0.65?x/(x+y)?0.90), having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ? and having TC (220) showing a maximum value in an orientation index TC (hkl).
    Type: Grant
    Filed: July 4, 2011
    Date of Patent: June 3, 2014
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Anongsack Paseuth, Yoshio Okada, Chikako Kojima, Hideaki Kanaoka, Erika Iwai, Hiroyuki Morimoto
  • Publication number: 20140147615
    Abstract: A multilayer thermal insulation composite for fire protection applications. The composite includes a fibrous insulation layer, at least one inorganic heat absorbing layer disposed on one side of the fibrous insulation layer, and at least one superinsulation layer disposed on at least one side of the composite adjacent the heat absorbing layer or the fibrous insulation layer. The composite may further include a scrim layer comprising a high temperature resistant, flexible, woven or non-woven scrim or scrim and high temperature resistant material disposed around the multilayer thermal insulation composite partially or substantially totally encapsulating the composite. The composite is lightweight and flexible, exhibits reduced heat transfer to the cold-face, with improved thermal insulation capability.
    Type: Application
    Filed: January 30, 2014
    Publication date: May 29, 2014
    Applicant: UNIFRAX I LLC
    Inventors: Joseph A. FERNANDO, Kennth B. MILLER
  • Patent number: 8734964
    Abstract: An etching resist has a first heat-generating layer, a second heat-generating layer, and a metal compound layer including a metallic oxynitride layer containing a metallic oxynitride. The first heat-generating layer, the metallic oxynitride layer, and the second heat-generating layer are directly or indirectly laminated such that the metallic oxynitride layer is positioned between the first heat-generating layer and the second heat-generating layer.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: May 27, 2014
    Assignees: National Institute of Advanced Industrial Science and Technology, Nitto Denko Corporation
    Inventors: Kazuma Kurihara, Takashi Nakano, Takayuki Shima, Junji Tominaga, Kazuya Fujioka, Ichiro Suehiro
  • Patent number: 8734942
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of magnesium or magnesium alloy. The anti-corrosion layer includes a magnesium layer formed on the substrate and a magnesium oxynitride layer formed on the magnesium layer. The coated article has improved corrosion resistance.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: May 27, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Xiao-Qiang Chen
  • Patent number: 8734965
    Abstract: The present invention provides methods of preparing Group III-nitride films of controlled polarity and substrates coated with such controlled polarity films. In particular, the invention provides substrate preparation steps that optimize the substrate surface for facilitating growth of a Group III-polar film, an N-polar film, or a selectively patterned film with both a Group III-polar portion and an N-polar portion in precise positioning. The methods of the invention are particularly suited for use in CVD methods.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: May 27, 2014
    Assignee: North Carolina State University
    Inventors: Raoul Schlesser, Ramón R. Collazo, Zlatko Sitar