Zeolite Patents (Class 502/64)
  • Patent number: 8969633
    Abstract: A process for the production of a molecular sieve blend with improved performance characteristics produced by preparing or obtaining a hydrophilic zeolite, particularly a hydrophilic zeolite A with a low SiO2:Al2O3 ratio, preparing or obtaining a hydrophobic silicon based binder, particularly a hydrophobic colloidal silica or a hydrophobic siloxane based material, mixing the zeolite with the silicon based binder and, in one embodiment, a seed containing small quantities of a clay binding agent and the zeolite, to form a mixture, and forming the mixture into the molecular sieve blend.
    Type: Grant
    Filed: March 24, 2014
    Date of Patent: March 3, 2015
    Assignee: Zeochem LLC
    Inventors: Kerry Weston, Patrick Purcell
  • Patent number: 8961914
    Abstract: Described is a selective catalytic reduction catalyst comprising an 8-ring small pore molecular sieve promoted with copper and an alkaline earth component. The catalyst is effective to catalyze the reduction of nitrogen oxides (NOx) in the presence of a reductant. A method for selectively reducing nitrogen oxides is also described.
    Type: Grant
    Filed: October 17, 2013
    Date of Patent: February 24, 2015
    Assignees: Basf Corporation, N.E. Chemcat Corporation, Heesung Catalysts Corporation
    Inventors: Jaya L. Mohanan, Patrick Burk, Makato Nagata, Yasuyuki Banno, Eunseok Kim
  • Publication number: 20150051063
    Abstract: An alkylation catalyst having a zeolite catalyst component and a binder component providing mechanical support for the zeolite catalyst component is disclosed. The binder component is an ion-modified binder that can include metal ions selected from the group consisting of Co, Mn, Ti, Zr, V, Nb, K, Cs, Ga, B, P, Rb, Ag, Na, Cu, Mg, Fe, Mo, Ce, and combinations thereof The metal ions reduce the number of acid sites on the zeolite catalyst component. The metal ions can range from 0.1 to 50 wt % based on the total weight of the ion-modified binder. Optionally, the ion-modified binder is present in amounts ranging from 1 to 80 wt % based on the total weight of the catalyst.
    Type: Application
    Filed: October 28, 2014
    Publication date: February 19, 2015
    Inventors: Sivadinarayana Chinta, Joseph E. Pelati
  • Publication number: 20150041366
    Abstract: This disclosures provides an adsorbent which, on the basis of the total weight of the adsorbent, comprises: 1) a Si—Al molecular sieve having an A-FAU structure, wherein A represents a monovalent cation, in an amount of 1-20 wt %, 2) at least one binder selected from the group consisting of titanium dioxide, stannic oxide, zirconium oxide and alumina, in an amount of 3-35 wt %, 3) a silica source, in an amount of 5-40 wt %, 4) zinc oxide, in an amount of 10-80 wt %, and 5) at least one promoter metal selected from the group consisting of cobalt, nickel, iron and manganese, based on the metal, in an amount of 5-30 wt %, wherein at least 10 wt % of the promoter metal is present in a reduced valence state. This adsorbent exhibits improved activity and stability, and at the same time, is capable of significantly improving the octane number of the product gasoline.
    Type: Application
    Filed: July 27, 2012
    Publication date: February 12, 2015
    Applicants: RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPEC, CHINA PETROLEUM & CHEMICAL CORPORATION
    Inventors: Wei Lin, Huiping Tian, Zhenbo Wang
  • Patent number: 8932973
    Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: January 13, 2015
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
  • Patent number: 8932712
    Abstract: The present invention relates a metal passivator additive comprising: a rare earth component; alumina; clay; colloidal silica; and a zeolite having high silica to alumina ratio.
    Type: Grant
    Filed: June 1, 2011
    Date of Patent: January 13, 2015
    Assignee: Indian Oil Corporation Limited
    Inventors: Mohan Prabhu Kuvettu, Manish Agarwal, Arumugam Velayutham Karthikeyani, Balaiah Swamy, Biswanath Sarkar, Mitra Bhanu Patel, Santanam Rajagopal
  • Patent number: 8926925
    Abstract: A catalyst for the selective catalytic reduction of nitrogen oxides in diesel engine exhaust gases using ammonia or a precursor compound decomposable to ammonia. The catalyst includes two superposed coatings applied to a support body, of which the first coating applied directly to the support body includes a transition metal-exchanged zeolite and/or a transition metal-exchanged zeolite-like compound, and effectively catalyzes the SCR reaction. The second coating is applied to the first coating to cover it on the exhaust gas side and prevent hydrocarbons having at least three carbon atoms present in the exhaust gas from contacting the first coating, without blocking the passage of nitrogen oxides and ammonia to the first coating. The second coating may be formed from small-pore zeolites and/or small-pore, zeolite-like compounds, and from suitable oxides, especially silicon dioxide, germanium dioxide, aluminum oxide, titanium dioxide, tin oxide, cerium oxide, zirconium dioxide and mixtures thereof.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: January 6, 2015
    Assignee: Umicore AG & Co. KG
    Inventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
  • Publication number: 20140378297
    Abstract: There is disclosed a silicon carbide porous material having a high thermal shock resistance. The silicon carbide porous material of the present invention includes silicon carbide particles, metal silicon and an oxide phase, and the silicon carbide particles are bonded to one another via at least one of the metal silicon and the oxide phase. Furthermore, the oxide phase includes a parent phase, and a dispersion phase dispersed in the parent phase and having a higher thermal expansion coefficient than the parent phase. Here, a lower limit value of a content ratio of the dispersion phase in the oxide phase is preferably 1 mass %, and upper limit value of the content ratio of the dispersion phase in the oxide phase is 40 mass %. Furthermore, it is preferable that the parent phase is cordierite and that the dispersion phase is mullite.
    Type: Application
    Filed: September 10, 2014
    Publication date: December 25, 2014
    Inventors: Takahiro TOMITA, Kiyoshi MATSUSHIMA, Katsuhiro INOUE, Yoshimasa KOBAYASHI
  • Publication number: 20140378296
    Abstract: A method of producing a catalyst composition is provided, the method comprising mixing (i) a first component comprising a zeolite, and (ii) a second component comprising a homogeneous solid mixture containing at least one catalytic metal and at least one metal inorganic support, wherein the first component and the second component form an intimate mixture, and wherein the homogeneous solid mixture is produced by mixing a reactive solution comprising a precursor of the metal inorganic support and a templating agent with a precursor of the catalyst metal, and calcining the mixture to form the homogeneous solid mixture. The templating agent affects one or more of pore size, pore distribution, pore spacing, or pore dispersity of the metal inorganic support. The pores of the solid mixture produced after calcination may have an average diameter in a range of about 1 nanometer to about 15 nanometers.
    Type: Application
    Filed: June 20, 2014
    Publication date: December 25, 2014
    Applicant: General Electric Company
    Inventors: Larry Neil Lewis, Donald Wayne Whisenhunt, JR., Dan Hancu, Ashish Balkrishna Mhadeshwar, Benjamin Hale Winkler, Daniel George Norton, Oltea Puica Siclovan, Ming Yin
  • Patent number: 8911697
    Abstract: The invention relates to a catalytically active material for reacting nitrogen oxides with ammonia in the presence of hydrocarbons. The material consists of an inner core (1) made of a zeolite exchanged with one or more transition metals or a zeolite-like compound exchanged with one or more transition metals. The core of the catalytically active material is encased by a shell (2), which is made of one or more oxides selected from silicon dioxide, germanium dioxide, aluminum oxide, titanium oxide, tin oxide, cerium oxide, zirconium dioxide, and mixed oxides thereof.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: December 16, 2014
    Assignee: Umicore AG & Co. KG
    Inventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
  • Patent number: 8912109
    Abstract: An alkylation catalyst having a zeolite catalyst component and a binder component providing mechanical support for the zeolite catalyst component is disclosed. The binder component is an ion-modified binder that can include metal ions selected from the group consisting of Co, Mn, Ti, Zr, V, Nb, K, Cs, Ga, B, P, Rb, Ag, Na, Cu, Mg, Fe, Mo, Ce, and combinations thereof. The metal ions reduce the number of acid sites on the zeolite catalyst component. The metal ions can range from 0.1 to 50 wt % based on the total weight of the ion-modified binder. Optionally, the ion-modified binder is present in amounts ranging from 1 to 80 wt % based on the total weight of the catalyst.
    Type: Grant
    Filed: May 22, 2011
    Date of Patent: December 16, 2014
    Assignee: Fina Technology, Inc.
    Inventors: Sivadinarayana Chinta, Joseph E. Pelati
  • Patent number: 8906820
    Abstract: A method of converting nitrogen oxides in a gas to nitrogen by contacting the nitrogen oxides with a nitrogenous reducing agent in the presence of a zeolite catalyst containing at least one transition metal, wherein the zeolite is a small pore zeolite containing a maximum ring size of eight tetrahedral atoms, wherein the at least one transition metal is selected from the group consisting of Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir and Pt.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: December 9, 2014
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Joseph Michael Fedeyko, Rodney Kok Shin Foo, John Leonello Casci, Hai-Ying Chen, Paul Joseph Andersen, Jillian Elaine Collier, Raj Rao Rajaram
  • Patent number: 8906329
    Abstract: A catalyst composition is provided having a zeolite material of a CHA crystal structure and a silica to alumina mole ratio (SAR) of about 10 to about 25 and preferably having a mean crystal size of at least 1.0 microns; and a non-aluminum base metal (M), wherein said zeolite material contains said base metal in a base metal to aluminum ratio (M:Al) of about 0.10 to about 0.24.
    Type: Grant
    Filed: August 14, 2013
    Date of Patent: December 9, 2014
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich Conlan Weigert, James Alexander Wylie
  • Publication number: 20140357473
    Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 4, 2014
    Inventors: Christian Bischof, Cameron Wayne Tanner, Patrick David Tepesch, Elizabeth Marie Vileno
  • Publication number: 20140349839
    Abstract: The invention relates to a monolithic porous material based on amorphous silica or activated alumina or on one of their mixtures, the material comprising substantially rectilinear capillary ducts that lie parallel to one another, and being intended to be used as packing in a chromatography column, characterised in that: the ducts have, relative to one another, a substantially uniform cross section; the cross-section of each duct is uniform over its entire length; the ducts pass right through the material; the volume of micropores smaller than 0.3 nm is smaller than 50% of the total porous volume of the material.
    Type: Application
    Filed: September 17, 2012
    Publication date: November 27, 2014
    Inventor: Francois Parmentier
  • Patent number: 8889580
    Abstract: The present invention is a mixture comprising by weight 0.01 to 28% of at least one medium or large pore crystalline silicoaluminate, silicoaluminophosphate materials or silicoaluminate mesoporous molecular sieves (co-catalyst) (A) for respectively 99.99 to 72% of at least a MeAPO molecular sieve. Preferably the proportion of (A) is 1 to 15% for respectively 99 to 85% of MeAPO molecular sieves. MeAPO molecular sieves having CHA (SAPO-34) or AEI (SAPO-18) structure or mixture thereof are the most preferable. Si is the most desirable metal in MeAPO. The present invention also relates to catalysts consisting of the above mixture or comprising the above mixture.
    Type: Grant
    Filed: July 28, 2008
    Date of Patent: November 18, 2014
    Assignee: Total Research & Technology Feluy
    Inventors: Walter Vermeiren, Nikolai Nesterenko
  • Patent number: 8889940
    Abstract: The subject invention comprises a hydrocarbon-conversion process using a zeolitic catalyst comprising very low concentrations of non-zeolitic material and featuring a gradient in crystallinity decreasing from the outer portion to the center and an intrusion pore volume of at least 0.6 cc/gram. The catalyst is particularly effective in a xylene-isomerization process comprising ethylbenzene conversion.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: November 18, 2014
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Hui Wang, Richard R. Willis
  • Patent number: 8883667
    Abstract: A purification catalyst which prevents contamination within a reflow furnace, including flux components, while suppressing the generation of CO is provided. A purification catalyst for a reflow furnace gas, having one or two of zeolite and silica-alumina as an active ingredient.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: November 11, 2014
    Assignee: Nikki-Universal Co., Ltd.
    Inventors: Yoshiki Nakano, Takanobu Sakurai, Shinichi Ueno
  • Patent number: 8882993
    Abstract: This invention relates to stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: November 11, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih Frank Lai, Robert E. Kay, Jason Wu, Kun Wang, Robert C. Lemon
  • Patent number: 8877669
    Abstract: Provided are hydroisomerization catalysts for processing a bio-based feedstock into biodiesel fuels. These catalysts comprise a catalytic material and a matrix component. The catalytic material is made up of a molecular sieve that has a pre-loaded platinum group metal. The catalytic material and the matrix component are processed together to form the hydroisomerization catalyst. Methods of making these hydroisomerization catalysts include synthesizing a molecular sieve; purifying the molecular sieve; associating the molecular sieve with a platinum group metal in the absence of the matrix component to form the pre-loaded molecular sieve before formation of a catalyst body; mixing the pre-loaded molecular sieve with the matrix component to form a mixture; processing the mixture to form a catalyst body; and drying and calcining the catalyst body to form the hydroisomerization catalyst. These hydroisomerization catalysts can be used to process hydrodeoxygenated plant- or animal-derived feeds to yield a biofuel.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: November 4, 2014
    Assignee: BASF Corporation
    Inventors: Michael A. Loewenstein, Ahmad Moini, Ivan Petrovic
  • Publication number: 20140316177
    Abstract: A modified catalyst is described which can be used as a dehydration/hydrogenation catalyst in a multistage catalyst system for the catalysed production of saturated hydrocarbons from carbon oxides and hydrogen. The modified catalyst comprises: an acidic substrate comprising an M1-zeolite or M1-silicoalumino phosphate (SAPO) catalyst, where M1 is a metal; and a modifier including a metal M2. M2 comprises an alkali metal or alkaline earth metal. In examples described the modifier includes a Group II metal, for example Ca.
    Type: Application
    Filed: April 21, 2011
    Publication date: October 23, 2014
    Applicants: DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCES, BP P.L.C.
    Inventors: Qingjie Ge, Xiangang Ma, Chuanyan Fang, Hengyong Xu
  • Patent number: 8865120
    Abstract: The present invention is directed to a process for the production of ion-exchanged (metal-doped, metal-exchanged) Zeolites and Zeotypes, In particular, the method applied uses a sublimation step to incorporate the ion within the channels of the Zeolitic material. Hence, according to this dry procedure no solvent is involved which obviates certain drawbacks connected with wet exchange processes known in the art.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: October 21, 2014
    Assignee: Umicore AG & Co., KG
    Inventors: Fei Wen, Barry W. L. Southward, Liesbet Jongen, Alexander Hofmann, Daniel Herein
  • Patent number: 8858907
    Abstract: Methods and systems for selective catalytic reduction of NOx with an ammonia reductant and a zeolite catalyst loaded with at least two metals selected from the group of tungsten, cobalt, and vanadium. An exhaust stream including NOx and a reductant stream including ammonia are provided to a catalytic reactor having the metal loaded zeolite catalyst at suitable operating temperatures for NOx reduction of at least 90%.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: October 14, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ajit B. Dandekar, Richard F. Socha, Richard L. Eckes, S. Beau Waldrup, Jason M. McMullan
  • Publication number: 20140294706
    Abstract: Catalyst composition for selective reduction of nitrogen oxides and soot oxidation comprising a physical mixture of one or more acidic zeolite or zeo-type components with one ore more redox active metal compounds and a method for selective reduction of nitrogen oxides and soot oxidation by use of the catalyst composition.
    Type: Application
    Filed: May 2, 2012
    Publication date: October 2, 2014
    Applicant: Haldor Topsøe A/S
    Inventors: Alexandr Yu Stakheev, Marie Grill, Arkady Kustov
  • Publication number: 20140296599
    Abstract: A catalyst can include a phosphorus modified zeolite having partly an ALPO structure. The ALPO structure can be determined by a signal between 35-45 ppm in 27Al MAS NMR spectrum. The zeolite can include at least one ten member ring in the structure thereof. The catalyst can also include a binder and one or more metal oxides. The catalyst can be used in processes in the presence of steam at high temperatures, such as temperatures that are above 300° C. and up to 800° C. The catalyst can be used in alcohol dehydration, olefin cracking, MTO processes, and alkylation of aromatic compounds with olefins and/or alcohols.
    Type: Application
    Filed: July 25, 2012
    Publication date: October 2, 2014
    Applicant: Total Research & Technology Feluy
    Inventors: Nikolai Nesterenko, Delphine Minoux, Cindy Adam, Jean-Pierre Dath
  • Patent number: 8846559
    Abstract: A catalyst and method of forming a catalyst for use in aromatic alkylation involves treating a zeolite, which may be a ZSM-5 zeolite, with a phosphorus-containing compound. The phosphorus-treated zeolite is combined with a binder material. The bound phosphorus-treated zeolite is treated with an aqueous solution of a hydrogenating metal compound by contacting the bound phosphorus-treated zeolite with the aqueous solution and separating the aqueous solution from the bound phosphorus-treated zeolite to form a hydrogenating-metal-containing zeolite catalyst. The catalyst may be used in preparing an alkyl aromatic product by contacting a hydrogenating-metal-containing zeolite catalyst with an aromatic alkylation feed of an aromatic compound and an alkylating agent under reaction conditions suitable for aromatic alkylation.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: September 30, 2014
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni
  • Patent number: 8840779
    Abstract: A supported catalyst comprises a zeolite having a silica to alumina molar ratio of 500 or less, a first metal oxide binder having a crystallite size greater than 200 ? and a second metal oxide binder having a crystallite size less than 100 ?, wherein the second metal oxide binder is present in an amount less than 15 wt % of the total weight of the catalyst.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: September 23, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Wenyih F. Lai, Darryl Donald Lacy, Robert Ellis Kay
  • Patent number: 8841227
    Abstract: A catalyst for the conversion of methane to higher hydrocarbons including aromatic hydrocarbons comprises a support and molybdenum or a compound thereof dispersed on the support. The support comprises an aluminosilicate zeolite combined with a binder selected from silica, titania, zirconia and mixtures thereof. The catalyst is substantially free of aluminum external to the framework of the aluminosilicate zeolite.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: September 23, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Neeraj Sangar, Jocelyn A. Kowalski, Larry L. Iaccino, Kenneth R. Clem
  • Publication number: 20140275588
    Abstract: Disclosed are methods of making, and processes of using phosphorous-promoted zeolite-containing catalysts in the conversion of hydrocarbonaceous materials such as hydrocarbons and biomass. Such disclosed methods of making include: spray drying of the catalyst precursor slurry followed by phosphorous promotion of the resulting spray dried material.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 18, 2014
    Applicant: KiOR, Inc.
    Inventors: Gopal Juttu, Kelsey Shogren, Bruce Adkins
  • Publication number: 20140275683
    Abstract: Disclosed is a catalyst for preparing isobutene by dissociation of methyl tert-butyl ether, the catalyst comprising amorphous silica alumina and a silicalite-1 molecular sieve, wherein the total IR acid amount of weak acids in the catalyst is in a range from 0.020 to 0.080 mmol/g, and the ratio of B acid/L acid of the weak acids is in a range from 2.5:1 to 4.0:1. Also provided is a method of preparing the catalyst and the use thereof. The catalyst has a high selectivity with respect to isobutene, and high conversion of methyl tert-butyl ether, and can also effectively inhibit formation of the by-product dimethyl ether.
    Type: Application
    Filed: October 24, 2012
    Publication date: September 18, 2014
    Applicants: CHINA PETROLEUM & CHEMICAL CORPORATION, FUSHUN RESEARCH INSTITUTE OF PETROLEUM AND PETROCHEMICALS, SINOPEC
    Inventors: Shumei Zhang, Kai Qiao, Ming Chen, Qingtong Zhai, Changxin Guo, Chunmei Wang
  • Patent number: 8835342
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: April 22, 2005
    Date of Patent: September 16, 2014
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y Ying, Javier Garcia-Martinez
  • Patent number: 8835341
    Abstract: A method for removing tightly bound sodium from a zeolitic support comprising contacting the support with a sodium specific removal agent to produce a treated support. A method comprising providing an aromatization catalyst comprising a treated support, and contacting the aromatization catalyst with a hydrocarbon feed in a reaction zone under conditions suitable for the production of an aromatic product. A catalyst support comprising an L-zeolite having less than 0.35 wt. % sodium.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: September 16, 2014
    Assignee: Chevron Phillips Chemical Company LP
    Inventor: Gyanesh P. Khare
  • Patent number: 8828900
    Abstract: The exhaust gas purification catalyst according to the present invention has a substrate 54, a lower layer 57 disposed on this substrate 54, and an upper layer 58 disposed on this lower layer 57. The upper layer 58 is provided with a first catalyst and a second catalyst, and the lower layer 57 is provided with a first catalyst. This first catalyst has Al2O3 as a carrier and Pt and Pd as noble metals supported on the Al2O3, while the second catalyst typically has an Al2O3—ZrO2—TiO2 complex oxide as a carrier and has Pd as a noble metal supported on the Al2O3—ZrO2—TiO2 complex oxide. Moreover, the upper layer 58 has a hydrocarbon adsorbent 68.
    Type: Grant
    Filed: April 6, 2012
    Date of Patent: September 9, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Nobuyuki Takagi, Yuichi Sobue, Hanae Ikeda, Masaya Kamada, Ryoichi Inde
  • Patent number: 8821820
    Abstract: A process for improving catalytic activity of a copper-promoted zeolitic catalyst with a chabazite structure, the copper-promoted zeolitic catalyst having a temperature-programmed reduction (TPR) signal in a temperature range from 230° C. to 240° C. as examined in a TPR with a test gas having a hydrogen content of 5% by volume, a heating rate of 10 K/min, and a catalyst sample weight containing from 3 to 8 milligrams of copper calculated as metal.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: September 2, 2014
    Assignee: Umicore AG & Co. KG
    Inventors: Michael Seyler, Nicola Soeger, Katja Adelmann, Thomas R. Pauly, Gerald Jeske
  • Patent number: 8821616
    Abstract: DDR nanocrystals were synthesized using hydrothermal secondary growth. The morphology of the nanoparticles can be manipulated by changing the ratio of silica to water, the synthesis temperature, and the mineralizing agents. Specifically, nanocrystals with morphology of hexagonal plates, octahedral, and diamond-like plates are disclosed. These nanoparticles can be used as seed coatings for DDR membrane growth on substrates, and for the fabrication of mixed matrix membranes, and for any other use where uniform, small DDR zeolite crystals are beneficial.
    Type: Grant
    Filed: February 14, 2012
    Date of Patent: September 2, 2014
    Assignee: Georgia Tech Research Corporation
    Inventors: Zhengzhi Zhou, Sankar Nair
  • Publication number: 20140243188
    Abstract: Alumina binder obtained from aluminum sulfate, the process of preparing the binder and the process of using the binder to prepare catalyst compositions are disclosed. Catalytic cracking catalyst compositions, in particularly, fluid catalytic cracking catalyst composition comprising zeolites, optionally clay and matrix materials bound by an alumina binder obtained from aluminum sulfate are disclosed.
    Type: Application
    Filed: May 5, 2014
    Publication date: August 28, 2014
    Applicant: W. R. GRACE & CO.-CONN.
    Inventor: Ranjit KUMAR
  • Patent number: 8815190
    Abstract: A wall-flow filter comprises a catalyst for converting oxides of nitrogen in the presence of a reducing agent, which wall-flow filter comprising an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilized ceria, which catalyst comprising at least one metal, wherein: the at least one metal is present throughout the extruded solid body alone or in combination with: is also present in a higher concentration at a surface of the extruded solid body; is also carried in one or more coating layer(s) on a surface of the extruded solid body; or both.
    Type: Grant
    Filed: November 12, 2013
    Date of Patent: August 26, 2014
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel
  • Patent number: 8809217
    Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: August 19, 2014
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
  • Patent number: 8809216
    Abstract: The present invention relates to a catalyst for converting inferior acid-containing crude oil. Based on the total amount of the catalyst, said catalyst comprises from 1 to 50 wt % of a mesopore material, from 1 to 60 wt % of molecular sieves and from 5 to 98 wt % of thermotolerant inorganic oxides and from 0 to 70 wt % of clays. Said mesopore material is an amorphous material containing alkaline earth oxide, silica and alumina, and has an anhydrous chemical formula of (0-0.3)Na2O.(1-50)MO.(6-58)Al2O3.(40-92)SiO2, based on the weight percent of the oxides, wherein M is one or more selected from Mg, Ca and Ba. Said mesopore material has a specific surface area of 200-400 m2/g, a pore volume of 0.5-2.0 ml/g, an average pore diameter of 8-20 nm, and a most probable pore size of 5-15 nm. The catalyst provided in the present invention is suitable for the catalytic conversion of crude oil having a total acid number of greater than 0.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: August 19, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Jun Long, Jiushun Zhang, Huiping Tian, Yuxia Zhu
  • Patent number: 8802582
    Abstract: A catalyst and a method for selectively reducing nitrogen oxides (“NOx”) with ammonia are provided. The catalyst includes a first component comprising a zeolite or mixture of zeolites selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-18, ZSM-23, MCM-zeolites, mordenite, faujasite, ferrierite, zeolite beta, and mixtures thereof; a second component comprising at least one member selected from the group consisting of cerium, iron, copper, gallium, manganese, chromium, cobalt, molybdenum, tin, rhenium, tantalum, osmium, barium, boron, calcium, strontium, potassium, vanadium, nickel, tungsten, an actinide, mixtures of actinides, a lanthanide, mixtures of lanthanides, and mixtures thereof; optionally an oxygen storage material and optionally an inorganic oxide. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at high temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of low levels of nitrogen oxides in exhaust streams.
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: August 12, 2014
    Assignee: Catalytic Solutions, Inc.
    Inventors: Rajashekharam Malyala, Svetlana Iretskaya, Stephen J. Golden
  • Publication number: 20140221194
    Abstract: A method for producing a zeolite catalyst includes mixing a zeolite material with a filler material comprising transition phase and alpha alumina, a porosity enhancing agent, and water to produce a paste; mulling the paste; extruding the paste to produce a shaped extrudate; and drying and calcining the shaped extrudate to produce a zeolite catalyst, wherein the zeolite catalyst has a total porosity greater than about 0.60 ml/gm and greater than 15% of a total pore volume of pores in the range from about 550 ? to about 31,000 ?.
    Type: Application
    Filed: March 12, 2014
    Publication date: August 7, 2014
    Applicant: UOP LLC
    Inventor: Deng-Yang Jan
  • Patent number: 8795513
    Abstract: Provided is a catalyst for hydrocracking of heavy oil which is excellent in both functions of cracking activity and desulfurization activity with respect to heavy oil by striking a balance between the cracking activity and desulfurization activity and which includes a support including a crystalline aluminosilicate and a porous inorganic oxide excluding the crystalline aluminosilicate, with an active metal being supported on the support, in which (a) the support includes the crystalline aluminosilicate in an amount of 45% by mass or greater and smaller than 60% by mass and the porous inorganic oxide excluding the crystalline aluminosilicate in an amount of greater than 40% by mass and 55% by mass or smaller, based on the sum of an amount of the crystalline aluminosilicate and an amount of the porous inorganic oxide excluding the crystalline aluminosilicate, (b) the active metal is at least one kind of metal selected from metals belonging to Groups 6, 8, 9, and 10 of the Periodic Table, and (c) the catalyst fo
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: August 5, 2014
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Kazuhiro Inamura, Akira Iino, Nobuyuki Takahashi, Yoji Sunagawa, Mitsunori Watabe, Yuichi Yamahata, Shinya Eura, Yuji Shirahama
  • Patent number: 8795617
    Abstract: An exhaust system, and a catalyzed substrate for use in an exhaust system, is disclosed. The exhaust system comprises a lean NOx trap and the catalyzed substrate. The catalyzed substrate has a first zone, having a platinum group metal loaded on a support, and a second zone, having copper or iron loaded on a zeolite. The first zone or second zone additionally comprises a base metal oxide or a base metal loaded on an inorganic oxide. Also provided are methods for treating an exhaust gas from an internal combustion engine using the exhaust system. The exhaust system is capable of storing NH3 generated in rich purging, reacting the NH3 with slip NOx, controlling H2S released from NOx trap desulfation, and oxidizing slip hydrocarbons and carbon monoxide. When the catalyzed substrate is a filter substrate, it is also capable of removing soot from exhaust system.
    Type: Grant
    Filed: September 11, 2013
    Date of Patent: August 5, 2014
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Daniel Swallow, Andrew Francis Chiffey, Paul Richard Phillips
  • Patent number: 8795626
    Abstract: A chabazite-type zeolite having copper and an alkali earth metal supported thereon. The alkali earth metal is preferably at least one metal selected from the group consisting of calcium, magnesium and barium. Moreover, the SiO2/Al2O3 molar ratio is preferably from 10 to 50, and the copper/aluminum atomic ratio is preferably from 0.15 to 0.25. This type of chabazite-type zeolite exhibits a higher nitrogen oxide purification rate after a hydrothermal durability treatment than those of conventional chabazite-type zeolite catalysts on which only copper is supported.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: August 5, 2014
    Assignee: Tosoh Corporation
    Inventors: Keisuke Tokunaga, Yuuki Ito
  • Publication number: 20140209506
    Abstract: A hydrocarbon conversion catalyst composition which comprises dealuminated ZSM-48 and/or EU-2 zeolite and a refractory oxide binder essentially free of alumina, processes for preparing such composition and processes for converting hydrocarbon feedstock with the help of such compositions.
    Type: Application
    Filed: October 20, 2011
    Publication date: July 31, 2014
    Inventors: László Domokos, Laurent Georges Huve, Hermanus Jongkind, Aan Hendrik Klazinga, Marcello Stefano Rigutto
  • Patent number: 8791039
    Abstract: An agglomerated zeolite adsorbent which comprises 95-99.5 mass % of X zeolite and 0.5-5.0 mass % of binder, wherein the exchangeable cationic sites of said X zeolite are occupied by Group IIA metal and/or K, the total pore volume of said adsorbent is no less than 0.26 mL/g as measured by mercury porosimetry, the volume of pores with pore diameters from 100 to 500 nm is at least 60% based on the total pore volume. During shaping, a pore-forming agent is added to this adsorbent, and then the adsorbent is alkali treated for in-situ crystallization, followed by ion exchange. Said adsorbent has high adsorption capacity, fast mass transfer rate and good mechanical strength. Said adsorbent is suitable for liquid phase adsorptive separation of para-xylene from C8 aromatic hydrocarbons and is also suitable for adsorptive separation of other alkyl aromatic hydrocarbons isomers.
    Type: Grant
    Filed: January 24, 2009
    Date of Patent: July 29, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Huiguo Wang, Jianfeng Ma, Dehua Wang, Zhuo Yu
  • Patent number: 8791040
    Abstract: A method of making a catalyst containing nanosize zeolite particles supported on a support material is disclosed. A process for making styrene or ethylbenzene by reacting toluene with a C1 source over a catalyst containing nanosize zeolite particles supported on a support material is disclosed.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: July 29, 2014
    Assignee: Fina Technology, Inc.
    Inventors: Sivadinarayana Chinta, Joseph L. Thorman
  • Patent number: 8778824
    Abstract: This invention relates to aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: July 15, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih Frank Lai, Robert E. Kay
  • Patent number: 8778171
    Abstract: This invention relates to hydrocracking catalysts utilizing stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more. This invention also relates to the use of such catalysts in hydrocracking processes for the conversion of heavy oils into lighter fuel products. The invention is particularly suited for the selective production of diesel range products from gas oil range feedstock materials under hydrocracking conditions.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: July 15, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Christopher G. Oliveri, Wenyih Frank Lai, Ajit B. Dandekar, Scott J. Weigel, Jason Wu, Robert E. Kay
  • Publication number: 20140194276
    Abstract: A process for obtaining a catalyst composite comprising the following steps: a). selecting a molecular sieve having pores of 10-or more-membered rings b). contacting the molecular sieve with a metal silicate different from said molecular sieve comprising at least one alkaline earth metal and one or more of the following metals: Ga, Al, Ce, In, Cs, Sc, Sn, Li, Zn, Co, Mo, Mn, Ni, Fe, Cu, Cr, Ti and V, such that the composite comprises at least 0.1 wt % of silicate.
    Type: Application
    Filed: March 12, 2014
    Publication date: July 10, 2014
    Applicant: Total Research & Technology Feluy
    Inventors: Nikolai Nesterenko, Walter Vermeiren, Sander Van Donk, Delphine Minoux