Gas Or Vapor Condensation Or Absorption On Work Patents (Class 134/31)
  • Patent number: 7247210
    Abstract: A method for treating CIP equipment is provided according to the present invention. The CIP equipment includes process equipment. The method includes steps of treating the CIP equipment with a multiple phase treating composition comprising a treating liquid phase and a treating gaseous phase and rinsing the CIP equipment with a multiple phase rinsing composition comprising a rinsing liquid phase and a rinsing gaseous phase.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: July 24, 2007
    Assignee: Ecolab Inc.
    Inventors: Richard K. Staub, Mark R. Altier, Paul F. Schacht, Robert D. P. Hei, Gabriel M. Miller, Thomas L. Harris, Peter J. Fernholz
  • Patent number: 7234476
    Abstract: A method of remote plasma cleaning a processing chamber of CVD equipment, which has high cleaning rates, low cleaning operational cost and high efficiency, is provided. The method comprises supplying cleaning gas to the remote plasma-discharge device; activating the cleaning gas inside the remote plasma-discharge device; and bringing the activated cleaning gas into the processing chamber and which is characterized in that a mixed gas of F2 gas and an inert gas are used as the cleaning gas. A concentration of the F2 gas is 10% or higher. The F2 gas, which is a cleaning gas, is supplied to the remote plasma-discharge device from an F2 gas cylinder by diluting F2 gas at a given concentration by an inert gas.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: June 26, 2007
    Assignee: ASM Japan K.K.
    Inventors: Hirofumi Arai, Hideaki Fukuda
  • Patent number: 7201807
    Abstract: Disclosed are a method for cleaning a deposition chamber by removing attached metal oxides, and a deposition apparatus for performing in situ cleaning. A first gas and a second gas are provided into the deposition chamber. The first gas is reacted with metal included in the metal oxide to generate reacting residues. The second gas then decomposes the reacting residues, and the decomposed residues are exhausted out of the chamber. Thus, this cleaning process can be rapidly accomplished while the deposition chamber is not opened or separated from a deposition apparatus.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: April 10, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Eun-Taek Yim, Young-Wook Park, In-Sung Park, Han-Mei Choi, Kyoung-Seok Kim
  • Patent number: 7189291
    Abstract: The present invention discloses a method for the removal of a number of molecular contaminants from surfaces within a device. A purge gas containing oxygen and/or water is introduced into the interior of the device, contacting at least a portion of the interior surfaces. A contaminated purge gas is produced by transferring a portion of the contamination from the interior surfaces into the purge gas. The contaminated purge gas is removed from the device and the process is continued until the contaminant concentration in the contaminated purge gas is below a predetermined level.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: March 13, 2007
    Assignee: Entegris, Inc.
    Inventors: Jeffrey J. Spiegelman, Daniel Alvarez, Jr., Allan Tram, Russell Holmes
  • Patent number: 7141123
    Abstract: A cleanling apparatus for removing contaminants from the surface of a substrate includes two parts: one which produces an aerosol including frozen particles and directs the aerosol onto the surface of the substrate to remove contaminants from the surface by physical force, and another part in which a fluid including a gaseous reactant is directed onto the surface of the substrate while the surface is irradiated to cause a chemical reaction between the reactant and organic contaminants on the surface, to chemically removing the organic contaminants. In the method of cleaning the substrate, the physical and chemical cleaning processes are carried out in a separate manner from one another so that the frozen particles of the aerosol are not exposed to the effects of the light used in irradiating the surface of the substrate. Therefore, the effectiveness of the aerosol in cleaning the substrate is maximized.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: November 28, 2006
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Moon-hee Lee, Kun-tack Lee, Woo-gwan Shim, Jong-ho Chung
  • Patent number: 7138065
    Abstract: The invention relates to a method for removing an area of a layer of a component consisting of metal or a metal compound. According to prior art, corrosion products of a component are removed in a first step by applying a molten mass or by heating in a voluminous powder bed. This requires high temperatures or a large amount of space. The inventive method for removing corrosion products of a component is characterized in that a cleaning agent is applied locally, which removes the corrosion products by means of a gaseous reaction product.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: November 21, 2006
    Assignees: Siemens Aktiengesellschaft, Diffusion Alloys Ltd.
    Inventors: Norbert Czech, Andre Jeutter, Adrian Kempster, Ralph Reiche, Rolf Wilkenhöner
  • Patent number: 7127831
    Abstract: A system and method of moving a meniscus from a first surface to a second surface includes forming a meniscus between a head and a first surface. The meniscus can be moved from the first surface to an adjacent second surface, the adjacent second surface being parallel to the first surface. The system and method of moving the meniscus can also be used to move the meniscus along an edge of a substrate.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: October 31, 2006
    Assignee: LAM Research Corporation
    Inventors: James P. Garcia, John M. de Larios, Michael Ravkin, Fred C. Redeker, Carl Woods
  • Patent number: 7124764
    Abstract: The present invention discloses a method for removing impurities from a porous material by flowing a supercritical fluid with or without a modifier therein over a to-be-cleaned porous material having pores at the nanometer level under suitable temperatures and pressures, so that the supercritical fluid migrates into the pores at the nanometer level and removes impurities entrapped therein. The method of the present invention uses the physical and chemical properties of the supercritical fluid and optionally the modifier to clean the porous material without using an acid or alkaline solvent. The method of the present invention conserves water, and is both a highly efficient and environmentally friendly cleaning technique.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: October 24, 2006
    Assignee: Industrial Technology Research Institute
    Inventors: Kon-Tsu Kin, Chiou-Mei Chen, Pei-Lin Chang, Hsiao-Fen Cheng
  • Patent number: 7112652
    Abstract: This invention relates to solvents which may be used to extract polymers that are made of hydrophilic and hydrophobic monomers.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: September 26, 2006
    Assignee: Johnson & Johnson Vision Care, Inc.
    Inventors: James D. Ford, Azaam Alli, Ture Kindt-Larsen
  • Patent number: 7104268
    Abstract: A wafer cleaning method and system including a combined high frequency signal, a low frequency signal, and in one embodiment a biased voltage signal, allows cleaning particles and impurities off of fine-structured wafers, through application of an acoustic field to the wafer through a cleaning liquid which fosters micro-bubble formation for effective cleaning while buffering micro-bubble growth which would otherwise damage the wafer.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: September 12, 2006
    Assignee: Akrion Technologies, Inc.
    Inventors: Yi Wu, Cole S. Franklin, Brian Fraser, Thomas Nicolosi
  • Patent number: 7087123
    Abstract: A high pressure water stream (14) is discharged onto a surface to be cleaned. An ozone/water stream (16) is discharged on the same surface for sanitizing the surface. The high pressure water and ozone/water streams (14, 16) are discharged simultaneously along closely adjacent paths that are either parallel (FIG. 3) or concentric (FIG. 2). The water pressure is at least about 100 p.s.i. and is preferably between 100 p.s.i. and 1000 p.s.i. The nozzles that discharge the streams (14, 16) may be movable relative to the object(s) that receives the high pressure water and ozone/water (FIG. 1) Or, they may be fixed and the object may be movable relative to them (FIG.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: August 8, 2006
    Assignee: Ozone International LLC
    Inventor: Daniel W. Lynn
  • Patent number: 7087124
    Abstract: A high pressure water stream (14) is discharged onto a surface to be cleaned. An ozone/water stream (16) is discharged on the same surface for sanitizing the surface. The high pressure water and ozone/water streams (14, 16) are discharged simultaneously along closely adjacent paths that are either parallel (FIG. 3) or concentric (FIG. 2). The water pressure is at least about 100 p.s.i. and is preferably between 100 p.s.i. and 1000 p.s.i. The nozzles that discharge the streams (14, 16) may be movable relative to the object(s) that receives the high pressure water and ozone/water (FIG. 1) Or, they may be fixed and the object may be movable relative to them (FIG. 4).
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: August 8, 2006
    Assignee: Ozone International LLC
    Inventor: Daniel W. Lynn
  • Patent number: 7060993
    Abstract: The invention relates to a method for preventing contamination on the surfaces of optical elements comprising a multi-layer system, during the exposure thereof to radiation at signal wave lengths in an evacuated closed system comprising a residual gas atmosphere, whereby the photocurrent generated by means of photo emission from the radiated surface of the multi-layer system is measured. The photocurrent is used to regulate the gas composition of the residual gas. The gas composition is altered according to at least one lower and one upper threshold value of the photocurrent. The invention also relates to a device for regulating the contamination on the surface of at least one optical element during exposure and an EUV-lithographic device and a method for cleaning the surfaces of the optical elements contaminated by carbon.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: June 13, 2006
    Assignee: Carl Zeiss SMT AG
    Inventors: Marco E. Wedowski, Frank Stietz, Bas M. Mertens, Roman Klein
  • Patent number: 7052553
    Abstract: A non-destructive and simple method for cleaning a new or used electrostatic chuck comprises a wet cleaning process, which removes contaminants deposited on a surface of the electrostatic chuck.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: May 30, 2006
    Assignee: Lam Research Corporation
    Inventors: Hong Shih, Tuochuan Huang, Catherine Zhou, Bruno Morel, Brian McMillin, Paul Mulgrew, Armen Avoyan
  • Patent number: 7044662
    Abstract: An apparatus for developing a polymeric film without the need for a water rinse step is disclosed. An object having a surface supporting a polymeric film is placed onto a support region within a pressure chamber of the apparatus. A fluid and developer is introduced into the pressure chamber and the object is processed at supercritical conditions to develop the polymeric film such that the polymeric film is not substantially deformed. The pressure chamber is then vented.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: May 16, 2006
    Assignee: Tokyo Electron Limited
    Inventors: Chantal J. Arena-Foster, Allan Wendell Awtrey, Nicholas Alan Ryza, Paul Schilling
  • Patent number: 7022193
    Abstract: An apparatus and method for treating surfaces of semiconductor wafers with a reactive gas, such as ozone, utilizes streams of gaseous material ejected from a gas nozzle structure to create depressions on or holes through a boundary layer of processing fluid formed on a semiconductor wafer surface to increase the amount of reactive gas that reaches the wafer surface through the boundary layer. The apparatus and method may be used to clean a semiconductor wafer surface and/or grow an oxide layer on the wafer surface by oxidation.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: April 4, 2006
    Inventors: In Kwon Jeong, Yong Bae Kim, Jungyup Kim
  • Patent number: 7001470
    Abstract: A photomask provided with a light-shielding coating on a surface of a glass substrate is cleaned with O3 gas solved water to eliminate organic substances adhered on a surface of the photomask (S120). Using an alkaline chemical such as alkaline ionized water or hydrogenated water, the photomask is then cleaned to eliminate contamination (S122). After completion of these cleaning steps, the photomask is dried (S124).
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: February 21, 2006
    Assignee: Renesas Technology Corp.
    Inventors: Koji Tange, Yoshikazu Nagamura, Kunihiro Hosono, Yasutaka Kikuchi, Yuki Oomasa, Koichi Kido
  • Patent number: 6988327
    Abstract: A system and method of moving a meniscus from a first surface to a second surface includes forming a meniscus between a head and a first surface. The meniscus can be moved from the first surface to an adjacent second surface, the adjacent second surface being parallel to the first surface. The system and method of moving the meniscus can also be used to move the meniscus along an edge of a substrate.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: January 24, 2006
    Assignee: Lam Research Corporation
    Inventors: James P. Garcia, John M. de Larios, Michael Ravkin, Fred C. Redeker, Carl Woods
  • Patent number: 6953042
    Abstract: The present invention provides an apparatus for cleaning a workpiece with a cleaning medium that is maintained at a single fluid phase. The apparatus comprises means for providing the cleaning medium; a pressurizable cleaning vessel for receiving the cleaning medium and the workpiece; and means for maintaining a single fluid phase of the cleaning medium in the cleaning vessel. The present invention further provides a process for cleaning the workpiece with cleaning medium under conditions such that the workpiece is exposed to a single fluid phase of the cleaning medium. The present invention further includes a process for a storage media that includes instructions for controlling a processor for the process of the present invention. The storage media comprises means for controlling the processor to control contacting conditions of the workpiece and the cleaning medium such that the workpiece is exposed to a single fluid phase of the cleaning medium.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: October 11, 2005
    Assignee: International Business Machines Corporation
    Inventors: Jesse Stephen Jur, Kenneth J. McCullough, Wayne Martin Moreau, John Patrick Simons, Charles Jesse Taft
  • Patent number: 6949145
    Abstract: The present invention is directed towards the use of a reactive gas or vapor of a reactive liquid prior to or in combination with cryogenic cleaning to remove contaminants from the semiconductor surfaces or other substrate surfaces requiring precision cleaning. The reactive gas or vapor is selected according to the contaminants to be removed and the reactivity of the gas or vapor with the contaminants. Preferably, this reaction forms a gaseous byproduct which is removed from the substrate surface by the flow of nitrogen across the surface.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: September 27, 2005
    Assignee: BOC, Inc.
    Inventors: Souvik Banerjee, Harlan Forrest Chung
  • Patent number: 6939409
    Abstract: A cleaning method and an etching method for removing, by cleaning grease components and silicon micro pieces hard to remove, used for an apparatus and a carrier for manufacturing a semiconductor wafer or a semiconductor device. Matters to be removed are brought into contact with XeF2 gas produced by sublimation in a vacuum atmosphere to decompose and gasify the grease components and to remove silicon pieces by etching. If a trace of residual water is left in the vacuum atmosphere before the cleaning, the H2O reacts with XeF2, so that HF is produced. Therefore, for example, the native oxide SiO2 formed on the silicon pieces can be removed, and XeF2 can directly react with silicon, thereby enabling etching. The cleaning and etching speeds are extremely accelerated.
    Type: Grant
    Filed: December 18, 2000
    Date of Patent: September 6, 2005
    Assignee: Sumitomo Precision Products Co., Ltd.
    Inventors: Tokiko Kanayama, Hiroaki Kouno
  • Patent number: 6936112
    Abstract: Disclosed is a novel process for cleaning and restoring the operating efficiency of organic liquid chemical exchangers in a safe and effective manner and in a very short period of time, without a need to disassemble the equipment and without the need to rinse contaminate from the equipment after cleaning. Used is a formulation of monocyclic saturated terpene mixed with a non-ionic surfactant package specifically suited to oil rinsing. The terpene-based chemical is injected into organically contaminated exchangers using a novel process involving high-pressure steam to form a very effective cleaning vapor.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: August 30, 2005
    Assignee: Refined Technologies, Inc.
    Inventors: Bruce Robert Jansen, Sean Edward Sears
  • Patent number: 6936114
    Abstract: Disclosed are systems and methods for removing stubborn contaminants, aluminum fluoride and aluminum chloride in particular, from components of semiconductor-processing equipment. One embodiment forces steam through small holes in a gas distribution plate to remove build up on the interior walls of the holes. A cleaning fixture disposed between the steam source and the gas distribution plate delivers the steam at increased pressures. The gas distribution plate can be immersed in water during cleaning to capture the exiting steam.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: August 30, 2005
    Assignee: Quantum Global Technologies, LLC
    Inventors: David S. Zuck, Kurtis R. Macura
  • Patent number: 6935351
    Abstract: A cleaning method for CVD apparatus wherein by-products such as SiO2 and Si3N4 adhered to and deposited on surfaces of the inner wall, electrodes and other parts of a reaction chamber at the stage of film formation can be removed efficiently. Furthermore, the amount of cleaning gas discharged is so small that the influence on environment such as global warming is little and cost reduction can be also attained. After the film formation on a base material surface by the use of CVD apparatus, a fluorinated cleaning gas containing a fluorcompound is converted to plasma by means of a remote plasma generator, and the cleaning gas having been converted to plasma is introduced into a reaction chamber so that any by-products adhered to inner parts of the reaction chamber is removed.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: August 30, 2005
    Assignees: Anelva Corporation, Ulvac, Inc., Kanto Denka Kogyo Co., Ltd., Sanyo Electric Co., Ltd., Sony Corporation, Daikin Industries, Ltd., Tokyo Electron Limited, NEC Electronics Corporation, Hitachi Kokusai Electric Inc., Matsushita Electric Industrial Co., Ltd., Mitsubishi Denki Kabushiki Kaisha, Renesas Technology Corp.
    Inventors: Koji Shibata, Naoto Tsuji, Hitoshi Murata, Etsuo Wani, Yoshihide Kosano
  • Patent number: 6932092
    Abstract: A method for cleaning a plasma enhanced chemical vapor deposition chamber. The method includes introducing a cleaning gas into the plasma enhanced chemical vapor deposition chamber, forming a plasma using a very high frequency (VHF) power having a frequency in a range from about 20 MHz to about 100 MHz, and reacting the cleaning gas with deposits within the chamber in the presence of the plasma.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: August 23, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Juan Carlos Rocha-Alvarez, Maosheng Zhao, Shankar Venkataraman
  • Patent number: 6929015
    Abstract: The invention proposes a process and device for the at least partial elimination of carbon deposits in a heat exchanger in which an oxidation treatment is carried out comprising at least one controlled-oxidation stage at a conventional temperature between 400 and about 500° C. for a period of at least 4 hours, by means of an oxidizing fluid comprising for the greater part an inert gas, and a lesser quantity of oxygen, under conditions such that the temperatures of the fluids feeding or leaving the heat exchanger remain below about 520° C. throughout the oxidation treatment, and in that the hot approach of the exchanger remains below about 120° C. throughout the oxidation treatment. The invention also relates to a hydrotreatment system for the implementation of this process and this device.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: August 16, 2005
    Assignees: Institut Francais du Petrole, Packinox, S.A.
    Inventors: Willy Nastoll, Dominique Sabin
  • Patent number: 6923189
    Abstract: A method and apparatus for cleaning a processing chamber are provided. The cleaning method includes the use of a remote plasma source to generate reactive species and an in situ RF power to generate or regenerate reactive species. The reactive species are generated from a carbon and fluorine-containing gas and an oxygen source.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: August 2, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Annamalai Lakshmanan, Ju-Hyung Lee, Troy Kim, Maosheng Zhao, Shankar Venkataraman
  • Patent number: 6913654
    Abstract: The present invention discloses a method for the removal of a number of molecular contaminants from surfaces within a device. A purge gas containing oxygen and/or water is introduced into the interior of the device, contacting at least a portion of the interior surfaces. A contaminated purge gas is produced by transferring a portion of the contamination from the interior surfaces into the purge gas. The contaminated purge gas is removed from the device and the process is continued until the contaminant concentration in the contaminated purge gas is below a predetermined level.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: July 5, 2005
    Assignee: Mykrolis Corporation
    Inventors: Daniel Alvarez, Jr., Jeffrey J. Spiegelman
  • Patent number: 6913653
    Abstract: A cleaning method for removing fats, oils, and silicon small particles, which are conventionally difficult to remove, adhering to devices and carriers used to manufacture a semiconductor wafer or a semiconductor device. An etching method is also disclosed. XeF2 gas produced by sublimation is made to contact with an object to be cleaned in a vacuum atmosphere so as to decompose and gasify the oils and fats and to remove silicon small particles by etching. Prior to the cleaning, when a trace amount of residual water is left in the vacuum atmosphere, H2O reacts with XeF2, and HF is produced. For example, a native oxide SiO2 formed on the surface of silicon small particles can be removed, and XeF2 directly reacts with silicon, therby enabling etching. The cleaning etching rates are extremely high.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: July 5, 2005
    Assignee: Sumitomo Precision Products Co., LTD
    Inventors: Tokiko Kanayama, Hiroaki Kouno
  • Patent number: 6911097
    Abstract: Provided is a process and apparatus characterized by a gas distribution plate in which a gas supply manifold directs gas bubbles from the bottom of a process tank upward and between wafers contained in a cassette and supported therewithin. This improved method and apparatus is used for effectively stripping photoresist from the larger semiconductor wafers having dense top conductive patterns with protuberant sidewalls. The method provides a scrubbing action that is parallel to the device array being formed on the wafer's surface. Broadly stated, the method of a chemical action on large substrates supported adjacent respective edge portions thereof in a carrier includes submerging the carrier and substrates supported thereby in a process tank containing a liquid chemical, and a gas distribution plate disposed on the bottom of the tank for directing gas bubbles upward and parallel to the surfaces of each substrate contained in the carrier to ensure that a uniform chemical action occurs.
    Type: Grant
    Filed: July 31, 2000
    Date of Patent: June 28, 2005
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Chie-Chi Chen, Wen-Hsiang Tseng, Sheng-Liang Pan, Jen-Shiang Fang
  • Patent number: 6905553
    Abstract: The present invention involves a solvent vapor transfer device for holding an absorbent pad, which receives and disperses solvent vapors over a lacquer-based residue on a textile. A solvent is poured or dripped into an absorbent pad portion of the vapor transfer box, from which solvent vapors are released. The solvent vapors pass through the vapor transfer box and concentrate in a vapor chamber over the lacquer-based residue and textile. As the solvent vapors come into continuous contact with the lacquer-based residue, the residue begins to dissolve and soften. Upon sufficient dissolution, minute quantities of the liquid solvent may be applied directly to the partially dissolved residue and quickly suctioned into an extraction vacuum. This process may be repeated as necessary to achieve complete removal of the residue.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: June 14, 2005
    Assignee: Harris Research, Inc.
    Inventors: Shawn T. Rodeback, Edward E. Durrant
  • Patent number: 6905555
    Abstract: A method of displacing a supercritical fluid from a pressure vessel (e.g., in a microelectronic manufacturing process), with the steps of: providing an enclosed pressure vessel containing a first supercritical fluid (said supercritical fluid preferably comprising carbon dioxide); adding a second fluid (typically also a supercritical fluid) to said vessel, with said second fluid being added at a pressure greater than the pressure of the first supercritical fluid, and with said second fluid having a density less than that of the first supercritical fluid; forming an interface between the first supercritical fluid and the second fluid; and displacing at least a portion of the first supercritical fluid from the vessel with the pressure of the second, preferably fluid while maintaining the interface therebetween.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: June 14, 2005
    Assignee: MiCell Technologies, Inc.
    Inventors: James P. DeYoung, James B. McClain, Stephen M. Gross, Mark I. Wagner
  • Patent number: 6905556
    Abstract: A method of delivering a reagent to a wafer is provided. A solvent is provided. A set of conditions of temperature and pressure is provided to the solvent, which is sufficient to bring the solvent to supercritical conditions. A reagent is provided. A surfactant is provided, where the surfactant has a first moiety with an affinity for the solvent and a second moiety with an affinity for the reagent, where the surfactant increases the concentration of the reagent that may be carried by the solvent. The solvent, surfactant, and reagent are combined to form a solution. The solution is delivered to a supercritical process chamber, wherein a wafer is exposed to the solution in the process chamber.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: June 14, 2005
    Assignee: Novellus Systems, Inc.
    Inventors: Raashina Humayun, Patrick C. Joyce, Adrianne Kay Tipton, Krishnan Shrinivasan, Dennis W. Hess, Satyanarayana Myneni, Souvik Banerjee
  • Patent number: 6902629
    Abstract: Methods and apparatus for cleaning deposition chambers are presented. The cleaning methods include the use of a remote plasma source to generate reactive species from a cleaning gas to clean deposition chambers. A flow of helium or argon may be used during chamber cleaning. Radio frequency power may also be used in combination with a remote plasma source to clean deposition chambers.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: June 7, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Yi Zheng, Vinita Singh, Srinivas D. Nemani, Chen-An Chen, Ju-Hyung Lee, Shankar Venkataraman
  • Patent number: 6899767
    Abstract: A method of cleaning the interior of a processing chamber first performs a halogenation treatment by supplying a treatment gas containing a halogenating gas into the processing chamber and heating a support member for a target substrate, thereby halogenating a metal element in a by-product film. A reduction treatment is then performed by supplying a treatment gas containing a reducing gas into the processing chamber, thereby reducing a halide of the metal element and liberating the metal element. An oxidation treatment is then performed by supplying a treatment gas containing an oxidizing gas into the processing chamber and heating the casing walls of the processing chamber, thereby passivating the liberated metal element by oxidation.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: May 31, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Takeshi Sakuma
  • Patent number: 6896743
    Abstract: A wafer drying method includes submerging a wafer in a cleaning solution in a dry chamber. An organic liquid vapor from an organic liquid is supplied into the dry chamber at a first volumetric supply rate to form an organic liquid layer on a surface of the cleaning solution, the organic liquid layer having at least a prescribed concentration of the organic liquid. The organic liquid vapor is supplied into the dry chamber at a second volumetric supply rate that is lower than the first volumetric supply rate. During and/or following the supplying of the organic liquid vapor into the dry chamber, at least a portion of the wafer is removed from the cleaning solution through the organic liquid layer.
    Type: Grant
    Filed: January 8, 2002
    Date of Patent: May 24, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae-Hyung Jung, Young-Min Kwon, Jong-Jae Lee, Dong-Hoon Jung
  • Patent number: 6896740
    Abstract: The present invention relates to a method of cleaning and drying a semiconductor structure in a modified conventional gas etch/rinse or dryer vessel. In an embodiment of the present invention, a semiconductor structure is placed into a first treatment vessel and chemically treated. Following the chemical treatment, the semiconductor structure is transferred directly to a second treatment vessel where it is rinsed with DI water and then dried. The second treatment vessel is flooded with both DI water and a gas that is inert to the ambient, such as nitrogen, to form a DI water bath upon which an inert atmosphere is maintained during rinsing. Next, an inert gas carrier laden with IPA vapor is fed into the second treatment vessel. After sufficient time, a layer of IPA has formed upon the surface of the DI water bath to form an IPA-DI water interface.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: May 24, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Donald L. Yates
  • Patent number: 6893509
    Abstract: Disclosed is a novel process for interior cleaning and by cleaning, removing noxious gas and/or restoring the operating efficiency of organically contaminated hydrocarbon processing equipment in a safe and effective manner and in a very short period of time, without a need to manually enter an unsafe environment and mechanically remove organic contaminants. Used is a formulation of non-aqueous, monocyclic saturated terpene mixed with a non-ionic surfactant package. The terpene-based chemical is injected into organically contaminated equipment using a novel process involving high-pressure steam to form a very effective cleaning vapor.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: May 17, 2005
    Assignee: Refined Technologies, Inc.
    Inventors: Sean E. Sears, Kevin L. Roberts
  • Patent number: 6890391
    Abstract: The stripping agent is sprayed from the tip of the nozzle 33 onto the wafer surface, while the first supply nozzle 33 is actuated to scan from the central portion of the wafer to the outer portion thereof. This operation provides the situation, in which the interface of the residual droplet 38 is pulled back from the center of the wafer to the outer portion of the wafer by the surface tension of the stripping agent supplied from the nozzle. Meanwhile, the second supply nozzle 36 also scans at a same scanning speed as the first supply nozzle 33 scans. Vapor IPA is sprayed from the orifice of the second supply nozzle 36. This provides that vapor IPA is sprayed onto the wafer surface immediately after the stripping agent is sprayed thereon from the first supply nozzle 33, and the residual stripping agent on the wafer surface is efficiently replaced with IPA.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: May 10, 2005
    Assignee: NEC Electronics Corporation
    Inventors: Hidemitsu Aoki, Yoshiko Kasama, Tatsuya Suzuki
  • Patent number: 6886573
    Abstract: A process for cleaning a deposit from an interior surface of a processing chamber includes generating a plasma from a cleaning gas including SO2F2 and contacting the interior surface with the plasma for a time sufficient to convert the deposit into a volatile product, thereby cleaning the deposit from the interior surface, in which the process is conducted in the absence of SF6. The deposits, which may be removed by the process of the invention, include silicone, silicone oxide, silicone nitride, tungsten, copper and aluminum.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: May 3, 2005
    Assignee: Air Products and Chemicals, Inc.
    Inventors: John Peter Hobbs, James Joseph Hart
  • Patent number: 6881244
    Abstract: The present invention relates to a method for preventing the deposition of contaminants in steam systems. In a method of this type, deposits are prevented in a simple and economic manner by metering an additive into the steam, which additive adheres to the steam-side surface of the steam system and has the effect of repelling moisture and contaminants.
    Type: Grant
    Filed: July 22, 2002
    Date of Patent: April 19, 2005
    Assignee: Alstom Technology LTD
    Inventors: Erhard Liebig, Robert Svoboda
  • Patent number: 6880561
    Abstract: A process for removing residue from the interior of a semiconductor process chamber using molecular fluorine gas (F2) as the principal precursor reagent. In one embodiment a portion of the molecular fluorine is decomposed in a plasma to produce atomic fluorine, and the resulting mixture of atomic fluorine and molecular fluorine is supplied to the chamber whose interior is to be cleaned. In another embodiment the molecular fluorine gas cleans the semiconductor process chamber without any plasma excitation. Molecular fluorine gas has the advantage of not being a global warming gas, unlike fluorine-containing gas compounds conventionally used for chamber cleaning such as NF3, C2F6 and SF6.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: April 19, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Haruhiro Harry Goto, William R. Harshbarger, Quanyuan Shang, Kam S. Law
  • Patent number: 6875289
    Abstract: An immersion processing system is provided for cleaning wafers with an increased efficiency of chemical use. Such a system advantageously uses less cleaning enhancement substance that may be provided as gas, vapor or liquid directly to a meniscus or wafer/liquid/gas bath interface so as to effectively modify surface tensions at the meniscus with minimized chemical usage. Such a delivery system design may be applied for single wafer processing or for processing multiple wafers together within a single liquid bath vessel. For single wafer processing, in particular, cleaning enhancement substance can be delivered along one or both major sides of the wafer, preferably at the meniscus that is formed as the wafer and liquid are relatively moved, while a processing vessel usable for such single wafer processing may itself be designed with a minimized size to accommodate a single wafer.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: April 5, 2005
    Assignee: FSI International, Inc.
    Inventors: Kurt K. Christenson, Christina A. Rathman
  • Patent number: 6872263
    Abstract: Disclosed is a novel process for interior cleaning and by cleaning, removing noxious gas and/or restoring the operating efficiency of organically contaminated hydrocarbon processing dynamic devices in a safe and effective manner and in a very short period of time, without a need to manually enter an unsafe environment and mechanically remove organic contaminants. Used is a formulation of non-aqueous, monocyclic saturated terpene mixed with a non-ionic surfactant package. The terpene-based chemical is injected into the organically contaminated device using a novel process involving high-pressure steam to form a very effective cleaning vapor. The device is activated during the process. The vapor may be optionally directed against the normal-flow direction of the device.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: March 29, 2005
    Assignee: Refined Technologies, Inc.
    Inventors: Bruce Robert Jansen, Sean Edward Sears
  • Patent number: 6869487
    Abstract: A novel chemistry, system and application technique reduces contamination of semiconductor wafers and similar substrates and enhances and expedites processing. A stream of liquid chemical is applied to the workpiece surface. Ozone is delivered either into the liquid process stream or into the process environment. The ozone is preferably generated by a high capacity ozone generator. The chemical stream is provided in the form of a liquid or vapor. A boundary layer liquid or vapor forms on the workpiece surface. The thickness of the boundary layer is controlled. The chemical stream may include ammonium hydroxide for simultaneous particle and organic removal, another chemical to raise the pH of the solution, or other chemical additives designed to accomplish one or more specific cleaning steps.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: March 22, 2005
    Assignee: Semitool, Inc.
    Inventor: Eric J. Bergman
  • Patent number: 6869516
    Abstract: A method for cleaning the electrical contact areas or substrate contact areas of an electrochemical plating contact ring is provided. Embodiments of the method include positioning a substrate on a substrate support member having one or more electrical contacts, chemically plating a metal layer on at least a portion of a surface of the substrate, removing the processed substrate from the support member, and cleaning the one or more electrical contacts with a vapor mixture comprising an alcohol. In another aspect, the method includes spraying the vapor mixture on the electrical contacts while rotating the substrate support member.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: March 22, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Dmitry Lubomirsky, Michael X. Yang, Girish A. Dixit, Vincent E. Burkhart, Allen L. D'Ambra, Yeuk-Fai Edwin Mok, Harald Herchen
  • Patent number: 6858264
    Abstract: A chemical vapor deposition chamber has a vacuum exhaust line extending therefrom. Material is deposited over a first plurality of substrates within the deposition chamber under conditions effective to deposit effluent product over internal walls of the vacuum exhaust line. At least a portion of the vacuum exhaust line is isolated from the deposition chamber. While isolating, a cleaning fluid is flowed to the vacuum exhaust line effective to at least reduce thickness of the effluent product over the internal walls within the vacuum exhaust line from what it was prior to initiating said flowing. After said flowing, the portion of the vacuum exhaust line and the deposition chamber are provided in fluid communication with one another and material is deposited over a second plurality of substrates within the deposition chamber under conditions effective to deposit effluent product over internal walls of the vacuum exhaust line.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: February 22, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Ross S. Dando, Philip H. Campbell, Craig M. Carpenter, Allen P. Mardian
  • Patent number: 6848455
    Abstract: Contaminants are removed from a semiconductor wafer by the in-situ generation of oxidizing species. These active species are generated by the simultaneous application of ultra-violet radiation and chemicals containing oxidants such as hydrogen peroxide and dissolved ozone. Ultrasonic or megasonic agitation is employed to facilitate removal. Radicals are generated in-situ, thus generating them close to the semiconductor substrate. The process chamber has a means of introducing both gaseous and liquid reagents, through a gas inlet, and a liquid inlet. O2, O3, and H2O vapor gases are introduced through the gas inlet. H2O and H2O2 liquids are introduced through the liquid inlet. Other liquids such as ammonium hydroxide (NH4OH), hydrochloric acid (HCI), hydrofluoric acid (HF), and the like, may be introduced to further constitute those elements of the traditional RCA clean. The chemicals are premixed in a desired ration and to a predetermined level of dilution prior to being introduced into the chamber.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: February 1, 2005
    Assignee: Novellus Systems, Inc.
    Inventors: Krishnan Shrinivasan, Adrianne Tipton
  • Patent number: 6846789
    Abstract: Composition and method for removing photoresist materials from electronic components. The composition is a mixture of at least one dense phase fluid and at least one dense phase fluid modifier. The method includes exposing a substrate to at least one pulse of the composition in a supercritical state to remove photoresist materials from the substrate.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: January 25, 2005
    Assignee: The Regents of the University of California
    Inventors: Leisa B. Davenhall, James B. Rubin, Craig M. V. Taylor
  • Patent number: 6843857
    Abstract: The invention encompasses methods for cleaning surfaces of wafers or other semiconductor articles. Oxidizing is performed using an oxidation solution which is wetted onto the surface. The oxidation solution can include one or more of: water, ozone, hydrogen chloride, sulfuric acid, or hydrogen peroxide. A rinsing step removes the oxidation solution and inhibits further activity. The rinsed surface is thereafter preferably subjected to a drying step. The surface is exposed to an oxide removal vapor to remove semiconductor oxide therefrom. The oxide removal vapor can include one or more of: acids, such as a hydrogen halide, for example hydrogen fluoride or hydrogen chloride; water; isopropyl alcohol; or ozone. The processes can use centrifugal processing and spraying actions.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: January 18, 2005
    Assignee: Semitool, Inc.
    Inventor: Eric J. Bergman