Metal Or Metal Oxide Patents (Class 51/309)
  • Publication number: 20150075082
    Abstract: A cutting element for an earth-boring drill bit may include a thermally stable cutting table comprising a polycrystalline diamond material. The polycrystalline diamond material may consist essentially of a matrix of diamond particles bonded to one another and a silicon, silicon carbide, or silicon and silicon carbide material located within interstitial spaces among interbonded diamond particles of the matrix of diamond particles. The cutting table may be at least substantially free of Group VIII metal or alloy catalyst material. The cutting element may further include a substrate and an adhesion material between and bonded to the cutting table and the substrate. The adhesion material may include diamond particles bonded to one another and to the cutting table and the substrate after formation of the preformed cutting table.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 19, 2015
    Inventor: Danny E. Scott
  • Publication number: 20150075877
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Patent number: 8980446
    Abstract: The present invention concerns a method for depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods. To provide a method of depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods, which gives mixed crystal layers which are as free as possible of macroparticles (droplets) and which have a proportion as high as possible of a desired crystalline phase and which are highly crystalline, it is proposed according to the invention that deposition of the mixed crystal layer is effected with simultaneous application of i) the cathode sputtering method of dual magnetron sputtering or high power impulse magnetron sputtering and ii) arc vapour deposition.
    Type: Grant
    Filed: May 3, 2011
    Date of Patent: March 17, 2015
    Assignee: Walter AG
    Inventors: Wolfgang Engelhart, Veit Schier
  • Patent number: 8979956
    Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table having an upper surface, an interfacial surface, and at least one side surface extending therebetween. The interfacial surface of the polycrystalline diamond table is bonded to the substrate. The polycrystalline diamond table includes bonded diamond grains defining interstitial regions. The polycrystalline diamond table includes a first region extending inwardly from at least a portion of the upper surface and at least a portion of the at least one side surface. The first region spaced from the interfacial surface. The polycrystalline diamond table includes at least a second region extending inwardly from the interfacial surface to the upper surface. The first region includes at least a first infiltrant disposed interstitially between the bonded diamond grains thereof. The second region includes at least a second infiltrant disposed interstitially between the bonded diamond grains thereof.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: March 17, 2015
    Assignee: US Synthetic Corporation
    Inventor: Mohammad N. Sani
  • Publication number: 20150068130
    Abstract: A shaped abrasive particle having a major surface-to-side surface grinding orientation percent difference (MSGPD) of at least about 40%.
    Type: Application
    Filed: June 27, 2014
    Publication date: March 12, 2015
    Inventors: David Louapre, Kristin Breder, Sujatha Iyengar, Adam D. Lior
  • Publication number: 20150072522
    Abstract: Provided are an abrasive particle including auxiliary particles formed on a surface of a mother particle, a polishing slurry prepared by mixing the abrasive particles with a polishing accelerating agent and a pH adjusting agent, and a method of manufacturing a semiconductor device in which an insulating layer is polished by the polishing slurry while using a conductive layer as a polishing stop layer.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Inventor: Seung Won JUNG
  • Publication number: 20150068817
    Abstract: A method of making a cutting element includes subjecting a mixture of diamond particles and a carbonate material to high-pressure high-temperature sintering conditions to form a sintered carbonate-polycrystalline diamond body having a diamond matrix of diamond grains bonded together and carbonates residing in the interstitial regions between the diamond grains, the carbonate material having a non-uniform distribution throughout the diamond matrix. The carbonate-polycrystalline diamond body is subjected to a controlled temperature, a controlled pressure condition or a combination thereof, to effect an at least partial decomposition of the carbonate material.
    Type: Application
    Filed: September 9, 2014
    Publication date: March 12, 2015
    Inventors: YAHUA BAO, LIANG ZHAO, J. DANIEL BELNAP, ZHIJUN LIN
  • Publication number: 20150072601
    Abstract: Superabrasive tools and methods for making and using the same are provided. In one aspect, for example, a CMP pad dresser includes a first monolayer of superabrasive particles disposed on and coupled to one side of a metal support layer and a second monolayer of superabrasive particles disposed on and coupled to the metal support layer on an opposite side from the first monolayer. The superabrasive particles of the second monolayer are positioned to have substantially the same distribution as the superabrasive particles of the first monolayer.
    Type: Application
    Filed: July 15, 2014
    Publication date: March 12, 2015
    Inventor: Chien-Min Sung
  • Publication number: 20150069291
    Abstract: Provided is a method of manufacturing an abrasive particle including a mother particle and a plurality of auxiliary particles formed on a surface of the mother particle, and a method of manufacturing a polishing slurry in which the abrasive particle is mixed with a polishing accelerating agent and a pH adjusting agent.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Inventor: Seung Won JUNG
  • Publication number: 20150068131
    Abstract: A process for manufacturing an abrasive wire formed by abrasive particles held on a central core by a binder comprises depositing abrasive particles on the central core, each particle comprising a magnetic material that has a relative permeability greater than 50 and that represents at least 1% of the volume of the abrasive particle, and depositing binder on the central core to keep the abrasive particles attached to it. The core has south poles and north poles alternating along either its circumference or its length.
    Type: Application
    Filed: March 29, 2013
    Publication date: March 12, 2015
    Applicants: Commissarial a renergie atomique et aux energies alternatives, Thermocompact, CEntre NAtional de la Recherche Scientique
    Inventors: Gérald Sanchez, Michel Ly, Sophie Rivoirard, Arnaud Grifford
  • Patent number: 8974561
    Abstract: A manufacturing method of a glass substrate for a magnetic disk is provided whereby nano pits and/or nano scratches cannot be easily produced in polishing a principal face of a glass substrate using a slurry containing zirconium oxide as an abrasive. The manufacturing method of a glass substrate for a magnetic disk includes, for instance, a polishing step of polishing a principal face of a glass substrate using a slurry containing, as an abrasive, zirconium oxide abrasive grains having monoclinic crystalline structures (M) and tetragonal crystalline structures (T).
    Type: Grant
    Filed: September 26, 2012
    Date of Patent: March 10, 2015
    Assignee: Hoya Corporation
    Inventors: Masanori Tamaki, Hiroki Nakagawa, Yoshihiro Tawara
  • Patent number: 8974562
    Abstract: A method of forming a substantially homogeneous suspension of nanodiamond particles and microdiamond particles is disclosed The method includes disposing a first functional group on a plurality of nanodiamond particles to form derivatized nanodiamond particles, and combining the derivatized nanodiamond particles with a plurality of microdiamond particles and a solvent to form a substantially homogeneous suspension of the derivatized nanodiamond particles and microdiamond particles in the solvent. A method of making an article is also disclosed. The method includes forming a superabrasive polycrystalline diamond compact by combining: a plurality of derivatized nanodiamond particles, a plurality of derivatized microdiamond particles having an average particle size greater than that of the derivatized nanodiamond particles, and a metal solvent-catalyst. The method also includes combining the polycrystalline diamond with a substrate comprising a ceramic.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: March 10, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Soma Chakraborty, Gaurav Agrawal
  • Publication number: 20150060151
    Abstract: Cutting elements include polycrystalline diamond which may be attached to a substrate. The polycrystalline diamond may have a ratio of cubic to hexagonal cobalt crystalline structures of greater than about 1.2. The polycrystalline diamond may have a high level surface compressive stress of greater than about 500 MPa.
    Type: Application
    Filed: September 2, 2014
    Publication date: March 5, 2015
    Inventors: YI FANG, J. DANIEL BELNAP, SCOTT L. HORMAN, RYAN DAVIS, HAIBO ZHANG
  • Publication number: 20150059256
    Abstract: An abrasive article including a bonded abrasive body including a bond material having a metal, abrasive particles contained within the bond material, and a filler blend including fine filler particles and coarse filler particles and defining a filler particle size ratio (Ff/Fc) of not greater than about 0.97, where Ff represents the average particle of the fine filler particles and Fc represents the average particle size of the coarse filler particles.
    Type: Application
    Filed: August 19, 2014
    Publication date: March 5, 2015
    Inventors: Cecile O. MEJEAN, Srinivasan RAMANATH, John M. GULCIUS, Ramanujam VEDANTHAM, Rachana UPADHYAY
  • Patent number: 8968866
    Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: March 3, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Chikako Kojima, Yoshio Okada, Hideaki Kanaoka, Hiroyuki Morimoto, Anongsack Paseuth, Erika Iwai
  • Patent number: 8968053
    Abstract: In order to avoid using anti-stick paints, based on polytetrafluoroethylene or the like, on parts of cheesemaking machines which are to be in contact with hot curds (pastafilata), their surfaces are sandblasted with preferably virgin white corundum powder having a granulometry of about 180 mesh. Surprisingly, surfaces so treated are non-stick for the purposes mentioned above.
    Type: Grant
    Filed: September 20, 2010
    Date of Patent: March 3, 2015
    Assignee: C.M.T. Costruzioni Meccaniche e Tecnologia S.p.A.
    Inventor: Stefano Tomatis
  • Publication number: 20150052825
    Abstract: Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed.
    Type: Application
    Filed: March 15, 2013
    Publication date: February 26, 2015
    Inventor: Negus B. Adefris
  • Publication number: 20150052821
    Abstract: A bond matrix for metal bonded abrasive tools includes a metal bond system, porosity and an optional filler. Tools according to embodiments of the invention exhibit long tool life, produce an acceptable quality of cut and can have self-dressing properties. The bond matrix can be used, for example, in abrasives tools configured for the electronics industry, such as 1A8 wheels for slicing ball grid arrays (BGAs) and other such slicing operations.
    Type: Application
    Filed: November 5, 2014
    Publication date: February 26, 2015
    Inventors: Parul Walia, Srinivasan Ramanath, Richard W. J. Hall
  • Patent number: 8961632
    Abstract: A method of making an abrasive particle distribution includes: sorting an initial lot of abrasive particles into a plurality of sublots including first and second sublots of the abrasive particles according to their average particle diameter and aspect ratio, and combining the first and second sublots. The initial lot conforms to an abrasives industry specified nominal grade. The first sublot has an average particle diameter and aspect ratio less than the second sublot. A sum of the first sublot and the second sublot contains fewer abrasive particles than the initial lot. The resultant abrasive particle distribution and abrasive articles including the same are also disclosed.
    Type: Grant
    Filed: December 9, 2013
    Date of Patent: February 24, 2015
    Assignee: 3M Innovative Properties Company
    Inventors: Gary M. Palmgren, Brian D. Goers
  • Patent number: 8961719
    Abstract: A method for making a treated super-hard structure, the method including providing a super-hard structure comprising super-hard material selected from polycrystalline cubic boron nitride (PCBN) material or thermally stable polycrystalline diamond (PCD) material; subjecting the super-hard structure to heat treatment at a treatment temperature of greater than 700 degrees centigrade at a treatment pressure at which the super-hard material is not thermodynamically stable, for a treatment period of at least about 5 minutes to produce the treated super-hard structure.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: February 24, 2015
    Assignee: Element Six Limited
    Inventors: Stig Åke Andersin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Lars-Ivar Nilsson
  • Patent number: 8961677
    Abstract: A stable suspension of ethylpolysilicate nanoparticles having a size of between about 5 nm and 120 nm are in water and stabilized with between about 0.05 and 5 weight percent tetraalkylammonium hydroxide. The particles are between about 95% and 99.5% hydrolyzed and have superior removal rates when used in chemical mechanical polishing. A process for making ethylpolysilicate nanoparticles includes the step of adding reverse osmosis water and 25% tetramethylammonium hydroxide and ammonium hydroxide to a reactor, agitating the mixture and heating the mixture to about 80° C. Tetraethylalkoxy silane is added to the mixture and the mixture stirred and hydrolyzed. Ethanol is then removed. The mixture was then subjected to a vacuum to remove additional distillate. The material left in the reactor was then transferred to a plastic drum.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: February 24, 2015
    Assignee: Silbond Corporation
    Inventors: Walter L. Magee, Jr., Charlotte Corbett
  • Patent number: 8961630
    Abstract: Methods of forming a cutting element include immersing at least a portion of a volume of polycrystalline diamond in a liquid electrolytic solution, applying a voltage between the polycrystalline diamond and a cathode in contact with the liquid electrolytic solution, and removing at least a portion of metal catalyst from interstitial spaces between adjacent diamond grains. The polycrystalline diamond includes interbonded diamond grains and metal catalyst particles in the interstitial spaces between adjacent grains of polycrystalline diamond material. Some methods include forming a barrier over a portion of a volume of polycrystalline diamond and transferring at least a portion of the metal catalyst from a portion of the polycrystalline diamond not covered by the barrier to a liquid electrolyte. Some methods include encapsulating a volume of polycrystalline diamond in a barrier and selectively removing a portion of the barrier from a first portion of the volume of polycrystalline diamond.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: February 24, 2015
    Assignee: Baker Hughes Incorporated
    Inventor: Oleg A. Mazyar
  • Publication number: 20150050862
    Abstract: A polishing composition contains abrasive grains and water. 50% by mass or more of the abrasive grains consists of particles A having particle sizes between 40 nm and 80 nm inclusive, and 10% by mass or more of the abrasive grains consists of particles B having particle sizes between 150 nm and 300 nm inclusive. The polishing composition is used to polish a surface of a compound semiconductor substrate.
    Type: Application
    Filed: March 4, 2013
    Publication date: February 19, 2015
    Applicant: FUJIMI INCORPORATED
    Inventors: Masayuki Serikawa, Tomomi Akiyama
  • Patent number: 8955209
    Abstract: A method for bonding together components, such as a tip and a shaft which include mutually facing carbide end surfaces. The tip includes circumferentially spaced flutes formed in its cylindrical outer periphery. The shaft has a cylindrical outer periphery and a plurality of coolant holes extending through the shaft. Bonding of the tip to the shaft is performed by inserting gauge wires into the coolant holes and associated flutes, and positioning brazing material between the first and second end surfaces. A water-soluble bond-blocking material is applied to the gauge wires for preventing brazing of the gauge wires to the brazing material. The brazing material is heated to braze the first and second end surfaces together while the flutes and their associated coolant holes are maintained in alignment by the gauge wires. Then, the gauge wires are removed, and residual bond-blocking material is dissolved in water.
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: February 17, 2015
    Assignee: Diamond Innovations, Inc.
    Inventors: Dwight E. Dyer, Ray Phillip Conley
  • Patent number: 8956722
    Abstract: The invention thus relates to a layer system (1) for the formation of a surface layer on a surface of a substrate, in particular on the surface of a tool, in particular on the surface of a shaping tool, wherein the layer system includes at least a first surface layer of the composition (VaMebMcXd)?(NuCvOw)?, where (a+b+c+d)=?, ?=100%, with respect to the atoms Va,Meb,Mc,Xd present in the layer, (u+v+w)=?. ?=100 with respect to the atoms N, C, O present in the layer, with the sum of all the atoms in the layer (?+?)=100 at %, where 40???80 at % applies, and where Meb is at least one element from the group of chemical elements including Zr, Hf, Nb, Ta, Mo, W, Ni, Cu, Sc, Y, La, Ce, Pr, Nd, Pm, Sm of the periodic system of chemical elements and Mc is at least one element of the group of chemical elements including Ti, Cr, and Xd is at least one element from the group of chemical elements including S, Se, Si, B of the periodic system of elements, where 0?u?100, 0?v?100 and 0?w?80.
    Type: Grant
    Filed: July 2, 2009
    Date of Patent: February 17, 2015
    Assignee: Oerlikon Metaplas GmbH
    Inventors: Joerg Vetter, Georg Erkens
  • Patent number: 8956430
    Abstract: A polishing composition containing a silica, an acid, a surfactant, and water, wherein (a) the acid has solubility in water at 25° C. of 1 g or more per 100 g of an aqueous saturated solution; (b) the surfactant is a sulfonic acid represented by the formula (1) or (2), or a salt thereof; and (c) the polishing composition has a pH of a specified range; and a polishing process of a substrate using the polishing composition are provided. The polishing composition is suitably used, for example in polishing a substrate for disk recording media such as magnetic disks, optical disks and opto-magnetic disks.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: February 17, 2015
    Assignee: Kao Corporation
    Inventor: Norihito Yamaguchi
  • Publication number: 20150041222
    Abstract: Methods of fabricating earth-boring tools include forming an outer portion of an earth-boring tool from a powder mixture comprising hard particles and matrix particles comprising a metal matrix material, disposing a molten material at least partially within the outer portion of the earth-boring tool, and forming the molten material into another portion of the earth-boring tool. Methods of fabricating a bit body of an earth-boring rotary drill bit include forming an outer portion comprising a plurality of hard particles and a plurality of matrix particles comprising a metal matrix material and casting a molten material at least partially within the outer portion of the bit body to form another portion of the bit body. Earth-boring tools include a body for engaging a subterranean borehole having an outer portion and an inner portion comprising at least one material solidified within a cavity formed within the outer portion.
    Type: Application
    Filed: October 23, 2014
    Publication date: February 12, 2015
    Inventors: Jimmy W. Eason, Michael R. Wells
  • Publication number: 20150041224
    Abstract: A polycrystalline compact comprises a plurality of grains of hard material and a plurality of nanoparticles disposed in interstitial spaces between the plurality of grains of hard material. The nanoparticles have cores of a first material and at least one oxide material on the cores. An earth-boring tool comprises such a polycrystalline compact. A method of forming a polycrystalline compact comprises combining a plurality of hard particles with a plurality of nanoparticles to form a mixture and sintering the mixture to form a polycrystalline hard material comprising a plurality of interbonded grains of hard material. A method of forming a cutting element comprises infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of nanoparticles.
    Type: Application
    Filed: October 23, 2014
    Publication date: February 12, 2015
    Inventor: Anthony A. DiGiovanni
  • Publication number: 20150040486
    Abstract: An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing abrasive particles having a unique surface morphology including providing a plurality of abrasive particles; providing a plurality of metal particles; mixing the abrasive particles and the metal particles to form a mixture; compressing the mixture to form a compressed mixture; heating the compressed mixture; and recovering modified abrasive particles.
    Type: Application
    Filed: October 24, 2014
    Publication date: February 12, 2015
    Inventors: Timothy Francis DUMM, Kan-yin Ng
  • Patent number: 8951099
    Abstract: A chemical mechanical polishing (CMP) conditioner includes a ceramic substrate having a major surface, and an abrasive coating overlying the major surface. The major surface can include micro-protrusions arranged in a curved pattern. Alternatively, the micro-protrusions can be arranged in an irregular pattern.
    Type: Grant
    Filed: August 31, 2010
    Date of Patent: February 10, 2015
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs
    Inventors: Jianhui Wu, Richard W. J. Hall, Eric M. Schulz, Srinivasan Ramanath
  • Publication number: 20150033637
    Abstract: A body of polycrystalline diamond (PCD) material having a diamond content of at most 95 percent of the volume of the PCD material, a binder content of at least 5 percent of the volume of the PCD material, and comprising diamond grains having a mean diamond grain contiguity of greater than 60 percent and a standard deviation of less than 2.2 percent is disclosed. Also disclosed is a method of making such a body of polycrystalline diamond material.
    Type: Application
    Filed: March 27, 2013
    Publication date: February 5, 2015
    Inventor: Kaveshini Naidoo
  • Patent number: 8945251
    Abstract: A cutting tool with a substrate which is coated with a coating layer containing TiaAlbNbdMe(C1-xNx), where M represents one or more elements selected from among Si, W, Mo, Ta, Hf, Cr, Zr and Y, where 0.1?a?0.7, 0?b?0.8, 0.02?d?0.25, 0?e?0.25, a+b+d+e=1.0 and 0?x?1 and is provided with a rake face; a flank face; a cutting edge between the rake face and the flank face; and droplets on the surface of the coating layer. The droplets include finer droplets having particle diameters of 300 nm or less; and coarser droplets having particle diameters of 1000 nm or more. The flank face has a higher percentage of the finer droplets than the rake face. An Nb content in the coarser droplets on the flank face is higher than an Nb of the coarser droplets on the rake face.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: February 3, 2015
    Assignee: Kyocera Corporation
    Inventors: Masahiro Waki, Mitsuru Hasegawa
  • Patent number: 8945250
    Abstract: A cutting tool insert for turning of hardened steels and tool steels includes a textured CVD ?-Al2O3 coated cemented carbide body. The cemented carbide body has 4.0-7.0 wt-% Co and 0.25-0.50 wt-% Cr and an S-value of 0.68-0.88 and a coercivity (Hc) of 28-38 kA/m. The ?-Al2O3 layer has a thickness ranging from 7 to 12 ?m, is composed of columnar grains having a length/width ratio from 2 to 12 and is deposited on an MTCVD Ti(C,N) layer having a thickness from 4 to 12 ?m. The alumina layer is characterised by a pronounced (006) growth texture.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: February 3, 2015
    Assignee: Seco Tools AB
    Inventor: Hindrik Engstrom
  • Patent number: 8945707
    Abstract: The surface-coated cutting tool of the present invention is characterized in that a region of 10 ?m in a surface of the base material from point a? to point b? has two to seven cracks with a width of not more than 200 nm, or two to ten pores are present per length of 10 ?m in the surface of the base material from point a? to point b?, where points a? and b? are points defined respectively by lines drawn perpendicularly from points a and b to the surface of the base material where point a is a position located away from an edge ridgeline toward a rake face by distance La and point b is a position located away from the edge ridgeline toward a flank face by distance Lb.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: February 3, 2015
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Hideaki Kanaoka, Yoshio Okada, Chikako Kojima, Anongsack Paseuth, Erika Iwai, Hiroyuki Morimoto
  • Patent number: 8945253
    Abstract: An abrasive article including a bonded abrasive body having a bond material present in an amount of not greater than about 15 vol % for the total volume of the body, abrasive particulate material contained in the bond material, the abrasive particulate material including abrasive agglomerates and unagglomerated abrasive particles, wherein the body comprises an abrasive particulate ratio (APp:APagg) within a range between 3:1 and about 1:3, wherein APp represents the amount (vol %) of unagglomerated abrasive particles present in the body and APagg represents the amount (vol %) of abrasive agglomerates present in the body, and a porosity of at least about 42 vol % of the total volume of the bonded abrasive body.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: February 3, 2015
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs
    Inventors: Nilanjan Sarangi, John Campaniello, James M. Gaffney, Stephen E. Fox, John R. Besse, Stephen Woods, Renaud Fix
  • Patent number: 8945252
    Abstract: A coated abrasive laminate disc (100) has a backing (120) with glass (125) and woven fabrics (124) laminated with a thermoplastic adhesive (122) having a melting onset temperature in a range of from about 140° C. to 190° C. and comprising polyamide and/or polyurethane. Methods of making are the coated abrasive laminate discs (100) are also disclosed.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: February 3, 2015
    Assignee: 3M Innovative Properties Company
    Inventor: Steven J. Keipert
  • Publication number: 20150027063
    Abstract: A method for fabricating a pad conditioning tool includes the steps: preparing a sapphire substrate with a specific orientation plane, wherein the specific orientation plane is selected from a group consisting of a-plane, c-plane, r-plane, m-plane, n-plane and v-plane; utilizing screen printing technique and a screen plate in order to transfer an image pattern such that upon solidifying one side surface of the sapphire substrate is imprinted with the image pattern; and performing an etching process on the side surface of the sapphire substrate such that the side surface is formed with a plurality of micro particles of specific structures.
    Type: Application
    Filed: July 25, 2014
    Publication date: January 29, 2015
    Inventors: Chun-Han Tai, TZU-HSUAN DAI, Kuang-Ling Wei
  • Publication number: 20150027787
    Abstract: A cutting element comprises a supporting substrate, and a polycrystalline compact attached to an end of the supporting substrate. The polycrystalline compact comprises a region adjacent the end of the supporting substrate, and another region at least substantially laterally circumscribing the region and having lesser permeability than the region. A method of forming a cutting element, and an earth-boring tool are also described.
    Type: Application
    Filed: July 29, 2013
    Publication date: January 29, 2015
    Applicant: Baker Hughes Incorporated
    Inventors: Danny E. Scott, Derek L. Nelms
  • Publication number: 20150021100
    Abstract: Polycrystalline compacts include an interface between first and second volumes of a body of inter-bonded grains of hard material. The first volume is at least substantially free of interstitial material, and the second volume includes interstitial material in interstitial spaces between surfaces of the inter-bonded grains of hard material. The interface between the first and second volumes is configured, located and oriented such that cracks originating in the compact during use of the compacts and propagating along the interface generally toward a central axis of the compacts will propagate generally toward a back surface and away from a front cutting face of the compacts at an acute angle or angles. Methods of forming polycrystalline compacts involve the formation of such an interface within the compacts.
    Type: Application
    Filed: July 22, 2013
    Publication date: January 22, 2015
    Inventor: Xiaomin Chris Cheng
  • Publication number: 20150021101
    Abstract: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.
    Type: Application
    Filed: October 6, 2014
    Publication date: January 22, 2015
    Inventors: Madapusi K. Keshavan, Youhe Zhang, Yuelin Shen, Anthony Griffo, Michael Janssen
  • Publication number: 20150013235
    Abstract: Method for separating a polishing material, which is capable of separating and recovering cerium oxide from a used polishing material that is mainly composed of cerium oxide and a regenerated polishing material which can be obtained by the separation method. This method for separating a polishing material is characterized in that a divalent alkaline earth metal salt is added into the slurry of the used polishing material, while controlling the temperature of the slurry within the range of 10-70 DEG C., thereby causing the polishing material to aggregate under such conditions that the mother liquor has a pH of less than 10.0 as the pH is converted to one at 25 DEG C. so that the polishing material is separated from the mother liquor.
    Type: Application
    Filed: December 17, 2012
    Publication date: January 15, 2015
    Inventors: Atsushi Takahashi, Yuuki Nagai, Akihiro Maezawa
  • Publication number: 20150013234
    Abstract: A superabrasive blank and a method of making the superabrasive blank are disclosed. A superabrasive blank may comprise a plurality of polycrystalline superabrasive particles made of surface modified superabrasive particles. The surface modified superabrasive particles may have sphericity less than about 0.70. The substrate attached to a superabrasive volume formed by the polycrystalline superabrasive particles.
    Type: Application
    Filed: July 12, 2013
    Publication date: January 15, 2015
    Inventor: Neil Krishnan
  • Patent number: 8932377
    Abstract: A system for producing thermally stable cutting elements may include a heat source, a pressure vessel, at least one polycrystalline diamond body attached to a carbide substrate, and a leaching agent is disclosed, wherein the heat source includes a container comprising at least one receiving mechanism and at least one retention mechanism, and wherein the carbide substrate is disposed in the at least one receiving mechanism of the pressure vessel, and wherein the leaching agent is disposed in the pressure vessel, and wherein the leaching agent removes the catalyzing material from the interstitial spaces interposed between the diamond particles of the at least one polycrystalline diamond body, and wherein the at least one retention mechanism of the pressure vessel seals at least a portion of the carbide substrate into the at least one receiving mechanism and prevents the leaching agent from contacting at least a portion of the carbide substrate.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: January 13, 2015
    Assignee: Smith International, Inc.
    Inventors: J. Daniel Belnap, Peter Thomas Cariveau, Loel Corbett, Ronald K. Eyre
  • Patent number: 8932707
    Abstract: A hard film excellent in abrasion resistance and heat resistance includes: a first film consisting of AlaCrb(SiC)c?dN, where ? denotes one or more elements of groups IVa, Va, VIa (except Cr) of the periodic table, B, C, Si, and Y; a b, c, and d are atom ratios within ranges of 0.35?a?0.76, 0.12?b?0.43, 0.05?c?0.20, and 0?d?0.20, respectively; an atom ratio b/a of Cr to Al is within a range of 0.25?b/a?0.67; and a+b+c+d=1 is satisfied. The first film disposed on a top surface, the hard film having a total thickness Ttotal within a range of 0.5 ?m to 15 ?m with a thickness T1 of the first film or, if another film portion having the same film components as the first film is included, a thickness including the film thickness T1 and the another film portion accounting for 20% or more of the total thickness Ttotal.
    Type: Grant
    Filed: November 12, 2009
    Date of Patent: January 13, 2015
    Assignee: OSG Corporation
    Inventors: Hiroaki Sugita, Takamasa Suzuki
  • Patent number: 8932378
    Abstract: A high temperature bonded abrasive includes alumina abrasive grits, and a vitreous bond matrix in which the alumina abrasive grits are distributed, the vitreous bond matrix having a cure temperature not less than 1000° C. The alumina abrasive grits include polycrystalline alpha alumina having a fine crystalline microstructure characterized by an alpha alumina average domain size not greater than 500 nm, and the alumina abrasive grits further include a pinning agent that is a dispersed phase in the polycrystalline alpha alumina.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: January 13, 2015
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Ralph Bauer, Margaret L. Skowron
  • Publication number: 20150008046
    Abstract: A drill bit includes a bit body having an end face for engaging a rock formation. The end face is defined by a HIP pressed center structure formed of a metal matrix impregnated with super abrasive particles. The HIP pressed center structure includes a central region located at a center axis of said drill bit and finger regions extending radially from the central region. The end face is further defined by infiltrated ribs formed of a metal matrix impregnated with super abrasive particles. Certain ones of the infiltrated ribs are configured to form radial extensions from the finger regions of the HIP pressed center structure.
    Type: Application
    Filed: July 8, 2013
    Publication date: January 8, 2015
    Inventors: Bruno Cuillier De Maindreville, Gilles Gallego
  • Patent number: 8926722
    Abstract: The present invention relates to a multilayer coating system deposited on at least a portion of a solid body surface and containing in the multilayer architecture Al—Cr—B—N individual layers deposited by means of a physical vapor deposition method characterized in that in at least a portion of the overall thickness of the multilayer coating system the Al—Cr—B—N individual layers are combined with Ti—Al—N individual layers, wherein the Al—Cr—B—N and Ti—Al—N individual layers are deposited alternately one on each other, and wherein the thickness of the Al—Cr—B—N individual layers is thicker than the thickness of the Ti—Al—N individual layers, and thereby the residual stress of the multilayer coating system is considerably lower in comparison to the residual stress of the corresponding analogical Al—Cr—B—N monolayer coating.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: January 6, 2015
    Assignee: Oerlikon Trading AG, Truebbach
    Inventors: Markus Lechthaler, Christian Tritremmel
  • Publication number: 20150004787
    Abstract: A sapphire pad conditioner includes a sapphire substrate having multiple protrusions on a surface and a holder arranged to hold the sapphire substrate. The sapphire substrate is used for conditioning a chemical mechanical planarization (CMP) pad.
    Type: Application
    Filed: June 28, 2013
    Publication date: January 1, 2015
    Inventors: Jung-Lung Hung, Chi-Hao Huang, Jaw-Lih Shih, Hong-Hsing Chou, Yeh-Chieh Wang
  • Publication number: 20150004890
    Abstract: A method of evenly coating small abrasive particles, specifically a method of coating diamond particles?10 ?m with nickel, and an abrasive article containing the coated abrasive particles, for example, a fixed diamond wire. The method includes applying ultrasonic energy to the plating bath and adjusting the power of the ultrasonic energy that a non-agglomeration factor (NAF) of the batch of abrasive particle is at least about 0.9, the non-agglomeration factor defined as a ratio (D50sa/D50b), wherein D50b represents the median particle size of the coated abrasive particles and D50sa represents the median particle size of the abrasive particles prior to coating.
    Type: Application
    Filed: June 26, 2014
    Publication date: January 1, 2015
    Inventors: Zoran KRSTIC, William MECCA, Andrew G. HAERLE, Nicholas J. TUMAVITCH, Brian C. SHAFFER
  • Publication number: 20150000209
    Abstract: A shaped abrasive particle having a major surface-to-side surface grinding orientation percent difference (MSGPD) of not greater than about 35%.
    Type: Application
    Filed: June 27, 2014
    Publication date: January 1, 2015
    Inventors: David Louapre, Kristin Breder, Sujatha Iyengar, Adam D. Lior