Abstract: A Fischer-Tropsch process for producing diesel fuel or diesel blending stock with a high cetane number, in a concentration of 65-90 wt % at pressures below 200 psia, using a cobalt catalyst with a rhenium and/or ruthenium promoter. The catalyst is a cobalt catalyst with crystallites having an average diameter greater than 16 nanometers, and the resulting hydrocarbon product after a rough flash, contains less than 10 wt % waxes (>C23).

Abstract: At least one embodiment of the inventive technology focuses on a new composition that comprises hexagonally close packed molybdenum carbide crystals, in addition to metallic nickel crystals and/or sodium, and having use as a catalyst in a Fischer-Tropsch process to produce alcohol. At least one embodiment of a related aspect of the inventive technology is a Fischer-Tropsch reaction to produce alcohols from carbon monoxide and hydrogen using the aforementioned composition to catalyze reactions producing higher alcohols.

Abstract: A process for selective oxidative dehydrogenation of a hydrogen-containing CO mixed gas, comprising contacting a hydrogen-containing CO mixed gas raw material with at least one catalyst entity having an increased activity gradient disposed in a reactor under at least one reaction condition chosen from a reaction temperature ranging from 100 to 300° C., a volume space velocity ranging from 100 to 10000 h?1, and a reaction pressure ranging from ?0.08 to 5.0 MPa, wherein the molar ratio of oxygen to hydrogen in the raw material ranges from 0.5:1 to 5:1.

Abstract: The present invention relates to a method for producing a hydrocarbon-producing catalyst for producing a hydrocarbon from a mixed gas of carbon monoxide and hydrogen and provides a method for producing, with stability and at high productivity, a hydrocarbon-producing catalyst with which the rate of conversion of carbon monoxide to hydrocarbon is high, the methane selectivity is low, the high activity can be maintained over a long period, the desorption of the active metal is unlikely to occur, and the durability is excellent. The method includes a precursor film forming step of putting a sol solution of an active metal compound and a metal oxide precursor in contact with a heated catalyst carrier 2 to form a precursor film on a surface of the catalyst carrier 2, and a hydrolysis step of gelling the precursor film by hydrolysis to form a metal oxide gel film 4, with the active metal 6 dispersed uniformly, on the surface of the catalyst carrier 2.

Abstract: Novel methods of treating a Fischer-Tropsch product stream with an acid are disclosed. Such methods are capable of removing contamination from the Fischer-Tropsch product stream such that plugging of the catalyst beds of a subsequent hydroprocessing step is substantially reduced.

Abstract: A method of: introducing hydrogen and a feed gas containing at least 50 vol % carbon dioxide into a reactor containing a Fischer-Tropsch catalyst; and heating the hydrogen and carbon dioxide to a temperature of at least about 190° C. to produce hydrocarbons in the reactor. An apparatus having: a reaction vessel for containing a Fischer-Tropsch catalyst, capable of heating gases to at least about 190° C.; a hydrogen delivery system feeding into the reaction vessel; a carbon dioxide delivery system for delivering a feed gas containing at least 50 vol % carbon dioxide feeding into the reaction vessel; and a trap for collecting hydrocarbons generated in the reaction vessel.

Abstract: A process and apparatus for preparing a synthesis gas suitable for feeding to a suitable hydrocarbon production reactor, such as a Fischer Tropsch reactor is described. According to one aspect, the process and apparatus utilize heat exchangers that thermally integrate the reaction steps such that heat generated by exothermic reactions, e.g., combustion, are arranged closely to the heat sinks, e.g., cool methane, water and air, to minimize heat loss and maximize heat recovery. Effectively, this thermal integration eliminates excess piping throughout, reduces initial capital and operating costs, provides built-in passive temperature control, and improves synthesis gas production efficiencies.

Abstract: A process is disclosed for converting a feed comprising synthesis gas to liquid hydrocarbons within a single reactor at essentially common reaction conditions. The synthesis gas contacts a catalyst bed comprising a mixture of a synthesis gas conversion catalyst on a support containing an acidic component and a dual functionality catalyst including a hydrogenation component and a solid acid component. The hydrocarbons produced are liquid at about 0° C., contain at least 25% by volume C10+ and are substantially free of solid wax.

Abstract: Disclosed is a process for converting synthesis gas to liquid hydrocarbon mixtures useful in the production of fuels and petrochemicals. The synthesis gas is contacted with at least two layers of synthesis gas conversion catalyst and at least two layers of acidic hydrocracking catalyst in an alternating layer arrangement within a single reactor tube wherein each synthesis gas conversion catalyst layer is followed by a layer of hydrocracking catalyst. The process is conducted within a single reactor at an essentially common reactor temperature and an essentially common reactor pressure. The process provides a high yield of naphtha range liquid hydrocarbons and a low yield of C21+ normal paraffins.

Abstract: A process is disclosed for converting synthesis gas to a liquid hydrocarbon mixture useful as distillate fuel and/or lube base oil which is substantially free of solid wax. A synthesis gas feed is contacted with a synthesis gas conversion catalyst in an upstream bed and a hydroisomerization catalyst containing a metal promoter and an acidic component in a downstream bed within a single reactor at essentially common reaction conditions. A Fischer-Tropsch wax is formed over the synthesis gas conversion catalyst and said wax is subsequently hydroisomerized over the hydroisomerization catalyst, thereby resulting in a liquid hydrocarbon mixture having a desirable product distribution.

Abstract: The present invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5% to 40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) in the range of between 3.0 to 4.5 mm?1, and the catalyst particles in the remaining fixed bed volume have an average outer surface to volume ratio (S/V) in the range of between 4.5 to 8.0 mm?1, and wherein the difference between the average S/V of the particles at the upstream end and the average S/V of the particles in the remaining fixed bed volume is at least 0.5 mm?1.

Abstract: The present invention provides methods and compositions for the chemical conversion of syngas to alcohols. The invention includes catalyst compositions, methods of making the catalyst compositions, and methods of using the catalyst compositions. Certain embodiments teach compositions for catalyzing the conversion of syngas into products comprising at least one C1-C4 alcohol, such as ethanol. These compositions generally include cobalt, molybdenum, and sulfur. Preferred catalyst compositions for converting syngas into alcohols include cobalt associated with sulfide in certain preferred stoichiometries as described and taught herein.

Abstract: A method for forming a catalyst for synthesis gas conversion comprises impregnating a zeolite extrudate using a solution, for example, a substantially non-aqueous solution, comprising a cobalt salt to provide an impregnated zeolite extrudate and activating the impregnated zeolite extrudate by a reduction-oxidation-reduction cycle.

Abstract: A process for the generation of a synthesis gas comprising: (a) forming a raw synthesis gas, (b) dividing the raw synthesis gas into first and second streams, (c) subjecting the first stream to the water gas shift reaction to form a shifted gas mixture, (d) cooling the second raw synthesis gas stream and shifted gas mixture to below the dew point to form a dry raw synthesis gas mixture, and a dry shifted gas mixture respectively, (e) feeding the dry raw synthesis gas mixture and a dry shifted gas mixture to a gas-washing unit operating by counter-current solvent flow, such that the solvent flowing through said unit contacts first with the dry raw gas mixture and then the dry shifted gas mixture, and (f) collecting from said gas-washing unit a synthesis gas having a stoichiometry ratio, R?(H2—CO2)/(CO+CO2), in the range 1.4 to 3.3.

Abstract: Methods and compositions relate to a Fischer-Tropsch catalyst utilized to convert syngas into paraffins. The catalyst includes a given amount of sulfur content from contact of a catalytic supported metal with sulfur. Subsequent activation of the catalyst prepares the catalyst to be used for conversion of the syngas. The sulfur content maintained in the catalyst after being activated influences selectivity to paraffins over olefins and oxygenates.

Abstract: A method for performing synthesis gas conversion is disclosed which comprises contacting synthesis gas with a hybrid Fischer-Tropsch catalyst formed by impregnating a ZSM-12 zeolite extrudate using a solution, for example, a substantially non-aqueous solution, comprising a cobalt salt and activating the impregnated zeolite extrudate by a reduction-oxidation-reduction cycle. The method results in reduced methane yield and increased yield of liquid hydrocarbons substantially free of solid wax.

Abstract: A joint process for preparing alcohol/ether mixtures, alcohol/hydrocarbon mixtures and synthesizing ammonia is disclosed. In particular, a process of converting CO and CO2 present in the feed gas of ammonia synthesis, comprising H2 and N2 as major components, into useful co-products is disclosed. The process is characterized in that the alcohol/ether forming reaction is firstly carried out by using a copper series catalyst, then the alcohol/hydrocarbon forming reaction is carried out by using an iron series catalyst, the individually formed alcohol/ether and alcohol/hydrocarbon products are separated by water cooling and condensing, and discharged into corresponding storage tanks, and the remaining gas, in which the amount of CO and CO2 is less than or equal to 10 ppm, is fed into the ammonia synthesis system.

Abstract: A process is disclosed for converting a feed comprising synthesis gas to liquid hydrocarbons within a single reactor at essentially common reaction conditions. The synthesis gas contacts a catalyst bed comprising a mixture of a synthesis gas conversion catalyst on a support containing an acidic component and a dual functionality catalyst including a hydrogenation component and a solid acid component. The hydrocarbons produced are liquid at about 0° C., contain at least 25% by volume C10+ and are substantially free of solid wax.

Abstract: A method for performing synthesis gas conversion is disclosed which comprises contacting synthesis gas with a hybrid Fischer-Tropsch catalyst formed by impregnating a ZSM-12 zeolite extrudate using a solution, for example, a substantially non-aqueous solution, comprising a cobalt salt and activating the impregnated zeolite extrudate by a reduction-oxidation-reduction cycle. The method results in reduced methane yield and increased yield of liquid hydrocarbons substantially free of solid wax.

Abstract: A modified catalyst support exhibiting attrition resistance and/or deaggregation resistance is provided. A catalyst composition including the modified catalyst support is also provided. A process to produce a modified catalyst support including treatment of a support slurry with a solution of monosilicic acid is provided. A process to use a catalyst including the modified catalyst support in a Fischer-Tropsch synthesis is provided.

Abstract: A method of activating an iron Fischer-Tropsch catalyst by introducing an inert gas into a reactor comprising a slurry of the catalyst at a first temperature, increasing the reactor temperature from the first temperature to a second temperature at a first ramp rate, wherein the second temperature is in the range of from about 150° C. to 250° C., introducing synthesis gas having a ratio of H2:CO to the reactor at a space velocity, and increasing the reactor temperature from the second temperature to a third temperature at a second ramp rate, wherein the third temperature is in the range of from about 270° C. to 300° C. The iron Fischer-Tropsch catalyst may be a precipitated unsupported iron catalyst, production of which is also provided.

Abstract: Catalysts comprising cobalt on a titania support are produced by mixing together particles of a solid titania support and an aqueous solution of cobalt ammine carbonate, and heating to an elevated temperature sufficient to effect decomposition of the cobalt ammine carbonate and precipitation of a cobalt species onto said support. The catalysts are useful in hydrogenation and Fischer-Tropsch reactions.

Abstract: The present invention relates to a catalyst comprising particles of a cobalt and zinc co-precipitate, having a volume average particle size of less than 150 ?m. Another aspect of the invention is the use of such a catalyst in a Fischer-Tropsch process. The present invention further relates to a method for preparing a catalyst comprising cobalt and zinc oxide, wherein an acidic solution comprising zinc ions and cobalt ions and a alkaline solution are contacted and the precipitate is isolated.

Abstract: A process for preparing a cobalt based Fischer-Tropsch synthesis catalyst precursor includes introducing a multi-functional carboxylic acid having the general formula (1) HOOC—C*R1C*R2—COOH (1) or a precursor thereof, where C* in each of C*Ri and C*R2 is a sp2 carbon, and R1 and R2 are the same or different, and are each selected from the group consisting of hydrogen and an organic group, into and/or onto a particulate catalyst support. The ratio of the quantity of multifunctional carboxylic acid used relative to the support surface area is at least 0.3 ?mol carboxylic acid/m2 of support surface area. Simultaneously with the introduction of the carboxylic acid into and/or onto the catalyst support, or subsequent thereto, a cobalt compound is introduced into and/or onto the catalyst support. The impregnated support is calcined to obtain the cobalt based Fischer-Tropsch synthesis catalyst precursor.

Abstract: Catalytic structures include a catalytic material disposed within a zeolite material. The catalytic material may be capable of catalyzing a formation of methanol from carbon monoxide and/or carbon dioxide, and the zeolite material may be capable of catalyzing a formation of hydrocarbon molecules from methanol. The catalytic material may include copper and zinc oxide. The zeolite material may include a first plurality of pores substantially defined by a crystal structure of the zeolite material and a second plurality of pores dispersed throughout the zeolite material. Systems for synthesizing hydrocarbon molecules also include catalytic structures. Methods for synthesizing hydrocarbon molecules include contacting hydrogen and at least one of carbon monoxide and carbon dioxide with such catalytic structures.

Abstract: The present invention is directed to a catalyst suitable for catalyzing a Fischer-Tropsch reaction, said catalyst comprising cobalt metal supported on zinc-oxide and an amount of zirconium(IV)oxide and/or aluminium oxide of between 0.5 and 2.5 wt. % calculated as metal, based on the weight of the calcined catalyst.

Abstract: The present invention relates to a method and a device for the parallel study of chemical reactions in at least two spatially separated reaction spaces. In particular, the invention is suitable for reactions which are not constant volume reactions and/or for reactions in which fluid flows through at least two spatially separated reaction spaces are intended to be controlled together for all the reaction spaces, or for related subsets of them, in the most straightforward way possible.

Abstract: A low-temperature catalytic process for converting biomass (preferably glycerol recovered from the fabrication of bio-diesel) to synthesis gas (i.e., H2/CO gas mixture) in an endothermic gasification reaction is described. The synthesis gas is used in exothermic carbon-carbon bond-forming reactions, such as Fischer-Tropsch, methanol, or dimethylether syntheses. The heat from the exothermic carbon-carbon bond-forming reaction is integrated with the endothermic gasification reaction, thus providing an energy-efficient route for producing fuels and chemicals from renewable biomass resources.

Abstract: The invention concerns a method for optimizing the operation of a reaction section for hydrocarbon synthesis starting from a feed comprising synthesis gas, operated in the presence of a catalyst comprising cobalt. This method comprises the following steps: a) determining the theoretical molar ratio, PH2O:PH2, in the reaction section; b) optionally, adjusting the ratio PH2O:PH2 determined in step a) to a value strictly below 1; c) determining the new value for the theoretical ratio PH2O:PH2 in the reaction section; and repeating steps a) to c) until the ratio of the partial pressures of water and hydrogen, PH2O:PH2, has a value strictly less than 1.1.

Abstract: Methods for producing alcohols from CO or CO2 and H2 utilizing a palladium-zinc on alumina catalyst are described. Methods of synthesizing alcohols over various catalysts in microchannels are also described. Ethanol, higher alcohols, and other C2+ oxygenates can produced utilizing Rh—Mn or a Fisher-Tropsch catalyst.

Abstract: A useful partial oxidation catalyst element includes a catalyst component, a support component, and a substrate. The catalyst component is formed by combining a catalytically active metal with a first support material to form a mixture and calcining the mixture. The support component is formed by calcining a second support material, not containing the active metal. The first and second support materials include particles having an average particle diameter of less than 20 microns. A catalyst material is formed by combining the catalyst component and the support component, wherein the catalyst material contains less than 20% of the catalyst component by weight. The catalyst material is applied to a substrate configured for gas flow therethrough, thereby formulating the partial oxidation catalyst element. The partial oxidation catalyst element is especially useful for fuel reforming and fuel cell applications.

Abstract: The invention describes a process in which the paraffinic effluent derived from a Fischer-Tropsch synthesis unit is separated to obtain a heavy C5+ fraction, said heavy fraction then being hydrogenated in the presence of a hydrogenation catalyst at a temperature in the range 80° C. to 200° C., at a total pressure in the range 0.5 to 6 MPa, at an hourly space velocity in the range 1 to 10 h?1, and at a hydrogen flow rate corresponding to a hydrogen/hydrocarbons volume ratio in the range 5 to 80 Nl/l/h, the liquid hydrogenated effluent then being brought into contact with a hydroisomerization/hydrocracking catalyst, with no prior separation step, the hydroisomerized/hydrocracked effluent then being distilled to obtain middle distillates and possibly oil bases.

Abstract: The disclosed invention relates to a process and apparatus for converting natural gas to higher molecular weight hydrocarbons. The process includes steam reforming to form synthesis gas followed by a Fischer-Tropsch reaction to convert the synthesis gas to the high molecular weight hydrocarbons. The reforming and Fischer-Tropsch reactions are conducted in microchannel reactors. The higher molecular weight hydrocarbons may be further treated to form hydrocarbon products such as middle distillate fuels, lubricating oils, and the like. The apparatus includes vessels containing SMR microchannel reactors and Fischer-Tropsch microchannel reactors. A composition comprising a mixture of olefins and paraffins is disclosed.

Abstract: A process is disclosed for converting a feed comprising synthesis gas to liquid hydrocarbons within a single reactor at essentially common reaction conditions. The synthesis gas contacts a catalyst bed comprising a mixture of a synthesis gas conversion catalyst on a support containing an acidic component and a dual functionality catalyst including a hydrogenation component and a solid acid component. The hydrocarbons produced are liquid at about 0° C., contain at least 25% by volume C10+ and are substantially free of solid wax.

Abstract: Process for converting oxygenate compounds to hydrocarbons comprising the steps: (a) introducing a feed stream of synthesis gas to a synthesis section for the production of easily convertible oxygenates, (b) passing the effluent stream from said synthesis section containing easily convertible oxygenates to a gasoline synthesis section, (c) passing the effluent of said gasoline synthesis section to a separator and withdrawing from said separator hydrocarbons boiling in the gasoline boiling range, (d) admixing a recycle stream from the separator containing unconverted synthesis gas volatile hydrocarbons with the feed stream of synthesis gas of step (a), (e) introducing a feed containing difficulty convertible oxygenates to the synthesis section of step (a).

Abstract: Gasses containing carbon monoxide and hydrogen are converted into hydrocarbons using a reactor vessel having a liquid, a catalyst dispersed in the liquid, and a sonic mixing system interfaced with the reactor vessel. The sonic mixing system is used to agitate the mixture. In combination with the catalysts, the agitation increases reaction kinetics, thereby promoting chemical reactions used to efficiently convert gasses containing carbon monoxide and hydrogen into hydrocarbons.

Abstract: The present invention relates to a process for the production of ethanol, and optionally methanol, from synthesis gas. In particular the present invention relates to a process for the production of ethanol from a carbonaceous feedstock; wherein the carbonaceous feedstock is first converted to synthesis gas which is then converted to methanol, which is then converted to ethanoic acid, which is then esterified and which is then hydrogenated to produce ethanol in the same alcohol synthesis unit in which the said synthesis gas is converted to methanol.

Abstract: The invention provides a process to prepare a Fischer-Tropsch synthesis product from a gaseous mixture of hydrocarbons comprising methane, ethane and optional higher carbon number hydrocarbons comprising the steps of: (a) pre-reforming the hydrocarbon mixture adiabatically, (b) heating the gaseous mixture obtained in step (a) to a temperature greater than 650° C., (c) performing a non-catalyzed partial oxidation by contacting the heated mixture of step (b) yielding a reactor effluent having a temperature of between 1100 and 1500° C.

Abstract: A multi-stage process for the production of hydrocarbon products from syngas, each stage of the process comprising one or more syngas conversion reactors in which syngas is partially converted into hydrocarbon products at conversion conditions, each conversion reactor having a syngas entry stream system which system combines two or more entry streams of syngas and which system delivers the combined syngas to the syngas conversion reactor, the syngas entry system combining at least one entry stream of syngas being a syngas stream obtained in a partial oxidation process (for the first stage) or an exit stream of syngas from the previous stage, together with a reformed syngas (for all stages except the first stage), with another syngas stream being a recycle stream from the conversion reactor and a syngas exit stream system which discharges an exit stream of syngas from the reactor, the exit stream partly being used as the recycle stream to the syngas entry system as mentioned above, and, in the case that there

Abstract: A process for hydrogenation of carbon oxides comprising contacting a gas mixture containing carbon oxides and of hydrogen with a catalyst comprising bimetallic iron-nickel or iron-cobalt alloys as the active catalytic material supported on a carrier of an oxide. The carrier is preferably formed to have a surface area greater than 20 m2/g.

Abstract: A process for the synthesis of hydrocarbons in a three phase reactor comprising the steps of: (i) introducing synthesis gas into the reactor; (ii) causing the synthesis gas to be contacted with a Fischer-Tropsch catalyst; and (iii) removing products from the reactor, wherein step (i) comprises introducing some or all of the synthesis gas into the reactor at or near the bottom of the reactor; and step (ii) comprises contacting the synthesis gas with a catalyst structure immobilised within the reactor, wherein the catalyst structure comprises one or more porous catalyst elements fixable within the reactor, each of said porous catalyst elements being at least 1 cm3, preferably at least 10 cm3, in size and wherein the open volume within each porous catalyst element is at least 60% (with reference to the volume of the porous catalyst elements) and each porous catalyst element includes a Fischer-Tropsch catalyst material.

Abstract: A process for the production of liquid hydrocarbons by the Fischer-Tropsch process comprises a step a) for generating a synthesis gas, a step b) for Fischer-Tropsch synthesis, a step c) for condensing the gaseous effluent obtained during step b), a step d) for separating the effluent condensed during step c) to obtain a gaseous effluent enriched in carbon monoxide and hydrogen, and a step e) for recycling at least a portion of the enriched gaseous effluent obtained during step d) to the Fischer-Tropsch synthesis step b), characterized in that: 1) two molar ratio of concentrations, A1 and A2, are determined between the hydrogen and the carbon monoxide (H2/Co), A1 being the value of said ratio in the supply to the synthesis step b), and A2 being the value of said ratio in any one of the gaseous effluents obtained during steps b) to e); 2) comparing ratios A1 and A2; and 3) adjusting the concentrations of hydrogen and/or carbon monoxide in the synthesis gas to keep the difference between the two ratios A1 and

Abstract: The present invention provides a process for the production of olefins wherein a synthetic naphtha is passed to a steam cracker. The synthetic naphtha is derived from the fractionation of a Fischer-Tropsch product stream. The Fischer-Tropsch product stream may be separated into a lighter fraction and a heavy fraction and the heavy fraction may be hydrotreated prior to fractionation. Optionally the synthetic naphtha may be hydrogenated to produce a saturated synthetic naphtha which can then be subsequently passed to the steam cracker.

Abstract: A method of producing a catalyst for use in a Fischer-Tropsch synthesis reaction. The method comprises the steps of: impregnating a catalyst support material with an active cobalt catalyst component to form a catalyst precursor; and calcining the catalyst precursor in an atmosphere of a dry calcining gas.

Abstract: The present invention discloses a transition metal nano-catalyst, a method for preparing the same, and a process for Fischer-Tropsch synthesis using the catalyst. The transition metal nano-catalyst comprises transition metal nanoparticles and polymer stabilizers, and the transition metal nanoparticles are dispersed in liquid media to form stable colloids. The transition metal nano-catalyst can be prepared by mixing and dispersing transition metal salts and polymer stabilizers in liquid media, and then reducing the transition metal salts with hydrogen at 100-200° C. The nano-catalyst can be used for F-T synthesis reaction. The process for F-T synthesis using the nano-catalyst comprises contacting a reactant gas mixture comprising carbon monoxide and hydrogen with the catalyst and reacting. The catalyst can rotate freely in three-dimensional space under reaction conditions, and have excellent catalystic activity at a low temperature of 100-200° C.

Abstract: A method for forming a cobalt-containing Fischer-Tropsch catalyst involves precipitating a cobalt oxy-hydroxycarbonate species by turbulent mixing, during which a basic solution collides with an acidic solution comprising cobalt. The method further involves depositing the cobalt oxy-hydroxycarbonate species onto a support material to provide a catalyst comprising cobalt and the support material. The support material comprises one or more of alumina, silica, magnesia, titania, zirconia, ceria-zirconia, and magnesium aluminate.

Abstract: The present invention is directed towards a precursor for a Fischer-Tropsch catalyst comprising a catalyst support, cobalt or iron on the catalyst support and one or more noble metals on the catalyst support, wherein the cobalt or iron is at least partially in the form of its carbide in the as-prepared catalyst precursor, a method for preparing said precursor and the use of said precursor in a Fischer-Tropsch process.

Abstract: A method for forming a cobalt-containing Fischer-Tropsch catalyst involves precipitating a cobalt oxy-hydroxycarbonate species by turbulent mixing, during which a basic solution collides with an acidic solution comprising cobalt. The method further involves depositing the cobalt oxy-hydroxycarbonate species onto an acidic support to provide a catalyst comprising cobalt and the acidic support. The acidic support comprises a zeolite, a molecular sieve, or combinations thereof.

Abstract: The invention relates to catalysts for the methanation of carbon monoxide, which comprise metal-doped nickel oxide of the composition (in mol %) (M1)a(M2)bNicOxwhere a=0.1 to 5 mol %, b=3 to 20 mol % and c=100?(a+b) mol % and M1 comprises at least one metal of transition group VII or VIII of the PTE (=Periodic Table of the Elements) and M2 comprises at least one metal of transition group III or IV of the PTE. The catalysts can be used as pure catalysts or as supported catalysts, if appropriate applied as coatings to an inert support body. They display high conversion and high selectivity and are used in methanation processes of CO in hydrogen-containing gas mixtures, in particular in reformates for operation of fuel cells. The catalysts of the invention can be prepared by precipitation, impregnation, sol-gel methods, sintering processes or by powder synthesis.

Abstract: A method for forming a catalyst for synthesis gas conversion comprises impregnating a zeolite extrudate using a solution, for example, a substantially non-aqueous solution, comprising a cobalt salt to provide an impregnated zeolite extrudate and activating the impregnated zeolite extrudate by a reduction-oxidation-reduction cycle.