Bonding Of Plural Semiconductor Substrates Patents (Class 438/455)
  • Patent number: 9446467
    Abstract: A method includes performing a plasma activation on a surface of a first package component, removing oxide regions from surfaces of metal pads of the first package component, and performing a pre-bonding to bond the first package component to a second package component.
    Type: Grant
    Filed: May 7, 2013
    Date of Patent: September 20, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Xin-Hua Huang, Ping-Yin Liu, Hung-Hua Lin, Xin-Chung Kuang, Yuan-Chih Hsieh, Lan-Lin Chao, Chia-Shiung Tsai, Xiaomeng Chen
  • Patent number: 9418963
    Abstract: Substrates may be bonded according to a method comprising contacting a first bonding surface of a first substrate with a second bonding surface of a second substrate to form an assembly, and compressing the assembly in the presence of an oxidizing atmosphere under suitable conditions to form a bonding layer between the first and second surfaces, wherein the first bonding surface comprises a polarized surface layer; the second bonding surface comprises a hydrophilic surface layer; the first and second bonding surfaces are different.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: August 16, 2016
    Assignee: ARIZONA BOARD OF REGENTS, A BODY CORPORATE OF THE STATE OF ARIZONA ACTING FOR AND ON BEHALF OF ARIZONA STATE UNIVERSITY
    Inventors: Nichole Herbots, Ross Bennett-Kennett, Ashlee Murphy, Brett Hughes, Ajjya Acharya, Clarizza Watson, Robert Culbertson
  • Patent number: 9412620
    Abstract: Method and Apparatus so configured for the fabrication of three-dimensional integrated devices. A crystalline substrate within an area of a donor semiconductor wafer is etched. The substrate side is located opposite a device layer and has a buried insulating layer and a substrate thickness. The etching removes at least a substantial portion of the crystalline substrate within the area such that the device layer and the buried insulating layer in the area is to conform to a pattern specific topology on an acceptor surface. The donor semiconductor wafer is supported with a supporting structure that allows the donor semiconductor wafer to flexibly conform to the pattern specific topology within at least a portion of the area after the etching to enable conformality and reliable bonding to the device surfaces of an acceptor wafer to form a three dimensional integrated device.
    Type: Grant
    Filed: January 15, 2015
    Date of Patent: August 9, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Douglas C. La Tulipe, Jr., Sampath Purushothaman, James Vichiconti
  • Patent number: 9412824
    Abstract: A semiconductor component includes a semiconductor body having a first side and a second side opposite the first side. In the semiconductor body, a dopant region is formed by a dopant composed of an oxygen complex. The dopant region extends over a section L having a length of at least 10 ?m along a direction from the first side to the second side. The dopant region has an oxygen concentration in a range of 1×1017 cm?3 to 5×1017 cm?3 over the section L.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: August 9, 2016
    Assignee: Infineon Technologies AG
    Inventors: Thomas Neidhart, Franz Josef Niedernostheide, Hans-Joachim Schulze, Werner Schustereder, Alexander Susiti
  • Patent number: 9408312
    Abstract: A method and apparatus is provided for self-assembly of micro-components such as microchips onto a carrier substrate, provided with assembly locations for the components. The components are supplied to the carrier by a liquid flow, while a template substrate is arranged facing the carrier. The template is a substrate provided with openings aligned to the assembly locations. The carrier and template are submerged into a tank filled with the liquid, while the liquid flow is supplied to the template side together with the components, so that the components are guided towards the openings by the flow of liquid. Once a component is trapped into an opening of the template, substantially no further liquid flow through the opening is possible, so that following components are guided towards the remaining openings, thereby establishing a fast and reliable self-assembly process.
    Type: Grant
    Filed: August 12, 2015
    Date of Patent: August 2, 2016
    Assignee: IMEC
    Inventor: Ann Witvrouw
  • Patent number: 9406561
    Abstract: A method of implementing three-dimensional (3D) integration of multiple integrated circuit (IC) devices includes forming a first insulating layer over a first IC device; forming a second insulating layer over a second IC device; forming a 3D, bonded IC device by aligning and bonding the first insulating layer to the second insulating layer so as to define a bonding interface therebetween, defining a first set of vias within the 3D bonded IC device, the first set of vias landing on conductive pads located within the first IC device, and defining a second set of vias within the 3D bonded IC device, the second set of vias landing on conductive pads located within the second device, such that the second set of vias passes through the bonding interface; and filling the first and second sets of vias with a conductive material.
    Type: Grant
    Filed: April 20, 2009
    Date of Patent: August 2, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Mukta G. Farooq, Robert Hannon, Subramanian S. Iyer, Emily R. Kinser
  • Patent number: 9401303
    Abstract: The present invention relates generally to semiconductor structures and methods of manufacture and, more particularly, to the temporary bonding of a semiconductor wafer to handler wafer during processing. The semiconductor wafer may be temporarily bonded to the handler wafer by forming a sacrificial layer on a surface of a handler wafer, forming a first dielectric layer on a surface of the sacrificial layer, forming a second dielectric layer on a surface of a semiconductor wafer, and directly bonding the first dielectric layer and the second dielectric layer to form a bonding layer. After the semiconductor wafer is processed, it may be removed from the handler wafer along with the bonding layer by degrading the sacrificial layer with infrared radiation transmitted through the handler wafer.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: July 26, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Kangguo Cheng, Jonathan E. Faltermeier, Mukta G. Farooq, Wei Lin, Spyridon Skordas, Kevin R. Winstel
  • Patent number: 9396987
    Abstract: The invention relates to a method for fabricating a substrate, comprising the steps of providing a donor substrate with at least one free surface, performing an ion implantation at a predetermined depth of the donor substrate to form an in-depth predetermined splitting area inside the donor substrate, and is characterized in providing a layer of an adhesive, in particular an adhesive paste, over the at least one free surface of the donor substrate. The invention further relates to a semiconductor structure comprising a semiconductor layer, and a layer of a ceramic-based and/or a graphite-based and/or a metal-based adhesive provided on one main side of the semiconductor layer.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: July 19, 2016
    Assignee: Soitec
    Inventor: Oleg Kononchuk
  • Patent number: 9397471
    Abstract: Embodiments of the present description relate to mechanisms for transferring heat through a microelectronic substrate from a photonic device to a heat dissipation device. In one embodiment, the microelectronic substrate may comprise a highly thermally conductive dielectric material. In another embodiment, the microelectronic substrate may comprise a conductive insert within the microelectronic substrate wherein the photonic device is in thermal contact with the conductive insert proximate one surface of the microelectronic substrate and the heat dissipation device is thermal contact with the conductive insert proximate an opposing surface of the microelectronic substrate.
    Type: Grant
    Filed: November 14, 2014
    Date of Patent: July 19, 2016
    Assignee: Intel Corporation
    Inventors: Zhihua Li, Qing Tan, Qinrong Yu
  • Patent number: 9385210
    Abstract: In a method for manufacturing a reverse blocking MOS semiconductor device, a gettering polysilicon layer is formed on a rear surface of an FZ silicon substrate. Then, a p+ isolation layer for obtaining a reverse voltage blocking capability is formed. A front surface structure including a MOS gate structure is formed on a front surface of the FZ silicon substrate. The rear surface of the FZ silicon substrate is ground to reduce the thickness of the FZ silicon substrate. The gettering polysilicon layer is formed with such a thickness that it remains, without being vanished by single crystallization, until a process for forming the front surface structure including the MOS gate structure ends. Therefore, it is possible to sufficiently maintain the gettering function of the gettering polysilicon layer even in a heat treatment process subsequent to an isolation diffusion process.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: July 5, 2016
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventor: Hiroki Wakimoto
  • Patent number: 9362511
    Abstract: An electrical element, such as a thin-film transistor, is defined on a flexible substrate, in that the substrate is attached to a carrier by an adhesive layer, and is delaminated after definition of the transistor. This is for instance due to illumination by UV-radiation. An opaque coating is provided to protect any semiconductor material. A heat treatment is preferably given before application of the layers of the transistor to reduce stress in the adhesive layer.
    Type: Grant
    Filed: May 30, 2011
    Date of Patent: June 7, 2016
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jacobus Bernardus Giesbers, Monique Johanna Beenhakkers, Cornelis Johannus Hermanus Antonius Rijpert, Gerwin Hermanus Gelinck, Fredericus Johannes Touwslager
  • Patent number: 9349645
    Abstract: An apparatus, device and method for wafer dicing is disclosed. In one example, the apparatus discloses: a wafer holding device having a first temperature; a die separation bar moveably coupled to the wafer holding device; and a cooling device coupled to the apparatus and having a second temperature which enables the die separation bar to fracture an attachment material in response to movement with respect to the wafer holding device. In another example, the method discloses: receiving a wafer having an attachment material applied to one side of the wafer; placing the wafer in a holding device having a first temperature; urging a die separation bar toward the wafer; and cooling the attachment material to a second temperature, which is lower than the first temperature, until the attachment material fractures in response to the urging.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: May 24, 2016
    Assignee: NXP B.V.
    Inventors: Martin Lapke, Hartmut Buenning, Sascha Moeller, Guido Albermann, Thomas Rohleder, Heiko Backer
  • Patent number: 9316857
    Abstract: A reduction in the weight of a display device with a touch sensor is achieved while a decrease in the sensitivity thereof is suppressed. The display device includes, between a pair of substrates, a touch sensor, a color filter, and a display portion provided with a display element. A stress relief layer whose product of the dielectric constant and specific gravity is smaller than that of the substrate provided with the touch sensor is provided, whereby parasitic capacitance between an electrode and a wiring included in the touch sensor and an electrode and a wiring included in the display portion can be reduced.
    Type: Grant
    Filed: August 2, 2013
    Date of Patent: April 19, 2016
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Shunpei Yamazaki, Yoshiharu Hirakata
  • Patent number: 9312345
    Abstract: The application relates to a high-resistivity silicon substrate (100) with a reduced radio frequency loss for a radio frequency integrated passive device. The substrate comprising a bulk zone (110) comprising high-resistivity bulk silicon and a preserved sub-surface lattice damage zone (120b) comprising fractured silicon above the bulk zone. The lattice damage zone is processed into the substrate and the preserved lattice damage zone is configured to achieve the RF loss reduction of the substrate by suppressing a parasitic surface conduction.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: April 12, 2016
    Assignee: OKMETIC OYJ
    Inventor: Atte Haapalinna
  • Patent number: 9309607
    Abstract: Dislocation pile-ups in compositionally graded semiconductor layers are reduced or eliminated, thereby leading to increased semiconductor device yield and manufacturability. This is accomplished by introducing a semiconductor layer having a plurality of threading dislocations distributed substantially uniformly across its surface as a starting layer and/or at least one intermediate layer during growth and relaxation of the compositionally graded layer. The semiconductor layer may include a seed layer disposed proximal to the surface of the semiconductor layer and having the threading dislocations uniformly distributed therein.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: April 12, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Christopher Leitz, Christopher J. Vineis, Richard Westhoff, Vicky Yang, Matthew T. Currie
  • Patent number: 9293366
    Abstract: A device includes a substrate, and a plurality of dielectric layers over the substrate. A plurality of metallization layers is formed in the plurality of dielectric layers, wherein at least one of the plurality of metallization layers comprises a metal pad. A through-substrate via (TSV) extends from the top level of the plurality of the dielectric layers to a bottom surface of the substrate. A deep conductive via extends from the top level of the plurality of dielectric layers to land on the metal pad. A metal line is formed over the top level of the plurality of dielectric layers and interconnecting the TSV and the deep conductive via.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: March 22, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jing-Cheng Lin, Ku-Feng Yang
  • Patent number: 9287351
    Abstract: [Problem] To provide a composite substrate which includes a silicon substrate having few lattice defects. [Solution] A composite substrate (50) that comprises a first substrate (10), which is constituted of a semiconductor material, a second substrate (40), which is constituted of an insulating material, and an oxide layer (30) and a semiconducting epitaxial layer (20) which have been disposed between the substrates (10) and (40) in this order from the second substrate (40) side, the oxide layer (30) having oxygen atoms arranged on the side thereof which faces the epitaxial layer (20).
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: March 15, 2016
    Assignee: Kyocera Corporation
    Inventors: Masanobu Kitada, Tomofumi Honjo
  • Patent number: 9287118
    Abstract: Provided is a highly integrated semiconductor device, a semiconductor device with large storage capacitance with respect to an area occupied by a capacitor, a semiconductor device capable of high-speed writing or reading, a semiconductor device with low power consumption, or a highly reliable semiconductor device. Provided are steps of forming a first oxide semiconductor over a first substrate, forming a first insulator over the first oxide semiconductor, injecting an ion into a region of the first oxide semiconductor through the first insulator, bonding a surface of the first insulator provided with the first substrate to a surface of a second insulator over a second substrate, performing a heat treatment in a state where the surfaces are bonded, separating the first substrate from the second substrate along the region of the first oxide semiconductor, and forming a second oxide semiconductor over the second substrate.
    Type: Grant
    Filed: May 12, 2015
    Date of Patent: March 15, 2016
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Shunpei Yamazaki
  • Patent number: 9287126
    Abstract: An electric field concurrently anodically bonds together wafers of each of a plurality of independent wafer pairs.
    Type: Grant
    Filed: April 29, 2013
    Date of Patent: March 15, 2016
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Chien-Hua Chen, Kianush Naeli, Stephen R. Farrar
  • Patent number: 9286388
    Abstract: Methods and apparatus for generating and delivering selected primary content and contextually-related, targeted secondary content to users of a network. In an exemplary embodiment, the network comprises a packet-switched data (e.g., IP) network such as the Internet, and the primary content comprises video or media clips that are user-selectable via a network site or web page. The primary content carries with it descriptive metadata that is accessed by a distribution server and forwarded to a secondary content source. The secondary content source (or its proxy) utilizes the metadata to identify and return contextually-related secondary content such as advertising links. This secondary content is then presented to the user in conjunction with the primary content, such as in a common display window and in a seamless fashion, thereby avoiding distractions to the user associated with generating ancillary windows or other display mechanisms, and providing the user with highly relevant secondary content choices.
    Type: Grant
    Filed: August 4, 2005
    Date of Patent: March 15, 2016
    Assignee: TIME WARNER CABLE ENTERPRISES LLC
    Inventor: Christopher Marsh
  • Patent number: 9281233
    Abstract: A method of preparing a monocrystalline donor substrate, the method comprising (a) implanting helium ions through the front surface of the monocrystalline donor substrate to an average depth D1 as measured from the front surface toward the central plane; (b) implanting hydrogen ions through the front surface of the monocrystalline donor substrate to an average depth D2 as measured from the front surface toward the central plane; and (c) annealing the monocrystalline donor substrate at a temperature sufficient to form a cleave plane in the monocrystalline donor substrate. The average depth D1 and the average depth D2 are within about 1000 angstroms.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: March 8, 2016
    Assignee: SunEdison Semiconductor Limited
    Inventors: Jeffrey L. Libbert, Michael John Ries
  • Patent number: 9281294
    Abstract: A multi-chip semiconductor device includes a plate-shaped first semiconductor chip having a first connection portion in which a first semiconductor chip electrode is formed on a first main surface of the first semiconductor chip or on a first side surface vertical to the first main surface, and a plate-shaped second semiconductor chip having a second connection portion in which a second semiconductor chip electrode is formed on a second side surface vertical to a second main surface of the second semiconductor chip. Each of the first and second connection portions includes at least an inclined surface that is inclined with respect to each of the first and second main surfaces. The first connection portion and the second connection portion are connected to each other such that the first main surface of the first semiconductor chip and the second main surface of the second semiconductor chip are vertical to each other.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: March 8, 2016
    Assignee: OLYMPUS CORPORATION
    Inventors: Masato Mikami, Takanori Sekido
  • Patent number: 9281217
    Abstract: A method of manufacturing a semiconductor memory device includes forming a first attached layer on a substrate, forming a stack layer on the first attached layer, separating the stack layer and the first attached layer from each other, forming vertical holes by performing a first etch process on the stack layer in a direction from bottom to top, removing the first attached layer, attaching the stack layer in which the vertical holes are formed to the substrate, and performing a second etch process so that each of the vertical holes has a uniform width.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: March 8, 2016
    Assignee: SK Hynix Inc.
    Inventors: Sung Wook Jung, Ji Hui Baek, Dong Hun Lee, Tae Hwa Lee, Hye Eun Heo
  • Patent number: 9272494
    Abstract: A sticking apparatus including a pair of plate members sandwiching a laminate between the pair of plate members, and supporting members supporting the plate members. The supporting members supporting at least one of the plate members are located in a form of multiple dots or lines adjacent to each other at regular intervals on the plate member.
    Type: Grant
    Filed: May 5, 2014
    Date of Patent: March 1, 2016
    Assignee: TOKYO OHKA KOGYO CO., LTD.
    Inventors: Akihiko Nakamura, Yoshihiro Inao, Shigeru Kato
  • Patent number: 9263268
    Abstract: A joining device for joining substrates with an intermolecular force includes a first holding unit configured to hold a first substrate on a lower surface thereof, a second holding unit installed below the first holding unit and configured to hold a second substrate on an upper surface thereof, and a temperature adjustment mechanism configured to adjust a temperature of the first substrate before the first substrate is held in the first holding unit and a temperature of the second substrate before the second substrate is held in the second holding unit to a predetermined temperature.
    Type: Grant
    Filed: May 19, 2014
    Date of Patent: February 16, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masahiro Yamamoto, Shintaro Sugihara, Hajime Furuya
  • Patent number: 9261694
    Abstract: Display devices incorporating light modulators are disclosed along with methods of manufacturing such devices. According to some aspects of the invention, a control matrix for controlling light modulators of a display includes a light absorbing layer that includes a material having a substantially light absorbing property.
    Type: Grant
    Filed: January 5, 2011
    Date of Patent: February 16, 2016
    Assignee: Pixtronix, Inc.
    Inventors: Richard S. Payne, Je Hong Kim, Jignesh Gandhi, Mark B. Andersson, Javier Villarreal
  • Patent number: 9257413
    Abstract: Embodiments of a stack package may include an upper chip on a lower chip, a backside passivation layer covering the backside surface of the lower chip and having a thickness which is substantially equal to a height of the protrusion portion of a lower through via electrode, a backside bump substantially contacting the protrusion portion, and a front side bump electrically connected to a chip contact portion of the upper chip and physically and electrically connected to the backside bump. The backside passivation layer may include a first insulation layer provided over a sidewall of the protrusion portion and the backside surface of the lower chip. Embodiments of fabrication methods are also disclosed.
    Type: Grant
    Filed: February 25, 2014
    Date of Patent: February 9, 2016
    Assignee: SK HYNIX INC.
    Inventors: Seung Taek Yang, Jong Hoon Kim, Tac Keun Oh, Song Na
  • Patent number: 9245942
    Abstract: A composite substrate having silicon substrate with excellent crystallinity and a method of manufacturing the composite substrate and an electronic component using the composite substrate are provided. A composite substrate (1) is configured to bond a support substrate (10) having electrical insulating property, and a silicon substrate (20) which is overlaid on the support substrate (10). The semiconductor substrate (20) of the composite substrate (1) includes a plurality of first regions (20x) in which a device function unit functioning as a semiconductor device is formed, and a second region (20y) located between these first regions (20x). In the semiconductor substrate (20) of the composite substrate (1), an amorphous form (22) containing silicon and a metal is present in the second region (20y).
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: January 26, 2016
    Assignee: KYOCERA CORPORATION
    Inventor: Masanobu Kitada
  • Patent number: 9230849
    Abstract: The present invention provides a method for preparing an ultra-thin material on insulator through adsorption by a doped ultra-thin layer. In the method, first, an ultra-thin doped single crystal film and an ultra-thin top film (or contains a buffer layer) are successively and epitaxially grown on a first substrate, and then a high-quality ultra-thin material on insulator is prepared through ion implantation and a bonding process. A thickness of the prepared ultra-thin material on insulator ranges from 5 nm to 50 nm. In the present invention, the ultra-thin doped single crystal film adsorbs the implanted ion, and a micro crack is then formed, so as to implement ion-cut; therefore, the roughness of a surface of a ion-cut material on insulator is small.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: January 5, 2016
    Assignee: SHANGHAI INSTITUTE OF MICROSYSTEM AND INFORMATION TECHNOLOGY, CHINESE ACADEMY OF SCIENCES
    Inventors: Zengfeng Di, Da Chen, Jiantao Bian, Zhongying Xue, Miao Zhang
  • Patent number: 9230848
    Abstract: Embodiments of the invention relate to a process for fabricating a silicon-on-insulator structure comprising the following steps: providing a donor substrate and a support substrate, only one of the substrates being covered with an oxide layer; forming, in the donor substrate, a weak zone; plasma activating the oxide layer; bonding the donor substrate to the support substrate in a partial vacuum; implementing a bond-strengthening anneal at a temperature of 350° C. or less causing the donor substrate to cleave along the weak zone; and carrying out a heat treatment at a temperature above 900° C. A transition from the temperature of the bond-strengthening anneal to the temperature of the heat treatment may be achieved at a ramp rate above 10° C./s.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: January 5, 2016
    Assignee: Soitec
    Inventors: Carole David, Sébastien Kerdiles
  • Patent number: 9224679
    Abstract: A method for forming a wafer level chip scale (WLCS) package device with a thick bottom metal comprising the step of attaching a lead frame comprising a plurality of thick bottom metals onto a back metal layer of a semiconductor wafer including a plurality of semiconductor chips having a plurality of bonding pads formed on a front surface of each chip, each thick bottom metal is aligned to a central portion of each chip; a plurality of back side cutting grooves are formed along the scribe lines and filled with a package material, the package material are cut through thus forming a plurality of singulated WLCS package devices.
    Type: Grant
    Filed: September 8, 2014
    Date of Patent: December 29, 2015
    Assignee: ALPHA AND OMEGA SEMICONDUCTOR INCORPORATED
    Inventor: Yan Xun Xue
  • Patent number: 9209097
    Abstract: According to one embodiment, there is provided a substrate bonding method. The substrate bonding method includes disposing a first substrate and a second substrate to face each other. The substrate bonding method includes controlling the first substrate and the second substrate to have a temperature difference. The substrate bonding method includes, in a state where the first substrate and the second substrate are controlled to have the temperature difference, bonding the first substrate to the second substrate by bringing the first substrate into contact with the second substrate while deforming the first substrate so that a central portion of the first substrate is projected toward the second substrate. The central portion of the first substrate is on an inner side of a peripheral portion of the first substrate.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: December 8, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventor: Mitsuyoshi Endo
  • Patent number: 9209142
    Abstract: A transfer substrate with a compliant resin is used to bond one or more chips to a target wafer. An implant region is formed in a transfer substrate. A portion of the transfer substrate is etched to form a riser. Compliant material is applied to the transfer substrate. A chip is secured to the compliant material, wherein the chip is secured to the compliant material above the riser. The chip is bonded to a target wafer while the chip is secured to the compliant material. The transfer substrate and compliant material are removed from the chip. The transfer substrate is opaque to UV light.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: December 8, 2015
    Assignee: Skorpios Technologies, Inc.
    Inventors: Damien Lambert, John Spann, Stephen Krasulick
  • Patent number: 9184228
    Abstract: A composite base of the present invention includes a sintered base and a base surface flattening layer disposed on the sintered base, and the base surface flattening layer has a surface RMS roughness of not more than 1.0 nm. A composite substrate of the present invention includes the composite base and a semiconductor crystal layer disposed on a side of the composite base where the base surface flattening layer is located, and a difference between a thermal expansion coefficient of the sintered base and a thermal expansion coefficient of the semiconductor crystal layer is not more than 4.5×10?6K?1. Thereby, a composite substrate in which a semiconductor crystal layer is attached to a sintered base, and a composite base suitably used for that composite substrate are provided.
    Type: Grant
    Filed: May 13, 2011
    Date of Patent: November 10, 2015
    Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Yuki Seki, Issei Satoh, Koji Uematsu, Yoshiyuki Yamamoto
  • Patent number: 9165945
    Abstract: Methods of fabricating a semiconductor structure include implanting ion into a second region of a strained semiconductor layer on a multi-layer substrate to amorphize a portion of crystalline semiconductor material in the second region of the strained semiconductor layer without amorphizing a first region of the strained semiconductor layer. The amorphous region is recrystallized, and elements are diffused within the semiconductor layer to enrich a concentration of the diffused elements in a portion of the second region of the strained semiconductor layer and alter a strain state therein relative to a strain state of the first region of the strained semiconductor layer. A first plurality of transistor channel structures are formed that each comprise a portion of the first region of the semiconductor layer, and a second plurality of transistor channel structures are formed that each comprise a portion of the second region of the semiconductor layer.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: October 20, 2015
    Assignee: SOITEC
    Inventors: Mariam Sadaka, Bich-Yen Nguyen, Ionut Radu
  • Patent number: 9159605
    Abstract: A method for forming a multi-material thin film includes providing a multi-material donor substrate comprising single crystal silicon and an overlying film comprising GaN. Energetic particles are introduced through a surface of the multi-material donor substrate to a selected depth within the single crystal silicon. The method includes providing energy to a selected region of the donor substrate to initiate a controlled cleaving action in the donor substrate. Then, a cleaving action is made using a propagating cleave front to free a multi-material film from a remaining portion of the donor substrate, the multi-material film comprising single crystal silicon and the overlying film.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: October 13, 2015
    Assignee: SILICON GENESIS CORPORATION
    Inventors: Francois J. Henley, Nathan Cheung
  • Patent number: 9153495
    Abstract: A method of manufacturing a semiconductor device includes: a step of forming an inorganic insulating film and an organic insulating film on one surface of a first substrate; a step of forming an opening portion by dry-etching a laminated film of them; a step of forming a bump electrode inside the opening portion; and a step (bonding step) of bonding the one surface of the first substrate having a bump electrode formed thereon and one surface of a second substrate having a bump electrode formed thereon to each other. A surface treatment on the inorganic insulating film is performed subsequent to the step of forming the opening portion but prior to the bonding step. By performing the surface treatment on the organic insulating film, connecting property between the substrates can be improved.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: October 6, 2015
    Assignee: Hitachi, Ltd.
    Inventors: Mayu Aoki, Kenichi Takeda, Kazuyuki Hozawa
  • Patent number: 9147599
    Abstract: A method is disclosed for separating a support substrate from a solid-phase bonded wafer which includes a Si wafer and support substrate solid-phase bonded to back surface of the Si wafer. The method includes a step of irradiating the Si wafer with laser light with a wavelength which passes through the Si wafer and is focused on a solid-phase bonding interface between the Si wafer and support substrate to form a breaking layer in at least part of an outer circumferential portion of the solid-phase bonding interface, a step of separating the breaking layer; and a step of separating the solid-phase bonding interface. The method is capable of using a Si thin wafer without substantial wafer cracking at an initial stage where the wafer is inputted to a wafer process, capable of separating a support substrate from the Si thin wafer easily, and capable of reducing the wafer cost.
    Type: Grant
    Filed: April 10, 2014
    Date of Patent: September 29, 2015
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventor: Tsunehiro Nakajima
  • Patent number: 9142412
    Abstract: Embodiments relate to semiconductor structures and methods of forming semiconductor structures. The semiconductor structures include a substrate layer having a CTE that closely matches a CTE of one or more layers of semiconductor material formed over the substrate layer. In some embodiments, the substrate layers may comprise a composite substrate material including two or more elements. The substrate layers may comprise a metal material and/or a ceramic material in some embodiments.
    Type: Grant
    Filed: December 23, 2011
    Date of Patent: September 22, 2015
    Assignee: SOITEC
    Inventors: Christiaan J. Werkhoven, Chantal Arena
  • Patent number: 9142464
    Abstract: A method for fabricating a semiconductor apparatus includes forming a diffusion barrier film on a semiconductor substrate, forming a semiconductor film on the semiconductor substrate in which the diffusion barrier film is formed, forming a silicide film on the semiconductor film, forming a conductive film on the silicide film, forming an upper portion of a pillar structure in a first region of the semiconductor substrate by patterning the conductive film, the silicide film, and the semiconductor film, forming a lower portion of the pillar structure by patterning the diffusion barrier film and the semiconductor substrate in the first region, and forming a gate electrode on an outer side of a patterned semiconductor substrate.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: September 22, 2015
    Assignee: SK Hynix Inc.
    Inventor: Hae Chan Park
  • Patent number: 9136240
    Abstract: A method of ultrasonically bonding semiconductor elements includes the steps of: (a) aligning surfaces of a plurality of first conductive structures of a first semiconductor element to respective surfaces of a plurality of second conductive structures of a second semiconductor element, wherein the surfaces of each of the plurality of first conductive structures and the plurality of second conductive structures include aluminum; and (b) ultrasonically bonding ones of the first conductive structures to respective ones of the second conductive structures.
    Type: Grant
    Filed: October 3, 2014
    Date of Patent: September 15, 2015
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Robert N. Chylak, Dominick A. DeAngelis
  • Patent number: 9127126
    Abstract: New compositions and methods of using those compositions as bonding compositions for temporary wafer bonding are provided. The compositions are used to temporarily bond an active wafer to a carrier wafer or substrate in microelectronic fabrication using an in situ polymerization reaction of the components of the bonding composition to yield the bonding layer. The compositions form polymerized bonding layers that are mechanically strong and thermally resistant, but allow the wafers to be separated at the appropriate stage in the fabrication process. The bonding layer also retains its solubility so that residue can be cleaned from the debonded wafers using simple wet methods rather than etching or other harsh treatments.
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: September 8, 2015
    Assignee: Brewer Science Inc.
    Inventors: Wenbin Hong, Tony D. Flaim, Rama Puligadda, Susan Bailey
  • Patent number: 9123789
    Abstract: The present invention provides a method of forming a chip with TSV electrode. A substrate with a first surface and a second surface is provided. A thinning process is performed from a side of the second surface so the second surface becomes a third surface. Next, a penetration via which penetrates through the first surface and the third surface is formed in the substrate. A patterned material layer is formed on the substrate, wherein the patterned material layer has an opening exposes the penetration via. A conductive layer is formed on the third surface thereby simultaneously forming a TSV electrode in the penetration via and a surface conductive layer in the opening.
    Type: Grant
    Filed: January 23, 2013
    Date of Patent: September 1, 2015
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ming-Tse Lin, Chu-Fu Lin, Chien-Li Kuo, Yung-Chang Lin
  • Patent number: 9123795
    Abstract: A method of manufacturing semiconductor wafers which facilitates formation of orientation flat lines and allows beveling work without problems. The method of manufacturing semiconductor wafers includes steps wherein a plurality of small-diameter wafers is cut out from a large-diameter semiconductor wafer, the method including: a marking step of forming straight groove-like orientation flat lines by a laser beam so as to cross the respective small-diameter wafers in each row in the large-diameter semiconductor wafer, wherein cutout positions of the small-diameter wafers are aligned in rows in a specific direction, collectively for each of the rows; and a cutting step of cutting out the small-diameter wafers separately from the large-diameter semiconductor wafer, by a laser beam, after the marking step, in such a way that the orientation flat lines are located at required positions in the small-diameter wafers to be obtained.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: September 1, 2015
    Assignees: FUJIKOSHI MACHINERY CORP., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Yoshio Nakamura, Daizo Ichikawa, Haruo Sumizawa, Shiro Hara, Sommawan Khumpuang, Shinichi Ikeda
  • Patent number: 9123643
    Abstract: A package component includes a substrate, wherein the substrate has a front surface and a back surface over the front surface. A through-via penetrates through the substrate. A conductive feature is disposed over the back surface of the substrate and electrically coupled to the through-via. A first dielectric pattern forms a ring covering edge portions of the conductive feature. An Under-Bump-Metallurgy (UBM) is disposed over and in contact with a center portion of the conductive feature. A polymer contacts a sidewall of the substrate. A second dielectric pattern is disposed over and aligned to the polymer. The first and the second dielectric patterns are formed of a same dielectric material, and are disposed at substantially a same level.
    Type: Grant
    Filed: January 19, 2015
    Date of Patent: September 1, 2015
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Jing-Cheng Lin, Hsin Chang, Shih Ting Lin
  • Patent number: 9117686
    Abstract: The invention relates to a process for assembling a first element that includes at least one first wafer, substrate or at least one chip, and a second element of at least one second wafer or substrate, involving the formation of a surface layer, known as a bonding layer, on each substrate, at least one of the bonding layers being formed at a temperature less than or equal to 300° C.; conducting a first annealing, known as degassing annealing, of the bonding layers, before assembly, at least partly at a temperature at least equal to the subsequent bonding interface strengthening temperature but below 450° C.; forming an assembling of the substrates by bringing into contact the exposed surfaces of the bonding layers, and conducting an annealing of the assembled structure at a bonding interface strengthening temperature below 450° C.
    Type: Grant
    Filed: July 17, 2014
    Date of Patent: August 25, 2015
    Assignee: SOITEC
    Inventor: Gweltaz Gaudin
  • Patent number: 9117710
    Abstract: A back-illuminated type solid-state image pickup device (1041) includes read circuits (Tr1, Tr2) formed on one surface of a semiconductor substrate (1042) to read a signal from a photo-electric conversion element (PD) formed on the semiconductor substrate (1042), in which electric charges (e) generated in a photo-electric conversion region (1052c1) formed under at least one portion of the read circuits (Tr1, Tr2) are collected to an electric charge accumulation region (1052a) formed on one surface side of the semiconductor substrate (1042) of the photo-electric conversion element (PD) by electric field formed within the photo-electric conversion element (PD). Thus, the solid-state image pickup device and the camera are able to make the size of pixel become very small without lowering a saturation electric charge amount (Qs) and sensitivity.
    Type: Grant
    Filed: July 1, 2010
    Date of Patent: August 25, 2015
    Assignee: Sony Corporation
    Inventors: Shin Iwabuchi, Kazuhide Yokota, Takeshi Yanagita, Yasushi Maruyama
  • Patent number: 9112101
    Abstract: A method for manufacturing a light-emitting device, comprises steps of: providing an as-cut wafer having an irregularly uneven surface comprising surface roughness greater than 0.5 ?m; and forming a light-emitting stack on the irregularly uneven surface of the as-cut wafer by an epitaxial growth method, and the light-emitting stack comprises an upper surface having surface roughness less than 0.2 nm; wherein there is no patterning or roughing process after the step of providing the as-cut wafer and before the step of forming the light-emitting stack on the irregularly uneven surface of the as-cut wafer.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: August 18, 2015
    Assignee: Epistar Corporation
    Inventors: Yi-Lin Guo, Chen Ou, Chi-Ling Lee, Wei-Han Wang, Hui-Tang Shen, Chi-Hung Wu, Hung-Chih Yang
  • Patent number: 9105577
    Abstract: An SOI substrate, a semiconductor device, and a method of backgate work function tuning. The substrate and the device have a plurality of metal backgate regions wherein at least two regions have different work functions. The method includes forming a mask on a substrate and implanting a metal backgate interposed between a buried oxide and bulk regions of the substrate thereby producing at least two metal backgate regions having different doses of impurity and different work functions. The work function regions can be aligned such that each transistor has different threshold voltage. When a top gate electrode serves as the mask, a metal backgate with a first work function under the channel region and a second work function under the source/drain regions is formed. The implant can be tilted to shift the work function regions relative to the mask.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: August 11, 2015
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Bruce Doris, Ali Khakifirooz, Pranita Kulkarni
  • Patent number: 9105689
    Abstract: A semiconductor structure is formed with a first wafer (e.g. a handle wafer) and a second wafer (e.g. a bulk silicon wafer) bonded together. The second wafer includes an active layer, which in some embodiments is formed before the two wafers are bonded together. A substrate is removed from the second wafer on an opposite side of the active layer from the first wafer using a SiGeC layer as an etch stop. In some embodiments, the SiGeC layer is then removed; but in some other embodiments, it remains as a strain-inducing layer.
    Type: Grant
    Filed: March 24, 2014
    Date of Patent: August 11, 2015
    Assignee: Silanna Semiconductor U.S.A., Inc.
    Inventor: Stephen A. Fanelli