And A Third Component C (i.e., An Additive Other Than A Saturated Hydrocarbon Or An Aromatic Hydrocarbon Free Of Aliphatic Or Cycloaliphatic Unsaturation) Patents (Class 502/118)
  • Patent number: 5571619
    Abstract: A propylene, .alpha.-olefin copolymer, where the .alpha.-olefin has 5 or more carbon atoms made with a metallocene catalyst system provides substantially higher cold flow resistance from when the propylene copolymer is made with an .alpha.-olefin having 4 or less carbon atoms. Other properties such as ultimate tensile strength and impact strength are substantially higher as well. Such polymers can be used to advantage in fibers, fabrics, and oriented films.
    Type: Grant
    Filed: May 24, 1994
    Date of Patent: November 5, 1996
    Assignee: Exxon Chemical Patents, Inc.
    Inventors: James J. McAlpin, Glenn A. Stahl
  • Patent number: 5556820
    Abstract: A solid product as a catalyst component for an olefin polymerization catalyst is obtained by the reaction of metallic magnesium, an alcohol, and a halogen in an amount ranging from 0.019 to 0.06 gram-atom per one mole of metallic magnesium. Alternatively, the halogen component is a halogen-containing compound which contains not less than 0.0001 gram-atom of a halogen atom per one gram-atom of metallic magnesium.
    Type: Grant
    Filed: March 2, 1994
    Date of Patent: September 17, 1996
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Hideo Funabashi, Akinobu Sugahara, Akira Tanaka, Masatoshi Toda, Tsuyoshi Ota, Youichi Matsuo, Tsutomu Akimaru, Sigeo Iwasaki, Masayuki Tsuruoka
  • Patent number: 5552359
    Abstract: Disclosed are catalyst components for the polymerization of olefins which include magnesium halide in active form, and, supported thereon, a titanium halide or titanium halogen alcoholate and an electron-donor compound selected from the group diamines of formula ##STR1## wherein the radicals R.sub.1 to R.sub.10 are the same or different and are hydrogen or C.sub.1 -C.sub.18 hydrocarbon radicals, with the proviso that at least one of the R.sub.7 and R.sub.8 radicals and at least one of the R.sub.9 and R.sub.10 radicals are not hydrogen. Also, disclosed are catalysts obtained from the catalyst components and an Al-alkyl compound, as well as catalysts obtained by reaction of an Al-alkyl compound and a diamine of formula (I) with a solid catalyst component including a titanium halide or a titanium halogen alcoholate, and an electron-donor compound having particular characteristics of extractability with Al-triethyl, supported on magnesium halide in active form.
    Type: Grant
    Filed: February 21, 1995
    Date of Patent: September 3, 1996
    Assignee: Montell North America Inc.
    Inventors: Giampiero Morini, Luisa Barino, Raimondo Scordamaglia, Elisabetta Barbassa, Giovanni Baruzzi
  • Patent number: 5552358
    Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for preparing the catalyst system of the invention provides for an optionally supported, metallocene catalyst component which when utilized in a polymerization process exhibits improved reactor operability.
    Type: Grant
    Filed: June 27, 1995
    Date of Patent: September 3, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 5547675
    Abstract: This invention comprises a catalyst system and a process using such catalyst system for the production of high molecular weight polyolefins, particularly polyethylene and higher poly-.alpha.-olefin, and copolymers of ethylene and/or .alpha.-olefins with other unsaturated monomers, including diolefins, acetylenically unsaturated monomers and cyclic olefins. The catalyst system comprises three components, a monocyclopentadienyl Group IV B transition metal compound, an alumoxane, and a modifier. The catalyst system is highly active, at low ratios of aluminum to the Group IV B transition metal, hence catalyzes the production of a polyolefin product containing low levels of catalyst metal residue.
    Type: Grant
    Filed: November 30, 1994
    Date of Patent: August 20, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 5539124
    Abstract: Disclosed is an azametallocene polymerization catalyst having the general formula ##STR1## where L is a ligand, or mixture of ligands, each having 4 to 30 carbon atoms and containing at least two fused rings, one of which is a pyrrolyl ring, Cp is a ligand containing a cyclopentadienyl group, B is a Lewis acid, Y is a halogen, alkoxy from C.sub.1 to C.sub.20, siloxy from C.sub.1 to C.sub.20, or mixtures thereof, M is titanium, zirconium, or mixtures thereof, m is 1 to 4, and n is 0 to 2, p is 0 to 2, q is 0 to 1, and m+n+q=4. The catalyst is useful in polymerizing unsaturated olefinic monomers such as ethylene.
    Type: Grant
    Filed: December 19, 1994
    Date of Patent: July 23, 1996
    Assignee: Occidental Chemical Corporation
    Inventors: Bradley P. Etherton, Sandor Nagy
  • Patent number: 5532326
    Abstract: Process for preparing elastomeric copolymers of ethylene with .alpha.-olefins CH.sub.2 .dbd.CHR, optionally containing minor proportions of a diene, characterized by the use during the polymerization of a catalyst comprising the reaction product of:(I) a solid component comprising VCl.sub.3 supported on a magnesium dihalide in spherical or spheroidal shape, in active form;(II) an alkyaluminum compound;(III) optionally a halohydrocarbon.VCl.sub.3 is precipitated on said magnesium dihalide by heating VCl.sub.4 solutions in inert hydrocarbon solvents.
    Type: Grant
    Filed: November 14, 1994
    Date of Patent: July 2, 1996
    Assignee: Montell Technology Company bv
    Inventors: Tiziano Dall'Occo, Floriano Guglielmi, Umberto Zucchini, deceased
  • Patent number: 5529966
    Abstract: A catalyst active in the polymerization of alpha-olefins is formed by:(a) a bis(cyclopentadienyl) bis(amide) derivative of an element of Group IVB of the Periodic Table of the Elements, to be defined by means of the formula: ##STR1## wherein M represents a metal of Group IVB, each of R.sup.1, R.sup.2, R.sup.3 and R.sup.4, and Cp have the same meaning as reported in the disclosure, and(b) an aluminoxane co-catalyst.This catalyst finds use in the processes of ethylene and other alpha-olefins polymerization and copolymerization.
    Type: Grant
    Filed: October 21, 1993
    Date of Patent: June 25, 1996
    Assignee: Enichem S.p.A.
    Inventors: Luciano Luciani, Federico Milani, Liliana Gila, Evelina Ballato
  • Patent number: 5523385
    Abstract: Carbon monoxide and ethylene are polymerized in the presence of a catalytically effective amount of a catalyst formed from a Group VIII metal source, such as palladium, a bidentate ligand containing a Group VA or VIA heteroatom, such as phosphorus, and an anion which is a non-coordinating, non-acidic tetrasubstituted anion containing a Group IIIA element, such as boron, with the anion preferably being either an unsubstituted or substituted boron tetraphenyl compound.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 4, 1996
    Assignee: Akzo Nobel N. V.
    Inventors: Paul K. Hanna, Andrzej M. Piotrowski, Kelly B. Triplett
  • Patent number: 5510434
    Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound polymer which catalyst comprises a contact product between an (A) trivalent titanium compound and a (B) compound represented by the general formula (II) or (III)R.sup.1.sub.k M.sup.1 L.sup.2.sub.m (II)R.sup.1.sub.k M.sup.1 X.sup.2.sub.l L.sup.2.sub.m (III)a (C) an ionic compound comprising a noncoordinate anion and a cation, an aluminoxane or an organoboron compound; and optionally a (D) Lewis acid, and a process for producing an aromatic vinyl compound polymer having a high degree of syndiotactic configuration which process comprises polymerizing (a) an aromatic vinyl compound or (b) an aromatic vinyl compound together with an olefin or a diolefin in the presence of the above catalyst.
    Type: Grant
    Filed: November 23, 1994
    Date of Patent: April 23, 1996
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Mizutomo Takeuchi
  • Patent number: 5504048
    Abstract: This invention relates to a conventional supported heterogeneous Ziegler-Natta catalyst for the polymerization of olefins. It has been found that adding a lithium compound to a transition metal catalyst component and then adding an organoaluminum co-catalyst and an organosilicon electron donor produces a catalyst which yields polymer with increased molecular weight. The lithium compound is of the general formula LiCp wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl and is preferably lithium cyclopentadienide or lithium indene. Preferably, the molar ratio of lithium compound/transition metal is at least 0.2.
    Type: Grant
    Filed: June 2, 1993
    Date of Patent: April 2, 1996
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, Christopher Bauch
  • Patent number: 5500397
    Abstract: Solid catalyst component for the polymerization of ethylene including the product of the reaction between:1) the product obtained by reacting:1A) a halide, halogen alcoholate or alcoholate of titanium, vanadium or zirconium;1B) a small quantity of water, and optionally1C) a compound or composition capable of substituting, in compound 1A, one or more alkoxy groups with a halogen atom; and2) a complex having general formula:MgX.sub.2 .multidot.nAlRX.sub.2 .multidot.pAlX.sub.3where X is chlorine or bromine; R is a hydrocarbon radical containing from 1 to 20 carbon atoms; n is a number from 1 to 4; p is a number from 0 to 1, and n+p from 1 to 4;the catalyst component being in the form or particles having a diameter lower than or equal to 20 micrometers, and an average diameter lower than or equal to 10 micrometers.
    Type: Grant
    Filed: January 13, 1994
    Date of Patent: March 19, 1996
    Assignee: Montell North America Inc.
    Inventors: Illaro Cuffiani, Umberto Zucchini, deceased
  • Patent number: 5498582
    Abstract: A catalyst precursor is formed by providing in slurry: (1) a carrier, which is porous and in the form of particles, or spheres, preferably particles of a crosslinked polymer, having a particle diameter of about 1 to about 300 microns, a porosity of about 0.001 to about 10 cc/gm, and a surface area of about 1 to about 1,000 m.sup.2 /gm; (2) a metallocene complex having an empirical formulaCp.sub.m MA.sub.n B.sub.pin which Cp is an unsubstituted or substituted cyclopentadienyl group, M is zirconium, titanium, or hafnium; m is 1, 2, or 3 and each of A and B is a halogen atom, hydrogen or an alkyl group, and (3) an anion forming reagent comprising either a borate complex or a borane. An alkyl aluminum compound is used in conjunction with the catalyst as either a cocatalyst or an impurity scavenger.
    Type: Grant
    Filed: December 6, 1993
    Date of Patent: March 12, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Michael J. Krause, Frederick Y. Lo, Steven M. Chranowski
  • Patent number: 5496783
    Abstract: Process for oligomerizing ethylene into light alpha olefins, mainly 1-butene, 1-hexene, 1-octene and 1-decene, in which the ethylene is contacted with a catalyst obtained by mixing a zirconium compound with an organic compound chosen from within the class of acetals and ketals and with a chlorine or bromine-containing compound of aluminium hydrocarbyl.
    Type: Grant
    Filed: June 2, 1994
    Date of Patent: March 5, 1996
    Assignee: Institut Francais du Petrole
    Inventors: Yves Chauvin, Dominique Commereuc, Francois Hugues, Helene Olivier, Lucien Saussine
  • Patent number: 5496782
    Abstract: Catalyst system comprising an ionic metallocene derived from a transition metal, a catalytic solid containing an element of group IVB, magnesium and a halogen, and an aluminium derivative.Process for preparing this catalyst system, according to which a mixture of a neutral metallocene and of the catalytic solid is prepared, the mixture thus obtained is placed in contact with an aluminium derivative and an ionizing agent is added to it.Process for (co)polymerization of an olefin, according to which a mixture of the neutral metallocene and of the catalytic solid is prepared, the mixture thus obtained is placed in contact with an aluminium derivative and the olefin, and the ionizing agent is added to it.
    Type: Grant
    Filed: December 8, 1993
    Date of Patent: March 5, 1996
    Assignee: Solvay (Socie/ te/ Anonyme)
    Inventor: Nicola Zandona
  • Patent number: 5496781
    Abstract: In accordance with the present invention, there is provided catalyst systems and processes for preparing such catalyst systems comprising reacting a metallocene compound, a solid organoaluminoxy product, and an organometal compound. Further there is provided processes for the polymerization of olefins using the catalyst systems.
    Type: Grant
    Filed: May 16, 1994
    Date of Patent: March 5, 1996
    Assignee: Phillips Petroleum Company
    Inventors: Rolf L. Geerts, Syriac J. Palackal, Ted M. Pettijohn, Robert M. Infield
  • Patent number: 5468704
    Abstract: Disclosed is a catalyst for the polymerization of olefins, which includes the product of the reaction between an Al-alkyl compound and a solid catalyst component containing a magnesium halide in active form, a titanium compound and an electron-donor selected from the 1,3-diketones of formula: ##STR1## wherein the radicals R are the same or different, the radicals R.sup.I are the same or different, and R and R.sup.I are C.sub.1 -C.sub.20 alkyl, C.sub.3 -C.sub.20 cycloalkyl, C.sub.6 -C.sub.12 aryl, C.sub.7 -C.sub.20 arylalkyl or alkylaryl radicals or hydrogen, with the proviso that at least one of the R radicals is not hydrogen and can be bonded with the other R radical to form a cyclic structure, and at least one of the R.sup.I radicals, which are not bonded to one another to form a cyclic structure, is a branched alkyl, cycloalkyl or aryl radical, or is bonded to one or both R radicals to form a cyclic structure.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: November 21, 1995
    Assignee: Montell North America Inc.
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Raimondo Scordamaglia, Luisa Barino
  • Patent number: 5466648
    Abstract: The present invention is directed to a supported tungsten-based catalyst composition useful for the dimerization of alpha-olefins including ethylene. More particularly, the catalyst composition of the instant invention comprises an organic or inorganic support material that is contacted with a tungsten salt and an organic amine compound.
    Type: Grant
    Filed: June 28, 1994
    Date of Patent: November 14, 1995
    Assignee: Quantum Chemical Corporation
    Inventor: Linda N. Winslow
  • Patent number: 5466647
    Abstract: Novel tertiary amine-aluminoxane halide derivatives are disclosed along with olefin polymerization catalyst and polymerization processes using such derivatives in combination with metallocenes.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: November 14, 1995
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5459116
    Abstract: Highly active catalyst for the polymerization of olefins and method for the preparation of the same.The catalyst for the polymerization of olefins, consisting essentially of-magnesium, titanium, halogen and at least one electron donor, wherein the electron donor is selected from the group consisting of aliphatic unsaturated esters, aliphatic saturated esters, aromatic esters and the mixture thereof, which all contain at least one hydroxy group.The catalyst is prepared by directly reacting a magnesium compound of liquid phase having no reducing power with a titanium compound of liquid phase in the presence with at least one electron donor.Superior in activity as well as production yield in polymerizing olefins, the catalyst is capable of not only providing the polymer with high stereoregularity but also improving the bulk density of the polymer, especially polyethylene.
    Type: Grant
    Filed: April 28, 1994
    Date of Patent: October 17, 1995
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki S. Ro, Min C. Chung, Tu W. Chang, Sung H. Han
  • Patent number: 5447895
    Abstract: A non-coordinating anion, preferably containing a sterically shielded diboron hydride, if combined with a cyclopenta-dienyl-substituted metallocene cation component, such as a zirconocene metallocene, is a useful olefin polymerization catalyst component. The anion preferably has the formula ##STR1## where R is branched lower alkyl, such as t-butyl.
    Type: Grant
    Filed: March 10, 1994
    Date of Patent: September 5, 1995
    Assignee: Northwestern University
    Inventors: Tobin J. Marks, Li Ja, Xinmin Yang
  • Patent number: 5434116
    Abstract: A transition metal organometallic compound comprising a transition metal in any one of group 3A to group 8 of the periodic table and cyclic compounds containing a heteroaom in group 5 or group 5B of the periodic table and having a cyclic structure including a .pi.-bonded portion and composed of said heteroatom and said .pi.-bonded portion, wherein said transition metal has a bond of a .pi.-binding heterocylic ligand, said heteroatom and said .pi.-bonded portion and a catalyst for polymerizing olefin comprising the above organic metal compound and an organic compound.
    Type: Grant
    Filed: June 2, 1993
    Date of Patent: July 18, 1995
    Assignee: Tosoh Corporation
    Inventors: Makoto Sone, Akihiro Yano
  • Patent number: 5434115
    Abstract: Novel catalysts for polymerization of ethylene or .alpha.-olefins, comprising a metallocene, an organoaluminum compound an ionic compound, and a boron compound, or comprising an ionic metallocene, an organoaluminum compound and a boron compound. Process for polymerization of ethylene or .alpha.-olefins by use of the above catalysts.
    Type: Grant
    Filed: May 19, 1993
    Date of Patent: July 18, 1995
    Assignee: Tosoh Corporation
    Inventors: Satoru Yamada, Makoto Sone, Saiki Hasegawa, Akihiro Yano
  • Patent number: 5420089
    Abstract: A catalyst for producing styrene-based polymers, containing (A) a titanium compound, (B) a contact product of an organoaluminum compound and water, and (C) an organic polyhydroxy compound, or (A) a titanium compound and (B) a contact product of an organoaluminum compound, water and a organic polyhydroxy compound, and a process for producing styrene-based polymers by the use of the above catalyst.
    Type: Grant
    Filed: September 22, 1993
    Date of Patent: May 30, 1995
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Norio Tomotsu, Hiroshi Maezawa
  • Patent number: 5416179
    Abstract: A process for the polymerization of mono-1-olefins employing a catalyst composition comprising a metallocene compound and isobutene. The catalyst composition exhibits improved productivity. In a preferred embodiment an aluminoxane is employed as a cocatalyst.
    Type: Grant
    Filed: March 16, 1994
    Date of Patent: May 16, 1995
    Assignee: Phillips Petroleum Company
    Inventors: M. Bruce Welch, Paul Barbee
  • Patent number: 5416053
    Abstract: A process for the production of polyethylenes or EPRs comprising contacting a mixture comprising ethylene, one or more alpha-olefins, and, optionally, a diene, under polymerization conditions, with a catalyst system comprising:(A) a catalyst precursor comprising:(i) a vanadium compound, which is the reaction product of(a) VX.sub.3 wherein each X is independently chlorine, bromine, or iodine; and(b) an electron donor, which is a liquid, organic Lewis base in which VX.sub.3 is soluble;(ii) a modifier having the formula BX.sub.3 or AlR.sub.(3-a) X.sub.a wherein each R is independently alkyl having 1 to 14 carbon atoms; each X is as defined above; and a is 0, 1, or 2; and(iii) a support for said vanadium compound and modifier,said catalyst precursor being in an independent or prepolymerized state,(B) a cocatalyst consisting of a compound having the formula AlR.sub.(3-a) X.sub.
    Type: Grant
    Filed: June 28, 1993
    Date of Patent: May 16, 1995
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Xinlai Bai, Kevin J. Cann
  • Patent number: 5413979
    Abstract: The invention relates to a method for the preparation of a solid procatalyst composition for a catalyst system intended for the polymerization of olefins, wherein a magnesium halide, such as magnesium chloride, is dissolved and/or slurried in a mono-carboxylic acid alkyl ester, such as ethyl acetate, is impregnated into a support material, dried, treated with an organometallic compound or a silicon compound and thereafter with a transition metal compound. The invention also relates to such a procatalyst composition and its use together with a cocatalyst for the polymerization of olefins. According to the invention it has been possible to increase the activity of the catalyst composition by using a silanated support material, such as silanated silica, which is then treated with an organometallic or silicon compound before treatment with a transition metal compound. The silanated silica is preferably a silicon dioxide which has been heat-treated at 1000.degree.-200.degree.
    Type: Grant
    Filed: June 16, 1992
    Date of Patent: May 9, 1995
    Assignee: Borealis Holding A/S
    Inventors: Arja Kostiainen, Bill Gustafsson, Pekka Sormunen
  • Patent number: 5387568
    Abstract: This invention uses a new method of producing ionic metallocene compounds. These compounds are useful as catalysts for polymerization of olefins, primarily propylene. This method uses an ionizing agent which ionizes the neutral metallocene compound. The ionizing ionic compound does not contain an active proton and contains a carbonium, oxonium or sulfonium cation. The anion of the ionizing ionic compound is not coordinated or is only loosely coordinated to the metallocene cation and is chemically unreactive with the metallocene cation. Examples of such compounds are triphenylcarbenium tetrakis(pentafluorophenyl)boronate, triphenylcarbenium tris(pentafluorophenyl)phenyl boronate and triphenylcarbeniumtris(pentafluorophenyl)4-trimethylsilyl-2,3,5,6-tetraflu orophenylboronate.The process of making catalysts with this invention produces catalysts having high activity and does not produce by-products which can inhibit catalyst activity. This new synthesis is a clean reaction which does not produce a Lewis base.
    Type: Grant
    Filed: April 13, 1992
    Date of Patent: February 7, 1995
    Assignee: Fina Technology, Inc.
    Inventors: John A. Ewen, Michael J. Elder
  • Patent number: 5387567
    Abstract: A catalyst component is disclosed for use in the homo-or copolymerization of olefinic hydrocarbons. The catalyst component is comprised of a first compound of the formula Me.sup.1 (OR.sup.1).sub.p R.sup.2.sub.q X.sup.1.sub.4-p-q and a second compound which is an organocyclic compound having two or more conjugated double bonds. A process is also disclosed for the production of hydrocarbon polymers in which the above catalyst component is combined with a modified organoaluminum compound to form a catalyst composition capable of providing high molecular weight, wide distribution thereof and other desirable qualities in the polymer product.
    Type: Grant
    Filed: June 26, 1992
    Date of Patent: February 7, 1995
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Yoshio Tajima, Naoki Kataoka, Yosuke Numao, Takashi Seki, Kazuo Matsuura
  • Patent number: 5374597
    Abstract: Catalysts useful in olefin polymerization are a mixture of (a) (i) one or more compounds Zn(X.sup.1).sub.2 and one or more compounds Al(R.sup.1).sub.3, or (ii) Zn(X.sup.1).sub.2.2Al(R.sup.1).sub.3, wherein X.sup.1 is halide and R.sup.1 is C.sub.1-12 hydrocarbyl; and (b) one or more of V(X.sup.2).sub.c (OR.sup.2).sub.b-c, VO(X.sup.3).sub.d (OR.sup.3).sub.3-d, or VO(X.sup.4).sub.2, wherein X.sup.2, X.sup.3 and X.sup.4 are halogen, R.sup.2 and R.sup.3 are C.sub.1-18 hydrocarbyl, b is 3-4, c is 0-b, and d is 0-3; and can contain (c) one or more of M(R.sup.5).sub.e (X.sup.5).sub.3-e, Al.sub.2 (R.sup.5).sub.3 (X.sup.5).sub.3 or Mg(R.sup.6).sub.f Y.sub.2-f, wherein X.sup.1 and X.sup.2 are halide, R.sup.1, R.sup.5, R.sup.6 and R.sup.9 are C.sub.1- 12 hydrocarbyl, M is Al or B, e is 0-3, Y is halide, O--(C.sub.1-12 hydrocarbyl) or N(SiR.sup.9.sub.3).sub.2, and f is 0-2.
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: December 20, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Chi-I Kuo, Michael W. Lynch
  • Patent number: 5340548
    Abstract: An exhaust gas cleaner comprising a heat-resistant, porous filter, a porous ceramic layer formed on the filter, and a catalyst supported by the ceramic layer, the catalyst consisting essentially of:(a) at least one of alkali metal elements;(b) copper and vanadium; and(c) at least one of rare earth elements.By using this exhaust gas cleaner, particulate matter in the exhaust gas is oxidized by the catalyst supported by the filter, and nitrogen oxides are reduced by the particulate matter serving as a reducing agent.
    Type: Grant
    Filed: February 11, 1993
    Date of Patent: August 23, 1994
    Assignee: Kabushiki Kaisha Riken
    Inventors: Akira Abe, Satoshi Sumiya, Yoshikazu Takahashi, Kiyohide Yoshida, Gyo Muramatsu
  • Patent number: 5308811
    Abstract: A catalyst for polymerizing an olefin which consists essentially of a product obtained by contacting (A) a metallocene-type transition metal compound, (B) at least one member selected from the group consisting of clay, clay minerals, ion exchanging layered compounds, diatomaceous earth, silicates and zeolites, and (C) an organic aluminum compound.
    Type: Grant
    Filed: May 1, 1992
    Date of Patent: May 3, 1994
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Yoshinori Suga, Yasuo Maruyama, Eiji Isobe, Toru Suzuki, Fumihiko Shimizu
  • Patent number: 5234878
    Abstract: The present invention provides an olefin polymerization solid catalyst prepared by pre-polymerizing olefin in a suspension containing[A] a component obtainable by bringing a particulate carrier, an organoaluminum compound [A-a] and water into contact with one another,[B] a transition metal compound containing a ligand having a cycloalkadienyl skeleton and, if necessary,[C] an organoaluminum compound.
    Type: Grant
    Filed: February 12, 1991
    Date of Patent: August 10, 1993
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Takashi Ueda
  • Patent number: 5194415
    Abstract: Prepolymer-containing catalysts compositions and processes for making and using such catalysts are disclosed. These catalysts compositions are particularly useful for polymerizing 4-methyl-1-pentene to poly(4-methyl-1-pentene) and to improve the optical properties of polyolefins.
    Type: Grant
    Filed: December 12, 1991
    Date of Patent: March 16, 1993
    Assignee: Phillips Petroleum Company
    Inventors: Phil M. Stricklen, Francis X. Mueller, Jr., Kenneth W. Willcox, Joyce K. Snow
  • Patent number: 5187247
    Abstract: An improved polymerization process for making essentially nonagglomerated ethylene polymers, especially EPR polymers, based on the use of a stage-modified high activity vanadium catalyst, under polymerization conditions that normally would yield an undesirable amount of agglomerated polymer.
    Type: Grant
    Filed: June 26, 1990
    Date of Patent: February 16, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Edgar C. Baker, John H. Moorhouse, Allen Noshay
  • Patent number: 5183868
    Abstract: Olefins are polymerized using, as a catalyst, a pi-olefin complex of a transition metal supported on aluminophosphate. The most effective complexes are cycloheptatrienyl-(1,3-cycloheptadiene)chromium(-1) compounds and alkyl-substituted derivatives thereof. A metal alkyl co-catalyst, such as triethylborane or triethylaluminum, can also be present. The catalyst is best suited for forming ethylene polymers and copolymers. Both the polymerization process using the described catalyst, and the catalyst system, per se, constitute different aspects of the invention.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: February 2, 1993
    Assignee: Phillips Petroleum Company
    Inventor: Kim W. Nordquest
  • Patent number: 5153157
    Abstract: This invention relates to catalyst systems, and a method for using such system, for the enhanced production of homo and copolymer products of olefin, diolefin and/or acetylenically unsaturated monomers. This invention catalyst system comprises a Group III-A element compound for improving the productivity of an olefin polymerization catalyst which is the reaction product of a metallocene of a Group IV-B transition metal and an ionic activator compound comprising a cation capable of donating a proton or which will irreversibly react with at least one ligand contained in the Group IV-B metal compound and an anion which is bulky, labile and noncoordinateable with the Group IV transition metal cation produced upon reaction of the metallocene and activator compound to form the catalyst component of the catalyst system.
    Type: Grant
    Filed: March 20, 1990
    Date of Patent: October 6, 1992
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gregory G. Hlatky, Howard W. Turner
  • Patent number: 5139985
    Abstract: Catalyst components for the polymerization of olefins comprising a titanium or vanadium compound supported on a porous particulate polymeric support which particles have a porosity greater than 0.3 cc/g and a pore distribution such that at least 40% of the pores have radius greater than 150 .ANG..The catalyst components are prepared by impregnating the polymeric support with a solution of the Ti or V compound and evaporating the solvent.
    Type: Grant
    Filed: February 20, 1991
    Date of Patent: August 18, 1992
    Assignee: Himont Incorporated
    Inventors: Pier C. Barbe', Luciano Noristi, Gianni Pennini, Enrico Albizzati
  • Patent number: 5118648
    Abstract: Supported olefin, e.g., alpha-olefin, polymerization catalyst compositions, such as Ziegler-Natta catalysts, are modified by using porous, polymer particles having an average pore diameter of at least about 10 .ANG. as the catalyst support. The resulting catalyst composition is more active than refractory oxide-supported catalysts and it is not susceptible to deactivation by catalyst poisons, such as oxygen or water. Additionally, the polymer particles need not be calcined prior to the catalyst synthesis.
    Type: Grant
    Filed: July 9, 1990
    Date of Patent: June 2, 1992
    Assignee: Mobil Oil Corporation
    Inventors: Allan B. Furtek, Binnur Z. Gunesin
  • Patent number: 5112786
    Abstract: A catalyst for polymerization of olefin monomers, comprising Component (A) which is a solid catalytic compound obtained by subjecting at least the following three compounds to a contact reaction; Sub-component (i) which is a component for Ziegler catalysts comprising titanium, magnesium and a halogen; Sub-component (ii) which is a silicon compound represented by the formula R.sup.1 .sub.4-n SiX.sub.n wherein R.sup.1 is a hydrocarbyl group having 1 to 20 carbon atoms, X is a halogen, and n is a number in the range of 0<n.ltoreq.4, and Sub-component (iii) which is divinylbenzene, the amount of said Sub-component (iii) polymerized in the course of the contact reaction being from 0.01 to 10 g per 1 g of the Sub-component (i), and Component (B) which is an organoaluminum compound.When polymerizing .alpha.
    Type: Grant
    Filed: June 19, 1991
    Date of Patent: May 12, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventor: Takashi Fujita
  • Patent number: 5102841
    Abstract: A process for the production of polyethylene comprising contacting ethylene or a mixture comprising ethylene and one or more alpha-olefins and, optionally, one or more diolefins, under polymerization conditions, with a catalyst system comprising:(a) a particulate catalyst precursor based on titanium or vanadium;(b) polypropylene support particles to which the catalyst precursor particles are bonded; and(c) a hydrocarbyl aluminum cocatalyst.
    Type: Grant
    Filed: December 11, 1990
    Date of Patent: April 7, 1992
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Kevin J. Cann, Robert C. Brady, III, Yimsan Gau
  • Patent number: 5081090
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; B) precipitating solid particles from such solution by treatment with a transition metal halide; C) reprecipitating such solid particles from a mixture containing a cyclic ether; D) treating the reprecipitated particles with a transition metal compound and an electron donor; and E) drying the resulting solid particles such that the residual volatile hydrocarbon content is between 0.1 and 0.9 weight percent.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: January 14, 1992
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Linda Ornellas
  • Patent number: 5064796
    Abstract: A vanadium catalyst component for the polymerization of 1-olefins and a process for making said catalyst component are disclosed. The catalyst component is prepared by fluoriding a support comprising silica. Use of the catalyst component provides a catalyst with increased activity, increased response to hydrogen for chain termination, increased response to comonomer for resin density reduction, and allows the molecular weight distribution of the polymers to be independently controlled by controlling the amount of fluorination and the fluorination temperature.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: November 12, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 5037789
    Abstract: A new catalyst useful in the polymerization of olefins, especially propylene, is disclosed. The catalyst is produced by contacting at least one hydrocarbon soluble magnesium compound with a modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides, alkyl silicon halides and mixtures thereof. The product of this contact is contacted with a first titanium-containing compound having the structural formula Ti(OR).sub.n X.sub.m, where R is hydrocarbyl; X is halogen; n is an integer of 1 to 4; and m is 0 or an integer of 1 to 3, with the proviso that the sum of n and m is 4, and a second titanium-containing compound having the structural formula Tix.sup.1.sub.p (OR.sup.1).sub.q where X.sup.1 is halogen; R.sup.1 is hydrocarbyl; p is an integer of 1 to 4; and q is 0 or an integer of 1 to 3, with the provisos that the sum of p and q is 4 and that the first and second titanium-containing compounds are not identical.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: August 6, 1991
    Assignee: Quantum Chemical Corporation
    Inventor: Charles K. Buehler
  • Patent number: 5037908
    Abstract: An improved process for polymerizing butene-1 in the presence of a polymerization catalyst composed of (a) a catalyst component containing titanium and halogen as essential constituents and (b) an organometallic compound, wherein the improvement comprises bringing said catalyst component into contact with an activity inhibitor when said catalyst component is activated or after said catalyst component has been activated with said organometallic compound, and subsequently polymerizing butene-1.
    Type: Grant
    Filed: December 19, 1985
    Date of Patent: August 6, 1991
    Assignee: Toa Nenryo Kogyo K.K.
    Inventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Makoto Miyazaki
  • Patent number: 4988656
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonte or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.
    Type: Grant
    Filed: May 12, 1989
    Date of Patent: January 29, 1991
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
  • Patent number: 4946816
    Abstract: In a solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by (A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing toluene-based solvent by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic either; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor, the morphology of such component is modified by incorporating a morphology-affecting amount of C.sub.8 -C.sub.10 aromatics within the toluene-based solvent in Step B, Step A, in Step C prior to addition of ether, or combinations thereof.
    Type: Grant
    Filed: August 21, 1989
    Date of Patent: August 7, 1990
    Assignee: Amoco Corporation
    Inventors: Steven A. Cohen, Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee
  • Patent number: 4940682
    Abstract: A solid catalyst component for olefin polymerization which comprises a catalyst component comprising at least titanium and chlorine fixed onto a porous substance of which the pore volume, at a pore radius in a range of from 200 to 2,000 .ANG., is 0.3 cc/g or more, said pore volume is 35% or more of the pore volume at a pore radius in a range of from 35 to 75,000 .ANG., the average particle diameter is from 5 to 300 .mu.m, the geometrical standard deviation of the particle size distribution is 2 or less and the solubility in toluene at 100.degree. C. is 30 wt. % or less.
    Type: Grant
    Filed: October 26, 1988
    Date of Patent: July 10, 1990
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Takeshi Ebara, Kiyoshi Kawai
  • Patent number: 4910178
    Abstract: Adducts of a trialkylaluminum or a dialkylaluminum hydride and diisoalkenyl benzene compounds have been discovered. Catalyst components for the polymerization of olefins have also been developed which comprise, as the cocatalyst, the reaction product of a trialkylaluminum or a dialkylaluminum hydride (e.g., diisobutylaluminum hydride) and an alkenyl-substituted benzene (e.g., diisopropenyl benzene).
    Type: Grant
    Filed: September 30, 1988
    Date of Patent: March 20, 1990
    Assignee: Texas Alkyls, Inc.
    Inventors: Dennis B. Malpass, Michael J. Breen, Loyd W. Fannin
  • Patent number: 4900706
    Abstract: A solid catalyst component for .alpha.-olefin polymerization containing as catalyst components at least titanium, magnesium and chlorine which are impregnated into an organic porous polymer carrier having a mean particle diameter of 5 to 1,000 .mu.m and a pore volume of 0.1 ml/g or above at a pore radius of 100 to 5,000 .ANG., a catalyst system comprising at least said solid catalyst component (A) and an organoaluminum compound (B), as well as a process for producing .alpha.-olefin polymers using said catalyst system.
    Type: Grant
    Filed: March 11, 1988
    Date of Patent: February 13, 1990
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Takeshi Ebara, Hiroyuki Kora, Kiyoshi Kawai, Mituharu Yamasaki, Syozo Kawamata