Electrolytic Erosion Of A Workpiece For Shape Or Surface Change (e.g., Etching, Polishing, Etc.) (process And Electrolyte Composition) Patents (Class 205/640)
  • Patent number: 7799200
    Abstract: Methods and apparatus are provided for planar metal plating on a workpiece having a surface with recessed regions and exposed surface regions; comprising the steps of: causing a plating accelerator to become attached to said surface including the recessed and exposed surface regions; selectively removing the plating accelerator from the exposed surface regions without performing substantial metal plating on the surface; and after removal of plating accelerator is at least partially complete, plating metal onto the surface, whereby the plating accelerator remaining attached to the surface increases the rate of metal plating in the recessed regions relative to the rate of metal plating in the exposed surface regions.
    Type: Grant
    Filed: October 5, 2006
    Date of Patent: September 21, 2010
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, John Drewery, Richard S. Hill, Timothy Archer, Avishai Kepten
  • Patent number: 7799199
    Abstract: Environment-friendly process for descaling, pickling and finishing/passivating in a continuous, integrated and flexible manner, applicable to any type of stainless steel, regardless of its physical structure, chemical composition and nature of surface oxides to be removed, within a single plant in which the required chemical, electrochemical, mechanical and hydromechanical treatments are carried out, merely diversifying the operative conditions of each treatment according to the stainless steel type to be processed. The process and the plant according to the invention allow elevated reaction rate, excellent surface quality, low energy and chemical reagent consumption and total environmental compatibility. The figure shows the block diagram of an embodiment of the plant according to the invention.
    Type: Grant
    Filed: December 29, 2002
    Date of Patent: September 21, 2010
    Assignees: Centro Sviluppo Materiali S.p.A., Thyssenkrupp Acciai Speciali Terni S.p.A., Henkel KGAA
    Inventors: Alessandro Dulcetti, Stefano Luperi, Gianvincenzo Salamone, Giovanni Vespasiani, Stefano Mantovani, Yean Demertzis
  • Patent number: 7790014
    Abstract: The present invention pertains to a method for removing a substance (X) from a solid metal or semi-metal compound (M1X) by electrolysis in a melt of M2Y, which comprises conducting the electrolysis under conditions such that reaction of X rather than M2 deposition occurs at a electrode surface, and that X dissolves in the electrolyte M2Y. The substance X is either removed from the surface (i.e., M1X) or by means of diffusion extracted from the case material. The temperature of the fused salt is chosen below the melting temperature of the metal M1. The potential is chosen below the decomposition potential of the electrolyte.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: September 7, 2010
    Assignee: Metalysis Limited
    Inventors: Derek John Fray, Thomas William Farthing, Zheng Chen
  • Publication number: 20100220018
    Abstract: A representative embodiment prevents breakage of antennas and accidents due to breakage of electric wires caused by ice and snow accretion by realizing a surface with a surface energy of 2 mN/m or less and providing an antenna and electric wire having an extremely great effect of preventing ice and snow accretion at midwinter. Another representative embodiment provides an ice and snow accretion-preventive antenna and electric wire wherein a surface thereof is compositely fabricated to have large roughness and small roughness, and the surface of each of the roughness is coated with a water-repellent, oil-repellent, and antifouling thin film.
    Type: Application
    Filed: May 13, 2008
    Publication date: September 2, 2010
    Inventor: Kazufumi Ogawa
  • Publication number: 20100219080
    Abstract: The present invention relates to electrolytic recovery of metal, and in particular methods and apparatus for producing cathode plates suitable for such electrolytic recovery. A first aspect of the invention provides a method of providing an electrically conductive coating on a cathode plate comprising inverting and submerging an upper portion of the cathode plate in an electrolytic bath adjacent at least one anode and applying a current to electroplate the upper portion of the cathode plate wherein each anode includes: i) a first base portion adapted to be positioned adjacent to a hanger bar of said cathode plate; ii) a second extended portion connected to and extending from the base portion and adapted to be positioned adjacent a blade of the cathode plate wherein the profile of each anode is shaped such that in use, a consistent thickness of coating is electroplated over said hanger bar and cathode blade.
    Type: Application
    Filed: May 17, 2010
    Publication date: September 2, 2010
    Applicant: Xstrata Queensland Limited
    Inventors: Wayne Keith Webb, Joanne Weston, Graham Heferen
  • Publication number: 20100217370
    Abstract: A bioerodible stent, having a composition comprising Fe, Mn, Si and C has desirable mechanical, erosion, and physiological characteristics.
    Type: Application
    Filed: February 20, 2009
    Publication date: August 26, 2010
    Applicant: Boston Scientific Scimed, Inc.
    Inventors: Torsten Scheuermann, Jan Weber, Peter Albrecht
  • Publication number: 20100206217
    Abstract: The present invention provides a method for separating a surface layer of a diamond, which comprises implanting ions into a diamond to form a non-diamond layer near a surface of the diamond; and etching the non-diamond layer in the diamond by applying an alternating-current voltage across electrodes in an electrolytic solution; and a method for separating a grown layer of a diamond, which further comprises the step of growing a diamond by a vapor-phase synthesis method, after forming a non-diamond layer according to the above-described method. The invention is applicable to various single-crystal and polycrystal diamonds. More specifically, even with a large single-crystal diamond, a portion of the single-crystal diamond can be efficiently separated in a reusable form in a relatively short period of time.
    Type: Application
    Filed: August 31, 2007
    Publication date: August 19, 2010
    Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Yoshiaki Mokuno, Akiyoshi Chayahara, Hideaki Yamada
  • Patent number: 7776189
    Abstract: An apparatus and method are provided for simultaneously electropolishing a plurality of metallic stents. A plurality of elongated members on the apparatus are movably engaged with a plate such that movement of the plate relative to the elongated members causes each of the elongated members to rotate on its respective longitudinal axis when immersed in an electrolytic solution. A continuous cathode is located in close proximity to each of the elongated members when they are immersed in the electrolytic solution.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: August 17, 2010
    Assignees: Abbott Laboratories, Accelent Inc.
    Inventors: Sanjay Shrivastava, Frank Moloney, Travis Yribarren, Jeffrey Farina, John Thomas, James Young
  • Publication number: 20100200424
    Abstract: Plasma-electrolytic polishing (PEP) of titanium alloy and other metals where plasma effect takes place when voltage does not exceed 80V DC.
    Type: Application
    Filed: January 22, 2010
    Publication date: August 12, 2010
    Inventors: Alexander Mayorov, Anna Berkovich
  • Patent number: 7771581
    Abstract: An apparatus and process is disclosed for the electrolytic removal of metal from a device, such as a medical device. More particularly, the apparatus of the invention includes a mandrel having slots or openings therein to expose portions of a metallic device, such as a stent, to an electrolytic solution to remove metal from the exposed portion.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: August 10, 2010
    Assignee: Advanced Cardiovascular Systems, Inc.
    Inventors: Joseph R. Callol, Karim Said Osman, Napoleon L. Caliguiran, Rommel C. Lumauig
  • Publication number: 20100193362
    Abstract: In a state where a silicon base material (1) is used as an anode, a fine platinum member (2) is used as a cathode, and an electrolyte solution (4) is arranged between the anode and the cathode, anodic oxidation is performed in constant current mode under the conditions where porous formation mode and electrolytic polishing mode coexist. The platinum member (2) is fitted in the silicon base material (1) with silicon elution, and processes such as hole making, cutting, single-side pressing are performed. Since the silicon base material can be processed at a room temperature with small energy, the crystal quality of the processing surface is not deteriorated. Thus, efficient and highly accurate processing can be performed without using a mechanical method, which consumes much material in conventional processes such as cutting of solar cell silicon base material, and without using laser whose energy unit cost is high, and furthermore, without leaving a crystal damage on a processed surface.
    Type: Application
    Filed: May 9, 2008
    Publication date: August 5, 2010
    Inventors: Terunori Warabisako, Toshikazu Shimada, Nobuyoshi Koshida, Bernard Gelloz, Keiichi Kanehori
  • Publication number: 20100193373
    Abstract: A method of rear surface treatment is carried out by: preparing a semiconductor device in which an integrated circuit having a plurality of electrodes is provided on the front surface of a semiconductor substrate; electrically connecting the plurality of electrodes to an anode; and electropolishing the rear surface of the semiconductor substrate by performing anodic oxidation with an electrolytic solution placed in contact with the rear surface of the semiconductor substrate.
    Type: Application
    Filed: February 5, 2010
    Publication date: August 5, 2010
    Applicant: NEC ELECTRONICS CORPORATION
    Inventor: HIDEKI KITAHATA
  • Publication number: 20100193374
    Abstract: A method of rear surface treatment is carried out by: preparing a semiconductor or device in which an integrated circuit having a plurality of electrodes is provided on the front surface of a semiconductor substrate; electrically con netting the plurality of electrodes to an anode; and electropolishing the rear surface of the semiconductor substrate by performing anodic oxidation with an electrolytic solution placed in contact with the rear surface of the semiconductor substrate.
    Type: Application
    Filed: February 5, 2010
    Publication date: August 5, 2010
    Applicant: NEC ELECTRONICS CORPORATION
    Inventor: Hideki KITAHATA
  • Patent number: 7767074
    Abstract: Etching of copper on a card is achieved by applying an electrical voltage between a cathode (102) and the card (42), the card (42) thereby forming an anode. The cathode (102) and the card (42) are immersed in an electrolyte comprising a first component, which may be reduced from a first state in the form of an ion having a metal atom with a first positive oxidation number to a second state in the form of an ion having said metal atom with a second positive oxidation number, which is less than said first positive oxidation number. A first redox potential in the electrolyte for reduction from the first to the second state is larger than a second redox potential in the electrolyte for reduction of divalent copper ions to metallic copper. During the etching metallic copper on the card is oxidized and transferred into positively charged copper ions while the first component is reduced from its first state to its second state.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: August 3, 2010
    Assignee: Obducat AB
    Inventors: Gust Bierings, Bjarni Bjarnason, Göran Frennesson, Jenny Sjöberg
  • Publication number: 20100190094
    Abstract: The invention provides an electrode comprising an electrically conductive material having a surface capable of producing surface enhanced Raman scattering of incident light from a complex adsorbed at the surface of the electrode, the complex including the electrically conductive material combined with a second material that is substantially reducible and not substantially oxidizable. The surface of the electrode can be microroughened. The invention also includes a method for making various embodiments of the electrode, and a method of generating electricity using the electrode. In accordance with a further aspect of the invention, a fuel cell is provided including the electrode of the invention.
    Type: Application
    Filed: March 8, 2010
    Publication date: July 29, 2010
    Inventor: John J. McMahon
  • Publication number: 20100182698
    Abstract: A method of producing a personalized security document or article includes providing a substrate which is transparent at least to visible light. A diffractive optical microstructure is formed in a substantially opaque layer disposed on a surface of the substrate. The diffractive structure comprises a plurality of apertures formed in the opaque layer, such that when the structure is suitably illuminated, for example by a beam of collimated light, a projected image is generated which is unique to a particular individual. Also, personalized security documents or articles made in accordance with the method.
    Type: Application
    Filed: January 16, 2007
    Publication date: July 22, 2010
    Applicant: SECURENCY INTERNATIONAL PTY. LTD.
    Inventors: Joshua Robert Nemeth, Gary Fairless Power, Robert Stewart
  • Publication number: 20100176088
    Abstract: To ensure a uniform flow over the surface of a product W, an apparatus is provided for the wet chemical treatment of the product W that is disposed in the apparatus 100. This apparatus comprises at least one flow member 150 that includes respectively at least one paddle-like flow element 155, wherein at least one flow member 155 is disposed situated opposite the surface of the product W and is moveable substantially parallel to the surface of the product W.
    Type: Application
    Filed: June 3, 2008
    Publication date: July 15, 2010
    Applicant: ATOTECH DEUTSCHLAND GMBH
    Inventors: Sebastian Dunnebeil, Heinz Klingl
  • Publication number: 20100170806
    Abstract: A method and a device with the aid of which a substrate is electrochemically machined, material being removed from the surface of a conductive substrate with the aid of an also conductive tool. The removal takes place as a function of the surface structure which is incorporated into the tool. The core of the present invention is that the substrate and the tool are moved toward one another during the electrochemical etching process. However, it may alternatively also be provided that either the substrate or the tool is locally stationary, while only the counterpart is moved. In a particularly preferred embodiment of the present invention, only the tool is moved toward the substrate.
    Type: Application
    Filed: December 30, 2009
    Publication date: July 8, 2010
    Inventors: Frank Klopf, Arno Stoetzler, Juergen Kober
  • Publication number: 20100163426
    Abstract: A polishing pad for an electrochemical planarization tool comprises a patterned surface that forms appropriate electrolyte flow channels for directing an electrolyte from the center to the periphery thereof. Consequently, a continuous electrolyte flow may be established, thereby significantly reducing the accumulation of contaminants in the polishing pad, thereby contributing to enhanced process uniformity so that frequent rinsing of the polishing pad and replacement of the electrolyte solution may be avoided.
    Type: Application
    Filed: December 23, 2009
    Publication date: July 1, 2010
    Inventors: Axel Kiesel, Johannes Groschopf
  • Publication number: 20100155260
    Abstract: Method of manufacturing a lead frame wherein a bare lead frame material is immersed in a salt solution. Gas bubbles are provided in the salt solution next to the bare lead frame material such that the bubbles contact a surface of the lead frame material and pop in proximity to the bare lead frame material causing chemical reactions on the surface of the lead frame, thereby forming a plurality of dimples of irregular sizes on the surface of the lead frame.
    Type: Application
    Filed: December 22, 2008
    Publication date: June 24, 2010
    Inventors: Yiu Fai Kwan, Tat Chi Chan, Chun Ho Yau
  • Publication number: 20100151324
    Abstract: A method of fabricating fibres of silicon or silicon-based material comprises the steps of etching pillars on a substrate and detaching them. A battery anode can then be created by using the fibres as the active material in a composite anode electrode.
    Type: Application
    Filed: January 23, 2007
    Publication date: June 17, 2010
    Inventors: Mino Green, Feng-Ming Liu
  • Publication number: 20100133112
    Abstract: A method for making a lithographic printing plate support is disclosed comprising the steps of: (i) providing an aluminum support; (ii) treating said support in an aqueous solution; (iii) graining said treated support in an electrolyte solution by applying an alternating voltage thereby inducing a local current density J; characterized in that said local current density J at time t fulfills the following equation: J(t)??+bQ(t) for t=o to t=tf and wherein Q(t) is the integrated value of the absolute value of the local current density at time t:(I)—a is equal to 5—b is equal to 10—and tf is the time necessary to obtain a value of Q(t) equal to 50 C/dm2.
    Type: Application
    Filed: July 6, 2007
    Publication date: June 3, 2010
    Applicant: Agfa Graphics NV
    Inventors: Dirk Verdyck, Paola Campestrini, Marc De Temmerman
  • Publication number: 20100089768
    Abstract: The invention relates to a method for the electrochemical removal of a metal coating from a component. According to said method, the component is immersed in an electrolyte solution and a current is passed through the component and a secondary electrode that is in contact with the electrolyte. The current is pulsed with a routine that has a duty cycle >10 to <90%, two current densities between 5 mA/cm2 to 1000 mA/cm2 and a frequency of 5 Hz to 1000 Hz.
    Type: Application
    Filed: March 22, 2007
    Publication date: April 15, 2010
    Inventors: Jens Dahl Jensen, Ursus Krüger, Daniel Körtvelyessy, Ralph Reiche, Gabriele Winkler
  • Publication number: 20100078334
    Abstract: An electro-chemical processor for making porous silicon or processing other substrates has first and second chamber assemblies. The first and second chamber assemblies include first and second seals for sealing against a wafer, and first and second electrodes, respectively. The first seal is moveable towards and away from a wafer in the processor, to move between a wafer load/unload position, and a wafer process position. The first electrode may move along with the first seal. The processor may be pivotable from a substantially horizontal orientation, for loading and unloading a wafer, to a substantially vertical orientation, for processing a wafer.
    Type: Application
    Filed: July 13, 2006
    Publication date: April 1, 2010
    Inventors: Daniel J. Woodruff, Paul R. McHugh, Gregory J. Wilson, Kyle M. Hanson, Erik Lund, Steven L. Peace
  • Publication number: 20100072073
    Abstract: A method for the electrochemical application or removal of a coating of components (1) is made available, in which the component (1) serves as an electrode and in which, between the component (1) and the counterelectrode (3), an electrical field is built up which leads to the deposition of a coating material dissolved in an electrolyte or to the removal of a coating material (11) located on the component surface (2). During deposition or during removal, the component (1) is covered by structures (5) consisting of an electrically insulating material.
    Type: Application
    Filed: September 11, 2007
    Publication date: March 25, 2010
    Inventors: Rene Jabado, Jens Dahi Jensen, Ursus Krüger, Daniel Körtvelyessy, Volkmar Lüthen, Ralph Reiche, Michael Rindler, Raymond Ullrich
  • Patent number: 7682498
    Abstract: A work piece is electroplated or electroplanarized using an azimuthally asymmetric electrode. The azimuthally asymmetric electrode is rotated with respect to the work piece (i.e., either or both of the work piece and the electrode may be rotating). The azimuthal asymmetry provides a time-of-exposure correction to the current distribution reaching the work piece. In some embodiments, the total current is distributed among a plurality of electrodes in a reaction cell in order to tailor the current distribution in the electrolyte over time. Focusing elements may be used to create “virtual electrode” in proximity to the surface of the work piece to further control the current distribution in the electrolyte during plating or planarization.
    Type: Grant
    Filed: July 11, 2005
    Date of Patent: March 23, 2010
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, John S. Drewery
  • Publication number: 20100068623
    Abstract: A porous battery electrode for a rechargeable battery includes a monolithic porous structure having a porosity in the range of from about 74% to about 99% and comprising a conductive material. An active material layer is deposited on the monolithic porous structure. The pores of the monolithic porous structure have a size in the range of from about 0.2 micron to about 10 microns. A method of making the porous battery electrode is also described.
    Type: Application
    Filed: October 7, 2009
    Publication date: March 18, 2010
    Inventors: Paul V. Braun, Hui Gang Zhang, Xindi Yu
  • Publication number: 20100059390
    Abstract: The present invention relates to an apparatus and a method of electrochemical mechanical polishing (ECMP) for microelectronics applications. The apparatus and method of electrochemical mechanical polishing can be used planarize NiP substrate for a magnetic storage medium and for a process which allows polishing with a controlled surface finish, and a set of corresponding polishing electrolytes and slurry.
    Type: Application
    Filed: November 7, 2007
    Publication date: March 11, 2010
    Inventor: Yuzhuo Li
  • Publication number: 20100051475
    Abstract: A machining electrode includes: a base substance including an electrolytic portion faced to a workpiece on one end face in an axial direction and having conductivity; an insulating unit provided on a face in a direction generally orthogonal to the axial direction of the base substance and having insulation; and a shielding unit provided on a face opposite to the base substance of the insulating unit.
    Type: Application
    Filed: September 1, 2009
    Publication date: March 4, 2010
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideo ETO, Shuichi Saito
  • Publication number: 20100038259
    Abstract: The invention relates to a method for machining a coated, subtantially cylindrical frictional contact surface (2) made of electrically conductive material. In said method, the frictional contact surface (2) is machined in an electrochemical manner. Also disclosed is an electrode (3) for electrochemical machining.
    Type: Application
    Filed: October 17, 2007
    Publication date: February 18, 2010
    Applicant: Daimler AG
    Inventors: Christian Martin Erdmann, Karl Holdik, Thomas Kraenzler, Thomas Neudecker
  • Patent number: 7655118
    Abstract: This invention relates to an electrolytic processing apparatus and method useful for processing a conductive material formed in the surface of a substrate, or for removing impurities adhering to the surface of a substrate. An electrolytic processing apparatus, including, a processing electrode that can come close to a workpiece, a feeding electrode for feeding electricity to the workpiece, an ion exchanger disposed in the space between the workpiece and the processing and the feeding electrodes, a fluid supply section for supplying a fluid between the workpiece and the ion exchanger, and a power source. The processing electrode and/or the feeding electrode is electrically divided into a plurality of parts, and the power source applies a voltage to each of the divided electrode parts and can control voltage and/or electric current independently for each of the divided electrode parts.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: February 2, 2010
    Assignee: Ebara Corporation
    Inventors: Mitsuhiko Shirakashi, Masayuki Kumekawa, Hozumi Yasuda, Itsuki Kobata, Osamu Nabeya
  • Patent number: 7651625
    Abstract: A catalyst-aided chemical processing method can process hard-to-process materials, especially SiC, GaN, etc. whose importance as electronic device materials is increasing these days, with high processing efficiency and high precision even for a space wavelength range of not less than several tens of ?m. The catalyst-aided chemical processing method comprises: putting a workpiece in a processing liquid in which halogen-containing molecules are dissolved; and moving the workpiece and a catalyst composed of molybdenum or a molybdenum compound relative to each other while keeping the catalyst in contact with or close proximity to a surface to be processed of the workpiece, thereby processing the surface of the workpiece.
    Type: Grant
    Filed: August 27, 2007
    Date of Patent: January 26, 2010
    Assignees: Osaka University, Ebara Corporation
    Inventors: Kazuto Yamauchi, Yasuhisa Sano, Hideyuki Hara, Junji Murata, Keita Yagi
  • Patent number: 7648616
    Abstract: A number of apertures are defined within a wall of a chamber defined to maintain an electrolyte solution. A cation exchange membrane is disposed within the chamber over the number of apertures. The electrolyte solution pressure within the chamber causes the cation exchange membrane to extend through the apertures beyond an outer surface of the chamber. A cathode is disposed within the chamber. The cathode is maintained at a negative bias voltage relative to a top surface of a wafer to be planarized. When the top surface of the wafer is brought into proximity of the cation exchange membrane extending through the apertures, and a deionized water layer is disposed between the top surface of the wafer and the cation exchange membrane, a cathode half-cell is established such that metal cations are liberated from the top surface of the wafer and plated on the cathode in the chamber.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: January 19, 2010
    Assignee: Lam Research Corporation
    Inventors: John M. Boyd, Fritz C. Redeker, Yezdi Dordi, Michael Ravkin, Robert Maraschin
  • Publication number: 20100006547
    Abstract: A reverse acting rupture disc is provided having a laser defined electropolished line-of-weakness recess, and an improved method of forming an electropolished line-of-weakness recess in a reverse acting rupture disc that assures full opening of the disc upon reversal. A rupture disc blank is pre-bulged, final bulged, and then provided with a layer of resist material. A laser is used to remove at least a portion of the layer of resist material corresponding to a desired line-of-weakness recess in the concave face of the bulged rupture disc. The disc is then subjected to an electropolishing operation to remove metal from the lased area of the rupture disc, thereby forming a lustrous polished line-of-weakness recess in the disc of desired configuration and of a predetermined depth that is related to material thickness.
    Type: Application
    Filed: September 3, 2009
    Publication date: January 14, 2010
    Applicant: Fike Corporation
    Inventors: Bon F. Shaw, Bradford T. Stilwell, Michael D. Krebill, Brent W. Leonard
  • Publication number: 20090321113
    Abstract: Methods of enhancing contrast ratio of conductive nanostructure-based transparent conductors are described. Contrast ratio is significantly improved by reduction of light scattering and reflectivity of the nanostructures through steps of plating the conductive nanostructures followed by etching or oxidizing the underlying conductive nanostructures.
    Type: Application
    Filed: April 18, 2008
    Publication date: December 31, 2009
    Applicant: CAMBRIOS TECHNOLOGIES CORPORATION
    Inventors: Pierre-Marc Allemand, Manfred Heidecker, Michael A. Spaid, Haixia Dai
  • Patent number: 7637000
    Abstract: A method of fabricating an antenna includes the step of stamping an initial set of openings within a metal strip and then plating that metal strip on all exterior surfaces. Initial openings define portions of features of the completed antenna that require plating on all surfaces. Once the metal coil has been plated the metal strips are fed through a final stamping process that makes final cuts that correspond with the initially made openings. The final cuts are on surfaces that do not require plating on all of the exterior surfaces.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: December 29, 2009
    Assignee: Continental Automotive Systems US, Inc.
    Inventor: Jeffrey A. Clark
  • Patent number: 7637010
    Abstract: A method for machining a blank includes machining a first pocket in the blank having a first sidewall, machining a second pocket in the blank, machining a groove within material located between the first and second pockets to expose a second sidewall opposite the first sidewall, machining the first and second sidewalls, and alternately repeating machining the grove and the sidewalls to step mill the groove deeper in the blank and form a third pocket along which the second sidewall extends.
    Type: Grant
    Filed: December 1, 2005
    Date of Patent: December 29, 2009
    Assignee: General Electric Company
    Inventors: Greg M. Burgess, Donald D. Lowe
  • Publication number: 20090308760
    Abstract: A method and apparatus separates recoverable components (210) from conductive matrix composites (200) for further use or reuse. In an embodiment, the process uses an electrochemical apparatus that includes a cathode (220) and an anode. The conductive composite is electrically connected to the anode, and a non-acidic electrolyte (250) is supplied to an inter-electrode gap between the cathode and the anode.
    Type: Application
    Filed: December 22, 2005
    Publication date: December 17, 2009
    Applicant: DIAMOND INNOVATIONS, INC.
    Inventors: Bin Wei, Padraic S. O'Neill
  • Patent number: 7632390
    Abstract: A process for electropolishing metals and metalloids and their alloys, intermetallic compounds, metal-matrix composites, carbides and nitrides in an electrolytic cell utilizing an externally applied magnetic force to enhance the dissolution process. The electropolishing process is maintained under oxygen evolution to achieve an electropolished surface of the work piece exhibiting reduced microroughness, better surface wetting and increased surface energy, reduced and more uniform corrosion resistance, minimization of external surface soiling and improved cleanability in shorter time periods.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: December 15, 2009
    Inventor: Ryszard Rokicki
  • Patent number: 7622029
    Abstract: An electropolishing device for polishing a cylindrical medical device such as a stent includes anodes in the form of rollers arranged to contact an exterior surface of the device. A drive mechanism rotates the anodes periodically during the electropolishing process to change a contact point between the anodes and the medical device. A tilting mechanism can also be used for periodically tilting the anodes during the electropolishing process to allow bubbles to escape from one end of the stent.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: November 24, 2009
    Assignee: Innovational Holdings, LLC.
    Inventors: Stephen Hunter Diaz, Jeffrey Bruce Anderson
  • Publication number: 20090283416
    Abstract: Disclosed is a method of treating the surface of an electrically conducting substrate surface wherein a tool comprising an ion-conducting solid material is brought into contact at least in some areas with the substrate surface, the tool is able to conduct the metal ions of the substrate and an electric potential is applied so that an electric potential gradient is applied between the substrate surface and the tool in such a manner that metal ions are drawn from the substrate surface or deposited onto the substrate surface by means of the tool.
    Type: Application
    Filed: April 20, 2007
    Publication date: November 19, 2009
    Inventors: Hans-Joachim Quenzer, Gerfried Zwicker
  • Publication number: 20090277801
    Abstract: Selectively accelerated or selectively inhibited metal deposition is performed to form metal structures of an electronic device. A desired pattern of an accelerator or of an inhibitor is applied to the substrate; for example, by stamping the substrate with a patterned stamp or spraying a solution using an inkjet printer. In other embodiments, a global layer of accelerator or inhibitor is applied to a substrate and selectively modified in a desired pattern. Thereafter, selective metal deposition is performed.
    Type: Application
    Filed: August 6, 2007
    Publication date: November 12, 2009
    Applicant: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, John Stephen Drewery, Eric G. Webb
  • Patent number: 7611619
    Abstract: The invention provides a simple and convenient strategy for reducing the dimensions of organic micro- and nanostructures on metal surfaces. By varying electrochemical desorption conditions, organic structures patterned by Dip-Pen Nanolithography or any of the micro-contact printing procedures can be gradually desorbed in a controlled fashion. The electrochemical desorption is initiated at the exterior of the feature and moves inward as a function of time. The desorption process and adsorbate desorption are modified and controlled as a function of substrate morphology, adsorbate head and tail groups, and electrolyte solvent and salt. Different nanostructures made of different adsorbates can be miniaturized based upon judicious selection of adsorbate and supporting electrolyte.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: November 3, 2009
    Assignee: Northwestern University
    Inventors: Chad A. Mirkin, Yi Zhang, Khalid Salaita
  • Patent number: 7604729
    Abstract: Methods and apparatuses for selectively removing conductive materials from a microelectronic substrate. A method in accordance with an embodiment of the invention includes positioning the microelectronic substrate proximate to and spaced apart from an electrode pair that includes a first electrode and a second electrode spaced apart from the first electrode. An electrolytic liquid can be directed through a first flow passage to an interface region between the microelectronic substrate and the electrode pair. A varying electrical signal can be passed through the electrode pair and the electrolytic liquid to remove conductive material from the microelectronic substrate. The electrolytic liquid can be removed through a second flow passage proximate to the first flow passage and the electrode pair.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: October 20, 2009
    Assignee: Micron Technology, Inc.
    Inventors: Whonchee Lee, Scott E. Moore, Scott G. Meikle
  • Publication number: 20090255820
    Abstract: The invention relates to a method and to a device for electrochemical micro- and/or nano-structuring, which are reliable, fast, simple, easy to implement, and reproducible. For this purpose, the invention provides a method of electrochemically structuring a sample (12) of conductive or semiconductor material that has opposite front and rear faces (11 and 13).
    Type: Application
    Filed: February 6, 2007
    Publication date: October 15, 2009
    Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE
    Inventor: Denis Buttard
  • Publication number: 20090255822
    Abstract: To enable surface treatment of the inside of a part or the like and also simplify grinding work by equipment and a procedure that are simple in comparison with convention A first semi-sintered electrode 31 that is formed in a tapered shape whose distal end portion becomes smaller in diameter toward the distal end portion is attached to an electrode supporting tube 26, is configured to be rotatable by a motor 27, is positioned near a seat portion 8 of a nozzle body 1, and generates electrical discharge by surface modifying electrical discharge machining method between the seat portion 8 and the first semi-sintered electrode 31, whereby a coating that is formed as a result of the material that forms the first semi-sintered electrode 31 being moved and deposited can be formed on the seat portion 8 and grinding treatment of the inside of the nozzle body 1 matching the outer diameter of a nozzle needle 2 as has conventionally been the case can be rendered unnecessary.
    Type: Application
    Filed: June 20, 2007
    Publication date: October 15, 2009
    Inventors: Kazutaka Fujii, Naohiro Tomita
  • Publication number: 20090255827
    Abstract: An electropolishing system including an anode, a cathode, a rolling block and a motion controller. The anode is configured to removably retain a metal device to be electropolished, and may be formed as a bar made from a solid cylindrical piece of metal or other configurations, such as wires with hooks. The anode transfers the electricity to the metal device while grooming the surface of the metal device as it contacts the rolling block. The cathode may be configured as a mesh and completes the electrical circuit. The rolling block is formed from a relatively smooth, solid material and positioned so as to allow the metal device to roll against the surface of the block. The motion controller is configured to provide vertical and horizontal movement of the anode and metal device, using force transducers to control the compression of the metal device against the rolling block.
    Type: Application
    Filed: April 10, 2008
    Publication date: October 15, 2009
    Applicant: ABBOTT CARDIOVASCULAR SYSTEMS INC.
    Inventors: Anthony S. Andreacchi, Andreina P. Gomez, Han Juanta, Jessie Madriaga, Dan Joel Dirilo
  • Patent number: 7597792
    Abstract: A method and apparatus is described for gradually transitioning a slider from operation over a patterned data zone to landing on a patterned CSS zone. The ratio of raised area width to recessed area width of a pattern in a transition zone and/or CSS zone may be varied across the radial dimension of the disk. By changing the ratio of raised area width to recessed area width of the pattern in the transition from slider operation over the data zone to landing in the CSS zone, it is possible to gradually change the height of the slider from flying to non-flying conditions.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: October 6, 2009
    Assignee: WD Media, Inc.
    Inventors: Andrew M. Homola, Judy Lin
  • Patent number: 7588677
    Abstract: A method and apparatus for removing conductive material from a microelectronic substrate. In one embodiment, the method can include engaging a microelectronic substrate with a polishing surface of a polishing pad, electrically coupling a conductive material of the microelectronic substrate to a source of electrical potential, and oxidizing at least a portion of the conductive material by passing an electrical current through the conductive material from the source of electrical potential. For example, the method can include positioning first and second electrodes apart from a face surface of the microelectronic substrate and disposing an electrolytic fluid between the face surface and the electrodes with the electrodes in fluid communication with the electrolytic fluid. The method can further include removing the portion of conductive material from the microelectronic substrate by moving at least one of the microelectronic and the polishing pad relative to the other.
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: September 15, 2009
    Assignee: Micron Technology, Inc.
    Inventors: Whonchee Lee, Scott G. Meikle, Scott E. Moore, Trung T. Doan
  • Publication number: 20090223831
    Abstract: The present invention relates to a method for removing metal oxides from a substrate surface. In one particular embodiment, the method comprises: providing a substrate, a first, and a second electrode that reside within a target area; passing a gas mixture comprising a reducing gas through the target area; supplying an amount of energy to the first and/or the second electrode to generate electrons within the target area wherein at least a portion of the electrons attach to a portion of the reducing gas and form a negatively charged reducing gas; and contacting the substrate with the negatively charged reducing gas to reduce the metal oxides on the surface of the substrate.
    Type: Application
    Filed: May 13, 2008
    Publication date: September 10, 2009
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Chun Christine Dong, Richard E. Patrick, Gregory Khosrov Arslanian