Metal Or Metal Oxide Patents (Class 51/309)
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Patent number: 8858662Abstract: Methods of forming a polycrystalline table comprise disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles is partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate is removed from the brown polycrystalline table and catalyst material is removed from the brown polycrystalline table. The brown polycrystalline table is then fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate comprise a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table comprises a plurality of interbonded grains of a superabrasive material.Type: GrantFiled: March 4, 2011Date of Patent: October 14, 2014Assignee: Baker Hughes IncorporatedInventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
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Patent number: 8858665Abstract: A method for making a PDC cutting element for use in rock drilling containing sub-micron size diamond particles within the diamond body. Metals that do not readily dissolve carbon are employed to limit the dissolution and re-precipitation of fine diamond during the sintering of the diamond to the substrate.Type: GrantFiled: September 23, 2011Date of Patent: October 14, 2014Inventor: Robert Frushour
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Publication number: 20140298728Abstract: A carbide composite for a downhole tool may be formed by depositing a first layer on a substrate, and a second layer at least partially adjacent to the first layer. The first and second layers may each include carbides, metal binders, organic binders, or a combination thereof. The first and second carbide layers may have a different particle size, particle shape, carbide concentration, metal binder concentration, or organic binder concentration from one another.Type: ApplicationFiled: April 3, 2014Publication date: October 9, 2014Applicant: Smith International, Inc.Inventor: Madapusi K. Keshavan
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Publication number: 20140298729Abstract: An abrasive article configured to grind a workpiece having a fracture toughness of at least about 5.5 MPa·m0.5 may include a body comprising abrasive particles contained within a bond material comprising a metal, wherein the body comprises a ratio of VAG/VBM of at least about 1.3, wherein VAG is a volume percent of abrasive particles within a total volume of the body and VBM is a volume percent of bond material within the total volume of the body, and wherein the abrasive particles have an average particle size of at least about 1 micron and not greater than about 20 microns.Type: ApplicationFiled: March 31, 2014Publication date: October 9, 2014Applicants: SAINT-GOBAIN ABRASIFS, SAINT-GOBAIN ABRASIVES, INC.Inventors: Srinivasan RAMANATH, William H. LANE, Rachana UPADHYAY, Michael P. HITCHINER
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Publication number: 20140298730Abstract: A method for making a cutter element, the method including combining a plurality of super-hard grains, a powder source of bond material for bonding the super-hard grains in the cutter element, and a fluid medium to form a paste, in which the content of the super-hard grains is sufficient for the content of the super-hard grains in the cutter element to be at least about 3 volume percent. The paste is introduced into an extrusion device and extruded to form a green body, which is sintered to provide the cutter element. In some examples, the cutter element may be for a saw blade or drill bit.Type: ApplicationFiled: November 8, 2012Publication date: October 9, 2014Inventor: David Patrick Egan
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Publication number: 20140299387Abstract: A cutting element for use in a drilling bit and/or a milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.Type: ApplicationFiled: June 18, 2014Publication date: October 9, 2014Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, L. Allen Sinor
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Patent number: 8852546Abstract: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.Type: GrantFiled: November 13, 2012Date of Patent: October 7, 2014Assignee: Smith International, Inc.Inventors: Madapusi K. Keshavan, Youhe Zhang, Yuelin Shen, Anthony Griffo, Michael Janssen
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Publication number: 20140290145Abstract: A coating on mono- or poly-crystalline diamond or diamond-containing material includes a first adhesive layer formed directly on the diamond or diamond-containing material, the first layer including tungsten and tungsten carbide alloyed with fluorine in an amount of 0.001 to 0.12 wt % calculated on the total weight of the first layer. The coating further includes a second protective layer formed on the first layer, the second layer including at least tungsten alloyed with fluorine in an amount of 0.001 to 0.12 wt % calculated on the total weight of the second layer. The adhesive layer provides excellent bond strength to diamond, while the protective layer provides good protection against oxidation and molten metals used for attaching the coated diamonds to tools.Type: ApplicationFiled: April 17, 2013Publication date: October 2, 2014Applicant: Hardide plcInventors: Yuri ZHUK, Yuri LAKHOTKIN
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Publication number: 20140290149Abstract: A vitrified superabrasive product includes a superabrasive component and a vitrified bond component in which the superabrasive component is dispersed. The vitrified bond includes an oxide of a lanthanoid. Additionally, the vitrified bond component defines pores that can be essentially all less than 800 ?m in diameter. Seventy percent of the pores are in a range of between about 40 ?m and about 500 ?m and have an average aspect ratio less than about 2. The porosity is in a range of between about 50% and about 90% of the total volume of the superabrasive product.Type: ApplicationFiled: June 12, 2014Publication date: October 2, 2014Inventors: Ramanujam VEDANTHAM, Rachana UPADHYAY, Gilles QUEREL
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Publication number: 20140291037Abstract: Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material.Type: ApplicationFiled: June 11, 2014Publication date: October 2, 2014Inventors: Peter Cariveau, Georgiy Voronin, J. Daniel Belnap
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Patent number: 8845773Abstract: Abrasive particles which are shaped abrasive particles each with an opening are described. The shaped abrasive particles are formed from alpha alumina and have a first face and a second face separated by a thickness t. The opening in each of the shaped abrasive particles can improve grinding performance by reducing the size of a resulting wear flat, can provide a reservoir for grinding aid, and can improve adhesion to a backing in a coated abrasive article.Type: GrantFiled: February 16, 2012Date of Patent: September 30, 2014Assignee: 3M Innovative Properties CompanyInventors: Dwight D. Erickson, Scott R. Culler, Negus B. Adefris, John T. Boden, John D. Haas
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Patent number: 8846217Abstract: Provided is a surface-coated tool, such as a cutting tool, in which a surface of a substrate 2 is coated with a coating layer 6. The coating layer 6 comprises a lower layer 8 and an upper layer 9. The lower layer 8 and the upper layer 9 are both composed of columnar particles 10 extending vertically with respect to the surface of the substrate 2. The mean crystal width of the columnar particles 10b constituting the upper layer 9 is smaller than the mean crystal width of the columnar particles constituting the lower layer. Dispersed particles containing tungsten exist in both the lower layer and the upper layer. The distribution density of the dispersed particles existing in the upper layer is smaller than the distribution density of the dispersed particles existing in the lower layer. The surface-coated tool includes the coating layer to improve wear resistance and fracture resistance.Type: GrantFiled: October 19, 2009Date of Patent: September 30, 2014Assignee: Kyocera CorporationInventor: Masahiro Waki
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Publication number: 20140284116Abstract: An abrasive wear-resistant material includes a matrix and sintered and cast tungsten carbide pellets. A device for use in drilling subterranean formations includes a first structure secured to a second structure with bonding material. An abrasive wear-resistant material covers the bonding material. The first structure may include a drill bit body and the second structure may include a cutting element. A method for applying an abrasive wear-resistant material to a drill bit includes providing a bit, mixing sintered and cast tungsten carbide pellets in a matrix material to provide a pre-application material, heating the pre-application material to melt the matrix material, applying the pre-application material to the bit, and solidifying the material. A method for securing a cutting element to a bit body includes providing an abrasive wear-resistant material to a surface of a drill bit that covers a brazing alloy disposed between the cutting element and the bit body.Type: ApplicationFiled: June 4, 2014Publication date: September 25, 2014Inventor: James L. Overstreet
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Publication number: 20140283457Abstract: A method for forming a diamond body includes placing a thermally stable polycrystalline diamond body and a first substrate into an enclosure, the thermally stable polycrystalline diamond body comprising a plurality of bonded diamond crystals and a plurality of interstitial regions between the bonded diamond crystals, the interstitial regions being substantially free of a catalyst material, heating the thermally stable polycrystalline diamond body and the first substrate to remove residual materials from the thermally stable polycrystalline diamond body, subjecting the thermally stable polycrystalline diamond body and the first substrate to a vacuum for evacuating such residual material, and pressing under high temperature the enclosure, the thermally stable polycrystalline diamond body and the first substrate while maintaining a vacuum in the enclosure to bond the thermally stable polycrystalline diamond body to the substrate.Type: ApplicationFiled: June 5, 2014Publication date: September 25, 2014Inventors: Peter T. Cariveau, Ronald K. Eyre, Yi Fang
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Publication number: 20140287658Abstract: The present invention relates to a bonded abrasive article comprising specific shaped abrasive particles and a bonding medium comprising a vitreous bond. The present invention also relates to the use of an article according to the present invention in grinding applications, in particular in high performance grinding applications and to the use of an article according to the present invention for abrading a workpiece material particularly a workpiece material selected from steels, non-ferrous metals, and alloys. In addition, the present invention relates to a method for abrading a workpiece, the method comprising frictionally contacting at least a portion of an abrasive article according to the invention with a surface of a workpiece; and moving at least one of the workpiece or the abrasive article to abrade at least a portion of the surface of the workpiece.Type: ApplicationFiled: September 6, 2012Publication date: September 25, 2014Inventors: Walter Flaschberger, Andrea Veronika Kirschner
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Patent number: 8840696Abstract: A method of forming an abrasive article includes depositing a mixture into an opening of a substrate, contacting an exposed surface of the mixture in the opening to a texturing form to form a textured preform, and removing the mixture from the opening and forming an abrasive particle having a textured surface.Type: GrantFiled: January 10, 2013Date of Patent: September 23, 2014Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Michael D. Kavanaugh, Doruk O. Yener, Jennifer H. Czerepinski
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Patent number: 8840695Abstract: A method of forming a mixture including a ceramic material into a sheet, sectioning at least a portion of the sheet using a mechanical object and forming at least one shaped abrasive particle from the sheet, such that the at least one shaped abrasive particle can have a two-dimensional shape as viewed in a plane defined by a length and a width of the shaped abrasive particle selected from the group consisting of polygons, ellipsoids, numerals, Greek alphabet characters, Latin alphabet characters, Russian alphabet characters, complex shapes having a combination of polygonal shapes, and a combination thereof.Type: GrantFiled: December 31, 2012Date of Patent: September 23, 2014Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Paul P. Braun, Doruk O. Yener, Jennifer H. Czerepinski, Ralph Bauer, Krishnamoorthy Subramanian, Robin Bright, Anuj Seth, Gregory G. Lafond
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Publication number: 20140259962Abstract: A method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond with a first quantity of magnesium carbonate to form a first layer for forming a working surface, and combining a second quantity of magnesium carbonate to form a second layer adjacent to the first layer, forming an assembly. The method includes placing a quantity of silicon or aluminum in or adjacent to at least a portion of the assembly and sintering the assembly including the silicon or aluminum at high pressure and high temperature, causing the silicon or aluminum to infiltrate at least one layer of the assembly.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: SMITH INTERNATIONAL, INC.Inventor: YAHUA BAO
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Publication number: 20140262542Abstract: Downhole tools include a component, at least a portion of which includes ternary boride cermet. A method of making a downhole tool including a ternary boride cermet includes obtaining a ternary boride cermet material and heating the ternary boride cermet material and a binder to form the downhole tool.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: SMITH INTERNATIONAL, INC.Inventors: MINGDONG CAI, GREGORY T. LOCKWOOD, XIN DENG, SIKE XIA, ANTHONY GRIFFO
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Publication number: 20140265530Abstract: A tip for a pick tool, comprising a polycrystalline diamond (PCD) structure joined to a substrate body. The PCD structure has a strike surface including an apex opposite a boundary with the substrate body. At least an outer volume of the PCD as structure contains filler material between diamond grains, the content of the filler material being more than 5 weight percent of the PCD material in the outer volume. The outer volume is proximate at least an area of the strike surface including the apex, and the thickness of the PCD structure between the apex and the boundary with the substrate body is at least 2.5 mm.Type: ApplicationFiled: October 26, 2012Publication date: September 18, 2014Inventors: Robert Fries, Cornelis Roelof Jonker
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Publication number: 20140273772Abstract: The present invention relates to a chemical mechanical polishing conditioner and manufacturing methods thereof. The chemical mechanical polishing conditioner comprises: a planar substrate having a leveling surface; a bonding layer disposed on the surface of the planar substrate; and a plurality of abrasive particles embedded in the surface of the bonding layer and fixed to the surface of the planar substrate by the binding layer; wherein the planar substrate is formed by a deformation compensation for the non-planar substrate during curing the binding layer, and thus the tips of the abrasive particles have a leveled height. Therefore, the present invention can effectively improve the problem of thermal deformation of the substrate of the chemical mechanical polishing conditioner during heating and curing process, and thereby enhancing the surface flatness of chemical mechanical polishing conditioner.Type: ApplicationFiled: March 5, 2014Publication date: September 18, 2014Applicant: Kinik CompanyInventors: Jui-Lin CHOU, Chia Chun WANG, Chia-Feng CHIU, Chung-Yi CHENG
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Publication number: 20140259959Abstract: A polycrystalline diamond compact (PDC) is fabricated using a process of delayed diffusion of a diffusion species (e.g., a metalloid) introduced from the back side of a cemented carbide further away from the diamond grit or from the flank side of the cemented carbide, as opposed to the side of the cemented carbide adjacent to the diamond grit. The process of fabricating the PDC includes depositing, in a metal container, a diamond grit, a cemented carbide, and a diffusion species, then applying a high pressure and high temperature (HPHT) to the contents of the metal container wherein (1) the binder of cemented carbide diffuses across the diamond grit, and (2) the diffusion species diffuses through the cemented carbide, and then through the diamond grit, thus providing a protective coating to the diamond grains of the PDC.Type: ApplicationFiled: March 15, 2013Publication date: September 18, 2014Applicant: DIAMOND INNOVATIONS, INC.Inventors: Gary Martin Flood, Joel Vaughn
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Publication number: 20140262535Abstract: A boring bit has a shank, a head and teeth distributed around the head. The teeth have a root embedded within the head's core body, a tip extending out of the head, and a narrowing region between the root and the tip. More than approximately two-thirds of the tooth length is embedded in the core body, including a portion of the narrowing region. Stabilizing rods are welded to the tips of the teeth to form a temporary connection, and the core body is formed from a molten metal poured into a cavity of a cast mold. The rods are inserted into indentations in the cast to hold the teeth in place, and the molten metal heats the teeth and weld to substantially loosen the temporary connection. As the molten metal cools, it solidifies around the teeth and secures the root and narrowing region of the teeth within the core body.Type: ApplicationFiled: March 16, 2014Publication date: September 18, 2014Applicant: Rockhound Boring Products, LLCInventor: Douglas R. Ford
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Publication number: 20140259963Abstract: A polycrystalline diamond body, and a method for making a carbonate polycrystalline diamond body includes combining a first quantity of diamond particles with a first quantity of magnesium carbonate to form a first layer in an enclosure, the first layer having a working surface, and placing a second quantity of magnesium carbonate in the enclosure forming a second layer, the first layer and the second layer forming an assembly. A quantity of at least one of silicon or aluminum is mixed in with or placed adjacent to at least one of the first layer or the second layer. The assembly, including the at least one of silicon or aluminum, is sintered at high pressure and high temperature, causing the at least one of silicon or aluminum to infiltrate at least one layer of the assembly, forming a polycrystalline diamond body.Type: ApplicationFiled: March 13, 2014Publication date: September 18, 2014Applicant: SMITH INTERNATIONAL, INC.Inventor: YAHUA BAO
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Publication number: 20140262533Abstract: A polycrystalline diamond (PCD) composite compact element comprising a PCD structure bonded to a cemented carbide substrate, in which at least a peripheral region of the substrate comprises cemented carbide material having a mean free path (MFP) characteristic of at least about 0.1 microns and at most about 0.7 microns; and an elastic limit of at least about 1.9 GPa.Type: ApplicationFiled: January 13, 2014Publication date: September 18, 2014Inventors: Danny Eugene Scott, Jimmy Wayne Eason, David Alexander Curry, Igor Yuri Konyashin
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Publication number: 20140259960Abstract: A nonwoven, fibrous, article including a plurality of entangled fibers is provided. The fibers can have at least one of an anti-microbial agent or a plurality of abrasive particles. A binder material may bond the fibers to each other at points of crossing and contact between the fibers. The fibers may be made from post-consumer materials, post-industrial materials, heavy denier fibers, biodegradable materials, or heat resistant.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Inventor: Martin J. Rotter
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Publication number: 20140273773Abstract: The present invention relates to a segment-type chemical mechanical polishing conditioner and a method for manufacturing thereof. The segment-type chemical mechanical polishing conditioner comprises: a bottom substrate having a center protrusion; an abrasive unit binding layer disposed on the outside of the surface of the bottom substrate; and a plurality of abrasive units placed on the abrasive unit binding layer; wherein the abrasive units have a fan-shaped contour and are arrange along the center protrusion of the bottom substrate to form a discontinuous circular contour. Therefore, the present invention can utilize the center protrusion of the bottom substrate to adjust the arrangements of the abrasive units, and effectively improve the problem of thermal deformation of the surface of the chemical mechanical polishing conditioner during heat-hardening process, thereby enhancing the surface flatness of chemical mechanical polishing conditioner.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Kinik CompanyInventors: Jui-Lin CHOU, Chia Chun WANG, Chia-Feng CHIU, Chung-Yi CHENG
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Patent number: 8834589Abstract: A polishing composition for a magnetic disk substrate of the present invention includes water, silica particles, and at least one or more selected from an acid, a salt of the acid, and an oxidizing agent. The silica particles are observed with a transmission electron microscope to measure a maximum diameter and a projected area of each particle, and a value obtained by dividing the area of a circle whose diameter is the maximum diameter of a silica particle by the projected area of the silica particle and multiplying the result by 100, is in the range of 100 to 130.Type: GrantFiled: April 26, 2007Date of Patent: September 16, 2014Assignee: Kao CorporationInventors: Yoshiaki Oshima, Norihito Yamaguchi, Haruhiko Doi
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Publication number: 20140250797Abstract: A method of forming a shaped abrasive particle includes forming a first mixture and a second mixture in a single forming process into an integral precursor shaped abrasive particle, wherein the first mixture has a different composition than a composition of the second mixture.Type: ApplicationFiled: May 16, 2014Publication date: September 11, 2014Applicant: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Doruk O. Yener, Paul Braun
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Publication number: 20140250798Abstract: Thermally stable polycrystalline constructions include a body having a polycrystalline ultra-hard phase and a plurality of empty voids. The construction includes a backside support member over at least a portion of the backside surface of the body and a sidewall support member over at least a portion of the sidewall surface of the body extending an axial distance along at least a portion of the body and at least partially covering a circumferential surface of the body. The construction has a compressive stress exerted on the body.Type: ApplicationFiled: May 22, 2014Publication date: September 11, 2014Applicant: Smith International, Inc.Inventors: Georgiy Voronin, J. Daniel Belnap
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Publication number: 20140251696Abstract: In an embodiment, a cutter assembly for use on a tunnel boring machine may include a cutter ring extending circumferentially about a central axis. The cutter ring may include a radially inner surface and a radially outer surface. The cutter assembly may also include superabrasive cutting elements distributed circumferentially about the axis. Each of the superabrasive cutting elements may be attached to the cutter ring and may include a polycrystalline diamond (“PCD”) body having a working surface. At least a number of the cutting elements may extend beyond the outer surface of the cutter ring.Type: ApplicationFiled: March 8, 2013Publication date: September 11, 2014Applicant: US Synthetic CorporationInventor: US Synthetic Corporation
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Publication number: 20140251698Abstract: Polycrystalline compacts include a hard polycrystalline material comprising first and second regions. The first region comprises a first plurality of grains of hard material having a first average grain size, and a second plurality of grains of hard material having a second average grain size smaller than the first average grain size. The first region comprises catalyst material disposed in interstitial spaces between inter-bonded grains of hard material. Such interstitial spaces between grains of the hard material in the second region are at least substantially free of catalyst material. In some embodiments, the first region comprises a plurality of nanograins of the hard material. Cutting elements and earth-boring tools include such polycrystalline compacts.Type: ApplicationFiled: May 20, 2014Publication date: September 11, 2014Applicant: Baker Hughes IncorporatedInventors: Danny E. Scott, Anthony A. DiGiovanni
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Patent number: 8828527Abstract: A surface-coated cutting tool includes a tool substrate made of tungsten carbide-based cemented carbide or titanium carbonitride-based cermet; and a hard coating layer formed by vapor-depositing in order, a lower layer (a), an intermediate layer (b), and an upper layer (c) on the tool substrate. The lower layer (a) is a Ti layer composed of one or more of a titanium carbide layer, a titanium nitride layer, a titanium carbonitride layer, a titanium carboxide layer, and a titanium oxycarbonitride layer, and having a thickness of 3 to 20 ?m. The intermediate layer (b) is an aluminum oxide layer having a thickness of 1 to 5 ?m, and having an ?-type crystal structure in a chemically vapor-deposited state. The upper layer (c) is an aluminum oxide layer having a thickness of 2 to 15 ?m, and containing one or more elements of Ti, Y, Zr, Cr, and B.Type: GrantFiled: March 18, 2010Date of Patent: September 9, 2014Assignee: Mitsubishi Materials CorporationInventors: Kohei Tomita, Makoto Igarashi, Akira Osada, Eiji Nakamura
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Patent number: 8828563Abstract: A cutting tool for metal material processing has a hard metal body and a multi-layer coating applied to the hard metal body in at least one surface area. The multi-layer coating includes the following, sequentially in direction from the hard metal body to the surface of the cutting tool: at least one layer TiCx1Ny1, where x1+y1=1, x1?0, y1>0; at least one layer TiCx2Ny2Oz2, where x2+y2+z2=1, 0?z2?0.03 and 0.5?x2?0.85; at least one layer TiN, or TiCx31Ny31, where 0.2?x31?0.8 and x31+y31=1, or TiNy32Bv32, where 0.0001?v32?0.05 and y32+v32=1; at least one layer: TiNy41Bv41Oz41, where y41+v41+z41=1 and 0.0001?v41?0.05 and 0.01?z41?0.6, or TiCx42Ny42Oz42, where x42+y42+z42=1 and 0?y42?0.5 and 0.01?z42?0.6; and at least one outer layer ?-Al2O3. The at least one layer TiCx2Ny2Oz2 has a texture in the direction having a texture coefficient TC(311)=1.3.Type: GrantFiled: September 2, 2010Date of Patent: September 9, 2014Assignee: Ceratizit Austria Gesellschaft mbHInventors: Martin Kathrein, Werner Bürgin, Christoph Czettl, Peter Lechleitner, Josef Thurner
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Publication number: 20140246248Abstract: Hardfacing compositions include grains of hard material embedded within a cobalt-based metal alloy that includes ruthenium. Earth-boring tools include such hardfacing compositions on one or more surfaces thereof. Methods of applying hardfacing to an earth-boring tool include embedding grains of hard material in a molten cobalt-based metal alloy including ruthenium on a surface of an earth-boring tool, and cooling and solidifying the molten cobalt-based metal alloy with the grains of hard material embedded therein.Type: ApplicationFiled: March 1, 2013Publication date: September 4, 2014Applicant: BAKER HUGHES INCORPORATEDInventor: Jimmy W. Eason
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Publication number: 20140246251Abstract: Earth-boring tools may comprise a body comprising a first region and a second region. The first region may be located closer to a rotational axis of the body than the second region. A first cutting element may be located in the first region and a second cutting element may be located in the second region. A first polycrystalline table of the first cutting element may be substantially free of catalyst material to a first depth and a second polycrystalline table of the second cutting element may be substantially free of catalyst material to a second, greater depth.Type: ApplicationFiled: March 1, 2013Publication date: September 4, 2014Inventors: Danny E. Scott, Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms
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Publication number: 20140246005Abstract: The present invention relates to an electrodeposited diamond wire saw using patterned non-conductive materials in which non-conductive materials are pre-patterned along the outer circumference of a wire on which diamond grit should not be rubbed, before the diamond grit is upset, in order to efficiently improve the manufacturing process, and to a method for manufacturing same. According to one preferred embodiment of the invention, the method for manufacturing an electrodeposited diamond wire saw includes: printing a masking solution on the outer circumference of a wire in a plurality of directions when the wire is inserted for patterning; and upsetting diamond grit on the remaining regions of the outer circumference of the wire, with the exception of the patterned region.Type: ApplicationFiled: March 19, 2012Publication date: September 4, 2014Applicant: EHWA DIAMOND INDUSTRIAL CO., LTD.Inventors: Seh-Kwang Lee, Rak-Joo Sung, Sang-Wook Park
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Publication number: 20140245667Abstract: A hardfacing material includes a metal matrix material and particles of crushed polycrystalline diamond material embedded within the metal matrix material. An earth-boring tool includes a body comprising particles of fragmented polycrystalline diamond material embedded within a metal matrix material. The particles of fragmented polycrystalline diamond material include a plurality of inter-bonded diamond grains. A method includes forming an earth-boring tool including a metal matrix material and particles of crushed polycrystalline diamond material.Type: ApplicationFiled: May 12, 2014Publication date: September 4, 2014Applicant: Baker Hughes IncorporatedInventors: Nicholas J. Lyons, Danny E. Scott
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Patent number: 8821603Abstract: A hard composite member produced by a rapid omni-directional compaction process that includes the steps of: providing a pre-compaction composite comprising a substrate, a superhard member and a layer of braze between the substrate and the superhard member; placing the pre-compaction composite in a pressure transmitting material contained within a shell to form an isostatic die assembly; heating the isostatic die assembly to a temperature at which the pressure-transmitting material is capable of fluidic flow and wherein the temperature ranges between greater than the melting point of the braze layer and less than or equal to about 1200° C.; and in a forging press, compressing the isostatic die assembly to consolidate the pre-compaction composite under omnidirectional pressure at a pressure equal to or greater than about 60,000 psi into a dense, consolidated body.Type: GrantFiled: March 8, 2007Date of Patent: September 2, 2014Assignee: Kennametal Inc.Inventors: Jonathan W. Bitler, Sara Kiani
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Patent number: 8821606Abstract: A metal bonded grinding stone is manufactured by heating and pressurizing a material including abrasive grains, a cobalt, a tungsten disulfide and a copper tin alloy to obtain a sintered product, and rapid-cooling the sintered product.Type: GrantFiled: July 21, 2010Date of Patent: September 2, 2014Assignee: Honda Motor Co., Ltd.Inventors: Masato Ujihashi, Toshiya Hirata, Kazuhiko Kitanaka, Naohide Unno, Hiroshi Sugiyama, Noriyuki Namba
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Patent number: 8821605Abstract: The present invention relates to sintered abrasive grit agglomerates based on aluminum oxide, having homogeneously distributed nanoscale pores in the range of 100-300 nm, with a pore volume of at least 15%. The average diameter of primary particles of the aluminum oxide primary particles is less than 5 ?m, wherein said primary particles are connected to each other without additional adhesive agent.Type: GrantFiled: July 21, 2009Date of Patent: September 2, 2014Assignee: Center for Abrasives and Refractories Research & Development C.A.R.R.D. GmbHInventors: Maria Christina DiDavide, Reiner Kunz
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Publication number: 20140237907Abstract: Abrasive particles comprising shaped abrasive particles each having a sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a sidewall and having a maximum thickness, T; and the shaped abrasive particles further comprising a plurality of grooves on the second face.Type: ApplicationFiled: May 6, 2014Publication date: August 28, 2014Applicant: 3M INNOVATIVE PROPERTIES COMPANYInventors: Boden T. Boden, Dwight D. Erickson, Scott R. Culler, Negus B. Adefris, John D. Haas
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Publication number: 20140237904Abstract: A cutting tool and a method of making a cutting tool are provided. The cutting tool may comprise a sintered superabrasive tip, a tool body and a non-brazing material. The sintered superabrasive tip may have a plurality of superhard particles. The tool body may retain the superabrasive tip. The non-brazing material fills a gap between the superabrasive tip and the tool body. The method of making a cutting tool may comprise steps of providing a superabrasive tip; providing a tool body; filling a gap between the superabrasive tip and the tool body with a non-brazing material; and depositing a first coating to the non-brazing material.Type: ApplicationFiled: February 27, 2014Publication date: August 28, 2014Applicant: DIAMOND INNOVATIONS, INC.Inventor: William RUSSELL
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Publication number: 20140238752Abstract: Processes for pre-sharpening cutting structures comprising particles of superabrasive material such as diamond grit, dispersed in a metal matrix material such as cemented tungsten carbide. Matrix material may be removed from a surface of a cutting structure to a desired depth to expose superabrasive particles within the matrix material adjacent the surface, and to increase exposure of partially exposed superabrasive particles at the surface. Electrodischarge machining (EDM), laser machining, electrolytic etching and chemical etching may also be employed. Pre-sharpened cutting structures are also disclosed.Type: ApplicationFiled: February 27, 2013Publication date: August 28, 2014Applicant: BAKER HUGHES INCORPORATEDInventors: J. Miguel Bilen, Victor L. Reddick, JR., Wesley Dean Fuller
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Patent number: 8814965Abstract: A cubic boron nitride sintered body is excellent in wear resistance. The cubic boron nitride sintered body has about 30 to about 70% by volume of cubic boron nitride; and as the reminder, a binder phase having at least one selected from an oxide, carbide, nitride and boride of Ti, Al, Zr, Y, Ce, Mg or Ca and mutual solid solutions thereof; and inevitable impurities, wherein the cubic boron nitride sintered body contains ?-type Al2O3, ZrB2, ZrO2 and ZrO, and when an X-ray diffraction intensity of a (110) plane of ?-type Al2O3 is represented by Ia, an X-ray diffraction intensity of a (101) plane of ZrB2 is represented by Izb, and an X-ray diffraction intensity of a (111) plane of ZrO is represented by Izo, (Izb/Ia) which shows a ratio of Izb based on Ia satisfies 0.13?(Izb/Ia)?0.30, and (Izo/Ia) which shows a ratio of Izo based on Ia satisfies 0.05?(Izo/Ia)?0.20.Type: GrantFiled: November 11, 2010Date of Patent: August 26, 2014Assignee: Tungaloy CorporationInventor: Sho Yokoshi
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Patent number: 8814968Abstract: A thermally conductive sand shell molding system allows for controlling heat flow in a molten metal infiltrate powdered metal drill bit molding system to differentially cool the mold system to control differential shrinking and accompanying stress concentrations.Type: GrantFiled: January 13, 2011Date of Patent: August 26, 2014Assignee: National Oilwell Varco, L.P.Inventors: Alan Honggen Jiang, Harold Sreshta
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Publication number: 20140231150Abstract: Polycrystalline compacts include smaller and larger hard grains that are interbonded to fox in a polycrystalline hard material. The larger grains may be at least about 150 times larger than the smaller grains. An interstitial material comprising one or more of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal may be disposed between the grains. The compacts may be used as cutting elements for earth-boring tools such as drill bits, and may be disposed on a substrate. A particulate mixture includes a first plurality of grains of hard material having a first average grain size of about five hundred nanometers (500 nm) or less and having a coating formed over the grains of hard material. The coating comprises at least one of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal.Type: ApplicationFiled: April 21, 2014Publication date: August 21, 2014Applicant: Baker Hughes IncorporatedInventor: Anthony A. DiGiovanni
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Publication number: 20140230339Abstract: A method of processing a composite body comprising a super-hard structure and refractory metal material exposed proximate a boundary of the composite body, the refractory metal material comprising refractory metal. The method includes providing a basic corrosive agent, heating the corrosive agent to at least its melting point, contacting the composite body with the corrosive agent in the molten state and treating the composite body with the corrosive agent for a period of time to remove refractory metal material from the composite body.Type: ApplicationFiled: October 5, 2012Publication date: August 21, 2014Inventor: Jacobus Stephanus Davel
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Patent number: 8808859Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a substrate and a pre-sintered polycrystalline diamond (“PCD”) table including a plurality of bonded diamond grains defining a plurality of interstitial regions, an upper surface, and a back surface that is bonded to the substrate. The pre-sintered PCD table includes a first thermally-stable region extending inwardly from the upper surface, and a second region located between the first thermally-stable region and the substrate. The second region exhibits a thermal stability that is less than that of the first thermally-stable region, and includes at least one interstitial constituent disposed interstitially between the bonded diamond grains thereof. The at least one interstitial constituent may include at least one silicon-containing phase.Type: GrantFiled: October 31, 2011Date of Patent: August 19, 2014Assignee: US Synthetic CorporationInventor: Mohammad N. Sani
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Patent number: RE45154Abstract: A tool for machining is made from a hard-metal, cermet or ceramic base material and a single-layer or multi-layer hard material coating on the base material. An additional coating of one or more metals from the group of aluminum, copper, zinc, titanium, nickel, tin or base alloys of these metals is applied to the hard material coating.Type: GrantFiled: February 28, 2012Date of Patent: September 23, 2014Assignee: Ceratizit Austria Gesellschaft mbHInventors: Wolfgang Wallgram, Uwe Schleinkofer, Karl Gigl, Josef Thurner, Wilfried Schintlmeister