By Optical Sensor Patents (Class 451/6)
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Patent number: 8562389Abstract: A polishing pad is described that has a polishing layer with a polishing surface, an adhesive layer on a side of the polishing layer opposite the polishing layer, and a solid light-transmitting window extending through and molded to the polishing layer. The window has a top surface coplanar with the polishing surface and a bottom surface coplanar with a lower surface of the adhesive layer. A method of making a polishing pad includes forming an aperture through a polishing layer and an adhesive layer, securing a backing piece to the adhesive layer on a side opposite a polishing surface of the polishing layer, dispensing a liquid polymer into the aperture, and curing the liquid polymer to form a window.Type: GrantFiled: May 30, 2008Date of Patent: October 22, 2013Assignee: Applied Materials, Inc.Inventors: Dominic J. Benvegnu, Jimin Zhang, Thomas H. Osterheld, Boguslaw A. Swedek
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Publication number: 20130273813Abstract: The invention provides a polishing pad that contains at least one light-transmitting region and optionally a polishing pad body. The light-transmitting region is composed of a material comprising (a) a polymeric resin and (b) at least one light-absorbing compound, and the light-transmitting region has a total light transmittance of about 25% or more at one or more wavelengths in a range of 250 nm to 395 nm.Type: ApplicationFiled: April 11, 2012Publication date: October 17, 2013Applicant: CABOT MICROELECTRONICS CORPORATIONInventor: Abaneshwar Prasad
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Publication number: 20130273814Abstract: A polishing apparatus polishes a substrate having a film formed thereon. A sensor is disposed in a polishing table that supports a polishing pad thereon. The polishing apparatus is configured to perform an idling process in which polishing of the substrate on the polishing pad does not progress substantially, while rotating the polishing table and the substrate. The sensor obtains the film thickness data, which varies in accordance with a thickness of the film, while the idling process is performed. A processor calculates, from the film thickness data, a polishing index value indicating the progress of polishing of the film.Type: ApplicationFiled: April 16, 2013Publication date: October 17, 2013Applicant: Ebara CorporationInventors: Yoichi Kobayashi, Katsutoshi Ono
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Patent number: 8556679Abstract: A polishing pad assembly for a chemical mechanical polishing apparatus includes a polishing pad having a polishing surface and a surface opposite the polishing surface for attachment to a platen, and a solid light-transmissive window formed in the polishing pad. The light-transmissive window is more transmissive to light than the polishing pad. The light-transmissive window has a light-diffusing bottom surface.Type: GrantFiled: January 6, 2012Date of Patent: October 15, 2013Assignee: Applied Materials, Inc.Inventors: Manoocher Birang, Grigory Pyatigorsky
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Patent number: 8554351Abstract: Methods, systems, and apparatus for spectrographic monitoring of a substrate during chemical mechanical polishing are described. In one aspect, a computer-implemented method includes storing a library having a plurality of reference spectra, each reference spectrum of the plurality of reference spectra having a stored associated index value, measuring a sequence of spectra in-situ during polishing to obtain measured spectra, for each measured spectrum of the sequence of spectra, finding a best matching reference spectrum to generate a sequence of best matching reference spectra, determining the associated index value for each best matching spectrum from the sequence of best matching reference spectra to generate a sequence of index values, fitting a linear function to the sequence of index values, and halting the polishing either when the linear function matches or exceeds a target index or when the associated index value from the determining step matches or exceeds the target index.Type: GrantFiled: August 30, 2012Date of Patent: October 8, 2013Assignee: Applied Materials, Inc.Inventors: Jeffrey Drue David, Dominic J. Benvegnu, Harry Q. Lee, Boguslaw A. Swedek, Lakshmanan Karuppiah
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Patent number: 8554356Abstract: A processing end point detection method detects a timing of a processing end point (e.g., polishing stop, changing of polishing conditions) by calculating a characteristic value of a surface of a workpiece (an object of polishing) such as a substrate. This method includes producing a spectral waveform indicating a relationship between reflection intensities and wavelengths at a processing end point, with use of a reference workpiece or simulation calculation, based on the spectral waveform, selecting wavelengths of a local maximum value and a local minimum value of the reflection intensities, calculating the characteristic value with respect to a surface, to be processed, from reflection intensities at the selected wavelengths, setting a distinctive point of time variation of the characteristic value at a processing end point of the workpiece as the processing end point, and detecting the processing end point of the workpiece by detecting the distinctive point during processing of the workpiece.Type: GrantFiled: October 5, 2007Date of Patent: October 8, 2013Assignees: Ebara Corporation, Kabushiki Kaisha ToshibaInventors: Noburu Shimizu, Shinro Ohta, Koji Maruyama, Yoichi Kobayashi, Ryuichiro Mitani, Shunsuke Nakai, Atsushi Shigeta
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Publication number: 20130260644Abstract: A method for grinding the surface of non-round workpieces. The method includes the steps of clamping a workpiece within a machining unit; machining the workpiece; without unclamping the workpiece, contactlessly measuring the workpiece using an optical measuring device having a conoscopic holography sensor with a characteristic measuring range; and machining and measuring the workpiece in an alternating manner to iteratively approach the desired measurements of a specified form by adjusting the distance between the optical measuring device and the surface of the workpiece depending on there being a deviation of the surface from the specified form so that a respectively measured area of the surface of the workpiece remains within the measuring range of the optical sensor.Type: ApplicationFiled: February 18, 2013Publication date: October 3, 2013Applicant: L. Kellenberger & Co., AGInventor: L. Kellenberger & Co. AG
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Patent number: 8535115Abstract: A polishing apparatus includes a platen to hold a polishing pad having a plurality of optical apertures, a carrier head to hold a substrate against the polishing pad, a motor to generate relative motion between the carrier head and the platen, and an optical monitoring system. The optical monitoring system includes at least one light source, a common detector, and an optical assembly configured to direct light from the at least one light source to each of a plurality of separated positions in the platen, to direct light from each position of the plurality of separated positions to the substrate as the substrate passes over said each position, to receive reflected light from the substrate as the substrate passes over said each position, and to direct the reflected light from each of the plurality of separated positions to the common detector.Type: GrantFiled: January 28, 2011Date of Patent: September 17, 2013Assignee: Applied Materials, Inc.Inventors: Jeffrey Drue David, Boguslaw A. Swedek, Dominic J. Benvegnu, Sivakumar Dhandapani
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Publication number: 20130237126Abstract: A method for machining a profile into a silicon seed rod using a machine. The silicon seed rod is capable of being used in a chemical vapor deposition polysilicon reactor. The machine includes a plurality of grinding wheels. The method includes grinding a v-shaped profile into a first end of the silicon seed rod with one of the plurality of grinding wheels and grinding a conical profile in a second end of the silicon seed rod with another of the plurality of grinding wheels.Type: ApplicationFiled: March 12, 2012Publication date: September 12, 2013Applicant: MEMC ELECTRONIC MATERIALS SPAInventors: Rodolfo Bovo, Paolo Molino
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Publication number: 20130237129Abstract: A chemical mechanical polishing system includes a carrier head having a flexible membrane and a chamber to apply pressure to the flexible membrane, a pressure control unit, a pressure supply line connecting the pressure control unit to the chamber, and a sensor located along the pressure supply line to detect a contaminant in the pressure supply line.Type: ApplicationFiled: March 7, 2013Publication date: September 12, 2013Inventor: Ronald Vern Schauer
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Patent number: 8523636Abstract: A working object grinding method capable of grinding a working object reliably is provided. A working object 1 is irradiated with a laser beam while locating a converging point therewithin, so as to form a reformed region 7 in the working object 1 along a reformed-region forming line set at a predetermined distance inside from an outer edge of the working object 1 along the outer edge, and a rear face 21 of the working object 1 is ground. As a result, the reformed region 7 or fissures C1 extending therefrom can inhibit fissures generated in an outer edge portion 25 upon grinding the working object 1 from advancing to the inside, whereby the working object 1 can be prevented from fracturing.Type: GrantFiled: November 18, 2008Date of Patent: September 3, 2013Assignee: Hamamatsu Photonics K.K.Inventor: Naoki Uchiyama
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Patent number: 8506356Abstract: An apparatus for chemical mechanical polishing (CMP) of a wafer has a rotatable platen to hold a polishing pad, a polishing head for holding the wafer against the polishing pad, an optical monitoring system and a position sensor. The platen has a hole therein, the optical monitoring system includes a light source to direct a light beam through the aperture toward the wafer from a side of the wafer contacting the polishing pad and a detector to receive reflections of the light beam from the wafer, and the position sensor senses when the hole is adjacent the wafer such that the light beam generated by the light source can pass through the hole and impinge on the wafer.Type: GrantFiled: August 4, 2010Date of Patent: August 13, 2013Assignee: Applied Materials, Inc.Inventors: Manoocher Birang, Nils Johansson, Allan Gleason
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Patent number: 8506355Abstract: A system and method are provided for in-situ inspection optical inspection during a parallel polishing process. The method provides a polishing device with a spindle bit for holding a metallurgical sample, and a rotatable wheel having an inner diameter with a top surface for accepting a polishing compound and a transparent outer diameter. An optical system underlies the wheel outer diameter for recording images of the metallurgical sample. The method polishes the metallurgical sample against the wheel inner diameter. Without releasing the metallurgical sample from the spindle bit, the metallurgical sample is moved to a first position overlying the wheel outer diameter, and the metallurgical sample is optically inspected. In one aspect, the polishing device has a cleaning system overlying the wheel outer diameter, and the method sprays the wheel outer diameter with cleaning solution to support an in-situ inspection.Type: GrantFiled: January 4, 2010Date of Patent: August 13, 2013Assignee: Applied Micro Circuits CorporationInventor: Joseph Martin Patterson
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Patent number: 8506354Abstract: A cup attaching apparatus for attaching a cup serving as a machining jig on a surface of a lens comprises: a white LED which is an illumination light source for illuminating the lens placed on a lens supporting member; a screen applied with an alignment mark, on which screen an image of the lens illuminated by illumination light from the white LED is projected; a movement device which moves the cup set in an arm toward the lens along a reference axis for cup attachment, the position of the reference axis being associated with the alignment mark; and a light intensity increasing and decreasing device which increases and decreases light intensity of the white LED in response to an operation signal from an operation member to be operated by an operator, the operation member being placed on a front of a housing of the apparatus.Type: GrantFiled: February 22, 2008Date of Patent: August 13, 2013Assignee: Nidek Co., Ltd.Inventor: Toshiro Matsumoto
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Publication number: 20130183886Abstract: While data that indicate a relationship between a dressing position P defined by a distance between a rotating shaft 11 of a polishing pad 13 and a rotating shaft 31 of a dresser 30 and shape change of the polishing pad 13 based on input of a target shape of the polishing pad 13 and alternating repetition of dressing the polishing pad 13 by the dresser 30 and measurement of shape of the polishing pad 13 by a pad shape measurement instrument 20 is acquired at a stage prior to commencement of a series of polishing steps for continuously polishing a plurality of polishing target objects (semiconductor wafer W) by a polishing tool 10, the polishing pad 13 is machined to the target shape 13 while the dressing position P is controlled, whereby the dressing position P is set during the polishing steps on the basis of a processing result of this data.Type: ApplicationFiled: March 5, 2013Publication date: July 18, 2013Applicant: NIKON CORPORATIONInventor: NIKON CORPORATION
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Publication number: 20130178134Abstract: An abrasion arrangement is disclosed to abrade a surface of an item, the arrangement comprising a multiple axis robotic arm having at least five axes, an abrading cylinder mounted on the robotic arm and comprising abrasive means which comprise abrasive lamellae of an abrasive sheet, such as abrasive cloth, of which the front side has abrasive properties and which extend substantially radially from an elongated core and means for driving said core to rotate around a longitudinal axis of the core, and control means for controlling the operation of the robotic arm so to control e.g. the position of the abrading cylinder on said surface, the force with which the abrading cylinder is pressed towards said surface and the velocity with which the abrading cylinder is moved with respect to said surface.Type: ApplicationFiled: July 8, 2011Publication date: July 11, 2013Applicant: ELTRONIC A/SInventors: Keld Eriksen, Poul Lundum
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Patent number: 8475228Abstract: A polishing pad has an opaque polishing layer with an aperture therethrough and a polishing surface, and a solid light-transmissive window in the aperture. The solid light-transmissive window includes an outer portion secured to the polishing layer and an inner portion secured to the outer portion. The outer portion has a upper surface recessed relative to the polishing surface, whereas the inner portion has an upper surface that is substantially co-planar with the polishing surface.Type: GrantFiled: May 12, 2011Date of Patent: July 2, 2013Assignee: Applied Materials, Inc.Inventors: Dominic J. Benvegnu, Boguslaw A. Swedek, Jimin Zhang
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Patent number: 8465342Abstract: A polishing system includes a polishing pad with an aperture that extends through all layers of the polishing pad and a light transmissive film positioned on top of a light-generating or light-guiding element of an optical monitoring system.Type: GrantFiled: April 16, 2012Date of Patent: June 18, 2013Assignee: Applied Materials, Inc.Inventors: Jimin Zhang, Alain Duboust, Doyle E. Bennett
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Publication number: 20130149938Abstract: A method of producing a diagram for use in selecting wavelengths of light in optical polishing end point detection is provided. The method includes polishing a surface of a substrate having a film by a polishing pad; applying light to the surface of the substrate and receiving reflected light from the substrate during the polishing of the substrate; calculating relative reflectances of the reflected light at respective wavelengths; determining wavelengths of the reflected light which indicate a local maximum point and a local minimum point of the relative reflectances which vary with a polishing time; identifying a point of time when the wavelengths, indicating the local maximum point and the local minimum point, are determined; and plotting coordinates, specified by the wavelengths and the point of time corresponding to the wavelengths, onto a coordinate system having coordinate axes indicating wavelength of the light and polishing time.Type: ApplicationFiled: December 12, 2012Publication date: June 13, 2013Applicant: EBARA CORPORATIONInventor: EBARA CORPORATION
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Patent number: 8460057Abstract: A computer-implemented method for process control in chemical mechanical polishing in which an initial pre-polishing thickness of a substrate is measured at a metrology station, a parameter of an endpoint algorithm is determined from the initial thickness of the substrate, a substrates is polished at a polishing station, and polishing stops when an endpoint criterion is detected using the endpoint algorithm.Type: GrantFiled: April 18, 2011Date of Patent: June 11, 2013Assignee: Applied Materials, Inc.Inventors: Boguslaw A. Swedek, Bret W. Adams, Sanjay Rajaram, David A. Chan, Manoocher Birang
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Patent number: 8454407Abstract: A polishing method polishes and planarizes a substrate. The substrate is pressed against a polishing surface on a rotating polishing table. During polishing, the polishing table is rotated, and the surface, being polished, of the substrate is scanned by an eddy current sensor provided in the polishing table. An output of the eddy current sensor is monitored, and substrate damage is detected from a change in the output of the eddy current sensor. Further, an output of an end point detecting sensor obtained by scanning the surface of the substrate is monitored, and the polishing end point is detected from a change in the output of the end point detecting sensor. After detecting the polishing end point, an output of the end point detecting sensor or another sensor is monitored, and detecting a film left on a part of the substrate is performed.Type: GrantFiled: July 29, 2009Date of Patent: June 4, 2013Assignee: Ebara CorporationInventors: Taro Takahashi, Motohiro Niijima, Akihiko Ogawa
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Patent number: 8431489Abstract: A chemical mechanical polishing pad having a polishing layer with an integral window and a polishing surface adapted for polishing a substrate selected from a magnetic substrate, an optical substrate and a semiconductor substrate, wherein the formulation of the integral window provides improved defectivity performance during polishing. Also provided is a method of polishing a substrate using the chemical mechanical polishing pad.Type: GrantFiled: July 31, 2012Date of Patent: April 30, 2013Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.Inventors: Mary Jo Kulp, Shannon H Williams
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Patent number: 8414355Abstract: A substrate processing apparatus having a polishing unit for polishing a periphery of a substrate. The substrate processing apparatus includes: a polishing unit configured to polish a periphery of a substrate; an imaging module configured to take an image of the periphery of the substrate polished by the polishing unit; and an image processing section configured to inspect a polished state of the substrate based on the image taken by the imaging module. The imaging module is configured to take the image of the periphery of the substrate when the polishing unit is not polishing the periphery of the substrate.Type: GrantFiled: July 23, 2009Date of Patent: April 9, 2013Assignee: Ebara CorporationInventors: Toshifumi Kimba, Hiroaki Kusa
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Publication number: 20130084779Abstract: The described embodiment relates generally to the polishing of a device housing. The device housing can be formed of a thermoplastic, or a metal such as aluminum or stainless steel. More particularly, a method and an apparatus are described for calibrating a polishing process in which a precise amount of material can be removed. Accurate measurement of such a polishing process can be especially helpful in accurately determining material removal rates and pad wear occurring across curved surfaces and edges where such parameters tend to be difficult to predict.Type: ApplicationFiled: June 24, 2012Publication date: April 4, 2013Applicant: Apple Inc.Inventor: Simon R. LANCASTER-LAROCQUE
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Patent number: 8408966Abstract: A glass manufacturing device includes a work container, a loading device, a sandblaster, a shield device, and a lift device. The loading device is received in the work container and loads a glass substrate in place. The sandblaster is arranged opposite to the loading device and sandblasts the glass substrate. The lift device is connected to the shield device and used for pressing the shield device onto the glass substrate during the process of sandblasting. The shield device includes a shield cover having a number of shield units. The surfaces of the shield units facing the bottom of the work container are engaged with elastic washers. The shield units are configured to shield portions of the glass substrate and prevent the portions of the glass substrate from being cut during sandblasting.Type: GrantFiled: November 4, 2010Date of Patent: April 2, 2013Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Shao-Kai Pei
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Patent number: 8403725Abstract: An apparatus and method for machining workpieces is provided, in particular, for grinding the surface of non-round workpieces. The workpiece is clamped within a machining unit and the surface of this workpiece is contactlessly measured by means of a measuring device while the workpiece is clamped within the machine.Type: GrantFiled: August 18, 2008Date of Patent: March 26, 2013Assignee: L. Kellenberger & Co. AGInventors: Daniel Honegger, Hugo Thurnherr, Claus P. Keferstein, Bernard Gschwend, Markus Ritter
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Patent number: 8398454Abstract: A method and apparatus for measuring the polishability of a solid material such as a dental restorative material includes using a series of apparatus to perform the steps of forming the material into a desired specimen with a generally planar surface, conditioning the surface by abrasion, measuring the abraded surface with a profile determination device, optionally measuring the amount of material abraded from the surface and the gloss of the abraded surface, polishing a portion of the abraded surface with a polishing device at a controlled load for a pre-determined time and measuring the roughness and/or gloss of the polished surface followed by comparison thereof to the corresponding measurements of the unpolished, conditioned portion of the specimen surface. Polishing materials and devices may also be tested using the apparatus and method for polishing a standardized material.Type: GrantFiled: September 30, 2009Date of Patent: March 19, 2013Assignee: American Dental AssociationInventors: Nikola Njegovan, Spiro Megremis, Olga Sirovskaya, Hank Shepelak
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Patent number: 8398456Abstract: A method of polishing a substrate includes rotating a polishing table having a polishing surface, holding the substrate by a top ring, bringing the substrate into contact with the polishing surface while swinging and rotating the top ring to polish the substrate, and monitoring a surface condition of the substrate by a monitoring sensor. A rotational speed of the polishing table and conditions of swing motion of the top ring are determined such that a position of the monitoring sensor, a position of a center of rotation of the top ring, and a direction of the swing motion of the top ring at a point of time when a predetermined period of time has elapsed after polishing of the substrate is started approximately coincide with their previous values at a point of time before the predetermined period of time has elapsed.Type: GrantFiled: April 26, 2010Date of Patent: March 19, 2013Assignee: Ebara CorporationInventors: Yoichi Kobayashi, Yasumasa Hiroo
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Patent number: 8393940Abstract: A polishing pad includes a polishing layer having a polishing surface, an adhesive layer on a side of the polishing layer opposite the polishing layer, and a solid light-transmitting window extending through and molded to the polishing layer. The solid light-transmitting window has an upper portion with a first lateral dimension and a lower portion with a second lateral dimension that is smaller than the first lateral dimension. A top surface of the solid light-transmitting window coplanar with the polishing surface and a bottom surface of the solid light-transmitting window coplanar with a lower surface of the adhesive layer.Type: GrantFiled: April 16, 2010Date of Patent: March 12, 2013Assignee: Applied Materials, Inc.Inventors: Boguslaw A Swedek, Doyle E Bennett, Dominic J Benvegnu
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Patent number: 8393933Abstract: A polishing system includes a polishing pad having a solid light-transmissive window, an optical fiber having an end, and a spacer having a vertical aperture therethrough. A bottom surface of the spacer contacts the end of the optical fiber, a top surface of the spacer contacts the underside of the window, and the vertical aperture is aligned with the optical fiber.Type: GrantFiled: December 22, 2009Date of Patent: March 12, 2013Assignee: Applied Materials, Inc.Inventors: Jun Qian, Dominic J. Benvegnu, Ningzhuo Cui, Boguslaw A. Swedek, Thomas H. Osterheld
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Patent number: 8392012Abstract: A computer-implemented method includes receiving a first sequence of current spectra of reflected light from a first zone of a substrate. A second sequence of current spectra of reflected light from a second zone of the substrate is received. Each current spectrum from the first sequence of current spectra is compared to a plurality of reference spectra from a first reference spectra library to generate a first sequence of best-match reference spectra. Each current spectrum from the second sequence of current spectra is compared to a plurality of reference spectra from a second reference spectra library to generate a second sequence of best-match reference spectra. The second reference spectra library is distinct from the first reference spectra library.Type: GrantFiled: October 27, 2008Date of Patent: March 5, 2013Assignee: Applied Materials, Inc.Inventors: Jeffrey Drue David, Boguslaw A. Swedek, Harry Q. Lee
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Patent number: 8388408Abstract: A method of producing a diagram for use in selecting wavelengths of light in optical polishing end point detection is provided. The method includes polishing a surface of a substrate having a film by a polishing pad; applying light to the surface of the substrate and receiving reflected light from the substrate during the polishing of the substrate; calculating relative reflectances of the reflected light at respective wavelengths; determining wavelengths of the reflected light which indicate a local maximum point and a local minimum point of the relative reflectances which vary with a polishing time; identifying a point of time when the wavelengths, indicating the local maximum point and the local minimum point, are determined; and plotting coordinates, specified by the wavelengths and the point of time corresponding to the wavelengths, onto a coordinate system having coordinate axes indicating wavelength of the light and polishing time.Type: GrantFiled: August 14, 2009Date of Patent: March 5, 2013Assignee: Ebara CorporationInventors: Yoichi Kobayashi, Noburu Shimizu, Shinrou Ohta
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Patent number: 8387221Abstract: The invention relates to a device for finishworking of a forming tool for an auto body sheet metal part in which, in a first working step for identifying a surface region of a tool surface to be remachined, a sheet metal part which has been coated with a marking paint can be formed in a pressing process by means of the tool and, using the color impression of the sheet metal part on the tool surface, the surface region which is to be remachined is acquired, and then in a second working step the surface region to be remachined can be remachined by a corresponding surface treatment. According to the invention, the device has a machining apparatus which electronically acquires the tool surface with the color impression and, depending on the intensity of the color impression, determines the location and/or dimension of the surface area to be remachined and remachines it accordingly.Type: GrantFiled: July 14, 2008Date of Patent: March 5, 2013Assignee: Audi AGInventors: Matthias Kerschner, Hubert Waltl, Martin Hoernig, Nadine Mueller
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Publication number: 20130052916Abstract: A method of controlling polishing includes polishing a metal layer of a substrate. The metal layer overlies an underlying layer structure. During polishing of the metal layer, a light beam is directed onto the first substrate. The metal layer is sufficiently thin that a portion of the light beam reflects from an exposed surface of the metal layer and a portion of the light beam passes through the metal layer and reflects from the underlying layer structure to generate a reflected light beam. The reflected light beam is monitored during polishing and a sequence of measured spectra is generated from the reflected light beam. At least one of a polishing endpoint or an adjustment for a polishing rate is determined from the sequence of measured spectra.Type: ApplicationFiled: August 13, 2012Publication date: February 28, 2013Inventors: Jeffrey Drue David, Dominic J. Benvegnu
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Patent number: 8369978Abstract: A computer-implemented method includes receiving a sequence of current spectra of reflected light from a substrate; comparing each current spectrum from the sequence of current spectra to a plurality of reference spectra from a reference spectra library to generate a sequence of best-match reference spectra; determining a goodness of fit for the sequence of best-match reference spectra; and determining at least one of whether to adjust a polishing rate or an adjustment for the polishing rate, based on the goodness of fit.Type: GrantFiled: September 3, 2009Date of Patent: February 5, 2013Assignee: Applied MaterialsInventors: Jeffrey Drue David, Dominic J. Benvegnu, Harry Q. Lee, Boguslaw A. Swedek
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Publication number: 20130017764Abstract: Polishing pads with apertures are described. Methods of fabricating polishing pads with apertures are also described.Type: ApplicationFiled: July 15, 2011Publication date: January 17, 2013Inventors: William C. Allison, Diane Scott, Rajeev Bajaj
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Patent number: 8342907Abstract: A polishing state monitoring apparatus measures characteristic values of a surface, being polished, of a workpiece to determine the timing of a polishing end point. The polishing state monitoring apparatus includes a light-emitting unit for applying light from a light source to a surface of a workpiece being polished, a light-receiving unit for receiving reflected light from the surface of the workpiece, a spectroscope unit for dividing the reflected light received by the light-receiving unit into a plurality of light rays having respective wavelengths, and light-receiving elements for accumulating the detected light rays as electrical information.Type: GrantFiled: November 30, 2009Date of Patent: January 1, 2013Assignees: Ebara Corporation, Shimadzu CorporationInventors: Yoichi Kobayashi, Shunsuke Nakai, Hitoshi Tsuji, Yasuo Tsukuda, Junki Ishimoto, Kazunari Shinya
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Patent number: 8337277Abstract: A polishing pad forms a planar surface on glass, semiconductors, dielectric material/metal composites and integrated circuits, as well as a polishing apparatus where it is difficult for the surface of the substrate to be scratched, the state of polishing can be accurately measured optically during polishing, and whether or not the entire surface of the workpiece is uniformly polished can be measured.Type: GrantFiled: January 29, 2007Date of Patent: December 25, 2012Assignee: Toray Industries, Inc.Inventors: Kuniyasu Shiro, Tomoyuki Honda, Miyuki Hanamoto
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Publication number: 20120309266Abstract: The present disclosure relates to apparatus for grinding rotary blades, in particular scythe-like blades or circular blades, in particular for machines for slicing food products. The apparatus includes at least one mount for a rotary blade to which the rotary blade can be attached and at least one grinding tool. The grinding tool and the rotary blade attached in the mount are movable relative to one another such that a blade edge extending at the periphery of the rotary blade can be ground by the grinding tool. The apparatus includes a measuring device for determining the extent of the blade edge and a control which is designed to use the determined blade edge extent for controlling the relative movement between the grinding tool and the rotary blade.Type: ApplicationFiled: June 1, 2012Publication date: December 6, 2012Applicant: Weber Maschinenbau GmbH BreidenbachInventors: Jens Schroeder, Sabine Spillner, Gerd Lischinski, Maik Herrmann, Thomas Lunow
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Publication number: 20120289124Abstract: A method of polishing includes polishing a substrate, making a sequence of measurements of light reflected from the substrate while the substrate is being polished, at least some of the measurements of the sequence of measurements differing due to material being removed during polishing, for each measurement in the sequence, determining a first value of a first characteristic and a second value of a different second characteristic of the light to generate a sequence of first values and second values, storing a predetermined path in a coordinate space of the first characteristic and the second characteristic, for each measurement in the sequence, determining a position on the path based on the first value and the second value, and determining at least one of a polishing endpoint or an adjustment for a polishing rate based on the position on the path.Type: ApplicationFiled: May 9, 2011Publication date: November 15, 2012Inventors: Dominic J. Benvegnu, Boguslaw A. Swedek
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Patent number: 8292693Abstract: A method of controlling the polishing of a substrate includes polishing a substrate on a first platen using a first set of parameters, obtaining first and second sequences of measured spectra from first and second regions of the substrate with an in-situ optical monitoring system, generating first and second sequences of values from the first and second sequences of measured spectra, fitting first and second linear functions to the first and second sequences of values, determining a difference between the first linear function and the second linear function, adjusting at least one parameter of the first set of parameters based on the difference, and polishing the second substrate on the first platen using the adjusted parameter.Type: GrantFiled: November 24, 2009Date of Patent: October 23, 2012Assignee: Applied Materials, Inc.Inventors: Jeffrey Drue David, Harry Q. Lee, Boguslaw A. Swedek, Dominic J. Benvegnu, Zhize Zhu, Wen-Chiang Tu
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Publication number: 20120264354Abstract: A distance monitoring device is provided. The device is suitable for a chemical mechanical polishing (CMP) apparatus. A polishing head of the CMP apparatus includes a frame and a membrane. The membrane is mounted on the frame, and a plurality of air bags is formed by the membrane and the frame in the polishing head. The distance monitoring device includes a plurality of distance detectors disposed on the frame corresponding to the air bags respectively to set a location of each of the distance detectors on the frame as a reference point, wherein each of the distance detectors is configured to measure a distance between each of the reference points and the membrane.Type: ApplicationFiled: April 13, 2011Publication date: October 18, 2012Applicant: NANYA TECHNOLOGY CORPORATIONInventors: Chien-Mao Liao, Yi-Nan Chen, Hsien-Wen Liu
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Patent number: 8287330Abstract: A chemical mechanical polishing pad is described. A chemical mechanical polishing pad has an outer layer that includes a polishing surface, a first thinned region defined by a recess on a bottom surface of the pad, a first thick region surrounding the first thinned region, a second thinned region surrounding the first thick region, and a second thick region surrounding the second thinned region. The first thick region is not vertically extendable. The second thinned region defines one or more flexure mechanisms configured to make the first thinned region and the first thick region movable relative to the second thick region in a direction parallel or substantially parallel to the polishing surface.Type: GrantFiled: November 24, 2009Date of Patent: October 16, 2012Assignee: Applied Materials, Inc.Inventors: Doyle E. Bennett, Boguslaw A. Swedek, David J. Lischka
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Publication number: 20120258649Abstract: A polishing system includes a polishing pad with an aperture that extends through all layers of the polishing pad and a light transmissive film positioned on top of a light-generating or light-guiding element of an optical monitoring system.Type: ApplicationFiled: April 16, 2012Publication date: October 11, 2012Inventors: Jimin Zhang, Alain Duboust, Doyle E. Bennett
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Patent number: 8284560Abstract: An apparatus for monitoring the thickness of a conductive layer on a substrate includes a support to hold a substrate having a conductive layer, an eddy current monitoring system including a first plurality of core portions, and a motor to cause relative motion between the support and the eddy current monitoring system such that the substrate moves across the first plurality of core portions in a direction that defines a first axis. At least one core portion is positioned further from a second axis than at least two other core portions. The second axis is orthogonal to the first axis.Type: GrantFiled: November 11, 2009Date of Patent: October 9, 2012Assignee: Applied Materials, Inc.Inventors: Hassan G. Iravani, Ingemar Carlsson, Boguslaw A. Swedek
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Patent number: 8277281Abstract: A method and system are presented for monitoring a process sequentially applied to a stream of substantially identical articles by a processing tool, so as to terminate the operation of the processing tool upon detecting an end-point signal corresponding to a predetermined value of a desired parameter of the article being processed. The article is processed with the processing tool. Upon completing the processing in response to the end-point signal generated by an end-point detector continuously operating during the processing of the article, integrated monitoring is applied to the processed article to measure the value of the desired parameter. The measured value of the desired parameter is analyzed to determine a correction value thereof to be used for adjusting the end-point signal corresponding to the predetermined value of the desired parameter for terminating the processing of the next article in the stream.Type: GrantFiled: April 12, 2011Date of Patent: October 2, 2012Assignee: Nova Measuring Instruments Ltd.Inventor: Moshe Finarov
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Publication number: 20120231702Abstract: A method of phasing a threaded grinding stone and a gear grinding machine are disclosed, wherein phasing of the threaded grinding stone with respect to a gear to be machined or to a dresser can be performed at high speed. A threaded grinding stone is phased with respect to a workpiece or a disk dresser prior to engagement. The phase of the threaded grinding stone is adjusted so that a tooth tip of the workpiece or a blade tip of the disk dresser faces the central position of an edge groove of the grinding stone. Subsequently an edge surface of the threaded grinding stone contacts an edge surface of the workpiece or an edge surface of the disk dresser. The phase of the threaded grinding stone is adjusted so that the tooth tip of the workpiece or the blade tip of the disk dresser is disposed in this latter phase.Type: ApplicationFiled: September 28, 2009Publication date: September 13, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Yoshikoto Yanase, Kazuyuki Ishizu
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Patent number: 8260446Abstract: Methods, systems, and apparatus for spectrographic monitoring of a substrate during chemical mechanical polishing are described. In one aspect, a computer-implemented method includes storing a library having a plurality of reference spectra, each reference spectrum of the plurality of reference spectra having a stored associated index value, measuring a sequence of spectra in-situ during polishing to obtain measured spectra, for each measured spectrum of the sequence of spectra, finding a best matching reference spectrum to generate a sequence of best matching reference spectra, determining the associated index value for each best matching spectrum from the sequence of best matching reference spectra to generate a sequence of index values, fitting a linear function to the sequence of index values, and halting the polishing either when the linear function matches or exceeds a target index or when the associated index value from the determining step matches or exceeds the target index.Type: GrantFiled: February 2, 2010Date of Patent: September 4, 2012Assignee: Applied Materials, Inc.Inventors: Jeffrey Drue David, Dominic Benvegnu, Harry Q. Lee, Boguslaw A. Swedek, Lakshmanan Karuppiah
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Patent number: 8257545Abstract: A chemical mechanical polishing pad is provided, comprising: a polishing layer having a polishing surface; and, a light stable polymeric endpoint detection window, comprising: a polyurethane reaction product of an aromatic polyamine containing amine moieties and an isocyanate terminated prepolymer polyol containing unreacted —NCO moieties; and, a light stabilizer component comprising at least one of a UV absorber and a hindered amine light stabilizer; wherein the aromatic polyamine and the isocyanate terminated prepolymer polyol are provided at an amine moiety to unreacted —NCO moiety stoichiometric ratio of <95%; wherein the light stable polymeric endpoint detection window exhibits a time dependent strain of ?0.02% when measured with a constant axial tensile load of 1 kPa at a constant temperature of 60° C. at 100 minutes and an optical double pass transmission of ?15% at a wavelength of 380 nm for a window thickness of 1.Type: GrantFiled: September 29, 2010Date of Patent: September 4, 2012Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.Inventors: Adam Loyack, Alan Nakatani, Mary Jo Kulp, David G. Kelly
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Patent number: 8251774Abstract: A structured abrasive article comprises an at least translucent film backing and an abrasive layer disposed on the backing. The abrasive layer comprises a plurality of shaped abrasive composites. The shaped abrasive composites comprise abrasive particles dispersed in a binder. The abrasive particles consist essentially of ceria particles having an average primary particle size of less than 100 nanometers. The binder comprises a polyether acid and a reaction product of components comprising a carboxylic(meth)acrylate and a poly(meth)acrylate, and, based on a total weight of the abrasive layer, the abrasive particles are present in an amount of at least 70 percent by weight. Methods of making and using the structured abrasive article are also disclosed.Type: GrantFiled: August 12, 2009Date of Patent: August 28, 2012Assignee: 3M Innovative Properties CompanyInventors: William D. Joseph, Julie Y. Qian, Jimmie R. Baran, Jr., John J. Gagliardi