Zeolite Patents (Class 502/64)
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Patent number: 10286388Abstract: A new crystalline aluminosilicate zeolite comprising a MTT framework has been synthesized that has been designated UZM-53. This zeolite is represented by the empirical formula: M+mRrAl1-xExSiyOz where M represents sodium, potassium or a combination of sodium and potassium cations, R is the organic structure directing agent or agents derived from reactants R1 and R2 where R1 is diisopropanolamine and R2 is a chelating diamine, and E is an element selected from the group consisting of gallium, iron, boron and mixtures thereof. Catalysts made from UZM-53 have utility in various hydrocarbon conversion reactions.Type: GrantFiled: November 9, 2018Date of Patent: May 14, 2019Inventors: Christopher P. Nicholas, Mark A. Miller
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Patent number: 10265686Abstract: The invention therefore relates to a method for producing zeolite, zeolite-like or zeotype encapsulated metal nanoparticles, the method comprises the steps of: 1) Adding one or more metal precursors to a silica or alumina source; 2) Reducing the one or more metal precursors to form metal nanoparticles on the surface of the silica or alumina source; 3) Passing a gaseous hydrocarbon, alkyl alcohol or alkyl ether over the silica or alumina supported metal nanoparticles to form a carbon template coated zeolite, zeolite-like or zeotype precursor composition; 4a) Adding a structure directing agent to the carbon template coated zeolite, zeolite-like or zeotype precursor composition thereby creating a zeolite, zeolite-like or zeotype gel composition; 4b) Crystallising the zeolite, zeolite-like or zeotype gel composition by subjecting said composition to a hydrothermal treatment; 5) Removing the carbon template and structure directing agent and isolating the resulting zeolite, zeolite-like or zeotype encapsulated metaType: GrantFiled: July 7, 2014Date of Patent: April 23, 2019Assignee: DANMARKS TEKNISKE UNIVERSITETInventors: Søren Kegnæs, Jacob Oskar Abildstrøm, Jerrik Jørgen Mielby, Agata Gallas-Hulin
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Patent number: 10266416Abstract: The invention relates to a method for producing zeolite, zeolite-like or zeotype particles comprising the steps of: 1) Adding one or more metal precursors to a silica or alumina source; 2) Reducing the one or more metal precursors to form metal nanoparticles on the surface of the silica or alumina source; 3) Passing a gaseous hydrocarbon, alkyl alcohol or alkyl ether over the silica or alumina supported metal nanoparticle to form a carbon template coated zeolite, zeolite-like or zeotype precursor composition; 4a) Adding a structure directing agent to the carbon template coated zeolite, zeolite-like or zeotype precursor composition thereby creating a zeolite, zeolite-like or zeotype gel composition; 4b) Crystallizing the zeolite, zeolite-like or zeotype gel composition by subjecting said composition to a hydrothermal treatment; 5) Removing the carbon template and structure directing agent and isolating the resulting zeolite, zeolite-like or zeotype particles.Type: GrantFiled: July 7, 2014Date of Patent: April 23, 2019Assignee: DANMARKS TEKNISKE UNIVERSITETInventors: Søren Kegnæs, Jacob Oskar Abildstrøm, Jerrik Jørgen Mielby
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Patent number: 10252250Abstract: A process of producing a catalyst based on pentasil-type crystalline aluminosilicate is described, including the steps of (a) treating hydrous aluminum oxide with an aqueous, acid-containing medium, (b) mixing the hydrous aluminum oxide treated with aqueous, acid-containing medium from step (a) with an H-zeolite and (c) calcining the mixture obtained in step (b). In addition, a catalyst is disclosed which is obtained by such a process, as well as its use in CMO and OTO processes.Type: GrantFiled: July 8, 2011Date of Patent: April 9, 2019Inventors: Gotz Burgfels, Manfred Frauenrath, Sven Pohl, Martin Rothamel, Stephane Haag
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Patent number: 10213772Abstract: A hydrocracking catalyst is provided comprising: a) greater than 10 wt % of a zeolite USY having: i. a total OD acidity of 0.350 to 0.650 mmol/g; ii. an ASDI between 0.05 and 0.15; iii. a BET surface area greater than 600 m2/g; iv. a SAR greater than 10; v. less than 45 vol % of pores greater than 2 nm; b) a support; and c) at least one metal selected from the group consisting of elements from Group 6 and Groups 8 through 10 of the Periodic Table. A process for hydrocracking using a hydrocracking catalyst to produce middle distillates is provided. A method for making a hydrocracking catalyst is also provided.Type: GrantFiled: April 10, 2015Date of Patent: February 26, 2019Assignee: Chevron U.S.A. Inc.Inventors: Yihua Zhang, Theodorus Ludovicus Michael Maesen, Andrew Rainis, Bao Quoc Le
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Patent number: 10201806Abstract: The present invention relates to a catalyst for the conversion of oxygenates to olefins, wherein the catalyst comprises one or more zeolites of the MFI, MEL and/or MWW structure type and particles of one or more metal oxides, the one or more zeolites of the MFI, MEL and/or MWW structure type comprising one or more alkaline earth metals selected from the group consisting of Mg, Ca, Sr, Ba and combinations of two or more thereof, wherein the catalyst displays a water uptake of 9.0 wt.-% or less, as well as to a process for the production thereof and to its use, in particular in a process for converting oxygenates to olefins.Type: GrantFiled: December 18, 2014Date of Patent: February 12, 2019Assignee: BASF SEInventors: Kirsten Braunsmann, Bernd Bastian Schaack, Ekkehard Schwab, Manuela Gaab, Mathias Feyen
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Patent number: 10183282Abstract: A second-stage hydrocracking catalyst is provided comprising: a. from 40 wt % to 70 wt % of a zeolite USY having an ASDI from 0.05 to 0.18; b. an amorphous silica alumina; c. a second alumina; and d. 0.1 to 10 wt % noble metal; wherein the second-stage hydrocracking catalyst has a BET surface area from 450 to 650 m2/g. A second-stage hydrocracking process is provided comprising using the second-stage hydrocracking catalyst to produce middle distillate. A method for making the second-stage hydrocracking catalyst is also provided.Type: GrantFiled: January 22, 2015Date of Patent: January 22, 2019Assignee: Chevron U.S.A. Inc.Inventors: Jifei Jia, Andrew Rainis, Theodorus Ludovicus Michael Maesen, Richard Coser, Yihua Zhang
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Patent number: 10115844Abstract: An electrode includes a network of compressed interconnected nanostructured carbon particles such as carbon nanotubes. Some nanostructured carbon particles of the network are in electrical contact with adjacent nanostructured carbon particles. Electrodes may be used in various devices, such as capacitors, electric arc furnaces, batteries, etc. A method of producing an electrode includes confining a mass of nanostructured carbon particles and densifying the confined mass of nanostructured carbon particles to form a cohesive body with sufficient contacts between adjacent nanostructured carbon particles to provide an electrical path between at least two remote points of the cohesive body. The electrodes may be sintered to induce covalent bonding between the nanostructured carbon particles at contact points to further enhance the mechanical and electrical properties of the electrodes.Type: GrantFiled: March 12, 2014Date of Patent: October 30, 2018Assignee: SEERSTONE LLCInventor: Dallas B. Noyes
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Patent number: 10105690Abstract: A catalyst composition includes a zeolite, a binder, and a Group 12 transition metal selected from the group consisting of Zn, Cd, or a combination thereof, the zeolite having a silicon to aluminum ratio of at least about 10, the catalyst composition comprising about 50 wt % or less of the binder based on a total weight of the catalyst composition, the catalyst composition having a micropore surface area of at least about 340 m2/g, a molar ratio of Group 12 transition metal to aluminum of about 0.1 to about 1.3, and at least one of (a) a mesoporosity of greater than about 20 m2/g; (b) a diffusivity for 2,2-dimethylbutane of greater than about 1×10?2 sec?1 when measured at a temperature of about 120° C. and a 2,2-dimethylbutane pressure of about 60 torr (about 8 kPa).Type: GrantFiled: December 4, 2014Date of Patent: October 23, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Stephen J. McCarthy, Rohit Vijay, Brett Loveless
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Patent number: 10099209Abstract: A catalyst composition comprising a zeolite, an alumina binder, and a Group 12 transition metal selected from Zn and/or Cd, the zeolite having a Si/Al ratio of at least about 10 and a micropore surface area of at least about 340 m2/g, the catalyst composition comprising about 50 wt % or less of the binder, based on a total weight of the catalyst composition, and having a micropore surface area of at least about 290 m2/g, a molar ratio of Group 12 transition metal to aluminum of about 0.1 to about 1.3, and at least one of: a mesoporosity of about 20 m2/g to about 120 m2/g; a diffusivity for 2,2-dimethylbutane of greater than about 1×10?2 sec?1 when measured at a temperature of about 120° C. and a 2,2-dimethylbutane pressure of about 60 torr (8 kPa); and a combined micropore surface area and mesoporosity of at least about 380 m2/g.Type: GrantFiled: December 4, 2014Date of Patent: October 16, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Stephen J. McCarthy, Rohit Vijay, Brett Loveless
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Patent number: 10040056Abstract: To provide a method for preparing a visible light-responsive photocatalyst and a visible light-responsive photocatalyst intermediate, a usage of a visible light-responsive photocatalyst, and the visible light-responsive photocatalyst, the method enabling arbitrary setting of the amount of solvent, thus making it possible to prepare composite fine particles of gold colloids and titanium oxide fine particles in high yield. A method for preparing a visible light-responsive photocatalyst or a visible light-responsive photocatalyst intermediate includes the step of forming a disperse system including an oil liquid containing an organic titanium complex as a dispersant, and an aqueous dispersion containing gold colloids as a dispersoid, and the visible light-responsive photocatalyst or the visible light-responsive photocatalyst intermediate enables the organic titanium complex to undergo hydrolysis to cause clathration of gold colloids, thus forming a clathrate.Type: GrantFiled: March 7, 2014Date of Patent: August 7, 2018Assignee: KANAGAWA UNIVERSITYInventors: Kazuo Tajima, Yoko Imai
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Patent number: 10022710Abstract: An alkylation catalyst having a zeolite catalyst component and a binder component providing mechanical support for the zeolite catalyst component is disclosed. The binder component is an ion-modified binder that can include metal ions selected from the group consisting of Co, Mn, Ti, Zr, V, Nb, K, Cs, Ga, B, P, Rb, Ag, Na, Cu, Mg, Fe, Mo, Ce, and combinations thereof. The metal ions reduce the number of acid sites on the zeolite catalyst component. The metal ions can range from 0.1 to 50 wt % based on the total weight of the ion-modified binder. Optionally, the ion-modified binder is present in amounts ranging from 1 to 80 wt % based on the total weight of the catalyst.Type: GrantFiled: October 28, 2014Date of Patent: July 17, 2018Assignee: FINA TECHNOLOGY, INC.Inventors: Sivadinarayana Chinta, Joseph E. Pelati
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Patent number: 9975112Abstract: New sulfided metal catalysts are described, containing a metal X selected from Ni, Co and mixtures thereof, a metal Y selected from Mo, W and mixtures thereof, an element Z selected from Si, Al and mixtures thereof, and possibly an organic residue, obtained by the sulfidation of mixed oxide precursors, also new, having general formula (A) XaYbZcOd.Type: GrantFiled: December 15, 2015Date of Patent: May 22, 2018Assignee: ENI S.P.A.Inventors: Giuseppe Bellussi, Angela Carati, Maria Federica Gagliardi, Stefano Zanardi, Marcello Marella, Roberto Scattolin, Michele Tomaselli
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Patent number: 9908111Abstract: The invention provides a mixed molecular sieve catalyst, comprising 5-30 wt % Y molecular sieve, 5-30 wt % ZSM-5 molecular sieve and the balance of matrix component and binder component. The invention further provides a method of preparing the mixed molecular sieve catalyst, comprising the following steps: mixing the Y molecular sieve, the ZSM-5 molecular sieve with a matrix material, a binder precursor, a pore former, a dispersant and water to formulate an aqueous slurry; spray drying the slurry; and baking. The invention further provides a method of preparing olefins from methanol with the use of the catalyst. By use of the catalyst of the invention, the selectivity to C3 and C4 olefins is improved significantly.Type: GrantFiled: April 8, 2014Date of Patent: March 6, 2018Assignee: SHANGHAI BI KE CLEAN ENERGY TECHNOLOGY CO., LTD.Inventors: Fan Zhang, Yijun Wang, Guo Rui, Yongsheng Gan, Xiaomang Zhang
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Patent number: 9896628Abstract: A hydrocracking catalyst having a support of a composite of mesoporous materials, molecular sieves and alumina, is used in the last bed of a multi-bed system for treating heavy crude oils and residues and is designed to increase the production of intermediate distillates having boiling points in a temperature range of 204° C. to 538° C., decrease the production of the heavy fraction (>538° C.), and increase the production of gasoline fraction (<204° C.). The feedstock to be processed in the last bed contains low amounts of metals and is lighter than the feedstock that is fed to the first catalytic bed.Type: GrantFiled: November 6, 2013Date of Patent: February 20, 2018Assignee: Instituto Mexicano del PetroleoInventors: Patricia Rayo Mayoral, Jorge Ancheyta Juarez, Gustavo Jesus Marroquin Sanchez, Guillermo Centeno Nolasco, Jorge Fernando Ramirez Solis
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Patent number: 9862897Abstract: The method for producing a monocyclic aromatic hydrocarbon includes a cracking and reforming reaction step in which a catalyst for producing a monocyclic aromatic hydrocarbon containing crystalline aluminosilicate which has been subjected to a heat treatment in an atmosphere containing water vapor in advance is loaded into a fixed-bed reactor, and a feedstock oil having a 10 volume % distillate temperature of 140° C. or higher and a 90 volume % distillate temperature of 390° C. or lower is brought into contact with the catalyst to cause a reaction, so as to obtain a product containing a monocyclic aromatic hydrocarbon having 6 to 8 carbon atoms.Type: GrantFiled: February 21, 2014Date of Patent: January 9, 2018Assignee: JX Nippon Oil & Energy CorporationInventors: Yasuyuki Iwasa, Shinichiro Yanagawa, Masahide Kobayashi
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Patent number: 9844771Abstract: To provide a hydrocarbon reforming/trapping material which is capable of adsorbing and reforming a hydrocarbon. A hydrocarbon reforming/trapping material of the present invention has an SiO2/Al2O3 ratio of from 7 to 12, and contains an Fe(II)-substituted beta zeolite which is ion-exchanged by Fe(II) ions. The amount of supported Fe(II) is preferably 0.001-0.5 mmol/g with respect to the Fe(II)-substituted beta zeolite. This Fe(II)-substituted beta zeolite is suitably produced by dispersing and mixing a beta zeolite having an SiO2/Al2O3 ratio of from 7 to 12 in an aqueous solution of a water-soluble compound of divalent iron, and mixing and stirring the solution, so that Fe(II) ions are supported on the beta zeolite.Type: GrantFiled: March 10, 2014Date of Patent: December 19, 2017Assignees: UniZeo Co., Ltd., THE UNIVERSITY OF TOKYOInventors: Masaru Ogura, Keiji Itabashi, Tatsuya Okubo, Kiyofumi Monma, Palani Elangovan Shanmugam
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Patent number: 9744519Abstract: The present invention relates to spherical agglomerates based on zeolite(s) and clay(s), having controlled size and morphology, in particular a size of less than or equal to 600 ?m, very good sphericity, and a high content of zeolitic material, to the process for the production thereof. These agglomerates are particularly suitable for uses in gas-phase and/or liquid-phase adsorption processes.Type: GrantFiled: June 2, 2008Date of Patent: August 29, 2017Assignee: ARKEMA FRANCEInventors: Cecile Lutz, Sylvie Szendrovics, Quitterie Persillon
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Patent number: 9744530Abstract: The present disclosure relates to a method for treating a catalyst that is useful for producing mono-alkylaromatic compounds, the method comprises the steps of (a) contacting the untreated catalyst with water to produce water-contacted catalyst, and (b) drying the water-contacted catalyst with a drying gas without steam being formed at a temperature of less than 300° C. to produce a treated catalyst. The treatment is effective to improve the activity and catalyst selectivity. A process for producing a mono-alkylaromatic compound comprising such a catalyst treatment is also disclosed.Type: GrantFiled: April 22, 2014Date of Patent: August 29, 2017Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew J. Vincent, Terry E. Helton, Dominick A. Zurlo
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Patent number: 9708548Abstract: The invention relates to a method for hydroprocessing hydrocarbon feedstocks, said process comprising contacting a hydrocarbon feedstock under hydroprocessing conditions with a bulk catalyst composition comprising bulk metal particles that comprise at least one Group VIII non-noble metal, at least one Group VIB metal and nanoparticles. The bulk metal catalyst composition comprises bulk metal particles that may be prepared by a manufacturing process comprising the steps of combining in a reaction mixture (i) dispersible nanoparticles having a dimension of less than about 1 ?m upon being dispersed in a liquid, (ii) at least one Group VIII non-noble metal compound, (iii) at least one Group VIB metal compound, and (iv) a protic liquid; and reacting the at least one Group VIII non-noble metal compound and the at least one Group VIB metal in the presence of the nanoparticles.Type: GrantFiled: December 2, 2008Date of Patent: July 18, 2017Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Stuart L. Soled, Sabato Miseo, Sona Eijsbouts-Spickova, Robertus Gerardus Leliveld, Paul Joseph Maria Lebens, Frans Lodewijk Plantenga, Bob Gerardus Oogjen, Henk-Jan Tromp
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Patent number: 9676982Abstract: A particulate material having a body including a first phase having at least about 70 wt % alumina for a total weight of the first phase, and a second phase comprising phosphorus, wherein the body includes at least about 0.1 wt % of the second phase for the total weight of the body, and wherein the second phase has an average grain size of not greater than about 1 micron.Type: GrantFiled: June 2, 2015Date of Patent: June 13, 2017Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Tracy H. Panzarella, Doruk O. Yener, Michael D. Kavanaugh, Alan J. Brandes
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Patent number: 9616417Abstract: A catalyst for the conversion of oxygenates, such as alcohols or ethers, to olefins consists essentially of a selected SUZ-4 zeolite that has a Si/Al ratio of at least 20, preferably between 20 and 500, especially between 20 and 100. The basic SUZ-4 zeolite is prepared in a manner known per se, whereafter the Si/Al ratio is increased to the desired value. The selected SUZ-4 zeolite catalyst of the invention has a longer life time and a better product selectivity than the conventional/standard SUZ-4 zeolite catalysts.Type: GrantFiled: July 20, 2012Date of Patent: April 11, 2017Assignee: Haldor Topsoe A/SInventors: Shewangizaw Teketel, Stian Svelle, Pablo Beato
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Patent number: 9597663Abstract: An exhaust cleaning catalyst, with which precious metal sintering is inhibited and which has greater exhaust cleaning abilities, has a substrate and a catalyst coating layer provided on the substrate. The catalyst coating layer has a precious metal that serves as an oxidation and/or reduction catalyst. The precious metal has Rh-containing metal particles in which rhodium (Rh) coexists with a base metal selected among platinum group elements excluding rhodium. The Rh-containing metal particles have an average rhodium content of 0.1% to 5% by mole with the total amount of the base metal and rhodium being 100% by mole.Type: GrantFiled: December 8, 2014Date of Patent: March 21, 2017Assignee: CATALER CORPORATIONInventors: Satoru Inoda, Akimasa Hirai, Kenichi Taki, Satoshi Matsueda
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Patent number: 9573124Abstract: A new crystalline molecular sieve designated SSZ-95 is disclosed. In general, SSZ-95 is synthesized from a reaction mixture suitable for synthesizing MTT-type molecular sieves and maintaining the mixture under crystallization conditions sufficient to form product. The product molecular sieve is subjected to a pre-calcination step, and ion-exchange to remove extra-framework cations, and a post-calcination step. The molecular sieve has a MTT-type framework and a H-D exchangeable acid site density of 0 to 50% relative to molecular sieve SSZ-32.Type: GrantFiled: May 21, 2014Date of Patent: February 21, 2017Assignee: Chevron U.S.A. Inc.Inventors: Adeola Florence Ojo, Yihua Zhang, Stacey Ian Zones, Guan-Dao Lei
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Patent number: 9528420Abstract: Catalyst diagnostic limit parts and methods for making catalyst diagnostic limit parts are disclosed. An exemplary catalyst diagnostic limit part includes a substrate and a washcoat coating the substrate. The washcoat includes an active catalyst and an inactive catalyst at a predetermined ratio of active catalyst to inactive catalyst so as to control the performance of the catalyst diagnostic limit part.Type: GrantFiled: September 23, 2014Date of Patent: December 27, 2016Assignee: CUMMINS EMISSION SOLUTIONS, INC.Inventors: Qiang Liu, Yi Liu, Zheng Liu, Arvind V. Harinath, Huiling Li
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Patent number: 9527064Abstract: The present invention provides a method for producing a silica composite by the steps of: preparing a raw material mixture containing silica and zeolite; drying the raw material mixture to obtain a dried product; and calcining the dried product, wherein the method comprising the step of allowing the raw material mixture to contain phosphoric acid and/or phosphate or bringing a solution of phosphoric acid and/or phosphate into contact with the zeolite and/or the dried product, or a combination thereof to thereby adjust a phosphorus content in the silica composite to 0.01 to 1.0% by mass based on the total mass of the silica composite.Type: GrantFiled: November 24, 2011Date of Patent: December 27, 2016Assignee: ASAHI KASEI KABUSHIKI KAISHAInventors: Kenji Akagishi, Ryusuke Miyazaki
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Patent number: 9505681Abstract: A process for isomerizing an aromatic cut containing at least one aromatic compound containing eight carbon atoms per molecule, which includes bringing the aromatic cut into contact with a catalyst containing a zeolite with structure type EUO, which catalyst has been prepared by obtaining a zeolite with structure type EUO having an overall Si/Al atomic ratio in the range 5 to 45, a sodium content in the range 500 to 5000 ppm by weight, with a Na/Al ratio in the range 5% to 20% by mole, and thereafter performing the following: i) preparing a support by shaping the zeolite with a matrix such that the zeolite content is in the range 8% to 15% by weight with respect to the support; ii) depositing at least one metal from group VIII of the periodic classification of the elements onto the support or onto the zeolite; wherein the catalyst contains a final sodium content of 75 to 600 ppm by weight.Type: GrantFiled: November 12, 2013Date of Patent: November 29, 2016Assignee: IFP Energies nouvellesInventors: Emmanuelle Guillon, Laure Brandhorst
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Patent number: 9403155Abstract: The present invention concerns a novel additive composition for reducing sulfur content of a catalytically cracked gasoline fraction. This additive composition comprises a support consisting of porous clay into which a first metal from group IVB is incorporated and a second metal from group IIB is impregnated. Preferably, the first incorporated metal is zirconium and the second impregnated metal is zinc. The sulfur reduction additive is used in the form of a separate particle in combination with a conventional cracking catalyst in a fluidized catalytic cracking process to convert hydrocarbon feed stocks into gasoline having comparatively lower sulfur content and other liquid products.Type: GrantFiled: February 7, 2013Date of Patent: August 2, 2016Assignees: SAUDI ARABIAN OIL COMPANY, KING FAHD UNIVERSITY OF PETROLEUM AND MINERALInventors: Christopher F. Dean, Musaed Salem Musaed Al-Ghrami Al-Ghamdi, Khurshid K. Alam, Mohammed Abdul Bari Siddiqui, Shakeel Ahmed
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Patent number: 9382170Abstract: The present invention provides an improved process for producing an alkylated aromatic compound from an at least partially untreated alkylatable aromatic compound having catalyst poisons and an alkylating agent, wherein said alkylatable aromatic compound stream is treated to reduce catalyst poisons with a treatment composition having a surface area/surface volume ratio of greater than or equal to 30 in?1 (12 cm?1) in a treatment zone separate from an alkylation reaction zone under treatment conditions including a temperature of from about 30° C. to about 300° C. to form an effluent comprising said treated alkylatable aromatic compound.Type: GrantFiled: December 28, 2015Date of Patent: July 5, 2016Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew J. Vincent, Vijay Nanda, Terry E. Helton
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Patent number: 9278342Abstract: A method of modifying a phosphorus-treated zeolite catalyst is carried out by contacting an unbound and calcined phosphorus-treated pentasil zeolite with water in a water treatment wherein at least a portion of the water is in a liquid phase. The water treatment is sufficient to remove at least 80% by weight or more of phosphorus from the phosphorus-treated zeolite and provide an increase in the pore volume of the zeolite by at least 50% prior to the water treatment to form a modified phosphorus-treated zeolite catalyst. A zeolite catalyst is also provided in the form of a phosphorus-containing pentasil zeolite having a phosphorus content of 7.5% or less by weight of zeolite and a 27Al MAS NMR peak at 50 ppm that is greater than any other 27Al MAS NMR and a pore volume of 0.2 ml/g or more.Type: GrantFiled: July 2, 2012Date of Patent: March 8, 2016Assignee: SAUDI BASIC INDUSTRIES CORPORATIONInventor: Ashim Kumar Ghosh
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Patent number: 9168509Abstract: The present disclosure provides a hydrogenation catalyst, the preparation process thereof and the application thereof in the production of 1,4-butanediol by hydrogenating dialkyl maleate and/or dialkyl succinate. The catalyst comprises Cu—Al-A-B—O, wherein A comprises at least one of Zn, Mo and W, B comprises at least one of Ba, Mn, Mg, Ti, Ce and Zr. In the process for preparing said hydrogenation catalyst, a part of Cu and A are precipitated first and the rest of Cu, Al and B are precipitated successively.Type: GrantFiled: October 30, 2012Date of Patent: October 27, 2015Assignees: China Petroleum & Chemical Corp., Fushun Research Institute of PetroleumInventors: Yanxia Zhang, Shenghua Yuan, Peng Gao, Hao Zhang, Qiuhong Fu, Ri Duan
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Patent number: 9162899Abstract: The present invention provides a method for preparing a BaX type zeolite granules comprising: adding a carbohydrate-based molding promoter to NaX type zeolite powder and thereto subsequently spraying and blending alumina sol and silica sol to form granules of the mixture; heating the formed granules to convert the alumina and silica component to aluminosilica so as to generate pores inside the formed granules; hydrothermally treating the resulted granules in a sodium hydroxide aqueous solution under the conditions for zeolite synthesis, thereby converting a portion of the aluminosilica to zeolite; and carrying out ion-exchanging by Ba ions. The present invention also provides BaX type zeolite granules which have excellent strength and can be suitably used as an adsorbent in simulated moving bed (SMB) application.Type: GrantFiled: July 3, 2012Date of Patent: October 20, 2015Assignee: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Jeong Kwon Suh, Beom Sik Kim, Yun Ho Jeong, Jin Suk Lee, Won Young Kim, Ho Sik Chang
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Patent number: 9126181Abstract: An aromatic alkylation catalyst is presented. The aromatic alkylation catalyst comprised a zeolite, an inorganic oxide, and silanol functional groups of less than about 0.65 area/mg on the surface of the catalyst.Type: GrantFiled: August 22, 2013Date of Patent: September 8, 2015Assignee: UOP LLCInventor: Deng-Yang Jan
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Patent number: 9034780Abstract: This disclosure relates to a catalyst system adapted for transalkylation a C9+ aromatic feedstock with a C6-C7 aromatic feedstock, comprising: (a) a first catalyst comprising a first molecular sieve having a Constraint Index in the range of 3-12 and 0.01 to 5 wt. % of at least one source of a first metal element of Groups 6-10; and (b) a second catalyst comprising a second molecular sieve having a Constraint Index less than 3 and 0 to 5 wt. % of at least one source of a second metal element of Groups 6-10, wherein the weight ratio of the first catalyst over the second catalyst is in the range of 5:95 to 75:25 and wherein the first catalyst is located in front of the second catalyst when they are brought into contacting with the C9+ aromatic feedstock and the C6-C7 aromatic feedstock in the present of hydrogen.Type: GrantFiled: December 17, 2009Date of Patent: May 19, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventor: Doron Levin
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Patent number: 9029283Abstract: A catalyst composition which comprises: a) a carrier which comprises at least 30 wt % of a binder selected from silica, zirconia and titania; at least 20 wt % of a pentasil zeolite, having a bulk silica to alumina ratio in the range of from 20 to 150 and being in its H+ form; and less than 10 wt % of other components, all percentages being on the basis of total carrier; b) platinum in an amount in the range of from 0.001 to 0.1 wt %, on the basis of total catalyst; and c) tin in an amount in the range of from 0.01 to 0.5 wt %, on the basis of total catalyst; its preparation and use; are provided.Type: GrantFiled: July 28, 2008Date of Patent: May 12, 2015Assignee: Shell Oil CompanyInventors: Johanna Jacoba Berg-Slot, László Domokos, Ingrid Maria Van Vegchel
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Publication number: 20150126357Abstract: The present invention is related to a nano-structured composite material and process of making for air detoxing and deodoring in enclosed spaces to prevent harmful chemicals in the air from damaging human health. The nano-structured composite material consists of nano-porous carbon, zeolites with sub nano-size pores and at least 1 other component chosen from nano-porous rare earth oxides and nano-sized catalysts, and is made into highly efficient configurations with high geometric surface and low resistance air flow channels. The synergetic action of those nano-structured components can effectively remove toxic chemicals including, but not limited to formaldehyde, benzene, toluene, xylene, propene, butadiene, acetone, carbon monoxide, nitric oxide, nitrogen dioxide, sulfur dioxide, hydrogen sulfide, ammonia, alcohols, chlorine, mercaptans, as well as bad odors, such cigarette smoke and bathroom/toilet smells.Type: ApplicationFiled: October 27, 2014Publication date: May 7, 2015Inventors: Xiwang Qi, Mei Jiang
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Publication number: 20150118115Abstract: A method of converting nitrogen oxides in a gas to nitrogen by contacting the nitrogen oxides with a nitrogenous reducing agent in the presence of a zeolite catalyst containing at least one transition metal, wherein the zeolite is a small pore zeolite containing a maximum ring size of eight tetrahedral atoms, wherein the at least one transition metal is selected from the group consisting of Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir and Pt.Type: ApplicationFiled: December 31, 2014Publication date: April 30, 2015Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: HAI-YING CHEN, JOSEPH MICHAEL FEDEYKO, RODNEY KOK SHIN FOO, PAUL JOSEPH ANDERSEN, JILLIAN ELAINE COLLIER, JOHN LEONELLO CASCI, RAJ RAO RAJARAM
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Patent number: 9017626Abstract: Described are SCR catalyst systems comprising a first SCR catalyst composition and a second SCR catalyst composition arranged in the system, the first SCR catalyst composition promoting higher N2 formation and lower N2O formation than the second SCR catalyst composition, and the second SCR catalyst composition having a different composition than the first SCR catalyst composition, the second SCR catalyst composition promoting lower N2 formation and higher N2O formation than the first SCR catalyst composition. The SCR catalyst systems are useful in methods and systems to catalyze the reduction of nitrogen oxides in the presence of a reductant.Type: GrantFiled: March 13, 2014Date of Patent: April 28, 2015Assignee: BASF CorporationInventors: Weiyong Tang, Jaya L. Mohanan
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Patent number: 9018121Abstract: The invention is directed to a bimetallic catalyst system adapted for the manufacture of xylenes, a process for making said catalyst system, and to the process of manufacture of xylenes using said catalyst system, providing, in embodiments, improved selectivity by at least one of higher ethylene saturation and low xylene loss, decreased susceptibility to poisoning from feedstream impurities, and ability to operate at less severe conditions.Type: GrantFiled: January 23, 2013Date of Patent: April 28, 2015Assignee: ExxonMobil Chemicals Patents Inc.Inventors: April D. Ross, Jane C. Cheng
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Patent number: 9011807Abstract: Described is a selective catalytic reduction catalyst comprising an iron-promoted 8-ring small pore molecular sieve. Systems and methods for using these iron-promoted 8-ring small molecular sieves as catalysts in a variety of processes such as abating pollutants in exhaust gases and conversion processes are also described.Type: GrantFiled: October 17, 2013Date of Patent: April 21, 2015Assignees: BASF Corporation, N. E. Chemcat Corporation, Heesung Catalysts CorporationInventors: Jaya L. Mohanan, Patrick Burk, Michael J. Breen, Barbara Slawski, Makoto Nagata, Yasuyuki Banno, Eunseok Kim
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Patent number: 9011809Abstract: An ammonia oxidation catalyst being superior in heat resistance and capable of suppressing by-production of N2O or NOx. The ammonia oxidation catalyst is made by coating at least two catalyst layers having a catalyst layer (lower layer) including a catalyst supported a noble metal on an inorganic base material including any of a composite oxide (A) having at least titania and silica as main components, alumina, and a composite oxide (B) consisting of alumina and silica; and a catalyst layer (upper layer) including a composite oxide (C) consisting of at least silica, tungsten oxide, ceria and zirconia, at the surface of an integral structure-type substrate, wherein a composition of the composite oxide (C) is silica: 20% by weight or less, tungsten oxide: 1 to 50% by weight, ceria: 1 to 60% by weight, and zirconia: 30 to 90% by weight.Type: GrantFiled: February 24, 2012Date of Patent: April 21, 2015Assignee: N.E. Chemcat CorporationInventors: Tomoaki Ito, Toshinori Okajima, Takashi Hihara, Makoto Nagata
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Publication number: 20150105236Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt deposited on hybrid supports. The hybrid supports contain an acidic zeolite component and a silica-containing material. It has been found that the use of the hybrid Fischer-Tropsch catalysts in synthesis gas conversion reactions results in high C5+ productivity, high CO conversion rates and low olefin formation.Type: ApplicationFiled: December 18, 2014Publication date: April 16, 2015Applicant: CHEVRON U.S.A. INC.Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
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Publication number: 20150105479Abstract: The invention relates to a catalytically active body for the synthesis of dimethyl ether from synthesis gas. In particular, the invention relates to an improved catalytically active body for the synthesis of dimethyl ether, whereby the components of the active body comprise a methanol active component and an acid component comprising a zeolitic material being crystallized by means of one or more alkenyltrialkylammonium cation R1R2R3R4N+-containing compounds as structure directing agent. Furthermore, the present invention concerns a method for the preparation of a catalytically active body, the use of the catalytically active body and a method for the preparation of dimethyl ether from synthesis gas.Type: ApplicationFiled: April 15, 2013Publication date: April 16, 2015Inventors: Alexander Schäfer, Mathias Feyen, Andrei-Nicolae Parvulescu, Ulrich Müller, Bernd Bastian Schaack
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Patent number: 9005560Abstract: A method to produce a NOx trap composition, and its use in a NOx trap and in an exhaust system for internal combustion engines, is disclosed. The NOx trap composition is produced by heating an iron-containing zeolite in the presence of an inert gas and an organic compound to produce a reductively calcined iron/zeolite. A palladium compound is then added to the reductively calcined iron/zeolite, and the resulting Pd—Fe/zeolite is then calcined at 400 to 600° C. in the presence of an oxygen-containing gas to produce the NOx trap composition. The NOx trap composition shows low temperature NO capacity below 200° C., as well as an additional NO storage temperature window in the 200 to 250° C. range.Type: GrantFiled: February 18, 2014Date of Patent: April 14, 2015Assignee: Johnson Matthey Public Limited CompanyInventor: Fiona-Mairead McKenna
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Patent number: 9006125Abstract: In a process for producing xylene by transalkylation of a C9+ aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+ aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst comprising (i) a first molecular sieve having a Constraint Index in the range of about 3 to about 12 and (ii) at least first and second different metals or compounds thereof of Groups 6 to 12 of the Periodic Table of the Elements. Contacting with the first catalyst is conducted under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+ alkyl groups and to saturate C2+ olefins formed so as to produce a first effluent.Type: GrantFiled: May 22, 2013Date of Patent: April 14, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
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Patent number: 8993469Abstract: The present invention provides a zeolite-containing catalyst having excellent shape, fluidity and mechanical strength as a catalyst for a fluidized bed reaction. The present invention provides a zeolite-containing catalyst which is a particulate catalyst containing zeolite and silica, wherein the catalyst has an average particle diameter of 20 to 300 ?m and the ratio of the void area in the cross-section of the particle is 30% or less relative to the cross-section area of the particle.Type: GrantFiled: June 25, 2009Date of Patent: March 31, 2015Assignee: Asahi Kasei Chemicals CorporationInventors: Kenji Akagishi, Hiroyuki Yano, Ryusuke Miyazaki
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Patent number: 8987161Abstract: A catalyst comprising a zeolite loaded with copper ions and at least one trivalent metal ion other than Al+3, wherein the catalyst decreases NOx emissions in diesel exhaust. The trivalent metal ions are selected from, for example, trivalent transition metal ions, trivalent main group metal ions, and/or trivalent lanthanide metal ions. In particular embodiments, the catalysts are selected from Cu—Fe-ZSM5, Cu—La-ZSM-5, Fe—Cu—La-ZSM5, Cu—Sc-ZSM-5, and Cu—In-ZSM5. The catalysts are placed on refractory support materials and incorporated into catalytic converters.Type: GrantFiled: August 13, 2010Date of Patent: March 24, 2015Assignee: UT-Battelle, LLCInventors: Chaitanya K. Narula, Xiaofan Yang
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Patent number: 8987162Abstract: A catalyst composition includes a heterobimetallic zeolite characterized by a chabazite structure loaded with copper ions and at least one trivalent metal ion other than Al3+. The catalyst composition decreases NOx emissions in diesel exhaust and is suitable for operation in a catalytic converter.Type: GrantFiled: February 24, 2012Date of Patent: March 24, 2015Assignee: UT-Battelle, LLCInventors: Chaitanya K. Narula, Xiaofan Yang
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Publication number: 20150078989Abstract: Provided is catalyst material useful for the selective catalytic reduction of NOx in lean burn exhaust gas, wherein the catalyst material is a hydrothermally stable, low SAR aluminosilicate zeolite loaded with a synergistic combination of one or more transition metals, such as copper, and one or more alkali or alkaline earth metals, such as calcium or potassium.Type: ApplicationFiled: April 11, 2013Publication date: March 19, 2015Inventors: Joseph Michael Fedeyko, Hai-Ying Chen
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Publication number: 20150065334Abstract: A honeycomb catalyst includes a honeycomb unit. The honeycomb unit has a plurality of through holes that are arranged in parallel in a longitudinal direction and partitions that are provided between the plurality of through holes. The honeycomb unit includes a zeolite, inorganic particles, and an inorganic binder. The zeolite includes a CHA-structured aluminosilicate having a Si/Al ratio of about 15 to about 50. The inorganic particles includes an oxide that has a positive coefficient of thermal expansion. A volume ratio of the zeolite to the inorganic particles is about 50:about 50 to about 90:about 10.Type: ApplicationFiled: August 27, 2014Publication date: March 5, 2015Applicant: IBIDEN CO., LTD.Inventors: Masaya SATO, Takehiro UMEMOTO, Naoki ONAYA