With -xh Reactant Wherein X Is A Chalcogen Atom Patents (Class 521/170)
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Publication number: 20100227939Abstract: The present invention relates to foamed polyurethane obtainable by mixing a) polyisocyanates, b) relatively high molecular weight compounds having groups reactive toward isocyanate groups, c) solid particles, d) blowing agents, e) if appropriate, chain extender, crosslinking agent or mixtures thereof, f) if appropriate, catalyst and g) if appropriate, other additives to give a reaction mixture and allowing the reaction mixture to react to completion, the proportion of chain extender being less than 6% by weight, based on the total weight of the components a) to f), the content of solid particles being greater than 15% by weight, based on the total weight of the components a) to f), and the average functionality of the relatively high molecular weight compounds having groups reactive toward isocyanate groups being less than 2.5.Type: ApplicationFiled: November 13, 2008Publication date: September 9, 2010Applicant: BASF SEInventors: Nils Mohmeyer, Daniel Freidank, Sibylle Schoeps, Andreas Emge, Achim Loeffler, Marco Ortalda
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Publication number: 20100227151Abstract: A method of making a polyurethane foam from a mixture of isocyanate modified polyol and foam-forming ingredients, wherein the isocyanate modified polyol is made by reacting at least one polyol with at least one multifunctional isocyanate, wherein the isocyanate modified polyol is a non-foamed polyol polymer having available OH groups, wherein the foam forming ingredients comprise at least a multifunctional isocyanate and a foaming agent, preferably water, and characterised in that (i) the at least one polyol from which the isocyanate modified polyol is made comprises at least one lipid-based polyol which has undergone reaction with the isocyanate in the presence of a PU gelation catalyst, and/or (ii) the isocyanate modified polyol is mixed with a lipid-based polyol prior to, or at the same time as, foaming.Type: ApplicationFiled: March 3, 2010Publication date: September 9, 2010Inventors: Jeffrey Philip Rowlands, Frans Paap
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Patent number: 7790778Abstract: Isocyanate-terminated prepolymer having an NCO-value of 5-30% by weight and being the reaction product of an excessive amount of diphenylmethane diisocyanate comprising at least 80% by weight of 4,4?-diphenylmethane diisocyanate and a polyoxyethylene-polyoxypropylene polyol having an average molecular weight of 2000-10000, an average nominal hydroxy functionality of 2-6, an oxyethylene content of 21-45% by weight and a structure of the type -PO-PO/EO-EO wherein the PO block comprises 60-90% of the PO and the ratio of tipped EO:random is 3:1 to 1:3, and a process for preparing a flexible foam by reacting in a mould and at an index of 70-120, the above prepolymer or a composition comprising this prepolymer and b1) a polyoxyethylene-polyoxypropylene polyol, having an average nominal hydroxy functionality of 2-6, and a oxyethylene (EO) content of more than 50% by weight; and optionally b2) a polyoxyethylene-polyoxypropylene polyol, having an average nominal hydroxy functionality of 2-6, an EO content of betweenType: GrantFiled: January 31, 2005Date of Patent: September 7, 2010Assignee: Huntsman International LLCInventors: Koon Yeow Chan, Eric Huygens, Herman Eugene Germain Moureau, Anja Vanhalle, Jianming Yu
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Publication number: 20100216905Abstract: Disclosed is a polyurethane resin which is obtained by a reaction between a polyisocyanate component, which contains 1,4-bis(isocyanatomethyl)cyclohexane including not less than 80% by mole of trans isomers, and an active hydrogen compound component.Type: ApplicationFiled: October 14, 2008Publication date: August 26, 2010Inventors: Goro Kuwamura, Toshihiko Nakagawa, Daisuke Hasegawa, Satoshi Yamasaki
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Patent number: 7776934Abstract: Foamable one-part polyurethane compositions contain a high functionality quasi-prepolymer and a hydrated salt. The foamable compositions are capable of expanding to 1000% or more of their original volume to form a low density, stable foam. The compositions are particularly useful as foam-in-place thermal or sound insulation materials, especially in vehicle applications.Type: GrantFiled: February 13, 2007Date of Patent: August 17, 2010Assignee: Dow Global Technologies Inc.Inventors: Huzeir Lekovic, Ali El-Khatib
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Publication number: 20100184879Abstract: There is described a novoel isocyanate-based polymer foam. The isocyanate-based polymer foam is derived from a reaction mixture comprising: (a) an isocyanate; (b) a mixture of active hydrogen-containing compounds; and (c) a blowing agent. The mixture of active hydrogen-containing compounds comprises: (i) a bio-based polyol having an OH functionality of greater than about 2.0, an OH number in the range of from about 90 to about 200 and a molecular weight (Mn) of at least about 1100, and (ii) a petroleum-based active hydrogen-containing compound. It has been surprisingly and unexpectedly discovered that relatively high amounts (compared to the prior art) of such a bio-based polyol may be incorporated into an isocyanate-based polymer foam while maintaining a desirable balance of properties in the foam.Type: ApplicationFiled: March 3, 2008Publication date: July 22, 2010Inventors: Romeo Stanciu, Paul V. Farkas, Hamdy Khalil, Askar Karami
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Publication number: 20100179239Abstract: A method of minimizing compression set of foam includes introducing a composition including a first component and a second component that is reactive with the first component into a cavity of a mold, curing the composition to form a foam inside the cavity, demolding the foam, and heating the foam by induction after demolding to thereby minimize compression set of the foam. A method includes introducing the composition into the cavity, heating the mold via conduction of the mold to thereby cure the composition and form the foam inside the cavity, heating the foam by induction before demolding to thereby minimize compression set of the foam, and demolding the foam. The foam includes a reaction product of the first and second components. The foam has a compression set after heat aging of ?10% at 10 minutes after the foam is demolded from the cavity of the mold.Type: ApplicationFiled: July 20, 2009Publication date: July 15, 2010Applicant: Automotive Interior ConsultingInventor: Jean-Jacques Katz
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Publication number: 20100174008Abstract: The invention concerns a blowing agent composition comprising dichloroethylene and at least one compound (C) selected from among haloketones, fluoroacids, fluoroesters. fluoroamines, (hydro)fluoroethers, (hydro)fluorothioethers, (hydro)fluoroolefins, cyclic(hydro)fluorocarbides and iodofluoro(hydro)carbides.Type: ApplicationFiled: March 26, 2007Publication date: July 8, 2010Applicant: ARKEMA FRANCEInventors: Vincent Enaux, Laurent Latil
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Patent number: 7750191Abstract: The invention provides a process for continuously preparing polyether alcohols by adding alkylene oxides to H-functional starter substances using a DMC catalyst, comprising the steps of a) preparing a precursor by continuously metering an H-functional starter substance, an alkylene oxide or a mixture of at least two alkylene oxides and the required amount of DMC catalyst into a continuous reactor, b) continuously withdrawing the precursor from step a) from the reactor, c) continuously metering the product from step a), an alkylene oxide different from that in step a) or a mixture of at least two alkylene oxides different from that in step a) and, if appropriate, the required amount of DMC catalyst into a further continuous reactor.Type: GrantFiled: June 22, 2005Date of Patent: July 6, 2010Assignee: BASF AktiengesellschaftInventors: Thomas Ostrowski, Stephan Bauer, Achim Loeffler, Juergen Winkler
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Patent number: 7749599Abstract: Disclosed is a cushioning material for a polishing pad, which hardly suffers swelling deformation caused by water because it is extremely low in water-absorbing characteristics and water-swelling characteristics. The cushioning material for a polishing pad includes a polyurethane foam capable of polishing even a semiconductor wafer having an undulated surface or a wafer having a local step that is formed during circuit forming process so that the undulation or step becomes smaller by uniformly polishing an entire surface of the wafer along the undulation or step. The cushioning material for a polishing pad is characterized by including a polyurethane foam obtained by reacting polyol and polyisocyanate with each other, the polyurethane foam having a contact angle with water of 90° or more. The polyurethane foam is preferably made by using hydrophobic polyol, and preferably has a self-skin layer formed thereon.Type: GrantFiled: February 10, 2006Date of Patent: July 6, 2010Assignee: NHK Spring Co., Ltd.Inventors: Hiromasa Kawaguchi, Toshiaki Kimura, Takeshi Kawakami
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Patent number: 7750058Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.Type: GrantFiled: September 30, 2008Date of Patent: July 6, 2010Assignee: Bayer MaterialScience LLCInventors: Karl W. Haider, Neil H. Nodelman, John P. Forsythe, Brian R. Suddaby
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Publication number: 20100164134Abstract: A method of a seamless model free of bond lines. The method includes the sequential steps of providing a substructure having an exposed outer surface, applying a modelling paste to a structure support in the form of a continuous layer, curing the applied modelling paste, and machining the cured layer of modelling paste to the desired contour. The modelling paste a low density curable composition prepared from thixotropic epoxy or polyurethane containing microballoons.Type: ApplicationFiled: March 11, 2010Publication date: July 1, 2010Applicant: Huntsman Advanced Materials Americas LLCInventors: Matthew Cleaver, Didier Arnoux
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Publication number: 20100159232Abstract: A composition for a rigid polyurethane foam with reduced cell sizes contains a polyol, water, a catalyst, a blowing agent; and an ionic liquid. The rigid polyurethane foam is produced by adding an ionic liquid as an eco-friendly additive to a polyol composition so as to improve insulation efficiency thereof.Type: ApplicationFiled: December 24, 2009Publication date: June 24, 2010Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventors: Kwang Hee KIM, Myung Dong CHO, Sang Ho PARK, Sung Woo HWANG
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Patent number: 7737192Abstract: A flexible polyurethane foam is produced by blending a polyurethane raw material containing a polyol, a polyisocyanate, a blowing agent, and a catalyst with an inorganic compound hydrate having a specific gravity of 1.5 to 4.0 and reacting the above polyurethane raw material to effect foaming and curing. The inorganic compound hydrate is preferably an iron sulfate hydrate, a calcium sulfate hydrate, or a magnesium sulfate hydrate. The above inorganic compound hydrate preferably has decomposition temperature of from 100 to 170° C. Then, an increase in exothermic temperature owing to the above foaming and curing is diminished by evaporation of water formed through decomposition of the above inorganic compound hydrate.Type: GrantFiled: July 28, 2005Date of Patent: June 15, 2010Assignee: INOAC CorporationInventor: Tadashi Yano
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Publication number: 20100130629Abstract: Disclosed is a catalyst composition for polyurethane resin production which contains (A) triethylenediamine, (B) a specific polyisocyanurating catalyst and/or (C) a specific highly temperature-sensitive catalyst. By using this catalyst composition, a polyurethane resin can be molded with good curability, while suppressing initial reactivity. Consequently, a polyurethane resin having excellent moldability and fluidity can be produced with high productivity by using the catalyst composition. The thus-obtained polyurethane resin is suitably applicable to shoe soles. The component (B) is selected from the group consisting of alkali metal salts of carboxylic acids, quaternary ammonium compounds expressed as R1R2R3R4N+,X?, N,N,N?-trimethylaminoethylethanolamine, and 2,4,6-tris(dimethylaminomethyl)phenol, while the component (C) is selected from the group consisting of triazole salts and benzotriazole salts of 1,8-diazabicyclo[5.4.0]undecene-7 or 1,5-diazabicyclo[4.3.0]nonene-5.Type: ApplicationFiled: August 10, 2007Publication date: May 27, 2010Inventors: Hiroyuki Kometani, Yutaka Tamano
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Publication number: 20100130633Abstract: It is an object of the invention to provide a vibration damping and sound absorbing material containing a plant-derived polyol which material largely contributes a decrease of environmental load and has excellent vibration damping and sound absorbing properties, and it is another object of the invention to provide a production process of the material. Specifically, disclosed is a vibration damping and sound absorbing material which is suitably used for cars. A vibration damping and sound absorbing material comprises a polyurethane foam which comprises, as raw materials, a polyol and/or a polymer-dispersed polyol in which polymer fine particles obtainable by polymerizing an unsaturated bond-containing compound are dispersed in a polyol, and water, a catalyst and a polyisocyanate, wherein the polyol comprises (A) a plant-derived polyol produced using a raw material obtainable by a plant.Type: ApplicationFiled: April 21, 2008Publication date: May 27, 2010Inventors: Kazuto Usaka, Kouichi Sano, Hiroyuki Utsumi
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Patent number: 7718102Abstract: Foam for making pads and belts with controlled, reproducible microcellular structure and method of making such foam in a fast and efficient manner. Under constant pressure and temperature, a prepolymer is mixed with the nucleation surfactant in a tank in the presence of a frothing agent metered into the tank by way of a dip tube or sparge. The nitrogen gas is sheared into small bubbles and is drawn off from the headspace of the tank creating a continuous flow of nitrogen. The pressure of the tank may vary from any absolute pressure down to near complete vacuum, thereby all but eliminating the pressure requirement. The froth of the present invention has a more consistent cell structure and increased cell count.Type: GrantFiled: October 7, 2002Date of Patent: May 18, 2010Assignee: Praxair S.T. Technology, Inc.Inventors: Brian Lombardo, Jeffrey P. Otto
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Patent number: 7714030Abstract: Polyurethane foams are made and attached to a substrate having an open cavity, but reacting a polyisocyanate component and a polyol component in the presence of a blowing agent. The polyisocyanate component includes at least one isocyanate-terminated, oxazolidone-containing intermediate. This process allows for very fast curing, good quality, adherent foams to be produced on, for example, vehicle parts and assemblies, for acoustical or vibration dampening and for structural reinforcement.Type: GrantFiled: April 12, 2006Date of Patent: May 11, 2010Assignee: Dow Global Technologies Inc.Inventors: Huzeir Lekovic, Frank V. Billotto
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Patent number: 7709543Abstract: A system and a method of providing PUR/PIR foam using flammable blowing agent. The flammable blowing agent is introduced to PUR/PIR manufacturing equipment via an independent feed-line. This enables a flammable blowing agent storage vessel to be located off site from the foam manufacturing equipment. The independent flammable blowing agent feed-line couples the off-site flammable blowing agent storage vessel with the foam production system. The preferred flammable blowing agent is pentane.Type: GrantFiled: August 16, 2002Date of Patent: May 4, 2010Assignee: Apache Products CompanyInventor: Sammie J. (Joey) Glorioso
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Patent number: 7700661Abstract: A polyurethane foam created from a formulation comprising from about 1 percent to about 70 percent of a vegetable oil polyol is disclosed. The polyurethane foam is made from a formulation comprising an isocyanate, a surfactant, and a polyol blend comprising a vegetable oil polyol. Also disclosed is a polyurethane foam made from a formulation comprising a polyol blend comprising a petrochemical polyol and a vegetable oil polyol, and an isocyanate blend comprising a 2, 4 toluene diisocyanate (TDI) isomer and a 2, 6 TDI isomer, wherein the ratio of petrochemical polyol to vegetable oil polyol in the polyol blend is about equal to the ratio of the 2, 4 TDI isomer to the 2, 6 TDI isomer in the isocyanate blend.Type: GrantFiled: May 5, 2006Date of Patent: April 20, 2010Assignee: Sleep Innovations, Inc.Inventor: William Griggs
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Publication number: 20100087562Abstract: Polyurethane foam materials are produced and used in batt form, and therefore are substitutes for insulation batts previously made of fibreglass insulation The polyurethane batts are preferably made of a flexible, and compressible foam material, such that the batts can be compressed and placed within a shipping container, and so that the compressed batt will form a friction fit in an opening, when in use An alternative insulation material and format are provided.Type: ApplicationFiled: March 6, 2008Publication date: April 8, 2010Inventors: Salvatore Anthony Diloreto, Simon Asaro
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Publication number: 20100087561Abstract: Described are viscoelastic polyurethane foams that comprise the reaction product of a polyisocyanate and an active-hydrogen composition comprising an amidated or transesterified oligomeric natural oil polyol.Type: ApplicationFiled: November 16, 2007Publication date: April 8, 2010Applicant: CARGILL, INCORPORATEDInventors: Timothy Walter Abraham, Dzung G. Dai, Ricardo De Genova, Jeff Malsam
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Patent number: 7691913Abstract: Rigid polyurethane foams are made using a polyol component that includes toluene diamine-initiated polyols containing specified levels of oxyethylene groups. Foams made from these polyols have low k-factors and excellent demold expansion values.Type: GrantFiled: October 28, 2004Date of Patent: April 6, 2010Assignee: Dow Global Technologies, Inc.Inventors: Stanley E. Moore, Charles A. Martin, II, James P. Cosman, Geoffrey H. Dean, Christiaan J. Kind
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Patent number: 7691914Abstract: The invention relates to polyurethane foams comprising oligomeric polyols. In embodiments of the invention, the polyurethane foams comprise the reaction product of: (a) a polyisocyanate; and (b) an active-hydrogen containing composition comprising an oligomeric polyol having a hydroxyl number of about 45 to about 65 mg KOH/g, a number average hydroxyl functionality (Fn) of less than about 2.7, and about 40% weight or greater oligomers. The polyurethane foams of the invention may be slabstock foams or molded foams. Also disclosed are low odor polyols and polyurethane compositions.Type: GrantFiled: April 25, 2006Date of Patent: April 6, 2010Assignee: Cargill, IncorporatedInventors: Timothy W. Abraham, Jack A. Carter, Dimitri Dounis, Jeff Malsam
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Publication number: 20100080949Abstract: The present disclosure describes aerogel composites comprising organic-inorganic hybrid aerogel particulates and binders, in particular systems with aerogel and binders covalently bonded along with methods for preparing the same. Said composites can be formed into articles having complex geometries.Type: ApplicationFiled: July 18, 2006Publication date: April 1, 2010Applicant: ASPEN AEROGELS,INC.Inventors: Duan Li Ou, Shannon O. White
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Publication number: 20100069519Abstract: A foam article, for use in a seat such as a seat cushion, includes an open cell, polyurethane foam material that includes a plant oil-based polyol material content greater than five percent and is produced from the reaction of a base polyol formulation blend including at least a portion of a plant oil-based polyol, a copolymer polyol including at least a portion of a plant oil-based polyol, water, a cross-linking agent, a catalyst, cell opener and a surfactant that are reacted with an isocyanate material for producing the seat cushion having performance specifications that are equivalent or better than the performance characteristics for a traditional petroleum oil-based polyol material seat cushion.Type: ApplicationFiled: October 30, 2007Publication date: March 18, 2010Applicant: JOHNSON CONTROLS TECHNOLOGY COMPANYInventors: Patricia J. McClarren, Ryoko Yamasaki, James T. McEvoy, Terry M. McRoberts, William W. Li
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Publication number: 20100068171Abstract: A biodegradable polyurethane scaffold that includes a HDI trimer polyisocyanate and at least one polyol; wherein the density of said scaffold is from about 50 to about 250 kg m?3 and the porosity of the scaffold is greater than about 70 (vol %) and at least 50% of the pores are interconnected with another pore. The scaffolds of the present invention are injectable as polyurethane foams, and are useful in the field of tissue engineering.Type: ApplicationFiled: May 27, 2009Publication date: March 18, 2010Inventors: Scott A. Guelcher, Andrea E. Hafeman, Michelle B. Brouner
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Patent number: 7678840Abstract: This invention relates to reactive systems for the production of cavity filling polyurethane foams for NVH (noise vibration and harshness) application areas in which the system exhibits reduced isocyanate emissions. These foams comprises a polyisocyanate comprising a polymethylene poly(phenylisocyanate).Type: GrantFiled: November 28, 2006Date of Patent: March 16, 2010Assignee: Bayer MaterialScience LLCInventors: Jack W. Jenny, David A. Radovich
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Patent number: 7671104Abstract: The invention relates to a process for the production of water-blown, finely cellular rigid foams containing urethane groups and/or isocyanurate groups by the reaction of polyisocyanates with a polyol component in the form of an emulsion. The invention also relates to open-cell polyurethane foams which are foamable in the mould.Type: GrantFiled: May 25, 2004Date of Patent: March 2, 2010Assignee: Bayer MaterialScience AGInventors: Torsten Heinemann, Walter Klän
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Patent number: 7671103Abstract: The invention relates to the use of compounds of the general formula (VII) as stabilizers in the preparation of polyurethane foams.Type: GrantFiled: January 7, 2005Date of Patent: March 2, 2010Assignee: Goldschmidt AGInventors: Christian Eilbracht, Manfred Klincke, Isabella Ulrich-Brehm
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Patent number: 7670501Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.Type: GrantFiled: May 27, 2005Date of Patent: March 2, 2010Assignee: Bayer MaterialScience LLCInventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
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Publication number: 20100048754Abstract: Described are viscoelastic polyurethane foams that comprise an oligomeric natural oil polyol and a petroleum-derived polyol. The viscoelastic foams are formed by reacting a polyisocyanate with an active-hydrogen composition that comprises the oligomeric natural oil polyol and petroleum-derived polyol.Type: ApplicationFiled: November 16, 2007Publication date: February 25, 2010Applicant: Cargill, IncorporatedInventors: Timothy Walter Abraham, Dzung G. Dai, Ricardo De Genova, Jeff Malsam
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Publication number: 20100036011Abstract: The invention relates to polyethers containing urethane or urea groups as compatibilizing agents, their preparation and use, obtained by the reaction of A. at least one di- and/or polyisocyanate with B. (a) at least one hydrophilic polyether which randomly carries at least one OH and/or NH2 and/or NH function and (b) at least one hydrophobic polyether which randomly comprises at least one OH and/or NH2 and/or NH function and (c) optionally further compounds which carry at least one OH and/or NH2 and/or NH function and/or other isocyanate-reactive groups such as carboxylic acid or epoxide functions, and with the proviso that at least one isocyanate A is difunctional or multifunctional.Type: ApplicationFiled: February 2, 2009Publication date: February 11, 2010Inventors: Berend-Jan DE GANS, Martin Glos, Michael Ferenz
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Publication number: 20100029796Abstract: A process for the preparation of thermoplastic auxetic foams comprising the steps of: a) taking conventional thermoplastic foam; b) subjecting said foam to at least one process cycle wherein the foam is biaxially compressed and heated; c) optionally subjecting the foam to at least one process cycle wherein the biaxial compression is removed and the foam mechanically agitated prior to reapplying biaxial compression and heating; d) cooling said foam to a temperature below the softening temperature of said foam; and e) removing said compression and heat.Type: ApplicationFiled: November 6, 2006Publication date: February 4, 2010Applicant: AUXETIC TECHNOLOGIES LIMITEDInventors: Andrew Alderson, Kim Lesley Alderson, Philip John Davies, Gillian Mary Smart
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Publication number: 20100029798Abstract: A polyurethane elastic memory material that emits nano-negative ion far infrared rays and a method for preparing the same is disclosed. A nano-negative ion far infrared ray emitting additive that belongs to the Lianfuya Established Series is added to polyester and/or polyether polyol to create a polyurethane elastic memory foam material that emits negative ions at a rate of 3,000 negative ions/cm3 or more. The negative ions and far infrared rays provide for a positive effect in the treatment of many ailments.Type: ApplicationFiled: July 28, 2009Publication date: February 4, 2010Inventor: Kwok Wah Yau
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Publication number: 20100003896Abstract: A polishing pad capable of maintaining a high level of dimensional stability during absorption of moisture or water includes a polishing layer including a polyurethane foam having fine cells, wherein the polyurethane foam includes a cured product of a reaction of an isocyanate-terminated prepolymer (A), a polymerized diisocyanate, and a chain extender, and the isocyanate-terminated prepolymer (A) includes an isocyanate monomer, a high molecular weight polyol (a), and a low molecular weight polyol. A method for manufacturing such a polishing pad includes mixing a first component containing an isocyanate-terminated prepolymer with a second component containing a chain extender and curing the mixture to form a polyurethane foam. The pad so made is used in the manufacture of semiconductor devices.Type: ApplicationFiled: August 17, 2007Publication date: January 7, 2010Applicant: Toyo Tire & Rubber Co., Ltd.Inventors: Yoshiyuki Nakai, Tsuyoshi Kimura, Atsushi Kazuno, Kazuyuki Ogawa, Tetsuo Shimomura
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Patent number: 7635723Abstract: A method for producing a rigid, closed-cell polyurethane foam having a free-rise density of from about 1.3 lbs/ft.3 to about 4 lbs/ft.3 and exhibiting a shrinkage of less than 10%, comprises mixing together an isocyanate, at least one alkyl alkanoate blowing agent and at least one polyol having a hydroxyl number of from about 150 to about 800 and being selected from the group consisting of polyalkoxylated amines, polyalkoxylated ethers, and polyester polyols, to form a reaction mixture that is curable to produce such foam.Type: GrantFiled: December 18, 2002Date of Patent: December 22, 2009Assignee: Foam Supplies, Inc.Inventors: Timothy T. Kalinowski, David G. Keske, Victor Matimba, David L. Modray, Mark Schulte
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Publication number: 20090312446Abstract: A foam includes a white color that is suitable for use in marine flotation devices. The foam includes a methylene diphenyl diisocyanate and polymethylene diphenyl diisocyanate. In some embodiments, the foam also includes a polyol, surfactant, catalyst, and blowing agent.Type: ApplicationFiled: July 24, 2007Publication date: December 17, 2009Applicant: Huntsman Petrochemical CorporationInventors: Ernest L. Rister, Alan J. Hamilton, Richard R. Romero
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Publication number: 20090312444Abstract: An object of the invention is, in producing a cast molded article by crosslinking a water-dispersed urethane prepolymer with a polyamine compound, providing a method for producing a cast molded article made of a polyurethane porous substance in which a cured reactant has good demolding properties and a cast molded article with a fine structure can be easily produced, and a cast molded article having a fine structure with high dimensional accuracy. The cast molded article of this invention is produced by reacting polyol, a chain length regulator, isocyanate and 0.1 through 4 wt % of a hydrophilic chain length regulator to one another, allowing a resultant urethane prepolymer having a terminal isocyanate group to be mixed with and dispersed in water, mixing a resultant water-dispersed urethane prepolymer with 1,4-diaminobutane and injecting a resultant mixture into a die for crosslinkage, and demolding a resultant cured reactant and removing moisture from the cured reactant.Type: ApplicationFiled: January 7, 2009Publication date: December 17, 2009Applicant: TOYO POLYMER CO., LTD.Inventors: Katsuji Shinohara, Kazuo Takemoto, Hitomi Ninomiya, Motoyoshi Hosokawa, Chihiro Tani
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Publication number: 20090306237Abstract: A viscoelastic polyurethane foam is the reaction product of at least one natural oil derived polyol and at least one aromatic compound having an average of more than one isocyanate group. A viscoelastic polyurethane foam has an air flow of at least about 0.5 l/s, wherein the foam is formed in the substantial absence of copolymer polyol and has not (yet) been mechanically reticulated and is preferably prepared using at least one natural oil derived polyol, more preferably in an amount of at least about 20 weight percent of the polyols used. A process of preparing a viscoelastic foam, comprises steps of (A) forming a reaction mixture including at least one polyol, at least one polyisocyanate, water, at least one catalyst wherein a the polyol comprises at least one natural oil derived polyol; and (B) subjecting the reaction mixture to conditions sufficient to result in the reaction mixture to expand and cure to form a viscoelastic polyurethane foam.Type: ApplicationFiled: September 7, 2007Publication date: December 10, 2009Applicants: Dow Global Technologies Inc., Dow Brasil Sudeste Industrial Ltda.Inventors: David A. Babb, Bernard E. Obi, Robert E. O'Neill, Alvaro Pauperio-Neto
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Publication number: 20090306236Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.Type: ApplicationFiled: June 4, 2008Publication date: December 10, 2009Applicant: BAYER MATERIAL SCIENCE LLCInventors: DAVID F. SOUNIK, Steven L. Schilling, Don S. Wardius, Edward E. Ball
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Publication number: 20090298392Abstract: The subject is to provide a polymer material which enables to improve planarity and planarization efficiency of a polished surface and is useful as a polishing pad which generates only a few scratches. The said subject is solved by a polymer material having a tensile modulus at 50° C. after saturation swelling with 50° C. water of 130 to 800 MPa, a loss tangent at 50° C. of not more than 0.2, and a contact angle with water of not more than 80°.Type: ApplicationFiled: September 21, 2006Publication date: December 3, 2009Applicant: Kuraray Co., LtdInventors: Chihiro Okamoto, Shinya Kato, Shunji Kaneda, Hirofumi Kikuchi
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Publication number: 20090292037Abstract: Viscoelastic polyurethane foam is prepared by using certain additives in the foam formulation. The additives include 1) alkali metal or transition metal salts of carboxylic acids; 2) 1,3,5-tris alkyl- or 1,3,5-tris (N,N-dialkyl amino alkyl)-hexahydro-s-triazine compounds; and 3) Ci-12 carboxylate salts of quaternary ammonium compounds. The additives significantly improve processing and in particular permit the use of higher isocyanate indices, which helps to improve foam physical properties.Type: ApplicationFiled: August 3, 2007Publication date: November 26, 2009Inventors: Denise R. Butler, Bernard E. Obi, Rogelio R. Gamboa, Robert E. O'Neill
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Patent number: 7622542Abstract: The present invention relates to plastic moldings that are prepared from optionally filled polyurethanes. The plastic molding of the present invention exhibit high tenacity, flexural strength and heat stability. This invention also relates to a process for the preparation of these plastic moldings and specifically to a process for the production of large parts comprising these plastic moldings.Type: GrantFiled: December 14, 2005Date of Patent: November 24, 2009Assignee: Bayer MaterialScience AGInventors: Peter Haas, Reiner Paul, Dirk Wegener
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Publication number: 20090286898Abstract: A composition which comprises 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and 1,1,1,3,3-pentafluoropropane (HFC-245fa) in a weight ratio HFC-365mfc/HFC-245fa of from 60:40 to 75:25.Type: ApplicationFiled: March 9, 2009Publication date: November 19, 2009Applicant: SOLVAY S.A.Inventors: Lothar Zipfel, Werner Kruecke, Karsten Boerner, Pierre Dournel, Dierk-Ingolf Recke
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Publication number: 20090281206Abstract: The present inventions disclosed copolymer polyol composition which have a polymer content of 40 to 75 weight percent, based on total weight, and product stability such that essentially 100 percent passes through a 150 mesh screen produced by a free radical polymerization of the composition comprising: (a) a feedstock polyol; (b) at least one ethylenically unsaturated monomer; (c) a free radical polymerization initiator; (d) a chain transfer agent; (e) optionally a preformed stabilizer; and (f) optionally a macromer; with the proviso that at least one of e) or f) is present; wherein the feedstock has a nominal average functionality of 1.5 to 2.7, an equivalent weight of 400 to 2000. Such copolymer polyols can be used for the production of polyurethane products.Type: ApplicationFiled: June 22, 2007Publication date: November 12, 2009Applicant: DOW GLOBAL TECHNOLOGIES INC.Inventors: Hanno R. Van der Wal, Robert D. Dawe, Jean-Marie Sonney, Francois M. Casati
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Publication number: 20090280723Abstract: The present invention relates to a process for producing an interpenetrating polymer network structure, which comprises the steps of impregnating a polymer molding with a radical polymerizable composition containing an ethylenically unsaturated compound and a radical polymerization initiator; and polymerizing the ethylenically unsaturated compound in a swollen state of the polymer molding impregnated with the radical polymerizable composition; wherein a chain transfer agent and/or a radical polymerization inhibitor are added to the radical polymerizable composition and/or the polymer molding before impregnating the polymer molding with the radical polymerizable composition. According to the present invention, a highly uniform interpenetrating polymer network structure can be obtained.Type: ApplicationFiled: July 28, 2006Publication date: November 12, 2009Inventors: Norikazu Tabata, Kazuhiko Hashisaka, Masahiro Sugimura, Takuo Sakamoto, Masaki Ue, Hiroyuki Nakayama, Seiji Fukuda
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Patent number: 7612120Abstract: A method for producing polyisocyanurate insulation foams, the method comprising contacting an A-side stream of reactants that includes an isocyanate with a B-side stream of reactants that include a polyol and a blowing agent, where the blowing agent includes isopentane and n-pentane in a substantial absence of cyclopentane.Type: GrantFiled: August 13, 2003Date of Patent: November 3, 2009Inventor: John B. Letts
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Publication number: 20090270521Abstract: A method for the manufacture of a fire resistant foam, which includes mixing together the ingredients of a polyol, a di-isocyanate and a sodium silicate, wherein the sodium silicate is heated to liquefy it enough to facilitate mixing it with the polyol and the di-isocyanate. A fire resistant foam, which includes a foam manufactured in accordance with the above mentioned method.Type: ApplicationFiled: April 24, 2009Publication date: October 29, 2009Applicant: 1573132 ONTARIO LIMITEDInventor: MONIQUE MARAF
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Patent number: H2233Abstract: A composition comprising a polyisocyanate, a polyol, a hydrofluorocarbon blowing agent, optionally water, a surfactant, and at least one catalyst for the reaction of the polyisocyanate with the polyol and/or the reaction of the polyisocyanate with water, the catalyst being selected from the group consisting of triethylenediamine; N-2-hydroxy-propyltriethylenediamine ammonium salt; N-cetyl-N,N-dimethylamine; N,N-diethylethanamine; N,N-dimethylaminoethylmorpholine; bis(3-dimethylaminopropyl)-N,N-dimethylpropanediamine; N-cyclohexyl-N-methylcyclohexylamine; 1,3,5-tris(3-(dimethylamino)propyl)hexahydro-s-triazine; bis(dimethylaminopropyl)methylamine; dibutyltin dilaurylmercaptide; dibutyltin diisooctylmaleate; dibutyltin bis(2-ethylhexylmercaptoacetate); stannous octoate, 1,2-dimethylimidizole, bis-(dimethylaminoethyl)ether; bis(3-dimethylaminopropyl)-N,N-dimethylpropanediamine and bis(N,N-dimethylaminoethyl)-ether and resulting in a decreased amount of decomposition of the hydrofluorocarbon blowing agent to fluoType: GrantFiled: August 7, 2000Date of Patent: November 3, 2009Assignee: Air Products and Chemicals, Inc.Inventor: Jeffrey Kramer