Having Electrode Enclosing Feature Patents (Class 429/131)
  • Patent number: 8802278
    Abstract: A rechargeable battery having improved temperature detection performance of a resistor element. The rechargeable battery comprises a pouch in which an electrode assembly is embedded, a first terminal and a second terminal that are connected to the electrode assembly to be drawn out to one side of the pouch, a resistor element connected to the first terminal, and a pressing member that is coupled to the pouch and closely contacts one surface of the resistor element, having a positive temperature coefficient, to the pouch.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: August 12, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Sang-Hun Park
  • Patent number: 8771866
    Abstract: A method of forming a secondary battery comprises: positioning an electrode assembly between a first pouch sheet and a second pouch sheet; initially sealing outer portions of the first pouch sheet and of the second pouch sheet on at least one side of the first and second pouch sheets; and additionally sealing outer portions of the first pouch sheet and of the second pouch sheet on the at least one side of the first and second pouch sheets.
    Type: Grant
    Filed: February 3, 2011
    Date of Patent: July 8, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jangho Yoon
  • Patent number: 8765275
    Abstract: An energy storage device is provided that includes a separator having a first surface and a second surface. The first surface defines at least a portion of a cathodic chamber, and the second surface defines an anodic chamber. The cathodic chamber includes an alkali metal halide that forms an ion that is capable of conducting through the separator. The anodic chamber has a volume that is filled with a consumable fluid. The amount of the consumable fluid is greater than 90 percent by volume of the anodic chamber volume. Furthermore, the consumable fluid is reactive with an ionic species of the alkali metal halide. A method of sealing the energy storage device is also provided.
    Type: Grant
    Filed: October 7, 2008
    Date of Patent: July 1, 2014
    Assignee: General Electric Company
    Inventors: Sakethraman Mahalingam, Lembit Salasoo, Kenneth Walter Browall, Ajit Wasant Kane, Ashalatha Devarajan
  • Patent number: 8765286
    Abstract: An electrochemical device is disclosed. The device comprises a casing having a recess with an opening on a top face of the recess, a lid configured to block the recess of the casing so that the recess is watertight and airtight, a rechargeable and dischargeable storage element and an electrolytic solution enclosed in the recess, and a separate sheet interposed between the first and second electrode sheets, the separate sheet having a higher liquid absorption section interposed between the first and second electrode sheets, and a lower liquid absorption section continuously connected to the higher liquid absorption section, having a liquid absorption smaller than that of the higher liquid absorption section and extending outwardly with respect to the first and second electrode sheets. The lower liquid absorption section has a thickness greater than that of the higher liquid absorption section.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: July 1, 2014
    Assignee: Taiyo Yuden Co., Ltd.
    Inventors: Naoto Hagiwara, Kyotaro Mano
  • Publication number: 20140162108
    Abstract: Protected anode architectures provide a hermetic enclosure for an active metal (e.g., alkali metal, such as lithium) anode inside an anode compartment. The compartment is substantially impervious to ambient moisture and battery components such as catholyte (electrolyte about the cathode, and in some aspects catholyte may also comprise dissolved or suspended redox active species and redox active liquids), and prevents volatile components of the protected anode, such as anolyte (electrolyte about the anode), from escaping, while allowing for active metal ion transport between the anode and cathode into and out of the anode compartment.
    Type: Application
    Filed: February 14, 2014
    Publication date: June 12, 2014
    Applicant: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 8741469
    Abstract: An electrode assembly for a secondary battery, a method of manufacturing the electrode assembly and a secondary battery having the electrode assembly. The electrode assembly includes a plurality of electrode members arranged in a stacked shape along a baseline extending in one direction and a separation unit separating two adjacent electrode members. The separation unit includes three or more separators having a same winding center.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: June 3, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Changbeom Ahn, Jeongsoon Shin, Youngbae Sohn
  • Patent number: 8741470
    Abstract: An electrochemical device includes a plurality of unit cells, each having a first separator and a cathode and an anode positioned at both sides of the first separator, and a continuous single second separator interposed between adjacent unit cells in correspondence with each other in a laminated pattern and arranged to surround each unit cell. The first separator includes a heat-resisting porous substrate having a melt point of 200° C. or above and a first porous coating layer formed on at least one surface of the heat-resisting porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer. The second separator includes a polyolefin porous substrate and a second porous coating layer formed on at least one surface of the polyolefin porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: June 3, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Jong-Hun Kim, Hyun-Min Jang, Jang-Hyuk Hong, Joon-Yong Sohn, Sang-Young Lee
  • Publication number: 20140147724
    Abstract: The present invention provides a battery capable of suppressing or avoiding degradation of a positive electrode due to heat applied in thermal welding of separators, and of preventing short circuit through the welded portions. A battery (10) of the present invention includes a packaged positive electrode (40) made by placing a positive electrode (50) in a package formed by joining at least part of end portions of a separator (60) together by thermal welding; and a negative electrode (30) being larger than the positive electrode (50) and stacked on the packaged positive electrode (40). Welded portions of the separator (60) formed by the thermal welding are provided outside an outer periphery of the negative electrode (30), when seen in a stacking direction.
    Type: Application
    Filed: March 19, 2012
    Publication date: May 29, 2014
    Inventors: Taewon Kim, Kazumi Hisajima
  • Patent number: 8709637
    Abstract: An electrode assembly for a secondary battery and a method of manufacturing the same are disclosed. An electrode assembly comprises: a plurality of separator members formed by winding a central separator member, wherein the central separator member is a predeterminated portion of the separator; and a plurality of electrode members positioned between each of the separator members; wherein the separator including the plurality of separator members and the central separator member is one of the plurality of separator members, and wherein both opposite ends of the central separator member is curved in opposite directions, respectively.
    Type: Grant
    Filed: April 30, 2010
    Date of Patent: April 29, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Changbum Ahn, Jeongsoon Shin, Youngbae Sohn
  • Patent number: 8709639
    Abstract: A rechargeable battery that includes: an electrode assembly generating a current; a case accommodating the electrode assembly therein; and a cap assembly coupled to the case so as to be electrically connected with the electrode assembly. The electrode assembly includes a first electrode, a separator, and a second electrode that are sequentially stacked, and the separator includes a main body part disposed between the first and second electrodes and protrusions formed that protrude from the main body part to the side of at least one of an end portion of the first electrode and an end portion of the second electrode.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: April 29, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jun-Sik Kim, Tae-Keun Kim, Sae-Weon Roh, Sung-Soo Kim
  • Patent number: 8703314
    Abstract: A prismatic battery includes an electrode assembly including: a positive electrode including a belt-shaped positive electrode core member and a positive electrode active material layer formed on both surfaces thereof; a negative electrode including a belt-shaped negative electrode core member and a negative electrode active material layer formed on both surfaces thereof; and a belt-shaped separator. The electrode assembly is formed by winding the positive electrode, the negative electrode, and the separator in the longitudinal directions thereof. The negative electrode has, in an end portion thereof from which winding is started, a one-sided active material layer portion in which the negative electrode active material layer is provided only on one surface of the negative core member. The one-sided active material layer portion terminates at a predetermined position between positions at which the negative electrode is folded for the second time and for the third time.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: April 22, 2014
    Assignee: Panasonic Corporation
    Inventors: Takaharu Morikawa, Toru Takai
  • Patent number: 8697272
    Abstract: A rechargeable battery includes: an electrode assembly including: a positive electrode, a negative electrode and a separator between the positive electrode and the negative electrode that are wound together; a case housing the electrode assembly; a terminal electrically connected to the electrode assembly; and an insulating member installed between the electrode assembly and the case wherein the insulating member has a base and four insulating plates extending from the base.
    Type: Grant
    Filed: February 16, 2010
    Date of Patent: April 15, 2014
    Assignees: Samsung SDI Co., Ltd., Robert Bosch GmbH
    Inventor: Dong-Hyun Lee
  • Patent number: 8691418
    Abstract: This document discusses, among other things, an insulative member that is configured around a cathode, and methods and assemblies incorporation the insulative member. In an example, the insulative members protect the edge of the cathode material from damage, prevents the migration of cathode material into contact with an anode, or prevents a metal substrate in the cathode from shorting against an adjacent anode.
    Type: Grant
    Filed: May 31, 2005
    Date of Patent: April 8, 2014
    Assignee: Cardiac Pacemakers, Inc.
    Inventors: Benjamin J. Haasl, James P. Rohl, Michael J. O'Phelan
  • Patent number: 8632905
    Abstract: A battery module 100 includes a plurality of cells aligned and accommodated in a case 10, wherein a positive electrode external terminal 20 and a negative electrode external terminal 21 which are connected to electrodes of the plurality of cells are disposed in parallel on a first side surface 11 of the case 10 at a predetermined interval, a pair of recessed sections 30, 31 are formed on a second side surface 12 adjacent to the first side surface 11 of the case 10 at a same interval as the predetermined interval, a first portion 51 of an L-shaped electrode piece 50 is selectively attachable to the positive electrode external terminal 20 or the negative electrode external terminal 21, and a second portion 52 of the electrode piece 50 is selectively attachable to any one of the pair of recessed sections 30, 31.
    Type: Grant
    Filed: July 26, 2011
    Date of Patent: January 21, 2014
    Assignee: Panasonic Corporation
    Inventors: Shunsuke Yasui, Hiroshi Takasaki
  • Patent number: 8609272
    Abstract: A secondary battery includes an electrode assembly in which a first electrode plate, a separator, and a second electrode assembly are sequentially stacked forming a stack and is wound about one edge of the stack, and a plurality of finishing tapes attached to the outer surface of the electrode assembly and spaced apart from each other along the winding direction of the electrode assembly.
    Type: Grant
    Filed: July 2, 2009
    Date of Patent: December 17, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Joung-Hwan Park
  • Patent number: 8597379
    Abstract: Embodiments are described in terms of selective methods of sealing separators and jellyroll electrode assemblies and cells made using such methods. More particularly, methods of selectively heat sealing separators to encapsulate one of two electrodes for nickel-zinc rechargeable cells having jellyroll assemblies are described. Selective heat sealing may be applied to both ends of a jellyroll electrode assembly in order to selectively seal one of two electrodes on each end of the jellyroll.
    Type: Grant
    Filed: July 13, 2012
    Date of Patent: December 3, 2013
    Assignee: PowerGenix Systems, Inc.
    Inventors: Bryan L. McKinney, Steve Salamon, James Wu, Todd F. Tatar, Brian M. Schroeter, Jeffrey Phillips
  • Patent number: 8592075
    Abstract: The invention relates to a unique battery having a physicochemically active membrane separator/electrolyte-electrode monolith and method of making the same. The Applicant's invented battery employs a physicochemically active membrane separator/electrolyte-electrode that acts as a separator, electrolyte, and electrode, within the same monolithic structure. The chemical composition, physical arrangement of molecules, and physical geometry of the pores play a role in the sequestration and conduction of ions. In one preferred embodiment, ions are transported via the ion-hoping mechanism where the oxygens of the Al2O3 wall are available for positive ion coordination (i.e. Li+). This active membrane-electrode composite can be adjusted to a desired level of ion conductivity by manipulating the chemical composition and structure of the pore wall to either increase or decrease ion conduction.
    Type: Grant
    Filed: July 24, 2012
    Date of Patent: November 26, 2013
    Assignee: U.S. Department of Energy
    Inventors: Rex E. Gerald, II, Katarina J. Ruscic, Devin N. Sears, Luis J. Smith, Robert J. Klingler, Jerome W. Rathke
  • Publication number: 20130302704
    Abstract: Protected anode architectures for active metal anodes have a polymer adhesive seal that provides a hermetic enclosure for the active metal of the protected anode inside an anode compartment. The compartment is substantially impervious to ambient moisture and battery components such as catholyte (electrolyte about the cathode), and prevents volatile components of the protected anode, such as anolyte (electrolyte about the anode), from escaping. The architecture is formed by joining the protected anode to an anode container. The polymer adhesive seals provide a hermetic seal at the joint between a surface of the protected anode and the container.
    Type: Application
    Filed: April 16, 2013
    Publication date: November 14, 2013
    Applicant: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 8518576
    Abstract: A secondary battery includes at least one bare cell having a first electrode and a second electrode, a Protection Circuit Module (PCM) electrically connected to the first electrode and the second electrode of the bare cell, and an abnormal temperature sensing member provided on a surface of the bare cell and electrically connected to the PCM. The abnormal temperature sensing member is electrically short-circuited when the bare cell is heated above a predetermined temperature.
    Type: Grant
    Filed: June 10, 2010
    Date of Patent: August 27, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Wanseok Do
  • Publication number: 20130202942
    Abstract: A molten-salt battery is provided with rectangular plate-like negative electrodes (21) and rectangular plate-like positive electrodes (41) each housed in a bag-shaped separator (31). The negative electrodes (21) and positive electrodes (41) are arranged laterally and alternately in a standing manner. A lower end of a rectangular tab (22) for collecting current is joined to an upper end of each negative electrode (21) close to a side wall (1A) of a container body (1). The upper ends of the tabs (22) are joined to the lower surface of a rectangular plate-like tab lead (23). A lower end of a rectangular tab (42) for collecting current is joined to an upper end of each positive electrode (41) close to a side wall (1B) of the container body (1). The upper ends of the tabs (42) are joined to the lower surface of a rectangular plate-like tab lead (43).
    Type: Application
    Filed: October 19, 2011
    Publication date: August 8, 2013
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Shoichiro Sakai, Atsushi Fukunaga, Atsushi Yamaguchi, Koji Nitta, Masatoshi Majima, Shinji Inazawa
  • Patent number: 8492022
    Abstract: A rechargeable battery includes an electrode assembly in a battery case, and a buffer sheet between the electrode assembly and the battery case, the buffer sheet contacting the electrode assembly and the battery case.
    Type: Grant
    Filed: September 13, 2010
    Date of Patent: July 23, 2013
    Assignees: Samsung SDI Co., Ltd., Robert Bosch GmbH
    Inventors: Hyo-Seob Kim, Yong-Sam Kim
  • Patent number: 8440356
    Abstract: Disclosed is the present invention directed to a process for manufacturing an electrode assembly, including: prior to assembling to electrode, bending a cathode, having an active material layer coated on one major surface of a current collector, and an anode, having an active material layer coated on one major surface of another current collector, in a zigzag fashion in vertical sections; and after the bending of the cathode and the anode, fitting the cathode and the anode to each other, such that the electrode active material layers face each other, while a separator is disposed between the cathode and the anode.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: May 14, 2013
    Assignee: LG Chem, Ltd.
    Inventors: KiJae Kim, Min Su Kim, Hey Woong Park
  • Patent number: 8404378
    Abstract: A battery separator for a lead acid (storage) battery is made from a thermoplastic sheet material. The sheet material has a central region flanked by peripheral regions. The central region includes a plurality of longitudinally extending ribs that are integrally formed from the sheet material. The peripheral regions are free of ribs and may include a densified structure. Also disclosed are a method of producing the foregoing separator, an envelope separator made from the sheet material, and a method of making the envelope separator.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: March 26, 2013
    Assignee: Daramic LLC
    Inventors: J. Kevin Whear, Eric H. Miller, Salvatore Cardillo, Daniel Dreyer
  • Patent number: 8394524
    Abstract: A battery unit and a lithium secondary battery employing the same are provided. The battery unit includes a positive electrode plate having a positive current collector and a positive active material layer formed on at least one plane of the positive current collector, a positive electrode lead electrically connected with the positive current collector, a negative electrode plate having a negative current collector and a negative active material layer formed on at least one plane of the negative current collector, a negative electrode lead electrically connected with the negative current collector, and a separator interposed between the positive electrode plate and the negative electrode plate, having a width greater than that of each electrode plate, and having different widths of protruding portions which stick out on either side of the electrode plate.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: March 12, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Joong-Hun Kim, Hyung-Bok Lee
  • Patent number: 8389150
    Abstract: Composite current collectors containing coatings of metals, alloys or compounds, selected from the group of Zn, Cd, Hg, Ga, In, Tl, Sn, Pb, As, Sb, Bi and Se on non-metallic, non-conductive or poorly-conductive substrates are disclosed. The composite current collectors can be used in electrochemical cells particularly sealed cells requiring a long storage life. Selected metals, metal alloys or metal compounds are applied to polymer or ceramic substrates by vacuum deposition techniques, extrusion, conductive paints (dispersed as particles in a suitable paint), electroless deposition, cementation; or after suitable metallization by galvanic means (electrodeposition or electrophoresis). Metal compound coatings are reduced to their respective metals by chemical or galvanic means. The current collectors described are particular suitable for use in sealed primary or rechargeable galvanic cells containing mercury-fee and lead-free alkaline zinc electrodes.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: March 5, 2013
    Inventor: Klaus Tomantschger
  • Publication number: 20130011714
    Abstract: An electrochemical battery including: a housing; a pouch-shaped solid electrolyte disposed in the housing and having an open end; an insulator that is disposed on the open end of the solid electrolyte to cover the open end and includes a plurality of protrusions facing the open end of the solid electrolyte; at least two types of sealants disposed between the solid electrolyte and the insulator and having different glass transition temperatures, respectively; a first electrode material disposed inside the pouch-shaped solid electrolyte; and a second electrode material disposed outside the pouch-shaped solid electrolyte.
    Type: Application
    Filed: April 5, 2012
    Publication date: January 10, 2013
    Inventors: Dong-Hee Han, Hyun-Ki Park, Ju-Yong Kim, Jeong-Doo Yi
  • Patent number: 8323835
    Abstract: A battery includes a housing, an anode and a cathode within the housing, the anode having a first portion and a second portion adjacent to each other, a current collector at least partially disposed in the anode, a separator between the anode and the cathode, and an anode portion separator at least partially disposed in the anode and between the first and second portions of the anode.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: December 4, 2012
    Assignee: The Gillette Company
    Inventors: Stuart M. Davis, Javit A. Drake, Richard E. Durkot, Gary A. Miller, Thomas C. Richards
  • Publication number: 20120276435
    Abstract: A method of forming an encapsulated solid electrochemical component includes stacking a first separator, a solid electrochemical component, and a second separator on an upper surface of a vacuum plate to form an electrochemical component assembly, applying a vacuum to the electrochemical component assembly, and applying a first laser beam around at least part of a circumference of the solid electrochemical component in the electrochemical component assembly while applying the vacuum to melt and bond the first and second separators together. The method also includes applying a second laser beam around the circumference of the solid electrochemical component in the electrochemical component assembly while applying the vacuum. The second laser beam has a second relatively high power compared to the power of the first laser beam such that the first and second separators around the circumference of the solid electrochemical component are cut.
    Type: Application
    Filed: April 23, 2012
    Publication date: November 1, 2012
    Applicant: EAGLEPICHER TECHNOLOGIES, LLC
    Inventor: Christopher HALLMARK
  • Patent number: 8298703
    Abstract: Disclosed herein is a battery module including at least one battery cell constructed in a structure in which an electrode assembly of a cathode/separator/anode structure is mounted in a battery case such that electrode leads of the electrode assembly protrude outside, wherein, when external impacts are directly or indirectly applied to the battery cell, with the result that the electrode leads move toward the electrode assembly of the battery cell, the external impacts are absorbed by the deformation of the electrode leads or the deformation of predetermined regions (‘electrode lead facing parts’) of the module in direct contact with or adjacent to the electrode leads, whereby the occurrence of a short circuit due to the contact between the electrode assembly and the electrode leads is prevented.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: October 30, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Junill Yoon, Seung-Taek Hong, Seung-Jin Yang
  • Publication number: 20120263993
    Abstract: Provided is an electrochemical device which is easy to produce and which has excellent characteristics. An electrochemical device includes a first electrode including an aluminum porous body having interconnecting pores and an active material filled into the pores of the aluminum porous body, a separator, and a second electrode, the first electrode, the separator, and the second electrode being stacked, in which a plurality of electrode bodies each including the first electrode, the separator, and the second electrode are stacked without being wound.
    Type: Application
    Filed: April 18, 2012
    Publication date: October 18, 2012
    Applicants: SUMITOMO ELECTRIC TOYAMA CO., LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 8283064
    Abstract: An electrode assembly of a secondary battery includes an electrode group including a first electrode plate, a separator, and a second electrode plate that are stacked and wound, and a finishing tape attached to a predetermined region of a terminal portion of the electrode group. The finishing tape satisfies the equation Y1=tensile strength×thickness of finishing tape/modulus of elasticity, with Y1 ranging from 64 to 89. Alternatively, the finishing tape includes a film layer and an adhesive layer, and satisfies the equation Y2=tensile strength×thickness of film layer of finishing tape/modulus of elasticity, with Y2 ranging from 51 to 75. The finishing tape effectively prevents an increase in the thickness of a high-capacity secondary battery.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: October 9, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Cheon-Soo Kim, Dac-Junc Jeong
  • Patent number: 8277969
    Abstract: A lithium ion secondary battery 1 includes a spirally wound electrode assembly 20 and a cylindrical battery container 10. The spirally wound electrode assembly 20 includes a negative electrode 21, a positive electrode 22 and a separator 23. The negative electrode 21 includes negative-electrode active material layers 21b and 21c containing a negative-electrode active material capable of forming an alloy with lithium. The lithium ion secondary battery 1 includes an urging part 20a. The urging part 20a is disposed in the center of and in contact with the spirally wound electrode assembly 20. The urging part 20a is contractible in diameter. The urging part 20a is configured to urge the spirally wound electrode assembly 20 radially outward at least when contracting in diameter.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: October 2, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kei Kobayashi, Yasuo Takano, Taizou Sunano, Maruo Kamino
  • Patent number: 8268473
    Abstract: A non-aqueous electrolyte secondary battery of the present invention comprises a long core member and a material mixture layer formed thereon. The electrode plate has an exposed part of the core member formed along one side which is parallel to the longitudinal direction of the core member. The material mixture layer comprises a material that can absorb and desorb lithium ions. A porous film is formed on at least a part of the exposed part of the core member adjacent to an edge face of the material mixture layer and on the material mixture layer and is parallel to the exposed portion of the core member, and the thickness of the porous film is greater at the edge face of the material mixture layer which is parallel to the exposed part of the core member and located on the side of the exposed part of the core member than at a central portion of the material mixture layer in the width direction thereof.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: September 18, 2012
    Assignee: Panasonic Corporation
    Inventors: Tsuyoshi Hatanaka, Kenichi Nishibata
  • Publication number: 20120208066
    Abstract: A method for producing an electrode stack (1) comprising three or more layers for an electrochemical energy storage device is disclosed. The electrode stack (1) has one or more separator layers (2, 2a, 2b) and two or more electrode plates (3, 3a, 4, 4a). Each of the electrode plates (3, 3a, 4, 4a) has a first polarity or a second polarity.
    Type: Application
    Filed: July 29, 2010
    Publication date: August 16, 2012
    Applicant: LI-TEC BATTERY GMBH
    Inventors: Tim Schaefer, Andreas Gutsch
  • Patent number: 8227105
    Abstract: The invention relates to a unique battery having a physicochemically active membrane separator/electrolyte-electrode monolith and method of making the same. The Applicant's invented battery employs a physicochemically active membrane separator/electrolyte-electrode that acts as a separator, electrolyte, and electrode, within the same monolithic structure. The chemical composition, physical arrangement of molecules, and physical geometry of the pores play a role in the sequestration and conduction of ions. In one preferred embodiment, ions are transported via the ion-hoping mechanism where the oxygens of the Al2O3 wall are available for positive ion coordination (i.e. Li+). This active membrane-electrode composite can be adjusted to a desired level of ion conductivity by manipulating the chemical composition and structure of the pore wall to either increase or decrease ion conduction.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: July 24, 2012
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Rex E. Gerald, II, Katarina J. Ruscic, Devin N. Sears, Luis J. Smith, Robert J. Klingler, Jerome W. Rathke
  • Patent number: 8192857
    Abstract: A battery assembly includes a first cell and a second cell adjacent the first cell. A first insulator and a second insulator extend over and encapsulate first electrode and second electrode. A shell extends over the first and second insulators thereby encapsulating the first and second insulators. A mechanical connection is defined between the first insulator of the fist cell and the second insulator of the second cell.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: June 5, 2012
    Assignee: EnerDel, Inc.
    Inventors: Paul Leslie Kemper, Derrick Scott Buck, Bruce James Silk
  • Patent number: 8173291
    Abstract: A secondary battery includes an electrode assembly having a positive electrode, a negative electrode and a separator interposed between those two electrodes. The secondary battery also includes a container for receiving the electrode assembly inside thereof; a cap assembly electrically connected to the electrode assembly and fixed to the container to seal the container; collector plates electrically connected to the positive electrode and the negative electrodes, and an auxiliary collector plate disposed between at least either the positive or negative electrode and the collector plate corresponding to that electrode.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: May 8, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Hyon-Sok Kim
  • Patent number: 8158279
    Abstract: A battery unit and a lithium secondary battery employing the same are provided. The battery unit includes a positive electrode plate having a positive current collector and a positive active material layer formed on at least one plane of the positive current collector, a positive electrode lead electrically connected with the positive current collector, a negative electrode plate having a negative current collector and a negative active material layer formed on at least one plane of the negative current collector, a negative electrode lead electrically connected with the negative current collector, and a separator interposed between the positive electrode plate and the negative electrode plate, having a width greater than that of each electrode plate, and having different widths of protruding portions which stick out on either side of the electrode plate.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: April 17, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Joong-Hun Kim, Hyung-Bok Lee
  • Patent number: 8119273
    Abstract: The invention relates to a unique battery having an active, porous membrane and method of making the same. More specifically the invention relates to a sealed battery system having a porous, metal oxide membrane with uniform, physicochemically functionalized ion channels capable of adjustable ionic interaction. The physicochemically-active porous membrane purports dual functions: an electronic insulator (separator) and a unidirectional ion-transporter (electrolyte). The electrochemical cell membrane is activated for the transport of ions by contiguous ion coordination sites on the interior two-dimensional surfaces of the trans-membrane unidirectional pores. The membrane material is designed to have physicochemical interaction with ions. Control of the extent of the interactions between the ions and the interior pore walls of the membrane and other materials, chemicals, or structures contained within the pores provides adjustability of the ionic conductivity of the membrane.
    Type: Grant
    Filed: March 23, 2007
    Date of Patent: February 21, 2012
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: Rex E. Gerald, II, Katarina J. Ruscic, Devin N. Sears, Luis J. Smith, Robert J. Klingler, Jerome W. Rathke
  • Publication number: 20120040230
    Abstract: An electrochemical cell includes an outer casing defining at least a portion of an anode electrode chamber, an ionically conducting separator disposed within the outer casing, an inner surface of the separator defining a cathode electrode chamber, a cathode electrode disposed within the cathode chamber, a conductive current collecting body coupled with the cathode electrode, an alkali metal-containing electrolyte disposed in the cathode electrode chamber, and a sealing body coupled with the outer casing and sealing the anode electrode chamber from an external atmosphere disposed outside of the outer casing. The electrolyte supplies alkali metal through the separator to the anode electrode chamber in response to an electric charge applied to the conductive current collecting body. A first content of a gas component in the anode electrode chamber is in the anode electrode chamber in an amount that is less than an amount of a second content of the gas component in ambient air.
    Type: Application
    Filed: August 13, 2010
    Publication date: February 16, 2012
    Inventor: James Lowe Sudworth
  • Patent number: 8088509
    Abstract: Disclosed herein is a lithium ion battery comprising an electrode core, an electrolyte solution, a metal shell and an end cover assembly, said metal shell comprising an outer wall, an inner wall and a chamber, said electrode core and electrolyte solution being located in the chamber of the metal shell, and said electrode core being connected to the end cover assembly with a electrode terminal of the electrode core, wherein the number of said electrode core is more than one, and the multiple electrode cores are located in the chamber of the metal shell. The lithium ion battery according to the present invention possesses excellent disperse heat dispersion, high mechanical safety, and good high rate discharge performance.
    Type: Grant
    Filed: April 11, 2006
    Date of Patent: January 3, 2012
    Assignee: BYD Company Limited
    Inventors: Xi Shen, Jianhua Zhu, Qing Lai, Yili Han
  • Patent number: 8057554
    Abstract: Described is a lithium-ion battery spacer having a spacer board with two operably coupled apertures disposed therethrough. The operably coupled apertures can be tapered to further facilitate smooth passage of a cathode or anode tab therethrough and secure such tab thereby minimizing tilting or shorting of the tab. Accordingly, the spacer leads to safer and more efficient production of the lithium-ion battery.
    Type: Grant
    Filed: October 7, 2008
    Date of Patent: November 15, 2011
    Assignee: BYD Company Limited
    Inventors: Jiaolian Xu, Feng Luo, Juan Zhang
  • Patent number: 8053105
    Abstract: The present invention provides a lithium-ion secondary battery which can suppress internal resistance to a small value. The lithium-ion secondary battery includes a winding group obtained by winding a positive electrode plate and a negative electrode plate via a separator. An end portion of a positive electrode mixture non-application portion 1 projects at an upper portion of the winding group, while an end portion of a negative electrode mixture non-application portion projects at a lower portion of the winding group. Current collecting disks 7 are disposed on both end faces of the winding group so as to face them, respectively, and materials for the current collecting disks are the same materials as those for a positive electrode current collector and a negative electrode current collector.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: November 8, 2011
    Assignee: Hitachi Vehicle Energy, Ltd.
    Inventors: Kenji Nakai, Akinori Tada, Kinya Aota
  • Patent number: 8007935
    Abstract: Disclosed are a plate assembly for a battery, a core and a lithium ion battery. The plate assembly comprises a plate, a conductive terminal and a membrane bag, the plate is encapsulated in the membrane bag, an encapsulation line is formed when the membrane bag is encapsulated, and the conductive terminal is disposed at one end of the plate and protruded out of the membrane bag, wherein the encapsulation line has at least two loops around the periphery of the plate. The core comprises the plate assembly of the present invention. The lithium ion battery comprises the core of the present invention.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: August 30, 2011
    Assignee: BYD Co., Ltd.
    Inventors: Long He, Xi Shen, Jianhua Zhu, Hongchi Gu
  • Patent number: 8003249
    Abstract: A stacked battery sealed by a film casing shows a raised degree of resistance against vibrations.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: August 23, 2011
    Assignee: NEC Energy Devices, Ltd.
    Inventor: Yoshitomo Hirota
  • Patent number: 7985498
    Abstract: A lithium secondary battery that can improve safety of the battery. The lithium secondary battery comprises a jelly-roll type electrode assembly including first and second electrode plates having different polarities, and a separator interposed between the electrode plates. A porous ceramic film is coated on an active material of the first electrode plate, and the porous ceramic film is coated on one surface of an active material uncoated part of the first an outmost electrode plate and the porous ceramic film is not coated on another surface thereof.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: July 26, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Wanmook Lim
  • Patent number: 7985499
    Abstract: A battery including an electrode assembly including first and second electrodes, a lead element electrically connected to the first electrode, and an external terminal electrically connected to the lead element, wherein the lead element includes a fixing member configured to hold the lead element against the first electrode.
    Type: Grant
    Filed: July 5, 2006
    Date of Patent: July 26, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sang-Eun Cheon, Hye-Won Yoon, Jae-Kyung Kim, Seok-Yoon Yoo
  • Patent number: 7976976
    Abstract: Composite current collectors containing coatings of metals, alloys or compounds, selected from the group of Zn, Cd, Hg, Ga, In, Tl, Sn, Pb, As, Sb, Bi and Se on non-metallic, non-conductive or poorly-conductive substrates are disclosed. The composite current collectors can be used in electrochemical cells particularly sealed cells requiring a long storage life. Selected metals, metal alloys or metal compounds are applied to polymer or ceramic substrates by vacuum deposition techniques, extrusion, conductive paints (dispersed as particles in a suitable paint), electroless deposition, cementation; or after suitable metallization by galvanic means (electrodeposition or electrophoresis). Metal compound coatings are reduced to their respective metals by chemical or galvanic means. The current collectors described are particular suitable for use in sealed primary or rechargeable galvanic cells containing mercury-fee and lead-free alkaline zinc electrodes.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: July 12, 2011
    Assignee: Rosecreek Technologies Inc.
    Inventor: Klaus Tomantschger
  • Patent number: 7951480
    Abstract: An electrode system includes one or more separator materials formed into a bag having at least two seams. The seams are positioned so as to define the perimeter of a pocket configured to receive an electrode within the bag. At least one gap is formed between seams adjacent to one another along the perimeter of the pocket. Additionally, at least one of the seams includes a spacer positioned between portions of the one or more separator materials joined by the at least one seam.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: May 31, 2011
    Assignee: Quallion LLC
    Inventors: David M. Skinlo, Hiroyuki Yumoto, David L. DeMuth
  • Publication number: 20110104550
    Abstract: An electrode assembly for a secondary battery and a secondary battery having the same, the electrode assembly including electrode members disposed in a stack and divided into groups; and a first separator having folded portions disposed between the electrode members, and wound portions extending from the folded portions and wrapped around the groups.
    Type: Application
    Filed: October 27, 2010
    Publication date: May 5, 2011
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Changbum Ahn, Jeongsoon Shin, Youngbae Sohn