Lead Component Is Active Material Patents (Class 429/225)
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Publication number: 20090081558Abstract: There is disclosed an active material for a non-aqueous electrolyte battery includes titanium-containing oxide having a crystal structure belonging to P4332 space group.Type: ApplicationFiled: July 21, 2008Publication date: March 26, 2009Inventors: Hiroki Inagaki, Keigo Hoshina, Norio Takami
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Patent number: 7507502Abstract: A negative electrode of the present invention has an active material layer composed of an intermetallic compound on a collector. The intermetallic compound is capable of occluding/desorbing lithium and contains at least one kind of element A selected from Sn, In, Ge, Ga, Pb, Al, Sb, and Si, and an element X that does not substantially react with Li. In the negative electrode, a ratio Ib/Ia of highest peak intensities Ia and Ib of X-ray diffraction peaks derived from the intermetallic compound and the element A is 0.1 or less. By configuring a non-aqueous secondary battery using the above-mentioned negative electrode, the charging/discharging efficiency and cycle characteristics of a thin film electrode used for the negative electrode of the non-aqueous secondary battery are enhanced.Type: GrantFiled: March 26, 2004Date of Patent: March 24, 2009Assignee: Hitachi Maxell, Ltd.Inventors: Eri Kojima, Hiromu Sugiyama, Atsushi Ueda, Shigeo Aoyama
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Patent number: 7488557Abstract: The present invention relates to a lead-acid battery Comprising a positive and a negative electrode, each having a current collector comprising an expanded grid, characterized in that at least one of the positive electrode and the negative electrode contains an organic binder in an active material layer at an edge portion thereof. This makes it possible to suppress an internal short circuit resulting from the separation or abnormal growth of an active material due to repeated charge/discharge, thereby remarkably prolonging the cycle life of a lead-acid battery.Type: GrantFiled: December 24, 2002Date of Patent: February 10, 2009Assignee: Panasonic CorporationInventors: Akihiro Maeda, Naoto Hoshihara, Junji Nakajima
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Publication number: 20090023065Abstract: A composite anode active material includes a composite of a carbon-based anode active material, a metal-based anode active material and polymer particles. By increasing the conductivity of the composite anode active material, a lithium battery having a large capacity, high initial efficiency, high rate capability and improved cycle life performance can be obtained. An anode includes the composite anode active material and a lithium battery includes the anode.Type: ApplicationFiled: May 14, 2008Publication date: January 22, 2009Applicant: Samsung SDI Co., Ltd.Inventors: Seung-sik HWANG, Han-su KIM
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Patent number: 7473488Abstract: A method of manufacturing a battery includes providing a cell for a battery having alternating positive and negative electrode plates, each of the electrode plates being separated by an electrically insulative separator layer. Each of the positive and negative electrode plates includes a projecting tab extending from an adjacent upper portion thereof, the projecting tabs of the positive plates being generally aligned, and the projecting tabs of the negative plates being generally aligned. The method comprises attaching a conductive connecting strap to the projecting tabs The method comprises applying a cap material onto the connecting positive strap and allowing the cap material to spread and drip to the exposed portions of the projecting tabs and the adjacent upper portions of the negative and positive plates and separator material. The cap material hardens to provide a cap.Type: GrantFiled: April 15, 2003Date of Patent: January 6, 2009Assignee: Enersys European Holdings Co.Inventors: James Roger Knight, Dennis Kevill, Charles Andrew Loyns, Raju Kurian
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Patent number: 7465520Abstract: Cathode materials having an improved electronic conductivity allowing for faster kinetics in the electrochemical reaction, as well as higher conductivity to meet the power requirements for many consumer applications, especially at low temperatures. The cathode material comprises a compound from the family of compounds where the basic unit is generally represented by LixNi0.5TiOPO4. The structure of LixNi0.5TiOPO4 includes corner sharing octahedra [TiO6] running along the C-axis. The structure is such that nearly three Li atoms are being inserted in LixNi0.5TiOPO4. A cell in accordance with the principles of the present invention is rechargable and demonstrates a high capacity of lithium intercalation and fast kinetics.Type: GrantFiled: June 2, 2004Date of Patent: December 16, 2008Assignee: UChicago Argonne LLCInventors: Ilias Belharouak, Khalil Amine
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Patent number: 7459235Abstract: Provided are an anode composition for a lithium battery, and an anode and a lithium battery using the same. The anode composition can improve anode and battery characteristics while using water as a solvent that is harmless to humans. The anode composition includes an anode active material, a synthetic rubber binder, a cellulose-based dispersing agent, and a water-soluble anionic polyelectrolyte.Type: GrantFiled: June 21, 2004Date of Patent: December 2, 2008Assignee: Samsung SDI Co., Ltd.Inventors: Young-Min Choi, Kyung-Ho Kim, Ungyu Paik
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NEGATIVE ELECTRODE FOR RECHARGEABLE LITHIUM BATTERY, AND RECHARGEABLE LITHIUM BATTERY INCLUDING SAME
Publication number: 20080268338Abstract: The negative electrode for a rechargeable lithium battery includes a current collector and a negative active material layer disposed on the current collector. The negative active material layer includes a metal-based negative active material and sheet-shaped graphite and has porosity of 20 to 80 volume %. The negative electrode for a rechargeable lithium battery can improve cell characteristics by inhibiting volume change and stress due to active material particle bombardment during charge and discharge, and by decreasing electrode resistance.Type: ApplicationFiled: January 22, 2008Publication date: October 30, 2008Applicant: Samsung SDI Co., Ltd.Inventors: SANG-MIN LEE, Goo-Jin Jeong, Min-Seok Sung, Yong-Mook Kang, Wan-Uk Choi, Sung-Soo Kim -
Publication number: 20080268343Abstract: A method for manufacturing an electrode of an electrochemical element includes providing lithium and an element that has a larger atomic weight than that of lithium and is other than a constituting material of the electrode to an electrode by using a lithium vapor and a vapor of the element.Type: ApplicationFiled: March 28, 2008Publication date: October 30, 2008Inventors: Toshitada Sato, Kazuyoshi Honda, Shinya Fujimura
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Patent number: 7438992Abstract: The invention provides novel lithium-mixed metal materials which, upon electrochemical interaction, release lithium ions, and are capable of reversibly cycling lithium ions. The invention provides a rechargeable lithium battery which comprises an electrode formed from the novel lithium-mixed metal materials. Methods for making the novel lithium-mixed metal materials and methods for using such lithium-mixed metal materials in electrochemical cells are also provided. The lithium-mixed metal materials comprise lithium and at least one other metal besides lithium. Preferred materials are lithium-mixed metal phosphates which contain lithium and two other metals besides lithium.Type: GrantFiled: February 16, 2006Date of Patent: October 21, 2008Assignee: Valence Technology, Inc.Inventors: Jeremy Barker, M. Yazid Saidi
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Publication number: 20080196241Abstract: A method for producing, maturing and drying negative and positive plates for lead accumulators during which, in a pasting step, the plates are manufactured by introducing lead paste serving as an active material into an electrode support. The plates are directly placed one atop the other in stacks; the plates are matured at temperatures higher than 70° C.Type: ApplicationFiled: May 24, 2006Publication date: August 21, 2008Applicant: BERND MÜNSTERMANN GMBH & CO. KGInventors: Werner Nitsche, Uwe Schwinhorst
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Publication number: 20080199772Abstract: The present invention relates to primary and secondary electrochemical energy storage systems. More particularly, the present invention relates to such systems as battery cells, especially battery cells utilizing metal fluorides with the presence of phosphates or fluorophosphates, which use materials that take up and release ions as a means of storing and supplying electrical energy.Type: ApplicationFiled: February 4, 2008Publication date: August 21, 2008Inventors: Glenn Amatucci, Fadwa Badway
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Publication number: 20080187831Abstract: The invention provides an electrochemical cell which includes a first electrode having a electrode active material, a second electrode which is a counter electrode to the first electrode, and an electrolyte. The positive electrode active material is represented by the general formula AaMbXc[O(3c+1)?d,Ne].Type: ApplicationFiled: February 6, 2008Publication date: August 7, 2008Inventor: Jeremy Barker
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Patent number: 7393612Abstract: An alkaline secondary battery which is characterized in that it comprises, a positive electrode containing nickel hydroxide having a value of 0.8° or more in the half-width of a peak in the (101) plane thereof as measured by X-ray powder diffraction (2?) using Cu—K? ray, and 4.0 to 15% by weight of at least one material selected from the group consisting of zinc and zinc compounds, and an alkali electrolyte, the ratio of which to theoretical capacity of the positive electrode being 0.7 to 2.0 cm3/Ah, the weight of the at least one material being one calculated as zinc element and based on the weight of the nickel hydroxide.Type: GrantFiled: January 3, 2003Date of Patent: July 1, 2008Assignee: Toshiba Battery Co., Ltd.Inventors: Makoto Wakabayashi, Kunihiko Miyamoto, Tetsuya Yamane, Naomi Bando, Kiyoshi Ishitsuka, Ken-ichi Kanno, Hidekazu Oppata
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Publication number: 20080145757Abstract: Provided are a porous anode active material, a method of preparing the same, and an anode and a lithium battery employing the same. The porous anode active material includes fine particles of metallic substance capable of forming a lithium alloy; a crystalline carboneous substance; and a porous carboneous material coating and attaching to the fine particles of metallic substance and the crystalline carboneous substance, the porous anode active material having pores exhibiting a bimodal size distribution with two pore diameter peaks as measured by a Barrett-Joyner-Halenda (BJH) pore size distribution from a nitrogen adsorption. The porous anode active material has the pores having a bimodal size distribution, and thus may efficiently remove a stress occurring due to a difference of expansion between a carboneous material and a metallic active material during charging and discharging.Type: ApplicationFiled: July 27, 2007Publication date: June 19, 2008Inventors: Sang-kook Mah, Han-su Kim, Dong-min Im
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Publication number: 20080118844Abstract: A negative electrode yields a high-performance nonaqueous electrolyte secondary battery which has a high discharging capacity, high charging/discharging efficiency in the initial stage and during cyclic operation, and excellent properties in cyclic operation, and the electrode of which less expands after cyclic operation. The negative electrode includes an active material thin film which mainly contains a compound represented by a general formula SiZxMy, wherein Z, M, “x” and “y” satisfy the following conditions, of a phase including an element Z lying in a nonequilibrium state in silicon. The element Z is at least one element selected from the group consisting of boron, carbon, and nitrogen. The element M is other than silicon and the element Z and is at least one element selected from the elements of Groups 2, 4, 8, 9, 10, 11, 13, 14, 15, and 16 of the Periodic Table of Elements. The number “x” is such a value that a Z-concentration ratio Q(Z) falls within the range of 0.10 to 0.95.Type: ApplicationFiled: June 6, 2005Publication date: May 22, 2008Applicant: MITSUBISHI CHEMICAL CORPORATIONInventors: Yukihiro Miyamoto, Masao Miyake, Etsuko Miyake, Tooru Fuse, Tomohiro Satou, Youji Arita
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Patent number: 7341806Abstract: A battery cell includes a negative current collector and at least one carbon foam positive current collector disposed within the cell such that the negative current collector at least partially surrounds the at least one carbon foam positive current collector. An insulating mat is disposed between the negative current collector and the at least one carbon foam positive current collector.Type: GrantFiled: December 23, 2002Date of Patent: March 11, 2008Assignee: Caterpillar Inc.Inventors: Kurtis C. Kelley, Charles F. Ostermeier, Matthew J. Maroon
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Patent number: 7288338Abstract: A binderless glass fiber mat suitable for use as a separator for valve regulated (“recombinant”) lead acid (“VRLA”) batteries is disclosed. The separator is produced by a dry process by collecting the fibers from fiberizing apparatus, without subjecting them to a wet paper making or other post forming process, and selecting portions of the collected fibers which are sufficiently uniform in thickness and grammage for use as battery separators. The fibers can be entwined to produce a superior separator material. Additives can be introduced during the collection process to enhance the properties of the separator. A battery comprises at least one stack of alternating positive and negative plates, with the separator between adjacent plates. Separators according to the invention are significantly more resilient and have longer fibers than otherwise identical separators made from different samples of the same glass fibers, but by a conventional wet paper making process.Type: GrantFiled: November 23, 2004Date of Patent: October 30, 2007Assignee: KVG Technologies, Inc.Inventor: George Zguris
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Patent number: 7285359Abstract: An object of the present invention is to provide a negative electrode for a secondary battery which has large capacity and restrains a rise in resistance inside the battery and reduction in capacity even after cycles and the secondary battery using the same. A first active material layer 2a comprising members occluding and releasing Li onto a collector 1a is formed and a second active material layer 3a as an alloy layer containing metal forming alloy with lithium or lithium and metal not-forming alloy with lithium is formed thereon. The secondary battery is constituted using the negative electrode.Type: GrantFiled: January 22, 2003Date of Patent: October 23, 2007Assignee: NEC CorporationInventors: Hironori Yamamoto, Mitsuhiro Mori, Jiro Iriyama, Mariko Miyachi, Koji Utsugi, Yutaka Bannai, Tamaki Miura, Ikiko Yamazaki
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Patent number: 7235329Abstract: An electrode material comprising a powdery mixture of a metal material (particularly, an intermetallic compound) and a capacitive carbon material each capable of doping and dedoping lithium, and an optionally added fine electroconductive additive, and containing the metal material and the capacitive carbon material in amounts of 5-60 wt. % and 40-95 wt. %, respectively, is used as an active substance for an electrode, particularly a negative electrode, of a non-aqueous solvent secondary cell. As a result, there is provided a non-aqueous solvent secondary cell which has large charge-discharge capacities, a small irreversible capacity determined as a difference between the doping capacity and the de-doping capacity, and also excellent cycle characteristics.Type: GrantFiled: March 20, 2006Date of Patent: June 26, 2007Assignee: Kureha Chemical Industry Company, LimitedInventors: Minoru Ishikawa, Kazuhiko Shimizu, Takashi Wakahoi, Shuji Morinishi, Naohiro Sonobe, Akio Hoshi
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Patent number: 7183018Abstract: An electrode material for an anode of a rechargeable lithium battery, containing a particulate comprising an amorphous Sn.A.X alloy with a substantially non-stoichiometric ratio composition. For said formula Sn.A.X, A indicates at least one kind of an element selected from a group consisting of transition metal elements, X indicates at least one kind of an element selected from a group consisting of O, F, N, Mg, Ba, Sr, Ca, La, Ce, Si, Ge, C, P, B, Pb, Bi, Sb, Al, Ga, In, Tl, Zn, Be, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, As, Se, Te, Li and S, where the element X is not always necessary to be contained. The content of the constituent element Sn of the amorphous Sn.A.X alloy is Sn/(Sn+A+X)=20 to 80 atomic %.Type: GrantFiled: April 13, 2005Date of Patent: February 27, 2007Assignee: Canon Kabushiki KaishaInventors: Soichiro Kawakami, Masaya Asao
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Patent number: 7160645Abstract: A process for prolonging the life of a lead-acid battery by adding an organic polymer and ultra fine lignin to its electrolyte and then discharging the battery at a high current rate and the battery so produced.Type: GrantFiled: August 5, 2003Date of Patent: January 9, 2007Inventors: Akiya Kozawa, Hirofum Hrada, Giym Yoko
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Patent number: 7105252Abstract: A method for forming a corrosion resistant electrode for a battery includes supplying an electrode for use in the battery and exposing the electrode to an environment including vaporized carbon. At least some of the carbon from the environment may be transferred to the electrode.Type: GrantFiled: April 25, 2003Date of Patent: September 12, 2006Assignee: Firefly Energy, Inc.Inventors: Kurtis C. Kelley, Steven C. Taylor
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Patent number: 7101640Abstract: A venting plug for a wet, lead-acid storage battery, a battery containing the same, a method of molding the venting plug body, and a mold for molding the venting plug body are disclosed. The sealing surfaces of the venting plug do not include a mold parting line along which acid from inside of the battery could seep between the seal and sealing surfaces. The venting plug body, however, includes a coupling structure that includes a mold parting line. The sealing surfaces of the venting plug body are molded by a single plate such that no mold parting line results along the sealing surfaces, while the coupling structure is molded by plurality of mold components such that a mold parting line results in the vicinity of the coupling structure.Type: GrantFiled: November 3, 2000Date of Patent: September 5, 2006Assignee: Exide TechnologiesInventors: William H. Kump, Steven R. Peterson
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Patent number: 7097938Abstract: A negative electrode material and a battery which have an excellent cycle characteristic as well as a high capacity are provided. A positive electrode housed in an exterior can and a negative electrode housed in an exterior cup are laminated with a separator therebetween. An electrolytic solution of lithium salt dissolved in a solvent is poured into the inside of both the exterior can and the exterior cup. The negative electrode contains Mg2?xMIIxMI. MI expresses a first element such as Si, Sn, Ge, Pb, or the like. MII expresses a second element which is a metallic element, preferably Mn, Cu, Zn, or the like except both Mg and the first element. X is preferably in the range of 0.1?x?1.9. Substituting part of Mg by the second element MII can produce the distortion of the crystal structure, ease distortion accompanying the occluding/releasing lithium, and improve the charge and discharge efficiency and the cycle characteristic.Type: GrantFiled: June 13, 2002Date of Patent: August 29, 2006Assignee: Sony CorporationInventors: Shinichiro Yamada, Hiroshi Inoue, Takuya Endo
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Patent number: 7083876Abstract: A lead-acid battery superior in high-efficiency charging characteristic to conventional lead-acid batteries and a carbon material used in the lead-acid battery having excellent charge acceptability are disclosed. The lead-acid battery uses, as an additive to the anode active material, a simple substance and/or compound thereof, both having a catalysis for desulfurization or a catalyst for SOx oxidation by adding to, or loading on, a carbon material such as active carbon, carbon black, or the like. When the lead-acid battery with an anode containing carbon material is applied to electric cars, various hybrid cars, power storage systems, elevators, electromotive tools and power source systems such as uninterruptible power source, distributed power source and the like, all having high input and output requirements, stable control can be obtained.Type: GrantFiled: March 13, 2002Date of Patent: August 1, 2006Assignees: Hitachi, Ltd., Shin-Kobe Electric Machinery Co., Ltd.Inventors: Kyoko Honbo, Eiji Hoshi, Yasushi Muranaka, Seiji Takeuchi
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Patent number: 7060391Abstract: A battery, a battery electrode structure, and methods to make the same. The product and method comprise applying a layer of lead-tin containing alloy to substrates for anodes or cathodes for lead-acid batteries, in which the substrates are porous or reticulated.Type: GrantFiled: March 26, 2004Date of Patent: June 13, 2006Assignee: Power Technology, Inc.Inventors: Elod Gyenge, Joey Jung, Alvin A. Snaper
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Patent number: 6986966Abstract: A battery comprises an acid electrolyte in which a compound provides acidity to the electrolyte and further increases solubility of at least one metal in the redox pair. Especially preferred compounds include alkyl sulfonic acids and alkyl phosphonic acids, and particularly preferred redox coupled include Co3+/Zn0, Mn3+/Zn0, Ce4+/V2+, Ce4+/Ti3+, Ce4+/Zn0, and Pb4+/Pb0.Type: GrantFiled: April 17, 2003Date of Patent: January 17, 2006Assignee: Plurion Systems, Inc.Inventors: Robert Lewis Clarke, Brian J. Dougherty, Stephen Harrison, J. Peter Millington, Samaresh Mohanta
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Patent number: 6979512Abstract: A battery is provided having cells, which cells contain an electrolyte and a colloid, with there being at least one connector between directly adjacent cells, with each cell being formed of at least one pair of component sections, with each of the component sections in the pair being separated by a filter. The filter has apertures formed therein. The filter has two sides with a channel formed connecting apertures on opposite sides of the filter. When the battery discharges, the battery will flush the filter. Each of the component sections of the battery is a half-cell. In the preferred embodiment of the invention the colloid is PbO2.Type: GrantFiled: March 19, 2003Date of Patent: December 27, 2005Inventor: Edward D. Phillips
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Patent number: 6955865Abstract: A non-woven sheet of polyolefin fibers having opposed major surfaces is disclosed. Some areas of one or both of the major surfaces are hydrophilic as a consequence of an acrylic graft polymerized with the surfaces of the fibers in those areas while the fibers in other areas of that major surface are free of the graft and, as a consequence, remain hydrophobic. A battery separator composed of at least two such non-woven sheets is also disclosed, as well as batteries having a separator composed of at least one such non-woven sheet. Also disclosed is a non-woven sheet of polyolefin fibers where opposed major surfaces of the sheet are hydrophilic as a consequence of such an acrylic acid graft, but the ion exchange coefficients of the two major surfaces are different.Type: GrantFiled: May 6, 2002Date of Patent: October 18, 2005Assignee: Hollingsworth & Vose CompanyInventor: Wai Ming Choi
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Patent number: 6949312Abstract: An electrode material for an anode of a rechargeable lithium battery, containing a particulate comprising an amorphous Sn.A.X alloy with a substantially non-stoichiometric ratio composition. For said formula Sn.A.X, A indicates at least one kind of an element selected from a group consisting of transition metal elements, X indicates at least one kind of an element selected from a group consisting of O, F, N, Mg, Ba, Sr, Ca, La, Ce, Si, Ge, C, P, B, Pb, Bi, Sb, Al, Ga, In, Tl, Zn, Be, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, As, Se, Te, Li and S, where the element X is not always necessary to be contained. The content of the constituent element Sn of the amorphous Sn.A.X alloy is Sn/(Sn+A+X)=20 to 80 atomic %.Type: GrantFiled: September 17, 1999Date of Patent: September 27, 2005Assignee: Canon Kabushiki KaishaInventors: Soichiro Kawakami, Masaya Asao
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Patent number: 6921611Abstract: A method of making a battery includes forming a strip of interconnected grids from a grid material by feeding a continuous strip of the grid material along a linear path aligned with the longitudinal direction of the strip and punching grid material out of the strip. Each interconnected grid includes a plurality of wires, with each wire having opposed ends joined to one of a plurality of nodes to define a plurality of open spaces. The method also includes modifying at least one of the wires at a position intermediate the opposed ends of the wire such that a first transverse cross-section taken intermediate the opposed ends of the wire differs from a second transverse cross-section of the wire taken at one of the opposed ends of the wire. The method further includes applying paste to the strip and cutting the strip to form a plurality of plates.Type: GrantFiled: July 2, 2001Date of Patent: July 26, 2005Assignee: Johnson Controls Technology CompanyInventors: Charles J. Schaeffer, Jeffrey L. Troxel, M. Eric Taylor, Wen-Hong Kao, Christian P. Hansen, Yu-Lin Chen, Dan J. Cantillon, Bart Sauer
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Patent number: 6895644Abstract: A battery positive grid is continuously cast of lead and thereafter cold worked to reduce its cross sectional thickness to change the microstructure of the lead and provide enhanced corrosion resistance and other properties needed for positive grids. The as cast thickness is reduced by not more than ½ or 2 to 1, to produce a positive grid with a lead weight of 0.5 to 2.1 grams per square inch of the area of the plan of the cold worked grid which improves the life of a battery in which it is used. A battery negative grid is continuously cast of lead and thereafter cold worked to reduce its cross sectional thickness 1.2:1 to less then 1.5:1 to increase the ultimate tensile strength needed for a lighter negative grid with a lead weight of 0.3 to 0.9 of a gram per square inch of the area of its plan.Type: GrantFiled: March 28, 2002Date of Patent: May 24, 2005Assignee: Wirtz Manufacturing Co., Inc.Inventor: John O. Wirtz
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Publication number: 20040265696Abstract: Cathode materials having an improved electronic conductivity allowing for faster kinetics in the electrochemical reaction, as well as higher conductivity to meet the power requirements for many consumer applications, especially at low temperatures. The cathode material comprises a compound from the family of compounds where the basic unit is generally represented by LixNi0.5TiOPO4. The structure of LixNi0.5TiOPO4 includes corner sharing octahedra [TiO6] running along the C-axis. The structure is such that nearly three Li atoms are being inserted in LixNi0.5TiOPO4. A cell in accordance with the principles of the present invention is rechargable and demonstrates a high capacity of lithium intercalation and fast kinetics.Type: ApplicationFiled: June 2, 2004Publication date: December 30, 2004Inventors: Ilias Belharouak, Khalil Amine
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Publication number: 20040248006Abstract: Electrically conductive filler such as carbon fibers, carbon particles, Ni fibers, Ni particles, Ni foil, Ni-plated fibers, or Ni-plated particles is added to an active material powder such as nickel hydroxide, which is formed into active material products. The active material is cured by using alkali-resistant resin. Thus, particulate active material for use in a three-dimensional battery is produced.Type: ApplicationFiled: March 16, 2004Publication date: December 9, 2004Inventors: Kazuo Tsutsumi, Kazuya Nishimura, Susumu Mitsuda
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Patent number: 6824921Abstract: A method for producing a negative electrode material for a non-aqueous electrolyte secondary battery is disclosed: which includes a step of applying a shearing force to an intermetallic compound under the presence of nitrogen. The intermetallic compound contains element(A) which reacts with nitrogen and forms a nitride, but does not react with lithium, and element(B) which does not react with nitrogen, but reacts with lithium, thereby forming a mixture containing a nitride of element(A) and a substance of element(B).Type: GrantFiled: November 15, 2001Date of Patent: November 30, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Toshitada Sato, Takayuki Nakamoto, Harunari Shimamura, Kazuhiro Okamura
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Patent number: 6821672Abstract: A binderless glass fiber mat suitable for use as a separator for valve regulated (“recombinant”) lead acid (“VRLA”) batteries is disclosed. The separator is produced by a dry process by collecting the fibers from fiberizing apparatus, without subjecting them to a wet paper making or other post forming process, and selecting portions of the collected fibers which are sufficiently uniform in thickness and grammage for use as battery separators. The fibers can be entwined to produce a superior separator material. Additives can be introduced during the collection process to enhance the properties of the separator. A battery comprises at least one stack of alternating positive and negative plates, with the separator between adjacent plates. Separators according to the invention are significantly more resilient and have longer fibers than otherwise identical separators made from different samples of the same glass fibers, but by a conventional wet paper making process.Type: GrantFiled: October 22, 2001Date of Patent: November 23, 2004Assignee: KVG Technologies, Inc.Inventor: George C. Zguris
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Patent number: 6818345Abstract: A battery (10) having positive and negative plates (11, 12) contained in a housing. The upper edges of the positive plates are connected to the lower edges by means of a member (25; 28) also contained in the housing. The member (25; 28) comprises a material having a greater conductivity than that of the material of the plates.Type: GrantFiled: October 23, 2000Date of Patent: November 16, 2004Assignee: Chloride Industrial Batteries LimitedInventors: Kenneth Michael Partington, David Colin Brown
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Patent number: 6818355Abstract: A battery element of a lead acid battery including a negative plate, a positive plate and a silica filled polymeric separator having a micronized metal inhibiting additive associated with the separator that reduces the detrimental effects of at least one cation metal impurity on the negative plate.Type: GrantFiled: March 4, 2002Date of Patent: November 16, 2004Assignee: Ensci Inc.Inventor: Thomas J. Clough
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Patent number: 6815122Abstract: Electrode active materials comprising lithium or other alkali metals, a transition metal, and a phosphate or similar moiety, of the formula: Aa+xMbP1−xSixO4 wherein (a) A is selected from the group consisting of Li, Na, K, and mixtures thereof, and 0<a<1.0 and 0≦x≦1; (b) M comprises one or more metals, comprising at least one metal which is capable of undergoing oxidation to a higher valence state, where 0<b≦2; and wherein M, a, b, and x are selected so as to maintain electroneutrality of the compound. In a preferred embodiment, M comprises at least one transition metal selected from Groups 4 to 11 of the Periodic Table. In another preferred embodiment, M comprises M′cM″d, where M′ is at least one transition metal from Groups 4 to 11 of the Periodic Table; and M″ is at least one element from Groups 2, 3, 12, 13, or 14 of the Periodic Table, and c+d=b. Preferably, 0.1≦a≦0.8.Type: GrantFiled: March 6, 2002Date of Patent: November 9, 2004Assignee: Valence Technology, Inc.Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey L. Swoyer
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Patent number: 6806000Abstract: A terminal post seal arrangement for lead acid batteries is provided which may be used both as a moveable post seal or as a static post seal. In a first aspect of the subject invention, a battery is provided with an elastomeric sealing member rigidly fixed to both the cover of the battery and a bushing about a terminal post. Preferably, the sealing member includes a slack portion between its rigid connections which allows for relative movement between the bushing and the cover. In a second aspect of the subject invention, a collar is formed in the cover to bound the terminal post. The collar and/or the sealing member are formed at least partially tapered such that relative movement between the collar and the sealing member causes interferent engagement. It is preferred that interference between the collar and the sealing member become greater with increasing extent of relative movement.Type: GrantFiled: May 1, 2002Date of Patent: October 19, 2004Assignee: C&D Charter Holdings, Inc.Inventors: Sudhan S. Misra, Drew D. Heimer, Gregory Scharff
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Publication number: 20040202935Abstract: The invention provides an electrochemical cell which includes a first electrode and a second electrode which is a counter electrode to said first electrode, and an electrolyte material interposed there between. The first electrode includes an active material having a high proportion of alkali metal per formula unit of material.Type: ApplicationFiled: April 8, 2003Publication date: October 14, 2004Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer
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Publication number: 20040180264Abstract: The present invention provides a lead-acid battery superior in high-efficiency charging characteristic to conventional lead-acid batteries; and a carbon material used in the lead-acid battery, having excellent charge acceptability. That is, the present invention provides a lead-acid battery which uses, as an additive to the anode active material, a simple substance and/or a compound thereof, both having a catalysis for desulfurization or a catalysis for SOx oxidation by adding to or loading on a carbon material such as active carbon, carbon black or the like and thereby has superior high-efficiency charging characteristic and improved charging acceptability.Type: ApplicationFiled: March 30, 2004Publication date: September 16, 2004Inventors: Kyoko Honbo, Eiji Hoshi, Yasushi Muranaka, Seiji Takeuchi
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Patent number: 6777131Abstract: A battery element of a lead acid battery including a negative plate, a positive plate and a separator having a micronized metal inhibiting additive associated with the negative plate that reduces the detrimental effects of at least one cation metal impurity on the negative plate.Type: GrantFiled: March 4, 2002Date of Patent: August 17, 2004Assignee: Ensci Inc.Inventor: Thomas J. Clough
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Patent number: 6773849Abstract: A battery set and a method for producing electric power output are disclosed as including a plurality of groups (A, B) of series-connected battery cells, wherein each group produces a voltage of x [V] in a normal state and a voltage of y [V] in an overcharged state and wherein each group includes more than y/(y−x) pieces and less than 400/x pieces of battery cells (12a, 12b, 12c, 12n; 14a, 14b, 14c, 14d, 14n) which are connected in series, and the plurality of groups of the series-connected battery cells are connected in parallel. Preferably, the battery set includes plural groups of more than four pieces of LiMn2O4 type lithium ion battery cells which are connected in series, with the plural groups being connected in parallel.Type: GrantFiled: October 24, 2001Date of Patent: August 10, 2004Assignee: Nissan Motor Co., Ltd.Inventors: Takanori Itoh, Yuji Tanjo
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Patent number: 6770401Abstract: A battery element of a lead acid battery including a negative plate, a positive plate and a fiber mat separator having a micronized metal inhibiting additive associated with the fiber mat that reduces the detrimental effects of at least one cation metal impurity on the negative plate.Type: GrantFiled: March 4, 2002Date of Patent: August 3, 2004Assignee: Ensci Inc.Inventor: Thomas J. Clough
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Publication number: 20040131939Abstract: The invention provides an electrochemical cell which includes a first electrode and a second electrode which is a counter electrode to said first electrode, and an electrolyte material interposed there between. The first electrode includes an alkali metal phosphorous compound doped with an element having a valence state greater than that of the alkali metal.Type: ApplicationFiled: December 19, 2003Publication date: July 8, 2004Inventors: George W. Adamson, Jeremy Barker, Gerbrand Ceder, Ming Dong, Dane Morgan, M. Yazid Saidi
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Publication number: 20040121235Abstract: Safe and economical electrochemically active nanocomposites based on metal fluoride compounds useful in rechargeable battery cell electrodes. When incorporated as the active electrode material in lithium battery cell systems, the nanocomposites enable high, stable specific capacities.Type: ApplicationFiled: November 25, 2003Publication date: June 24, 2004Inventor: Glenn G. Amatucci
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Patent number: 6749950Abstract: Provided for herein is a method of making an expanded metal grid, comprising: compression rolling a metal strip at a reduction ratio from about 1.25 to 1, to about 25 to 1 to produce a rolled strip, heating the rolled strip at a temperature of at least about 125° C., and at most about 325° C. for at least about 30 seconds, to produce a heat treated metal strip having an equiaxial grain structure within; and expanding the heat treated metal strip to produce the expanded metal grid.Type: GrantFiled: March 28, 2002Date of Patent: June 15, 2004Assignee: Delphi Technologies, Inc.Inventor: Lu Zhang
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Publication number: 20040096742Abstract: It is the object of the invention to provide a cathode material capable of improving charge-and-discharge cycle characteristics and a battery using the cathode material. A rolled electrode body (20) is provided, the rolled electrode body being comprised of a strip-shaped cathode (21) and a strip-shaped anode (22) with a separator (23) sandwiched in-between. Lithium metal precipitates on the anode (22) in the middle of charge, and a capacity of the anode (22) is expressed by a sum of a capacity component obtained through insertion and extraction of lithium and a capacity component obtained through precipitation and dissolution of lithium. The cathode (21) includes lithium-containing oxide as the cathode material capable of insertion and extraction of lithium, which is expressed in a chemical formula LixMI1−yMIIyO2. MI corresponds to Co or Ni, and MII corresponds to a transition metal element except for MI. Therefore, charge-and-discharge cycle characteristics can be improved.Type: ApplicationFiled: September 11, 2003Publication date: May 20, 2004Inventors: Hiroyuki Akashi, Gorou Shibamoto, Momoe Adachi, Shigeru Fujita