SEMICONDUCTOR DEVICE AND METHOD FOR MANUFACTURING THE SAME
A semiconductor device comprises: a semiconductor substrate including a cell region and a peripheral region; an insulating film formed on the top portion of the semiconductor substrate of the cell region; a bit line contact hole including the etched insulating film to expose the semiconductor substrate; a bit line contact plug buried in the bit line contact plug; and a bit line formed on the top portion of the bit line contact plug to have the same width as that of the bit line contact plug. The thickness of the insulating film around a cell bit line is minimized so as to vertically form a profile of the cell bit line, thereby improving an overlay margin of a storage node contact and an active region.
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The priority of Korean patent application No. 10-2010-0068369 filed on Jul. 15, 2010, the disclosure of which is hereby incorporated in its entirety by reference, is claimed.
BACKGROUND OF THE INVENTIONEmbodiments of the present invention relate to a semiconductor device and a method for manufacturing the same, and more specifically, to a semiconductor device including a buried-type gate.
A semiconductor memory device comprises a plurality of unit cells, each including one capacitor and one transistor. The capacitor is used to temporarily store data, and the transistor is used to transfer data between a bit line and the capacitor according to a control signal (word line) using the characteristics of a semiconductor to change the electrical conductivity according to an environment. The transistor is composed of three regions including a gate, a source, and a drain. Charge transfer occurs between the source and the drain according to a control signal input to the gate. The charge transfer between the source and the drain is achieved through a channel region using the characteristics of the semiconductor.
In a semiconductor device a transistor is disposed on a semiconductor substrate. After a gate is formed on the semiconductor substrate, impurities are doped on both sides of the gate to form a source and a drain. In this case, a space between the source and the drain under the gate becomes a channel region of the transistor. The transistor having a horizontal channel region occupies a given area of the semiconductor substrate. In the case of a complicated semiconductor memory device, it is difficult to reduce the whole area due to a plurality of transistors included in the semiconductor memory device.
When the whole area of the semiconductor memory device is reduced, the number of semiconductor memory devices which can be produced per wafer may be increased to improve the productivity. In order to reduce the whole area of the semiconductor memory device, various methods have been suggested. Of these methods, a recess gate is used instead of a conventional planar gate having a horizontal channel region. A recess is formed in a substrate, and a gate is formed in the recess, thereby obtaining the recess gate including a channel region along the curved surface of the recess. Moreover, a buried gate obtained by burying the whole gate in the recess has been researched.
In the buried gate, the whole gate is buried below the surface of the semiconductor substrate, thereby securing the length and the width of the channel. Also, in comparison with the recess gate, the buried gate can reduce the parasitic capacitance generated between the gate (word line) and the bit line by 50%.
However, when the buried gate process is performed on the entire structure of a cell region and a peripheral region, a space (height) of the cell region remains relative to the height where the gate of the peripheral region is formed. As a result, it matters how this height difference is used. In the prior art, (i) a cell region space corresponding to the gate height is empty, or (ii) a bit line of the cell region is formed together when the gate of the peripheral region is formed (gate bit line; GBL).
However, (i) when the space of the cell region is empty, the height of the storage node contact plug becomes higher in the cell region. As a result, a storage node contact hole is required to be formed deep, thereby increasing the difficulty of forming a bit line. (ii) When the bit line of the cell region is formed along with the gate of the peripheral region (GBL), an electrode of the bit line of the cell region is formed of the same material which forms a gate electrode in the peripheral region. Thus, the bit line in the cell region contains a barrier metal layer as well. As a result, the height of the bit line becomes higher, thereby increasing the parasite capacitance of the cell region.
BRIEF SUMMARY OF THE INVENTIONVarious embodiments of the invention are directed to minimizing the thickness of the insulating film around a cell bit line so as to vertically form a profile of the cell bit line, thereby improving an overlay margin of a storage node contact and an active region.
According to an embodiment of the present invention, a semiconductor device comprises: a semiconductor substrate including a cell region and a peripheral region; an insulating film formed on the top portion of the semiconductor substrate of the cell region; a bit line contact hole including the etched insulating film to expose the semiconductor substrate; a bit line contact plug buried in the bit line contact plug; and a bit line formed on the top portion of the bit line contact plug to have the same width as that of the bit line contact plug.
The insulating film includes an oxide film or a nitride film. The semiconductor device further comprises a spacer including an oxide film, a nitride film or a deposition structure including an oxide film and a nitride film formed at sidewalls of the bit line contact holes.
The insulating film has a thickness ranging from 50 Å to 100 Å.
The bit line includes: a metal layer formed on the top portion of the bit line contact plug; a bit line conductive layer formed on the top portion of the barrier metal layer; a hard mask layer formed on the top portion of the conductive layer; and a spacer formed at sidewalls of the barrier metal layer, the bit line conductive layer and the hard mask layer.
The semiconductor device further comprises a gate formed in the semiconductor substrate of the peripheral region, wherein the gate of the peripheral region has the same structure as that of the bit line of the cell region.
A polysilicon layer of the bit line of the cell region has a lower thickness than that of the polysilicon layer of the gate of the peripheral region, thereby reducing a contact resistance.
The semiconductor device further comprises a buried-type gate buried with a given depth in an active region and a device isolation film in the cell region of the semiconductor substrate. The buried-type gate includes: a recess formed with a given depth in the semiconductor substrate; a gate oxide film formed on the surface of the recess; a gate electrode disposed in the bottom portion of the recess including the gate oxide film; and a capping film disposed on the top portion of the gate electrode in the recess, thereby reducing a parasite capacitance with the bit line.
According to an embodiment of the present invention, a method for manufacturing a semiconductor device comprises: preparing a semiconductor substrate including a cell region and a peripheral region; forming an insulating film formed on the top portion of the semiconductor substrate of the cell region; etching the insulating film to form a bit line contact hole that exposes the semiconductor substrate; burying a bit line contact plug in the bit line contact hole; and forming a bit line on the top portion of the bit line contact plug to have the same width as that of the bit line contact plug. The method can minimize the thickness of the insulating film around a cell bit line so as to vertically form a profile of the cell bit line, thereby improving an overlay margin of a storage node contact and an active region.
After forming an insulating film, the method further comprises forming a first polysilicon layer on the top portion of the insulating film and on the top portion of the semiconductor substrate of the peripheral region. The bit line contact plug of the cell region is simultaneously formed with a gate polysilicon of the peripheral region.
The forming-a-bit-line-contact-hole further includes etching the first polysilicon layer disposed on the top portion of the insulating film. The bit line and the bit line contact plug are vertically formed.
Before burying a bit line contact plug in the bit line contact hole, the method further comprises forming a spacer including an oxide film, a nitride film or a deposition structure including an oxide film and a nitride film at sidewalls of the bit line contact hole.
The forming-a-bit-line includes forming a second polysilicon layer, and further includes removing a given thickness of the second polysilicon layer of the cell region, thereby reducing a resistance of the bit lien contact plug.
The insulating film includes an oxide film or a nitride film. The insulating film is formed to have a thickness ranging from 50A to 100 Å.
The forming-a-bit-line includes: forming a barrier metal layer on the top portion of the bit line contact plug; forming a bit line conductive layer on the top portion of the barrier metal layer; forming a hard mask layer on the top portion of the conductive layer; and forming a spacer at sidewalls of the barrier metal layer, the bit line conductive layer and the hard mask layer.
After forming a bit line, the method further comprises: forming a storage node contact hole that exposes the semiconductor substrate; and etching the insulating film disposed on the side of the storage node contact hole to enlarge the bottom width of the storage node contact hole, thereby reducing a resistance of the storage node contact plug.
The method further comprises forming a gate in the peripheral region, wherein the forming-a-gate-in-the-peripheral-circuit-region is simultaneously performed with the forming-a-bit-line.
Before forming an insulating film on the top portion of the semiconductor substrate of the cell region, the method further comprises forming a buried-type gate in the semiconductor substrate of the cell region, thereby reducing a parasite capacitance between the bit line and the gate.
The present invention will be described in detail with reference to the attached drawings.
Referring to
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A buried-type gate 120 buried in the semiconductor substrate is disposed in the active region 12 and the device isolation film 14 of the cell region. The buried-type gate 120 includes a recess 122 formed with a given depth in the active region 12 and the device isolation film 14, a gate electrode 124 buried in the bottom portion of the recess 122, and a capping film 126 buried in the top portion of the gate electrode 124 in the recess 122. Since the buried-type gate 120 is buried in the bottom portion from the surface of the semiconductor substrate, the buried-type gate 120 can reduce a parasitic capacitance generated between the word line (gate) and the bit line.
A buried-type gate insulating film (or gate mask pattern) 128 shown in
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Although it is not shown, before a plug material is buried in the bit line contact hole 42, a spacer is formed at sidewalls of the bit line contact hole 42 as shown in
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The etch-back process on the polysilicon layers 34 and 36 of the cell region can be adjusted if necessary. For example, an etch-back process can be performed such that the top level of the polysilicon pattern provided in the bit line contact plug in the cell region can be substantially the same height as the top level of the second polysilicon layer 36 forming a part of the peri-gate pattern in the peripheral region. As shown in
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Since the bit line 50 and the bit line contact plug 47 are formed in the same etch step in the cell region, the width of the cell bit line 50 is substantially the same as that of the bit line contact plug 47, thereby forming a vertically uniform profile. The thickness of the insulating film formed over a region in which the storage node contact hole will be formed is thin enough to secure a sufficient overlay margin for forming a storage node contact hole in a subsequent process.
Referring to
The interlayer dielectric film (not shown) of the cell region is etched to form a storage node contact hole 60 that exposes the active region 12. In comparison with the embodiment shown in
Although it is not shown, after the bit line contact hole 60 is formed as shown in
As described above, the semiconductor device and the method for manufacturing the same according to an embodiment of the present invention can minimize the thickness of the insulating film formed over a region where a storage node contact hole will be formed, thereby ensuring a sufficient margin for electrically coupling the storage node contact with the active region. In addition, the first polysilicon layer 34 forming a part of the peri-gate in the peripheral region serves as a buffer layer for the bit line contact plug 46 in the peripheral region, thereby simplifying the manufacturing process.
The above embodiments of the present invention are illustrative and not limitative. Various alternatives and equivalents are possible. The invention is not limited by the type of deposition, etching polishing, and patterning steps describe herein. Nor is the invention limited to any specific type of semiconductor device. For example, the present invention may be implemented in a dynamic random access memory (DRAM) device or non volatile memory device. Other additions, subtractions, or modifications are obvious in view of the present disclosure and are intended to fall within the scope of the appended claims.
Claims
1. A semiconductor device comprising:
- a semiconductor substrate including a cell region and a peripheral region;
- a mask pattern formed over the semiconductor substrate;
- a bit line contact hole extending through the mask pattern to expose the semiconductor substrate in the cell region;
- a bit line contact plug formed within the bit line contact hole and electrically coupling the semiconductor substrate; and
- a bit line formed over the bit line contact plug, the bit line and the bit line contact plug having substantially the same width.
2. The semiconductor device according to claim 1, wherein the mask pattern is a gate mask pattern used to define the recess, the gate mask pattern including oxide or nitride, or both.
3. The semiconductor device according to claim 1, further comprising a spacer provided at sidewalls of the bit line contact hole, the spacer including oxide, nitride, or both.
4. The semiconductor device according to claim 1, wherein the mask pattern has a thickness ranging from 50 Å to 100 Å.
5. The semiconductor device according to claim 1, wherein the bit line includes:
- a barrier metal layer formed over the bit line contact plug;
- a bit line conductive layer formed over the barrier metal layer;
- a hard mask layer formed over the bit line conductive layer; and
- a spacer formed at sidewalls of a stack structure including the barrier metal layer, the bit line conductive layer and the hard mask layer.
6. The semiconductor device according to claim 5, further comprising a peri-gate pattern formed over the semiconductor substrate in the peripheral region,
- wherein the peri-gate pattern in the peripheral region has the substantially same structure as that of the bit line formed in the cell region.
7. The semiconductor device according to claim 6, wherein the bit line conductive layer defining the bit line in the cell region has a less thickness than a conductive layer defining the peri-gate pattern in the peripheral region.
8. The semiconductor device according to claim 1, further comprising a buried-type gate buried in the cell region of the semiconductor substrate.
9. The semiconductor device according to claim 8, wherein the buried gate pattern comprises:
- a gate oxide film formed over the inner surface of the recess;
- a gate electrode formed over the gate oxide film and within recess at a lower portion of the recess; and
- a capping film formed over the gate electrode and filling the recess.
10. A method for manufacturing a semiconductor device, the method comprising:
- providing a semiconductor substrate including a cell region and a peripheral region;
- forming a mask pattern over the semiconductor substrate in the cell region;
- etching the mask pattern to form a bit line contact hole exposing the semiconductor substrate;
- forming a conductive pattern within the bit line contact hole;
- forming a conductive layer over the conductive pattern; and
- etching the conductive layer and the conductive pattern to define a bit line and a bit line contact plug having substantially the same width.
11. The method according to claim 10, further comprising forming a first polysilicon layer over the mask pattern in the cell region and over the semiconductor substrate in the peripheral region.
12. The method according to claim 11, wherein the conductive pattern is formed by etching the first polysilicon layer disposed over the mask pattern in the cell region.
13. The method according to claim 10, further comprising forming a spacer on a side wall of the bit line contact hole, the spacer including any of an oxide film, a nitride film and a stack structure including an oxide film and a nitride film at sidewalls of the bit line contact hole.
14. The method according to claim 10, further comprising:
- forming a second polysilicon layer over the cell region and the peripheral region; and
- removing a given thickness of the second polysilicon layer in the cell region.
15. The method according to claim 10, wherein the mask pattern includes oxide or nitride, or both.
16. The method according to claim 10, wherein the mask pattern is formed to have a thickness ranging from 50 Å to 100 Å.
17. The method according to claim 10, wherein bit line includes a barrier metal layer formed over the bit line contact plug, a bit line conductive layer formed over the barrier metal layer, and a hard mask layer formed over the bit line conductive layer.
18. The method according to claim 17, the method further comprising:
- forming a storage node contact hole that exposes the semiconductor substrate in the cell region; and
- is etching the mask pattern disposed at a side of the storage node contact hole to enlarge the bottom width of the storage node contact hole.
19. The method according to claim 10, further comprising forming a gate in the peripheral region, wherein the gate in the peripheral region is formed simultaneously with the bit line in the cell region.
20. The method according to claim 10, wherein the conductive pattern is a polysilicon pattern.
21. A semiconductor device comprising:
- a substrate including a cell region and a peripheral region;
- a buried cell gate pattern formed in the substrate in the cell region;
- a gate mask pattern formed over the substrate in the cell region, the gate mask pattern defining the buried cell gate pattern;
- a bit line contact plug formed through the mask pattern electrically coupling a first side of the buried cell gate pattern; and
- a storage node contact plug formed through the mask pattern electrically coupling a second side of the buried cell gate pattern,
- wherein a top level of the bit line contact plug is no higher than a top level of the gate mask pattern in the cell region.
22. The semiconductor device according to claim 21, wherein the thickness of the gate mask pattern is in a range from 50 Å to 100 Å.
23. The semiconductor device according to claim 21, wherein the bit line contact plug extends into the substrate, the substrate being a semiconductor substrate.
24. The semiconductor device according to claim 21, further comprising an upper bit line pattern formed over the bit line contact plug,
- wherein the bit line contact plug and the upper bit line pattern are formed in a single process step to form a vertically uniform profile with substantially no step difference.
25. The semiconductor device according to claim 24, further comprising a peri-gate pattern formed over the substrate in the peripheral region,
- wherein the peri-gate pattern is formed simultaneously with the upper bit line pattern and the bit line contact plug by employing a Gate-Bit-Line (GBL) process.
Type: Application
Filed: Jul 20, 2010
Publication Date: Jan 19, 2012
Applicant: Hynix Semiconductor Inc. (Icheon)
Inventor: Mun Mo JEONG (Seoul)
Application Number: 12/840,163
International Classification: H01L 27/108 (20060101); H01L 21/28 (20060101); H01L 29/78 (20060101);