Dressing Patents (Class 451/443)
  • Patent number: 6840846
    Abstract: An apparatus for polishing a wafer includes a polishing station having a platen on which a polishing pad is installed, a polishing head having a membrane that contacts a surface of the wafer, the membrane securing the wafer and pressuring the wafer against the polishing pad, wherein the polishing station includes a transfer stage for loading the wafer on or unloading the wafer from the polishing head, and wherein the transfer stage includes a pedestal on which the wafer is placed and a fluid supply part for supplying a fluid into a boundary region between the wafer and the membrane to reduce a surface tension between the wafer and the membrane. Preferably, the apparatus further includes a stopper for preventing the wafer placed on the pedestal from being lifted up along with the membrane when the wafer is unloaded from the polishing head onto the pedestal.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: January 11, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae-Phil Boo, Jun-Gyu Ryu, Hyun-Sung Lee
  • Patent number: 6832948
    Abstract: The CMP removal rate of a fixed abrasive article is increased and wafer-to-wafer uniformity enhanced by thermal preconditioning. Embodiments include preconditioning a fixed abrasive article by heating with hot water to a temperature of about 90° C. to about 100° C. to increase and stabilize the Cu or Cu alloy CMP removal rate.
    Type: Grant
    Filed: December 3, 1999
    Date of Patent: December 21, 2004
    Assignee: Applied Materials Inc.
    Inventors: Manoocher Birang, Ramin Emami, Shijian Li, Fred C. Redeker
  • Patent number: 6827635
    Abstract: A method and apparatus of planarizing substrates is disclosed. A planarizing web medium is prepared for planarizing substrates to reduce defect generation. The planarizing web has a planarizing region and preparing region defined thereon, wherein at least one portion of the preparing region is outside the planarizing region. The web medium is advanced to move one portion of the web out of the planarizing region and another portion into the planarizing region.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: December 7, 2004
    Assignee: Infineon Technologies Aktiengesellschaft
    Inventors: Peter Lahnor, Olaf Kuehn, Andreas Roemer, Alexander Simpson
  • Patent number: 6827639
    Abstract: In polishing particles each having a core-shell structure, a polishing rate can be controlled by adjusting a thickness and/or density of a shell portion. The polishing particles have the core-shell structure with an average diameter in the range from 5 to 300 nm, and the shell portion of the polishing particles includes silica with a thickness in the range from 1 to 50 nm. A density of the shell portion is in the from 1.6 to 2.2 g/cc, while the Na content of the shell portion is less than 10 ppm.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: December 7, 2004
    Assignee: Catalysts & Chemicals Industries Co., Ltd.
    Inventors: Hiroyasu Nishida, Yoshinori Wakamiya, Michio Komatsu
  • Publication number: 20040242130
    Abstract: A grindstone of a diamond wheel is cleaned by a rotating brush additionally provided in close proximity of the diamond wheel during a grinding operation in which a magnetic layer of a magnetic tape material being transferred is ground continuously by the diamond wheel.
    Type: Application
    Filed: May 24, 2004
    Publication date: December 2, 2004
    Applicant: FUJI PHOTO FILM CO., LTD.
    Inventors: Shigemi Kato, Hideo Kawamura
  • Publication number: 20040235405
    Abstract: The present invention provides diamond tools, and a method for the formation thereof, using CVD techniques. In one aspect, an ephemeral mold is provided which has a diamond interface surface configured to inversely correspond to the desired shape for the working surface of a diamond layer in a tool. After the mold is provided, various CVD techniques may be used to deposit diamond layers upon the diamond interface surface of the mold. Following diamond deposition upon the diamond interface surface, the mold may be removed by various means, such as chemical etching, etc. Thus, the working surface of the diamond receives a shape which inversely corresponds to the configuration of the mold's diamond interface surface. The diamond mass may then be incorporated into a tool, if such incorporation has not yet taken place.
    Type: Application
    Filed: September 19, 2003
    Publication date: November 25, 2004
    Inventor: Chien-Min Sung
  • Patent number: 6821190
    Abstract: A chemical mechanical polishing apparatus includes a polishing pad. A pad conditioner includes a static conditioner head having a surface area configured to contact and condition the pad. The surface area has a first end proximate to an axis of rotation of the pad and a second end remote from the axis of rotation of the pad. The first end defines a first arc length, and the second end defines a second arc length, where the first arc length and the second arc length are substantially identical.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: November 23, 2004
    Assignee: SilTerra Malaysia Sdn. Bhd.
    Inventor: Daniel Lynne Towery
  • Patent number: 6818029
    Abstract: A conditioner for polishing pad and a method for manufacturing the same are disclosed. The conditioner comprises a substrate having formed with a plurality of geometrical protrusions of an uniformed height on at least one of its sides, and a cutting portion having a diamond layer of an uniformed thickness formed substantially on a whole surface of the side of the substrate having the geometrical protrusions. The geometrical protrusions have a flat upper surface or the upper surface may comprise a plurality of smaller geometrical protrusions formed by recessed grooves. The substrate is made from ceramic or cemented carbide materials and has a shape of a disk, a plate having multiple corner, a cup, a segment, or a doughnut with flattened upper and lower surfaces. The conditioner may further comprise a body portion being fixedly attached to the substrate at a side opposite to the side having formed with geometrical protrusions for linking the cutting portion to conditioning equipment.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: November 16, 2004
    Assignee: Hunatech Co., Ltd.
    Inventors: Bum Young Myoung, Su Nam Yu
  • Patent number: 6817924
    Abstract: A profile control system for controlling a profile of a polishing pad, adapted in a chemical mechanical polishing (CMP) apparatus comprises: a polishing pad, a polishing table, a polishing head, and a conditioner, wherein the polishing pad has a transparent region. The control system includes at least one illuminant, a detector and a processor. The illuminant is in the polishing table and corresponds to the transparent region of the polishing pad. The detector is over the polishing pad to detect the light from the illuminant passing through the transparent region of the polishing pad. The processor is adapted to determine the thickness of the polishing pad according to the light detected by the detector and transmits a processing signal to the conditioner for adjusting processing recipes of the conditioner. Therefore, it is possible to obtain a polishing pad of a desired profile and the variations of the uniformity of the wafers can be reduced.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: November 16, 2004
    Assignee: ProMOS Technologies Inc.
    Inventors: Ching-Yen Lin, Jen-Chieh Tung, Chia-Ching Hsieh, Kao-Wei Huang
  • Publication number: 20040224617
    Abstract: A chemical mechanical polishing apparatus includes a polishing pad. A pad conditioner includes a static conditioner head having a surface area configured to contact and condition the pad. The surface area has a first end proximate to an axis of rotation of the pad and a second end remote from the axis of rotation of the pad. The first end defines a first arc length, and the second end defines a second arc length, where the first arc length and the second arc length are substantially identical.
    Type: Application
    Filed: June 7, 2004
    Publication date: November 11, 2004
    Applicant: Silterra
    Inventor: Daniel Lynne Towery
  • Publication number: 20040203325
    Abstract: A conditioner disk for use on a polish pad in chemical mechanical polishing process includes a base structure a plurality of curved blades supported by the base structure. The blades radiate outwardly from a center region of the base structure and curve in a common direction.
    Type: Application
    Filed: April 8, 2003
    Publication date: October 14, 2004
    Applicant: Applied Materials, Inc.
    Inventor: Timothy J. Donohue
  • Patent number: 6800020
    Abstract: A system for conditioning a pad is provided. The system includes a pad conditioning media, a feed-roll containing a supply of the pad conditioning media, and a take-up roll for receiving an end of the pad conditioning media. Further included in the system is a pressure application member defined between the feed-roll and the take-up roll. The pressure application member is designed to apply pressure onto the pad conditioning media as the pad conditioning media is applied against the pad to cause a conditioning of a surface of the pad.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: October 5, 2004
    Assignee: Lam Research Corporation
    Inventors: John M. Boyd, Katrina A. Mikhaylich
  • Patent number: 6796885
    Abstract: A pad conditioner coupling (58) holds an end effector (57) for abrading a polishing media surface. Pad conditioning planarizes the polishing media surface, removes particulates, and roughens the polishing media surface to promote the transport of polishing slurry. Pad conditioner coupling (58) comprises shoulder screws (50), polymer bearings (51), a static plate (52), a wave spring (54), and a floating plate (55). Wave spring (54) is placed between static plate (52) and floating plate (55). The shoulder screws (50) connect through the static plate (52) and fasten to the floating plate (55) to hold the wave spring (54) in a preloaded condition. The polymer bearings (51) prevent the shoulder screws (50) from contacting the static plate (52). Wave spring (54) allows the floating plate (55) to move in a non-parallel position to the static plate (52) for angular compensation in the pad conditioning process.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: September 28, 2004
    Assignee: Freescale Semiconductor, Inc.
    Inventor: James F. Vanell
  • Patent number: 6793561
    Abstract: The present invention comprises a chemical mechanical polishing tool comprising a polishing platen and a removable, replaceable platen top mounted on a top surface of the platen. Preferably, the platen top comprises a material substantially impervious to the slurries used when planarizing an object. Most preferably, the platen top comprises aluminum alloy or glass. The platen top may be tailored to provide enhanced polishing conditions by acting as an insulator, a conductor or machined to be concave or convex. The invention may further include endpoint sensors attached to the platen top.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: September 21, 2004
    Assignee: International Business Machines Corporation
    Inventors: David P. Bachand, Stuart D. Cheney, Harman S. Garvatt, Charles A. McKinney
  • Publication number: 20040180617
    Abstract: An abrasive article includes a plurality of abrasive particles securely affixed to a substrate with a corrosion resistant matrix material. The matrix material includes a sintered corrosion resistant powder and a brazing alloy. The brazing alloy includes an element which reacts with and forms a chemical bond with the abrasive particles, thereby securely holding the abrasive particles in place. A method of forming the abrasive article includes arranging the abrasive particles in the matrix material, and applying sufficient heat and pressure to the mixture of abrasive particles and matrix material to cause the corrosion resistant powder to sinter, the brazing alloy to flow around, react with, and form chemical bonds with the abrasive particles, and allow the brazing alloy to flow through the interstices of the sintered corrosion resistant powder and form an inter-metallic compound therewith.
    Type: Application
    Filed: March 15, 2004
    Publication date: September 16, 2004
    Applicant: 3M Innovative Properties Company
    Inventor: Brian D. Goers
  • Patent number: 6786808
    Abstract: A device for sharpening a rotating discoidal cutting tool (13) is described, comprising at least one sharpening grinder (21; 23). The device provides a dressing tool (61; 71) which interacts with said at least one grinder to dress the working surface of said grinder.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: September 7, 2004
    Assignee: Fabio Perini S.p.A.
    Inventor: Guglielmo Biagiotti
  • Patent number: 6783445
    Abstract: A polishing apparatus comprises a polishing table having a polishing surface thereon, a top ring for pressing a workpiece to be polished against the polishing surface, and a dresser for dressing the polishing surface on the polishing table. The dresser comprises a dressing element provided on a surface of the dresser for dressing the polishing surface by sliding contact with the polishing surface, and an ejection nozzle provided on the surface of the dresser for ejecting a fluid supplied from a fluid source toward the polishing surface.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: August 31, 2004
    Assignee: Ebara Corporation
    Inventors: Hiroomi Torii, Hideo Aizawa, Soichi Isobe
  • Patent number: 6783440
    Abstract: A polishing apparatus has a top ring for holding a workpiece to be polished and a polishing table movable relative to the top ring. The polishing table has a polishing surface for polishing the workpiece held by the top ring. The polishing apparatus further has a polishing liquid supply device for supplying a polishing liquid to the polishing surface. At least one of the top ring and the polishing table reciprocates linearly in a first direction. The workpiece can be polished uniformly by the polishing surface because at least one of the top ring and the polishing table reciprocates linearly in the first direction.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: August 31, 2004
    Assignee: Ebara Corporation
    Inventors: Tetsuji Togawa, Osamu Nabeya
  • Patent number: 6783441
    Abstract: An apparatus and a method for transferring a rotational torque from a hub frame to a one-piece hub shaft onto which a pad conditioning disc is attached are described. The apparatus is a one-piece hub shaft for mounting into a hub-frame. To provide a great improvement over the conventional design wherein a hub spacer is mounted to a hub shaft by screw means, the present invention conditioning head is assembled together by frictionally engaging a key and a flat surface on the hub shaft to a slot opening on the hub frame such that any catastrophic failure due to a screw breakage can be avoided. The present invention novel frictional engagement further provides a more uniform torque transfer between the two components.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: August 31, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yao Hsiang Liang, Wen-Ten Chan
  • Patent number: 6773332
    Abstract: A method and apparatus for conditioning and monitoring a planarizing medium used for planarizing a microelectronic substrate. In one embodiment, the apparatus can include a conditioning body having a conditioning surface that engages a planarizing surface of the planarizing medium and is movable relative to the planarizing medium. A force sensor is coupled to the conditioning body to detect a frictional force imparted to the conditioning body by the planarizing medium when the conditioning body and the planarizing medium are moved relative to each other. The apparatus can further include a feedback device that controls the motion, position, or force between the conditioning body and the planarizing medium to control the conditioning of the planarizing medium.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: August 10, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Scott E. Moore
  • Patent number: 6773337
    Abstract: In certain embodiments of the invention an ion exchange polish pad, which is used for polishing Copper layers formed on a semiconductor substrate, may be conditioned and/or reconditioned to regenerate its binding capacity for cations. Once bound to an ion exchange polish pad, cations for example may be exchanged for protons (H+) by exposing the ion exchange polish pad to a reconditioning medium(s). The exchange of cations with H+ reconditions the ion exchange material of an ion exchange polish pad so it is capable of binding and removing additional cations from a surface. In certain embodiments, a reconditioning head is used to recondition an ion exchange polish pad. A typical reconditioning process comprises elution of bound copper from ion exchange polish pad followed by protonation. Elution of bound copper may be accomplished by exposing an ion exchange polish pad to a strong acid solution, or similar chemical treatments.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: August 10, 2004
    Assignee: Planar Labs Corporation
    Inventors: Sanjay Dabral, Anil K. Pant
  • Patent number: 6769967
    Abstract: An apparatus and method for refurbishing fixed-abrasive polishing pads. In one embodiment, a refurbishing device has an arm positionable over the planarizing surface of the polishing pad, a refurbishing element attached to one end of the arm, and an actuator connected to the other end of the arm. The refurbishing element has a non-abrasive contact medium engageable with the planarizing surface of the polishing pad that does not abrade or otherwise damage raised features on the fixed-abrasive pad under desired conditioning down forces. The actuator moves the arm downwardly and upwardly with respect to the planarizing surface to engage and disengage the non-abrasive contact medium with the planarizing surface of the polishing pad. The refurbishing device may also have a conditioning solution dispenser positionable proximate to the planarizing surface of the polishing pad to dispense a liquid conditioning solution onto the planarizing surface.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: August 3, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Scott A. Southwick
  • Patent number: 6769972
    Abstract: A CMP pad conditioning unit having a new and improved drive transmission for transmitting rotation from a drive motor to a conditioning disk on the pad conditioning unit. The drive transmission includes a rotatable transmission shaft that is drivingly engaged by the drive motor and drivingly engages the conditioning disk. In operation, rotation is transmitted from the drive motor to the conditioning disk through the transmission shaft. The drive transmission is characterized by reliability, longevity and enhanced efficiency in the conditioning of substrate polishing pads.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: August 3, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Wen-Jung Huang, Tien-Ko Fang
  • Patent number: 6769968
    Abstract: A conditioning apparatus and method for conditioning a polish pad. The conditioning apparatus has a movable conditioning arm with a disk mounting apparatus, a plurality of interchangeable conditioning disks, a disk housing or multiple disk stations capable of holding the plurality of interchangeable conditioning disks and a controller for directing and controlling the movement of said conditioning arm.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: August 3, 2004
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventor: Joseph K. So
  • Patent number: 6767427
    Abstract: A method and apparatus for conditioning a polishing pad used in chemical mechanical planarization of semiconductor wafers is described. The apparatus includes a non-rotatable conditioning member configured to engage the polishing pad. The conditioning member includes a primary edge opposed to a secondary edge. The method includes providing a non-rotatable conditioning member configured to engage the polishing pad. The conditioning member includes a primary edge opposed to a secondary edge, wherein the primary edge and the secondary edge are both in contact with the polishing pad, and wherein the primary edge is generally parallel to the secondary edge. The method also includes moving the polishing pad in a forward direction, and pressing the conditioning member against the polishing pad.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: July 27, 2004
    Assignee: Lam Research Corporation
    Inventors: Joseph W. Walters, Emil Kneer, Eric Cooper, Richard Grizzard
  • Patent number: 6764388
    Abstract: A high-pressure pad cleaning system that can be used in conjunction with semiconductor device fabrication tools that utilize pads, such as chemical-mechanical polishing (CMP) tools, is disclosed. A system includes a turntable, first and second outlets, and a dresser. A pad is placed on the turntable, where the turntable rotates in a first direction. The first outlet supplies a dressing solution, such as deionized water, onto the pad at a first pressure, substantially at a single point on the center of the pad. The second outlet supplies the solution onto the pad at a second pressure greater than the first pressure, substantially at a radial line from the center of the pad to its edge at an angle and in a direction opposite to the first direction.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: July 20, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Ying-Chih Liu, Jackson Hsu, Island Ho, Ben Liu
  • Patent number: 6764389
    Abstract: A conditioning bar assembly includes a polycarbonate member, an abrasion member, and a rigid metal element. The abrasion member is supported on an outer surface of the polycarbonate member. The rigid metal element is supported on the polycarbonate member, at least a portion of the polycarbonate member disposed between the rigid metal element and at least a portion of the abrasion member.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: July 20, 2004
    Assignee: LSI Logic Corporation
    Inventors: James V. Butterfield, Rakael L. Pope
  • Publication number: 20040132388
    Abstract: A system and method for chemical mechanical polishing of a substrate is disclosed in which a polishing pad is conditioned by directing a fluid jet to the surface of the polishing pad. Thus, the use of expensive consumables, like conditioning pads comprising diamonds, can be avoided. Furthermore, the risk of substrates being scratched by diamonds lost from the conditioning pad is avoided.
    Type: Application
    Filed: June 27, 2003
    Publication date: July 8, 2004
    Inventors: Matthias Kuhn, Stefan Lingel
  • Patent number: 6755720
    Abstract: A vitrified bond tool including: (a) a support body; (b) a vitrified bond layer which is formed on a working surface of the support body; and (c) a plurality of abrasive grains which are held by the vitrified bond layer so as to be fixed relative to the working surface of the support body and which are spaced apart from each other with spacing between the adjacent ones of the abrasive grains. This vitrified bond tool is advantageously manufactured according to a method including the steps of (i) forming a pattern layer which includes a vitrified bond, in a predetermined pattern on the working surface of the support body; (ii) sprinkling the abrasive grains over the pattern layer before the pattern layer is dried; and (iii) firing the pattern layer and the abrasive grains which are bonded to the pattern layer and are arranged in the predetermined pattern on the working surface of the support body.
    Type: Grant
    Filed: July 10, 2000
    Date of Patent: June 29, 2004
    Assignee: Noritake Co., Limited
    Inventors: Junji Ishizaki, Kenji Ito, Tsuyoshi Fujii, Kimihiro Watanabe
  • Patent number: 6755718
    Abstract: A method and apparatus for conditioning and monitoring a planarizing medium used for planarizing a microelectronic substrate. In one embodiment, the apparatus can include a conditioning body having a conditioning surface that engages a planarizing surface of the planarizing medium and is movable relative to the planarizing medium. A force sensor is coupled to the conditioning body to detect a frictional force imparted to the conditioning body by the planarizing medium when the conditioning body and the planarizing medium are moved relative to each other. The apparatus can further include a feedback device that controls the motion, position, or force between the conditioning body and the planarizing medium to control the conditioning of the planarizing medium.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: June 29, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Scott E. Moore
  • Patent number: 6752697
    Abstract: The present invention is directed to a method and apparatus for performing polishing operations on substrates in an integrated circuit manufacturing environment. In one embodiment, the apparatus is comprised of a movable polishing platen, a polishing pad positioned on the platen, and a polishing arm that is adapted to receive and move the substrate relative to the polishing pad. The apparatus further comprises a first pad conditioner with a first conditioning surface that is positionable to allow contact between the first conditioning surface and the polishing pad, and a second pad conditioner with a second conditioning surface that is positionable to allow contact between the second conditioning surface and the polishing pad. In one embodiment, the method of the present invention comprises positioning a substrate to be polished in a polishing tool, supplying a polishing slurry to the tool, and providing relative movement between the substrate and a polishing pad.
    Type: Grant
    Filed: August 23, 2000
    Date of Patent: June 22, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Uwe Gunter Stoeckgen, Gerd Marxsen
  • Patent number: 6752708
    Abstract: A pad conditioner for semiconductor substrates for performing conditioning by slide contact with the abrasive surface of the polishing pad comprises a support member having a surface opposed to the polishing pad, a joining alloy layer covering the above surface of the support member, and a group of hard abrasive grains which are spread out and embedded in the joining alloy layer and supported by the joining alloy layer. At the contact interface between each of the hard abrasive grains and the above joining alloy, the surfaces of the hard abrasive grains are covered with either a layer of metallic carbides or a layer of metallic nitrides. Ag-base and Ag—Cu-base alloys, etc., can be used as the joining alloys.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: June 22, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Toshiya Kinoshita, Motonori Tamura
  • Patent number: 6749494
    Abstract: A tool for conditioning a wafer polishing pad includes a body having a recess in the upper surface thereof. A holder has a portion extending into the recess in the body. An elastomeric member between the holder and the body acts as a gimble permitting planar contact of the tool with the pad.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: June 15, 2004
    Inventor: Michael C. Mandall
  • Patent number: 6746316
    Abstract: Apparatuses and methods for planarizing a microelectronic-device substrate assembly on a planarizing pad. In one aspect of the invention, material is removed from the substrate assembly by pressing the substrate assembly against a planarizing surface of a planarizing pad and moving the substrate assembly across the planarizing surface through a planarizing zone. The method also includes replacing at least a portion of a used volume of planarizing solution on the planarizing surface with fresh planarizing solution during the planarization cycle of a single substrate assembly. The used planarizing solution can be replaced with fresh planarizing solution by actively removing the used planarizing solution from the pad with a removing unit and depositing fresh planarizing solution onto the pad in the planarizing zone.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: June 8, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Dinesh Chopra, Scott G Meikle
  • Patent number: 6730191
    Abstract: A polishing apparatus of a semiconductor wafer by a chemical-mechanical polishing method including a polishing platen having an upper surface on which a polishing pad is attached. The polishing platen is rotated in one direction along a central axis. A plurality of coaxial polishing-dressing head assemblies each having a lower surface opposed to an upper surface of the polishing pad on the polishing platen. Each of the coaxial assemblies holds a wafer to be polished while rotating along a central axis and pressing the rotating wafers on a radial portion of the rotating polishing pad. A polishing pad dressing ring is mounted coaxially encircling each of the wafer supporting heads. The applied compression on the wafer supporting heads pushes the wafer and the coaxially mounted dressing ring against the upper surface of the polishing pad therefore polishing each wafer while dressing the polishing pad.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: May 4, 2004
    Assignee: Vanguard International Semiconductor Corporation
    Inventor: Randy (C. H.) Chang
  • Patent number: 6729943
    Abstract: A system and method for polishing semiconductor wafers includes a rotatable polishing pad movably positionable in a plurality of partially overlapping configurations with respect to a semiconductor wafer. A pad dressing assembly positioned coplanar, and adjacent, to the wafer provides in-situ pad conditioning to a portion of the polishing pad not in contact with the wafer. The method includes the step of radially moving the polishing pad with respect to the wafer.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: May 4, 2004
    Assignee: Lam Research Corporation
    Inventors: Rod Kistler, Yehiel Gotkis
  • Patent number: 6726547
    Abstract: A drum slicing apparatus is capable of highly accurately and efficiently slicing a drum made of a thin metal sheet which is relatively highly flexible. The drum slicing apparatus has a support shaft rotatable about its own axis, a cylindrical drum holder supported on the support shaft for holding the drum by pressing engagement with an inner circumferential surface of the drum over an entire length thereof, and a slicing device having slicing edges for slicing the drum into the metal rings by engaging and cutting into the drum at predetermined cutting positions thereon while the drum is being rotated by the support shaft through the drum holder.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: April 27, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yuji Narusaki, Yoshiharu Watabe, Takehisa Kimura, Tomotsugu Takahashi, Toru Nagakura, Yoriyuki Watanabe
  • Patent number: 6722943
    Abstract: Machines with solution dispensers and methods of using such machines for chemical-mechanical planarization and/or electrochemical-mechanical planarization/deposition of microelectronic workpieces. One embodiment of such a machine includes a table having a support surface, a processing pad on the support surface, and a carrier assembly having a head configured to hold a microelectronic workpiece. The carrier assembly can further include a drive assembly that manipulates the head. The machine can also include a solution dispenser separate from the head. The solution dispenser can include a support extending over the pad and a fluid discharge unit or distributor carried by the support. The fluid discharge unit is configured to discharge a planarizing solution onto a plurality of separate locations across the pad.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: April 20, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Michael J. Joslyn
  • Patent number: 6719619
    Abstract: A quick coupler for mounting a rotational disk which enables the rotational disk to be quick connect to or disconnect from a pad conditioner disk holder is disclosed. The quick coupler consists of two major components of a disk holder and a travel housing. The disk holder is formed in a ring shape having a center aperture in a polygon shape for intimately engaging a polygon-shaped shaft of the travel housing such that a rotational torque can be transmitted from the travel housing to the disk holder. Each side of the polygon is provided with a steel ball and a recessed slot behind the ball for receiving a jutting key operated by a retractable ring attached to the travel housing. The travel housing is formed in a cylindrical shape that has a first end threaded for engaging a drive means and a second end in the polygon shape.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: April 13, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Ching-Hui Kuo, Jheng-Tong Wu, Chih-Hsien Chang
  • Patent number: 6716095
    Abstract: A surface dresser for removing contaminants includes a body assembly with a stationary seat and an adjustable assembly with a dressing wheel. The adjustable assembly is rotatably mounted on an outer periphery of the stationary seat. Two pairs of pin holes are defined in the stationary seat, and a flexible pin with two short ends is movably mounted in each pair of pin holes. A latch is slidably attached on the outer periphery of the stationary seat and has two clamping holes and two detents corresponding to two adjacent pin holes. When the adjustable assembly is rotated relative to the body assembly by a specific angle, the flexible pins selectively engage the clamping holes and the detents in the latch to lock the adjustable assembly. Consequently, the angle of the dressing wheel is adjustable to accommodate various requirements.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: April 6, 2004
    Assignee: Techway Industrial Co., Ltd.
    Inventors: Chih-Hua Hsu, Kun-Lin Li
  • Patent number: 6716090
    Abstract: Apparatuses and methods for planarizing a microelectronic-device substrate assembly on a planarizing pad. In one aspect of the invention, material is removed from the substrate assembly by pressing the substrate assembly against a planarizing surface of a planarizing pad and moving the substrate assembly across the planarizing surface through a planarizing zone. The method also includes replacing at least a portion of a used volume of planarizing solution on the planarizing surface with fresh planarizing solution during the planarization cycle of a single substrate assembly. The used planarizing solution can be replaced with fresh planarizing solution by actively removing the used planarizing solution from the pad with a removing unit and depositing fresh planarizing solution onto the pad in the planarizing zone.
    Type: Grant
    Filed: May 11, 2001
    Date of Patent: April 6, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Dinesh Chopra, Scott G. Meikle
  • Patent number: 6712676
    Abstract: Apparatuses and methods for planarizing a microelectronic-device substrate assembly on a planarizing pad. In one aspect of the invention, material is removed from the substrate assembly by pressing the substrate assembly against a planarizing surface of a planarizing pad and moving the substrate assembly across the planarizing surface through a planarizing zone. The method also includes replacing at least a portion of a used volume of planarizing solution on the planarizing surface with fresh planarizing solution during the planarization cycle of a single substrate assembly. The used planarizing solution can be replaced with fresh planarizing solution by actively removing the used planarizing solution from the pad with a removing unit and depositing fresh planarizing solution onto the pad in the planarizing zone.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: March 30, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Dinesh Chopra, Scott G. Meikle
  • Patent number: 6712678
    Abstract: It is an object of the present invention to provide a mechanism for effectively discharging debris produced when a substrate is polished by a bonded-abrasive element, and a polishing apparatus. According to the present invention, a polishing apparatus presses a surface of a substrate against a bonded-abrasive surface and moves the surface to be polished and the bonded-abrasive surface relative to each other to polish the surface. A mechanism is provided for discharging debris produced on the bonded-abrasive surface when the surface to be polished is polished.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: March 30, 2004
    Assignee: Ebara Corporation
    Inventors: Yutaka Wada, Hirokuni Hiyama, Kazuto Hirokawa, Hisanori Matsuo
  • Publication number: 20040053567
    Abstract: End effectors, apparatuses including end effectors for conditioning planarizing pads, and methods for manufacturing end effectors with contact elements to condition planarizing pads used in polishing micro-device workpieces are disclosed herein. In one embodiment, an end effector includes a member having a first surface and a plurality of generally uniformly shaped contact elements attached to the first surface. The uniformly shaped contact elements project generally transversely from the first surface. In a further aspect of this embodiment, the uniformly shaped contact elements can be conical, frusto-conical, cylindrical, or other suitable configurations. The contact elements can also have a wear-resistant, carbon-like-diamond, silicon, and/or silicon carbide layer. Furthermore, the contact elements can have generally rounded tips.
    Type: Application
    Filed: September 18, 2002
    Publication date: March 18, 2004
    Inventor: Gary O. Henderson
  • Patent number: 6705930
    Abstract: A system and method for polishing semiconductor wafers includes a variable partial pad-wafer overlap polisher having a reduced surface area, fixed-abrasive polishing pad and a polisher having a non-abrasive polishing pad for use with an abrasive slurry. The method includes first polishing a wafer with the variable partial pad-wafer overlap polisher and the fixed abrasive polishing pad and then polishing the wafer in a dispersed-abrasive process until a desired wafer thickness is achieved.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: March 16, 2004
    Assignee: Lam Research Corporation
    Inventors: John M. Boyd, Yehiel Gotkis, Rod Kistler
  • Patent number: 6705929
    Abstract: Cloth cleaning device of a polishing machine which is capable of fully cleaning a polishing cloth including a part in the vicinity of a center roller. The cloth cleaning device includes an arm movable in a plane parallel to the polishing cloth between a first position above the polishing cloth and a second position outside of the polishing cloth. A jet nozzle is attached to the arm and directs high pressure water toward the polishing cloth. An enclosing member encloses the jet nozzle so as to prevent the high pressure water, which has been directed out from the jet nozzle, from scattering. The jet nozzle is oriented toward the center roller and the high pressure water is directed toward the part of the polishing cloth in the vicinity of the center roller when the arm moves the jet nozzle close to the center roller.
    Type: Grant
    Filed: November 20, 2000
    Date of Patent: March 16, 2004
    Assignee: Fujikoshi Machinery Corp.
    Inventors: Yoshinobu Nishimoto, Makoto Nakajima, Yoshio Nakamura, Yasuhide Denda, Chihiro Miyagawa
  • Patent number: 6702654
    Abstract: The present invention provides an improved conditioning wheel for conditioning polishing pads used to polish semiconductor wafers. In one embodiment, the conditioning wheel includes a planar body having a metal surface located thereon. The metal surface has abrasive particles embedded therein and a retainer coating deposited over the metal surface and the abrasive particles. The retainer coating inhibits the abrasive particles from dislodging during a conditioning process.
    Type: Grant
    Filed: February 7, 2001
    Date of Patent: March 9, 2004
    Assignee: Agere Systems Inc.
    Inventors: Arun K. Nanda, Jose Omar Rodriguez, Laurence D. Schultz, Charles A. Storey
  • Patent number: 6702646
    Abstract: An apparatus for monitoring a condition of a polishing plate, in particular for detecting the time for the polishing plate to be reconditioned or replaced, comprising a measuring unit containing at least one sensing unit and a signal-conditioning unit; and a data processing unit. The measuring unit is being in contact with the polishing plate and having a possibility to move relative to it. The sensing unit comprises a probing tip and a set of sensors attached to the back surface of the probing tip, and contains at least one sensor of the group of coefficient of friction sensor, acoustic emission sensor, wear sensor. All sensors work simultaneously and their measurement data is processed and analyzed by a data processing unit for obtaining accurate and reliable results.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: March 9, 2004
    Assignee: Nevmet Corporation
    Inventors: Norm Gitis, Aleksandr Meyman, Michael Vinogradov, Mikhail Faynberg, Vlad Dorfman
  • Patent number: 6702651
    Abstract: A polishing material for chemical mechanical polishing has a mesh of fibers and a binder material holding the fibers in the mesh. The binder material coalesced among the fibers to leave pores in the interstices between the fibers of the mesh. The fibers and binder material provide the polishing material with a brittle texture. The fibers can be cellulose, and the binder material can be a phenolic resin.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: March 9, 2004
    Assignee: Applied Materials Inc.
    Inventor: Robert D. Tolles
  • Publication number: 20040038632
    Abstract: A conditioner for conditioning the polishing pad of a chemical-mechanical polishing station. The conditioner includes a conditioning disk having an input surface and an output surface, a tube with one end attached to the input surface of the conditioning disk, a high-pressure fluid supplier connected to the other end of the tube and a plurality of nozzles positioned on the output surface of the conditioning disk.
    Type: Application
    Filed: September 12, 2002
    Publication date: February 26, 2004
    Inventor: Chi-Feng Cheng