Utilizing Water Or Compound Containing Hydroxy Bonded To Carbon Patents (Class 502/111)
  • Patent number: 6020279
    Abstract: A solid catalyst component for olefin polymerization superior in shatter resistance and narrowness of particle size distribution, is provided,which component is prepared byspraying a mixture of Mg compound with an alcohol in a molten state, in a column; cooling the inside of the column; to obtain a component (B); partly removing the alcohol from (B), to obtain a solid component (C); contacting a halogen-containing Ti compound and an electron donor with (C); to obtain (D); contacting (D) with a halogen-containing Ti compound;in the above process,specifying the composition formulas of (A), (B) and (C); specifying the X-ray diffraction spector of (C) in comparison of that of (B); and contacting (C) with a halogen-containing Ti compound and an electron donor using an aliphatic hydrocarbon of a specified b.p., in a specified temperature.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: February 1, 2000
    Assignee: Chisso Corporation
    Inventors: Toshihiro Uwai, Masami Tachibana, Jun Saito
  • Patent number: 6015766
    Abstract: The invention relates to catalyst compositions for olefin polymerization comprising metallocene complexes and novel cocatalysts belonging to the group of oligoalkylaluminates with sterically hindered alkyl groups, such as a triphenylmethyl group. These cocatalysts are produced by two alternative synthetic methods, either by reacting methylalumoxane with a sterically hindered carbinol such as triphenyl carbinol; or in two-step processes comprising first reacting trimethylaluminum with said carbinol and then reacting the products of the first step with water. Catalyst systems containing these cocatalysts and metallocene complexes are active in polymerization and copolymerization reactions of ethylene and alpha-olefins.
    Type: Grant
    Filed: December 18, 1997
    Date of Patent: January 18, 2000
    Assignee: Mobil Oil Corporation
    Inventor: Yury V Kissin
  • Patent number: 6001766
    Abstract: Catalyst compositions for homopolymerization and copolymerization of ethylene which comprise two transition metal compounds, one of them a cyclopentadienyl complex of a transition metal and another a non-metallocene derivative of a transition metal are described. The catalysts are activated by alkylalumoxanes that are soluble in non-aromatic hydrocarbons. Bimetallic catalysts of this invention are suitable for the manufacture of ethylene homopolymers and copolymers with broad bimodal molecular weight distributions. The alkyl alumoxanes have at least one [AR(R)--O--] repeating group in which R is an alkyl group of at least two carbon atoms.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: December 14, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin
  • Patent number: 5990035
    Abstract: A solid cocatalyst is prepared by combining (1) a first material capable of affixing an organoaluminum compound with (2) an organic liquid and then adding an organoaluminum compound and then contacting that product with water dispersed in an inert gas. Further catalyst compositions prepared from that cocatalyst and the use of such catalyst compositions to polymerize olefins is disclosed.
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: November 23, 1999
    Inventors: Alexander Koppl, Helmut G. Alt, Syriac J. Palackal, M. Bruce Welch
  • Patent number: 5955396
    Abstract: A solid, hydrocarbon-insoluble, olefin-polymerization catalyst component having substantially uniform particles useful in polymerizing olefins is formed by:reacting a magnesium-containing compound with carbon dioxide or sulfur dioxide;forming a two-phase mixture of the resulting magnesium-containing compound with a suitable liquid hydrocarbon-miscible phase and a suitable polar solvent phase;forming particles by adding the two-phase mixture after vigorous agitation to a liquid hydrocarbon; andcontacting the formed particles at least once with a transition metal halide in the presence of an electron donor.
    Type: Grant
    Filed: July 17, 1996
    Date of Patent: September 21, 1999
    Assignee: BP Amoco Corporation
    Inventors: Sam S. Lee, Mary K. Trost, Steven A. Cohen
  • Patent number: 5936049
    Abstract: Disclosed is a process for preparing a solid titanium catalyst component, comprising contacting (a) a liquid magnesium compound, (b) a liquid titanium compound, (c) an electron donor and (d) a solid divalent metallic halide. In this process, the solid divalent metallic halide is one having a crystalline structure of the cadmium chloride type. The contact of the component (a) with the component (b) is preferably carried out in the presence of the solid divalent metallic halide (d). According to this process, there can be obtained a solid titanium catalyst component capable of polymerizing olefins with an extremely high activity and capable of producing polyolefins of high stereoregularity when .alpha.-olefins of 3 or more carbon atoms are polymerized.
    Type: Grant
    Filed: April 7, 1997
    Date of Patent: August 10, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Shinichi Kojoh, Masao Nakano
  • Patent number: 5916990
    Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by .sup.13 C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (N.sub.f) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.
    Type: Grant
    Filed: September 7, 1994
    Date of Patent: June 29, 1999
    Assignee: Showa Denko K.K.
    Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
  • Patent number: 5910464
    Abstract: A catalyst for the polymerization of olefins comprises the product obtained by contacting:(A) a titanium, zirconium or hafnium mono- or bis-cyclopentadienyl compound, this latter optionally containing a bridging group which links the two cyclopentadienyl compounds;(B) an alkyl aluminium wherein at least one alkyl is different from a straight alkyl; and(C) water.The molar ratio aluminium/water is higher than 1:1 and lower than 100:1.
    Type: Grant
    Filed: January 7, 1998
    Date of Patent: June 8, 1999
    Assignee: Montell Technology Company bv
    Inventors: Luigi Resconi, Maurizio Galimberti, Fabrizio Piemontesi, Floriano Guglielmi, Enrico Albizzati
  • Patent number: 5905050
    Abstract: The active carrier particles of even size of the polymerization catalyst are prepared so that a melt of a complex composition is provided having the formula (I)MgCl.sub.2 nROH mED (I)in which ROH depicts an aliphatic alcohol, R is a C.sub.1 -C.sub.6 alkyl, ED depicts an electron donor, n is 1 to 6 and m is 0 to 1; the melt provided is fed to a nozzle (4); the melt is sprayed from the nozzle (4) to the spraying area (5), in which it is divided into fine melt droplets and possibly partly solidifies; the possibly partly solidified melt particles are transferred to a cooled crystallization area (6), where they crystallize to solid carrier particles; and the solid carrier particles are recovered. The melt mentioned is sprayed through a nozzle (4), which is rotated or which has attached to it a member that rotates and throws melt outwards from the rotating center to the spraying area (5).
    Type: Grant
    Filed: November 30, 1993
    Date of Patent: May 18, 1999
    Assignee: Borealis Holding A/S
    Inventors: Jukka Koshinen, Jarmo Louhelainen
  • Patent number: 5885920
    Abstract: A process for producing a catalyst carrier for an olefin polymerization comprising:(i) passing a mixture to be emulsified comprised of (A) a halogenated magnesium adduct and (B) a dispersion medium through an emulsifying apparatus comprised of (1) a conduit for passage of the mixture to be emulsified, (2) a vibrator element disposed in the conduit and vibrating in the axial direction of the conduit, and (3) a vibration device for giving the vibration movement to the vibrator element; and(ii) quenching the resultant mixture.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: March 23, 1999
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Hirotoshi Takahashi, Yasushi Kuroda, Shinya Waki, Hisayoshi Yanagihara, Koichi Sekiya
  • Patent number: 5869585
    Abstract: Multi-component catalyst systems for polymerization and copolymerization of olefins consist of at least one transition metal complex containing a multidentate ligand and a three-component cocatalyst. The transition metal complexes with bidentate ligands L have empirical formulasLMX.sub.2, LMXY or L.sub.2 Mwhere M is Ti, V, Zr or Hf atom; X is an alkoxy group, an aryloxy group, or a halogen atom; Y is a mono- or double-bonded ligand different from X. Complexes with tridentate ligands L' have empirical formulas L'MX where M is Ti, V, Zr or Hf; X is an alkoxy group, an aryloxy group, or a halogen atom. Examples of L and L' are alkyldioxy, alkyldiamino, alkyldicarboxy, biaryldioxy, or alkylaminodioxy ligands; particular examples of X are the isopropoxy group or Cl; a particular example of Y is an oxygen atom. The preferred substitution types in the multidentate ligands L and L' are such which afford their unimpeded coordination to the metal atom M in tri-, tetra- or pentacoordinated complexes.
    Type: Grant
    Filed: October 30, 1995
    Date of Patent: February 9, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Robert I. Mink, Yury V. Kissin
  • Patent number: 5866088
    Abstract: Disclosed is a process for preparing an anhydrous magnesium halide solution, comprising a step of distilling water off from an oxygen-containing organic solvent solution of hydrous magnesium halide containing at least calcium as an impurity, to prepare an oxygen-containing organic solvent solution of anhydrous magnesium halide, wherein a potassium compound is added in said step to precipitate calcium and potassium, followed by removing the calcium and potassium. According to this process, an anhydrous magnesium halide solution scarcely containing calcium can be prepared from hydrous magnesium halide containing calcium as an impurity. Also disclosed is a process for preparing a solid titanium catalyst component for olefin polymerization, comprising contacting the anhydrous magnesium halide solution obtained by the above process with a liquid titanium compound to precipitate a solid titanium catalyst component.
    Type: Grant
    Filed: March 28, 1997
    Date of Patent: February 2, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yoshinao Itoh, Masayuki Takeda
  • Patent number: 5863854
    Abstract: A catalyst system for olefin polymerization, including a catalytic solid based on chromium deposited on a support containing silica, alumina and aluminium phosphate and a cocatalyst chosen from organoaluminium compounds. One of the essential characteristics of the invention is the combination of an organoaluminium compound as cocatalyst with a catalytic solid based on chromium deposited on a support containing silica, alumina and aluminium phosphate.
    Type: Grant
    Filed: July 24, 1997
    Date of Patent: January 26, 1999
    Assignee: Solvay Polyolefins Europe-Belgium (Societe Anonyme)
    Inventors: Abel Grosjean, Benoit Koch
  • Patent number: 5858903
    Abstract: Catalysts consisting ofA) an alcoholate of the rare earths, a carboxylate of the rare earths, a complex compound of the rare earths with diketones and/or an addition compound of the halides of the rare earths with an oxygen or nitrogen donor compound,B) an aluminium trialkyl, a dialkyl aluminium hydride and/or an alumoxane,C) another Lewis acid andD) an inert, particulate inorganic solid with a specific surface of greater than 10 m.sup.2 /g (BET) and a pore volume of 0.3 to 15 ml/gare eminently suitable for the polymerization of conjugated dienes, more particularly butadiene, in the gas phase.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: January 12, 1999
    Assignee: Bayer AG
    Inventors: Gerd Sylvester, Hugo Vernaleken
  • Patent number: 5856258
    Abstract: The subject invention involves a method of preparing and the constrained geometry catalyst thereby prepared of the general formula Ar'R4(O)Ar"R'.sub.4 M(CH.sub.2 Ph).sub.2 where Ar' is a phenyl or naphthyl group; Ar" is a cyclopentadienyl or indenyl group, R and R' are H or alkyl substituents (C.ltoreq.10) and M is Ti, Zr or Hf. The synthetic method involves a simple alkane elimination approach which permits a "one-pot" procedure. The catalyst, when combined with a cocatalyst such as Pb.sub.3 C.sup.+ B(Ar.sub.3.sup.F).sub.4 BAr.sub.3.sup.F or methyl alumoxane where Ar.sup.F is a fluoroaryl group, is an effective catalyst for the polymerization of .alpha.-olefins such as ethylene, propylene and styrene.
    Type: Grant
    Filed: October 15, 1997
    Date of Patent: January 5, 1999
    Assignee: Northwestern University
    Inventors: Tobin J. Marks, You-Xian Chen
  • Patent number: 5849653
    Abstract: Catalysts for the polymerization of olefins are disclosed, which comprise the reaction product of:(A) a bridged and/or substituted cyclopentadienyl compound of titanium, zirconium or hafnium;(B) an organometallic aluminum compound of the formula (II):Al(CH.sub.2 --CR.sup.4 R.sup.5 R.sup.6).sub.w R.sup.7.sub.y H.sub.z(II)wherein in the (CH.sub.2 --CR.sup.4 R.sup.5 R.sup.6) groups, which are the same or different, R.sup.4 is an alkyl, alkenyl or arylalkyl group having from 1 to 10 carbon atoms, R.sup.5 is an alkyl, alkenyl, aryl, arylalkyl or alkylaryl group having from 3 to 50 carbon atoms which is different from a straight alkyl or alkenyl group and, optionally, R.sup.4 and R.sup.5 fused together can form a ring having from 4 to 6 carbon atoms, R.sup.6 is hydrogen or an alkyl, alkenyl or arylalkyl group having from 1 to 10 carbon atoms, the R.sup.
    Type: Grant
    Filed: July 19, 1995
    Date of Patent: December 15, 1998
    Assignee: Montell Technology Company bv
    Inventors: Tiziano Dall'Occo, Maurizio Galimberti, Luigi Resconi, Enrico Albizzati, Gianni Pennini
  • Patent number: 5847177
    Abstract: Novel aluminum-containing compositions having increased paraffin-solubility are produced from a methylaluminoxane composition having lower paraffin-solubility. These compositions are formed by mixing in liquid phase (A) at least one aluminum trialkyl (or solution or suspension formed therefrom), where the aluminum trialkyl has at least 30 carbon atoms in the molecule, where each alkyl group thereof is bifurcated in the 2-position into a pair of branches, where one such branch has n carbon atoms and the other such branch has at least n+2 carbon atoms, and where n is at least 3; and (B) at least one methylaluminoxane composition having lower heptane-solubility (or a solution or slurry formed therefrom). Preferably, the resultant mixture is agitated at one or more elevated temperatures at which the mixture becomes even more homogeneous.
    Type: Grant
    Filed: October 10, 1996
    Date of Patent: December 8, 1998
    Assignee: Albemarle Corporation
    Inventors: Samuel A. Sangokoya, Karl E. Wiegand
  • Patent number: 5798424
    Abstract: A catalyst for olefin (co)polymerization, comprising a solid catalyst component employing chelated transition metal compound supported on inorganic magnesium compound and organoaluminum compound; and a process for olefin (co)polymerization using the catalyst.
    Type: Grant
    Filed: March 5, 1997
    Date of Patent: August 25, 1998
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Gap-goung Kong, Youn-Seok Park
  • Patent number: 5798309
    Abstract: Process for preparing a poly-1-olefinBy means of a highly active spherical Ziegler catalyst based on a dialkylmagnesium, spherical polymers can be obtained in the polymerization of alpha-olefins. A further advantage of the catalyst of the invention lies in the high catalyst activity, so that only very small amounts of the catalyst are required for the polymerization. The residual titanium and/or zirconium content in the polymers prepared according to the invention is less than 10 ppm. Owing to its good responsiveness to hydrogen, the catalyst is particularly suited to two-stage processes for preparing polymers having a broad bimodal molecular weight distribution. The replacement of sulfur-containing electron donors such as diethyl sulfite by alcohols such as ethanol leads to less odor problems and broadened opportunities for use of the polymer.
    Type: Grant
    Filed: December 22, 1995
    Date of Patent: August 25, 1998
    Assignee: Hostalen Polyethylen GmbH
    Inventors: Werner Breuers, Rainer Lecht, Ludwig Bohm
  • Patent number: 5795838
    Abstract: A solid olefin polymerization catalyst comprising: a fine particle carrier; (A) a transition metal compound of a Group IVB metal of the periodic table, containing a ligand having a cyclopentadienyl skeleton; (B) an organoaluminum oxy-compound; and optionally (C) an organoaluminum compound, wherein said organoaluminum oxy-compound has an alkyl to aluminum ratio of 1.3 to 2.1; said transition metal compound (A) and said organoaluminum oxy-compound (B) and said organoaluminum compound being supported on the fine particle carrier; and said solid catalyst having a bulk density of 0.3 g/cm.sup.3 to 0.5 g/cm.sup.3 and a fluidity index of 45 to 70 and an olefin polymerization process using the olefin polymerization catalyst; and an olefin prepolymerized catalyst obtained by prepolymerizing the catalyst, and an olefin polymerization process using the olefin prepolymerized catalyst.
    Type: Grant
    Filed: August 9, 1995
    Date of Patent: August 18, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Masaaki Ohgizawa, Tetsuhiro Matsumoto, Junichi Imuta
  • Patent number: 5789332
    Abstract: The present invention is directed to a gas phase process of preparing a supported metallocene catalyst wherein an alkylaluminum compound, water, a metallocene and, optionally, an olefin are metered into a fluidized bed reactor containing a fluidized bed of an inert support material in the presence of a gas stream.
    Type: Grant
    Filed: August 22, 1996
    Date of Patent: August 4, 1998
    Assignee: Witco GmbH
    Inventors: Dirk Kutschera, Rainer Rieger
  • Patent number: 5780378
    Abstract: A solid titanium catalyst component comprising (a) magnesium, (b) titanium, (c) a halogen, (d) a polyether, (e) a hydrocarbon and (f) an electron donor other than the polyether (d) as essential components is provided. Also a process for preparing a solid titanium catalyst component for olefin polymerization, comprising the steps of contacting a halogenated magnesium compound with a compound selected from the group consisting of an alcohol, an ether and an ester in a hydrocarbon solvent to obtain a magnesium compound solution, contacting the magnesium compound solution with a polyether and contacting the resultant solution with a liquid titanium compound is provided. Further, a catalyst for olefin polymerization comprising the above-mentioned solid titanium catalyst component, an organoaluminum compound catalyst component and an electron donor, and a process for polymerizing an olefin using the catalyst for olefin polymerization are also disclosed.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: July 14, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Tetsuya Toida, Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 5780562
    Abstract: A novel olefin polymerization catalyst is obtained by contacting the following components (1) to (5) with one another: (1) a compound represented by the general formula Me.sup.1 R.sup.1.sub.p (OR.sup.2).sub.q X.sup.1.sub.4-p-q, (2) a compound represented by the general formula Me.sup.2 R.sup.3.sub.m (OR.sup.4).sub.n X.sup.2.sub.z-m-n, (3) an organocyclic compound having conjugated double bonds; (4) a modified organoaluminum compound having Al--O--Al bond(s); and (5) a silicon oxide and/or an aluminum oxide both having characteristic average particle diameter, specific surface area, volume of pores ranging in pore radius from 18 to 1,000 Angstroms, apparent specific gravity not lower than 0.32, and proportion of 50 .mu.m or smaller particles.
    Type: Grant
    Filed: August 21, 1995
    Date of Patent: July 14, 1998
    Assignees: Nippon Oil Co., Ltd., Mizusawa Industrial
    Inventors: Hiroyuki Shimizu, Akira Sano, Kazuo Matsuura, Yuuji Washio
  • Patent number: 5756611
    Abstract: A catalyst useful in the polymerization of .alpha.-olefins comprises the reaction product of an alcohol having the general formula ##STR1## with an organometallic compound having the general formulaLM(X).sub.v-1wherein Q is --COR.sup.12, --CR"R"(OR.sup.12) and --CR"R"N(R").sub.2 ;wherein each R" is independently selected from H and R, R is a C.sub.1 to C.sub.12 alkyl group or a C.sub.6 to C.sub.24 aryl group, R.sup.12 is R or a radical of the formula --(CH.sub.2).sub.w --O--(CH.sub.2).sub.y H, w and y being independently selected from 1 to 4;L is a .pi.-bonded ligand selected from (i.) a cyclopentadienyl or substituted cyclopentadienyl ring; (ii.) a boraaryl ring; (iii) a 1,2-azaborolinyl ring; or (iv.) a 5-membered heterocyclic ring;M is a Group 3 to 7 metal of the Periodic Table;v is the valence of M; andeach X is independently selected from halogen or a C.sub.1 -C.sub.6 alkyl group or a C.sub.6 -C.sub.24 aryl group.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: May 26, 1998
    Assignee: Lyondell Petrochemical Company
    Inventors: Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell, Sandor Nagy
  • Patent number: 5733990
    Abstract: A catalyst for producing a poly-.alpha.-olefin which comprises a metallocene compound containing an element of group IVA bonded to an organic polymer containing an element of group IVB; and a process for producing a poly-.alpha.-olefin which comprises polymerizing an .alpha.-olefin in the presence of the above-described catalyst and also a specified aluminoxane as a co-catalyst.
    Type: Grant
    Filed: February 19, 1997
    Date of Patent: March 31, 1998
    Assignee: Daicel Chemical Industries, Ltd.
    Inventors: Kazuo Soga, Toshiya Uozumi, Takashi Arai
  • Patent number: 5728640
    Abstract: A process for preparing a supported metallocene/aluminoxane solid catalyst comprises preparing a water-in-oil emulsion of water and an inert solvent by using an emulsifier, adding dropwise the emulsion to a solution of an organoaluminium compound in an inert solvent to carry out the reaction to obtain a suspension of the particulate aluminoxane, followed by adding a solution of a metallocene to the above suspension to support the metallocene on the aluminoxane. The solid catalyst thus obtained can be used in the polymerization and copolymerization of olefins. Polymerization can be carried out by slurry polymerization, bulk polymerization, gas phase polymerization, etc.
    Type: Grant
    Filed: July 10, 1996
    Date of Patent: March 17, 1998
    Assignee: China Petrochemical Corp. and Research Institute of Petroleum Processing Sinopec
    Inventors: Bing Lu, Jinmei Wang, Xiaoyu Hong, Zhenhua Jing
  • Patent number: 5677255
    Abstract: A catalyst for producing a poly-.alpha.-olefin which comprises a metallocene compound containing an element of group IVA bonded to an organic polymer containing an element of the group IVB; and a process for producing a poly-.alpha.-olefin which comprises polymerizing an .alpha.-olefin in the presence of the above-described catalyst and also a specified aluminoxane as a co-catalyst.
    Type: Grant
    Filed: September 4, 1996
    Date of Patent: October 14, 1997
    Assignee: Daicel Chemical Industries, Ltd.
    Inventors: Kazuo Soga, Toshiya Uozumi, Takashi Arai
  • Patent number: 5677256
    Abstract: An olefin polymerization catalyst composition is prepared by adding an organometallic compound of a group IA to IIIA metal to a procatalyst containing a support impregnated with TiCl.sub.4 but without using free TiCl.sub.4 to impregnate the support. The procatalyst is prepared by stirring a carrier with magnesium dichloride and a titanium tetralkoxide in a hydrocarbon solvent containing an electron donor, evaporating the solvent and the donor to form a free-flowing powder and chlorinating the titanium tetralkoxide with an alkyl aluminum chloride.
    Type: Grant
    Filed: January 19, 1996
    Date of Patent: October 14, 1997
    Assignee: Neste Oy
    Inventors: Sirpa Ala-Huikku, Pekka Sormunen
  • Patent number: 5670589
    Abstract: In accordance with the present invention, there is provided an organoaluminoxy product prepared by the process comprising reacting an organoaluminoxane with an ene-ol compound. In another embodiment, the organoaluminoxane can be prepared in situ by the process comprising reacting a hydrocarbylaluminum compound, water, and the ene-ol compound. Further there is provided olefin polymerization catalyst systems comprising the organoaluminoxy product and at least one transition metal-containing catalyst. Optionally, the catalyst system is prepolymerized in the presence of at least one olefin to form a prepolymerized catalyst system. Still further there is provided processes for the polymerization of olefins using the catalyst systems.
    Type: Grant
    Filed: February 8, 1995
    Date of Patent: September 23, 1997
    Assignee: Phillips Petroleum Company
    Inventors: Rolf L. Geerts, M. Bruce Welch, Syriac J. Palackal, Helmut G. Alt, Bernd Peifer, Harold R. Deck
  • Patent number: 5670437
    Abstract: The method of preparation comprises:a step (a) of placing in solution at least one compound of at least one metal A in at least one organic solvent S, and of at least one reducing compound R of at least one metal B in at least one organic solvent S',a step (b) of placing the reducing compound R in contact with the metal A compound,a step (d) of neutralisation of the residual reducing functions of the reducing compound R with at least one oxidizing agent O,and where applicable the addition of a selectivity agent P either during step (a) or during step (c) placed between steps (b) and (d),The catalyst obtained can be used in selective or total hydrogenation.
    Type: Grant
    Filed: January 13, 1995
    Date of Patent: September 23, 1997
    Assignee: Institut Francais du Petrole
    Inventors: Daniel Durand, Gerard Hillion, Patrick Sarrazin
  • Patent number: 5663248
    Abstract: Olefin polymerization catalysts the procatalyst component of which comprises a transition-metal compound on a magnesium chloride support material are known to all. Now the procatalyst component has been improved by incorporating a manganese (II) halide into it at a rate of at minimum approx. 0.1% and at maximum approx. 50% of the total molar amount of magnesium chloride and manganese (II) halide. The new polymerization catalyst has, among other things, the excellent special property that it yields a polyolefin with a broad molecular weight distribution.
    Type: Grant
    Filed: June 1, 1994
    Date of Patent: September 2, 1997
    Assignee: Borealis Holding A/S
    Inventors: Thomas Garoff, Timo Leinonen, Eero Iiskola
  • Patent number: 5654250
    Abstract: A process for the preparation of a solution of a catalyst system, suitable for use in a process for copolymerizing carbon monoxide and one or more ethylenically unsaturated compounds, which comprises (a) combining a palladium compound, a bisphosphine of the general formula R.sup.1 R.sup.2 P-R-PR.sup.3 R.sup.4 (I) wherein each of R.sup.1, R.sup.2, R.sup.3 and R.sup.4 independently represents an aromatic hydrocarbyl group which is substituted with an alkoxy group and R represents a bivalent bridging group containing at least two carbon atoms in the bridge, and a lower alcohol as solvent, and (b) admixing the obtained combination after a generation period G, during which a temperature T in the range of 0.degree.-70.degree. C. is maintained, with an acid having a pKa of less than 2, whereby the said generation period G is selected such that the value for G (in hours) and the temperature T (in .degree.C.
    Type: Grant
    Filed: May 16, 1995
    Date of Patent: August 5, 1997
    Assignee: Shell Oil Company
    Inventors: Frits Van Der Veer, Rudolf Jacobus Wijngaarden
  • Patent number: 5631334
    Abstract: Catalytic solid for the (co)polymerisation of at least one olefin, comprising a coprecipitate of magnesium and of at least one transition metal, obtained by means of a process comprising the preparation of a mixture of a magnesium compound, such as the chloride or a magnesium alcoholate, and of a compound denoted by one of the formulae MY.sub.x (O--R').sub.t-x and M'O.sub.y (O--R").sub.s-2y and the treatment of the resulting mixture with a complex of formula M"(A)Al.sub.2 (X',X").sub.8 where X' and X" denote halogens, M and M' transition metals of groups IVB and VB, M" a transition metal of group IVB, A an aromatic hydrocarbon, Y a halogen or a group (O--R'"), and R', R" and R'" an alkyl, aryl or cycloalkyl group.
    Type: Grant
    Filed: March 27, 1995
    Date of Patent: May 20, 1997
    Assignee: Solvay (Soci et e Anonyme)
    Inventor: Nicola Zandona
  • Patent number: 5629253
    Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported bulky ligand transition metal catalyst which when utilized in a polymerization process substantially reduces the reactor fouling and sheeting particularly in a slurry phase polymerization process.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: May 13, 1997
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Main Chang
  • Patent number: 5614455
    Abstract: Olefin polymerization catalyst, process for its preparation, and its useA supported polymerization catalyst which is applicable in all polymerization processes is comprised of the reaction product of (A) a supported organoaluminum compound and (B) a metallocene catalyst component.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: March 25, 1997
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Hans-Friedrich Herrmann, Bernd Bachmann, Walter Spaleck
  • Patent number: 5607655
    Abstract: A generally dipyramidal-shaped catalyst precursor is prepared by dissolving magnesium dichloride and a suitable alcohol in a suitable solvent and then cooling to obtain a precipitate of the desired shape. The use of the precursor to prepare catalysts and the use of the catalysts to prepare polymers is also disclosed.
    Type: Grant
    Filed: March 6, 1995
    Date of Patent: March 4, 1997
    Assignee: Phillips Petroleum Company
    Inventors: Joel L. Martin, Gil R. Hawley
  • Patent number: 5596069
    Abstract: A cobalt/aluminum catalyst for the polymerization of polyesters of terephthalic acid and an ethylene glycol, and a process for the preparation of such catalysts.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: January 21, 1997
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: George R. Goodley
  • Patent number: 5585317
    Abstract: The present invention relates to spherical solid components of catalysts for the polymerization of olefins comprising, supported on a magnesium dihalide in active form, a titanium compound containing at least one Ti-halogen bond and one OR group, said OR group being bonded to Ti in an amount such that the OR/Ti molar ratio is greater than or equal to 0.5; optionally the component also comprises an electron donor compound. The spherical solid components of the invention are characterized by having a porosity comprised between 0.35 and 0.7 cm.sup.3 /g and by a pore size distribution such that at least 50% of the porosity is due to pores having an average radius greater than 800 .ANG..
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: December 17, 1996
    Assignee: Montell Technology Company bv
    Inventors: Mario Sacchetti, Gianni Pennini, Illaro Cuffiani
  • Patent number: 5578541
    Abstract: The present invention relates to spherical solid components of catalysts for the polymerization of olefins comprising, supported on a magnesium dihalide in active form, a titanium compound containing at least one Ti-halogen bond, and optionally an electron donor compound. The spherical solid components of the invention are characterized by porosity values higher than 1 cm.sup.3 /g and a pore size distribution such that at least 30% of their pores have an average radius greater than 10000 .ANG..
    Type: Grant
    Filed: January 29, 1993
    Date of Patent: November 26, 1996
    Assignee: Montell Technology Company bv
    Inventors: Mario Sacchetti, Illaro Cuffiani, Gianni Pennini
  • Patent number: 5567665
    Abstract: A process is provided for preparing a shape-shifted catalyst component comprising (1) contacting a dihydrocarbyloxide magnesium compound with carbon dioxide in the presence of a slurrying agent to form a slurry of a carboxylated dihydrocarbyloxide magnesium compound; (2) adding a filler to the slurry either before or after the carboxylation of step (1); (3) spray drying the slurry of step (2) to evaporate the slurrying agent and to produce solid particles of the carboxylated dihydrocarbyloxide magnesium compound incorporating the filler; and, optionally, (4) heating the solid particles to remove carbon dioxide to produce a shape-shifted dihydrocarbyloxide magnesium compound component. A catalyst system using the component and a polymerization process employing the catalyst system are also provided.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: October 22, 1996
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Burkhard E. Wagner, Daniel P. Zilker, Jr., Robert J. Jorgensen
  • Patent number: 5565397
    Abstract: Alkylaluminoxanes having improved catalytic activity such as when they are used in combination with metallocenes for the polymerization of alpha-olefins, are prepared by treating an organic solvent solution of an alkylaluminoxane, such as methylaluminoxane, with anhydrous lithium halide.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: October 15, 1996
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5556820
    Abstract: A solid product as a catalyst component for an olefin polymerization catalyst is obtained by the reaction of metallic magnesium, an alcohol, and a halogen in an amount ranging from 0.019 to 0.06 gram-atom per one mole of metallic magnesium. Alternatively, the halogen component is a halogen-containing compound which contains not less than 0.0001 gram-atom of a halogen atom per one gram-atom of metallic magnesium.
    Type: Grant
    Filed: March 2, 1994
    Date of Patent: September 17, 1996
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Hideo Funabashi, Akinobu Sugahara, Akira Tanaka, Masatoshi Toda, Tsuyoshi Ota, Youichi Matsuo, Tsutomu Akimaru, Sigeo Iwasaki, Masayuki Tsuruoka
  • Patent number: 5552358
    Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for preparing the catalyst system of the invention provides for an optionally supported, metallocene catalyst component which when utilized in a polymerization process exhibits improved reactor operability.
    Type: Grant
    Filed: June 27, 1995
    Date of Patent: September 3, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 5543377
    Abstract: An olefin polymerization catalyst of the present invention comprises (A) a metallocene compound, (B) an organoaluminum oxy compound, and (C) at least one kind of carbonyl-containing compound selected from ketoalcohol and .beta.-diketone, and optionally (D) an organoaluminum compound, and therefore, the catalyst is excellent in polymerization activity per catalyst unit weight, and is capable of giving olefin (co)polymers having high molecular weight.A supported olefin polymerization catalyst and its olefin prepolymerized catalyst of the present invention are excellent in polymerization activity per catalyst unit weight, and is capable of giving olefin (co)polymers having uniform particle size.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: August 6, 1996
    Assignee: Mitsui Petrochemical Industries Co., Ltd.
    Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu
  • Patent number: 5534474
    Abstract: The invention relates to a process for preparing alkylaluminoxanes immobilized on inert support materials from alkylaluminum compounds and water, which is characterized in that the reactants are metered with the gas stream into a fluidized-bed reactor and the reaction product is fixed on the support directly from the gas phase.
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: July 9, 1996
    Assignee: Witco GmbH
    Inventors: Ralf-Jurgen Becker, Stefan Gurtzgen, Dirk Kutschera
  • Patent number: 5529965
    Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported mixed metallocene/non-metallocene catalyst useful in a process for polymerizing olefins.
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: June 25, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 5500397
    Abstract: Solid catalyst component for the polymerization of ethylene including the product of the reaction between:1) the product obtained by reacting:1A) a halide, halogen alcoholate or alcoholate of titanium, vanadium or zirconium;1B) a small quantity of water, and optionally1C) a compound or composition capable of substituting, in compound 1A, one or more alkoxy groups with a halogen atom; and2) a complex having general formula:MgX.sub.2 .multidot.nAlRX.sub.2 .multidot.pAlX.sub.3where X is chlorine or bromine; R is a hydrocarbon radical containing from 1 to 20 carbon atoms; n is a number from 1 to 4; p is a number from 0 to 1, and n+p from 1 to 4;the catalyst component being in the form or particles having a diameter lower than or equal to 20 micrometers, and an average diameter lower than or equal to 10 micrometers.
    Type: Grant
    Filed: January 13, 1994
    Date of Patent: March 19, 1996
    Assignee: Montell North America Inc.
    Inventors: Illaro Cuffiani, Umberto Zucchini, deceased
  • Patent number: 5484754
    Abstract: A process for the polymerization of ethylene or the copolymerization of ethylene with an alpha-olefin, in suspension or in gas phase, in the presence of a catalyst consisting essentially of a cocatalyst and a catalytic component based on at least Mg, Ti and Cl, with the catalytic component being constituted of at least one derivative of magnesium and one chlorinated derivative of titanium in its form III and/or IV, which was subjected, prior to its use, to a reduction treatment and then to treatment with a chlorinated transition metal compound, with the said catalytic component being characterized in that the magnesium derivative is in the form MgCl.sub.2.MgO.
    Type: Grant
    Filed: January 21, 1993
    Date of Patent: January 16, 1996
    Assignee: Elf Atochem, S. A.
    Inventors: Roger Spitz, Maryse Patin, Jean Malinge
  • Patent number: 5468702
    Abstract: This invention is generally directed toward a catalyst system useful for polymerizing olefins. The method for preparing the catalyst of the invention provides for combining a bulky ligand transition metal catalyst with an activator that has been aged, optionally with a support. The catalyst system is useful in any polymerization process.
    Type: Grant
    Filed: July 7, 1994
    Date of Patent: November 21, 1995
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Moses O. Jejelowo
  • Patent number: 5468698
    Abstract: The invention relates to a method for preparing a particulate carrier for an olefin polymerization procatalyst comprising a complex of an organic compound/transition metal compound as a carrier. In the method a melt MgCl.sub.2 --C.sub.2 H.sub.5 OH-complex is provided containing on average 3.3 to 5.5 C.sub.2 H.sub.5 OH-molecules per each MgCl.sub.2 -molecule, the melt MgCl.sub.2 -complex is sprayed through a nozzle dispersing it into a chamber, wherein a particulate carrier is formed of it and the particulate carrier is removed from the chamber. Unlike prior known methods to produce a carrier having an optimal C.sub.2 H.sub.5 OH content in this invention the removal rate--by the aid of heat--of C.sub.2 H.sub.5 OH from the MgCl.sub.2 --C.sub.2 H.sub.5 OH-complex in connection with the spraying that the particulate carrier is controlled. As a result, the particulate carrier obtained possesses on average 2.0 to 3.2 C.sub.2 H.sub.5 OH molecules per each MgCl.sub.2 molecule. Such a carrier has a suitable C.sub.2 H.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: November 21, 1995
    Assignee: Borealis Holding A/S
    Inventors: Jukka Koskinen, Thomas Garoff