Abstract: Provided herein is an improved bi-stable relay. In some embodiments, the bi-stable relay assembly may include a housing, and a core assembly within the housing. The core assembly may include a coil support structure, a first coil and a second coil along a central section of the coil support structure, a first magnet at a first end of the coil support structure, a second magnet at a second end of the coil support structure, and a first electromagnetic shell component and a second electromagnetic shell component each extending between the first and second magnets.

Abstract: A polymeric positive temperature coefficient (PPTC) device including a PPTC body, a first electrode disposed on a first side of the PPTC body, and a second electrode disposed on a second side of the PPTC body, wherein the PPTC body is formed of a PPTC material that includes a polymer matrix and a conductive filler, wherein the conductive filler defines 20%-39% by volume of the PPTC material.

Abstract: A fuse including a fuse body having a base with a central portion and first and second sidewalls, the central portion having first and second fastening holes formed therethrough, a mid-body disposed atop the central portion and having first and second troughs formed in a top surface thereof and separated by a partition wall, the mid-body further having first and second through holes formed therethrough, and a cover disposed atop the mid-body and having a central portion and first and second sidewalls, the central portion having first and second fastening bosses extending therefrom and through the first and second through holes of the mid-body and the first and second fastening holes of the base, and a conductive portion including first and second terminal portions connected by parallel first and second fuse members disposed within the first and second troughs of the mid-body and separated by the partition wall.

Abstract: A rain and temperature sensing module including a housing having a cover plate formed of a transparent material, a printed circuit board disposed within the housing and having a light emitter, a light receiver, and a temperature sensing element disposed thereon, a transparent compound disposed within the housing and covering the light emitter, the light receiver, and the temperature sensing element, the transparent compound filling a space between the printed circuit board and the cover plate, wherein the transparent compound has a refractive index that is substantially equal to a refractive index of the cover plate, and wherein the transparent compound provides a thermally conductive medium between the cover plate and the temperature sensing element.

Abstract: A battery master disconnect switch includes a front panel and a back panel. The front panel has a selector knob for selecting between multiple positions. The back panel has a primary terminal, a secondary terminal, and an auxiliary terminal. The primary terminal is for connection, using a first cable, to a primary battery. The secondary terminal is for connection, using a second cable, to a secondary battery. The auxiliary terminal is for enabling a device. The device receives power for any of the positions of the selector knob. The battery master disconnect switch can present a voltage for the primary, the secondary, or both the primary and secondary batteries.

Abstract: A stud assembly is assembled by inserting a sphere into a cavity of a stud, where the cavity is cylindrical in shape, inserting a neck of a rivet into the cavity until the neck touches the sphere, and press-fitting the rivet into the cavity until the neck melds with the sphere.

Abstract: A novel electrical box to house one or more ISO micro relays, is adapted to support IP67 and IP69K Ingress Protection ratings. The housing of the electrical box is molded with blade sockets that correspond to blade positions of the ISO micro relay. The housing is also molded with terminal seats and cylindrical openings which vary, depending on the blade socket, enabling terminals of different sizes, orientations, and positions relative to the respective blades, to be easily inserted into the back of the housing. The resulting position of the terminals ensures that electrical connections to the ISO micro relay are made and ingress protection of components inside the electrical box is ensured.

Abstract: A rain and temperature sensing module including a housing having a cover plate formed of a transparent material, a printed circuit board disposed within the housing and having a light emitter, a light receiver, and a temperature sensing element disposed thereon, a transparent compound disposed within the housing and covering the light emitter, the light receiver, and the temperature sensing element, the transparent compound filling a space between the printed circuit board and the cover plate, wherein the transparent compound has a refractive index that is substantially equal to a refractive index of the cover plate, and wherein the transparent compound provides a thermally conductive medium between the cover plate and the temperature sensing element.

Abstract: A fuse assembly includes a fuse element and a terminal vent channel. The fuse element is located between a first terminal and a second terminal. The fuse element breaks in response to an overcurrent event. The terminal vent channel is located in the first terminal and provides a path for the outgassing of debris during the overcurrent event.

Abstract: Disclosed are various protection devices and associated methods. In some embodiments, a protection device may include a fuse assembly having a fusible link extending between a first lead end and a second lead end, and a first lead extending from the first lead end and a second lead extending from the second lead end. The protection device may further include a body including a first section coupleable with a second section, wherein the first and second sections define a central cavity housing the fusible link. The first section may include an interior face operable to engage an opposite interior face of the second section, an engagement member extending away from the interior face towards the second section, and an engagement channel adjacent the engagement member, the engagement channel operable to receive a corresponding engagement member of the second section.

Abstract: A thermal protection device, comprising: a first PTC device, arranged in a PTC circuit, and having a first input side, coupled to an input path of the PTC circuit, and having a first output side, coupled to an output path of the PTC circuit; a second PTC device, arranged in the PTC circuit, and having a second input side, coupled to the input path of the PTC circuit, and having a second output side, coupled to the output path of the PTC circuit; and a thermal link having a third input side, coupled to the first output side of the first PTC device and the second output side of the second PTC device, via the output path of the PTC circuit.

Abstract: Provided herein is an improved a bi-stable actuator including a first core component coupleable to a housing, the first core component including a central bore containing a shaft and a shaft spring. The actuator may further include a second core component extending around the first core component, wherein the second core component and the first core component are axially moveable relative to one another, and a third core component extending within the second core component, wherein the third core component and the second core component are axially moveable relative to one another. The actuator may further include a positioning sphere extending through an opening of the first core component, wherein the positioning sphere abuts the second core component when the bi-stable actuator is in a first position, and wherein the positioning sphere abuts a detent of the shaft when the bi-stable actuator is in a second position.

Abstract: A fuse assembly includes a fuse element, a first terminal, a second terminal, a socket, and a capsule. The fuse element is disposed between first and second end bells. The first terminal includes a first bell portion, a first socket portion, and a first capsule portion, the first bell portion being connected to the first end bell. The second terminal includes a second bell portion, a second socket portion, and a second capsule portion, the second bell portion being connected to the second end bell. The first socket portion and the second socket portion are integrated through the socket. The first capsule portion and the second capsule portion are integrated through the capsule. The socket is seated atop the capsule to create an interior chamber inside which the fuse element is disposed.

Abstract: A fuse assembly includes a fuse element and a terminal vent channel. The fuse element is located between a first terminal and a second terminal. The fuse element breaks in response to an overcurrent event. The terminal vent channel is located in the first terminal and provides a path for the outgassing of debris during the overcurrent event.

Abstract: An electrical device assembly and method to attach an isolated single stud fuse assembly to an electrical device are disclosed. The electrical device assembly consists of multiple studs, one or more of which is replaced with the isolated single stud fuse. A conductive copper landing zone receives an electrically isolated steel stud. When the landing pad assembly is orbital riveted into a plastic housing of the electrical device, the stud is locked into the housing permanently. Electrical devices such as disconnect switches and power distribution modules, both of which include multiple studs, are good candidates for being adapted with the single stud fuse assembly.

Abstract: Devices herein may include conductor lines connected between a power supply and load, each of the conductor lines coupled to an AC contactor and a contactor control circuit, wherein the contactor control circuit is operable to open and close one or more contactors of the AC contactor. The devices may further include a current transformer coupled to the conductor lines, the current transformer operable to output a secondary current corresponding to a primary current magnitude of an electrical current not flowing to the load, wherein the AC contactor is connected between the power supply and the load. Devices may further include a zero cross detection circuit operable to generate an interrupt at each of a plurality of zero crossings for a microprocessor, and determine whether to open the one or more contactors of the AC contactor in a predetermined optimum interval calculated with respect to the zero crossing points.

Abstract: Provided are waveguide sensors and position sensing systems. In some embodiments, a position sensing system may include a waveguide configured to receive and transmit a pulse, and a magnet moveable relative to the waveguide. The waveguide may include a first core layer and a second core layer, a magnetic layer between the first and second core layers, and a conductive winding around the first core layer, the second core layer, and the magnetic layer. The position sensing system may further include a first substrate layer above the conductive winding and a second substrate layer below the conductive winding.

Abstract: A semiconductor device structure may include a substrate having a substrate base comprising a first dopant type; a semiconductor layer disposed on a surface of the substrate base, the semiconductor layer comprising a second dopant type and having an upper surface; and a semiconductor plug assembly comprising a semiconductor plug disposed within the semiconductor layer, the semiconductor plug extending from an upper surface of the semiconductor layer and having a depth at least equal to a thickness of the semiconductor layer, the semiconductor plug having a first boundary, the first boundary formed within the semiconductor layer, and having a second boundary, the second boundary formed within the semiconductor layer and disposed opposite the first boundary, wherein the first boundary and second boundary extend perpendicularly to the surface of the substrate base.

Abstract: A relay circuit, including a solid state relay switch, connected to a first relay line and to a charging capacitor, and connected to a second relay line. The relay circuit may also include a solid state relay control circuit, coupled between the charging capacitor and the solid state relay switch. The solid state relay control circuit may include a voltage detection circuit, having an input coupled to an output of the charging capacitor, and having an output arranged to generate a LOW voltage signal when a voltage level of the charging capacitor is below a low threshold value. The solid state relay control circuit may also include a zero crossing circuit, coupled to the first relay line and the second relay line, and having an output to generate a clock signal when a zero crossing event takes place between the first relay line and the second relay line.

Abstract: A temperature-sensing tape including a flexible, electrically insulating substrate, a plurality of temperature-sensing elements disposed on the substrate, wherein a temperature-sensing element includes a bimetallic switch.